CN105597422A - Rapid filtration and separation device - Google Patents
Rapid filtration and separation device Download PDFInfo
- Publication number
- CN105597422A CN105597422A CN201610140936.3A CN201610140936A CN105597422A CN 105597422 A CN105597422 A CN 105597422A CN 201610140936 A CN201610140936 A CN 201610140936A CN 105597422 A CN105597422 A CN 105597422A
- Authority
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- China
- Prior art keywords
- filter cloth
- hydrocyclone
- cylinder
- liquid
- cylinder body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001914 filtration Methods 0.000 title claims abstract description 23
- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000000725 suspension Substances 0.000 description 12
- 239000007787 solid Substances 0.000 description 9
- 238000001035 drying Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/04—Combinations of filters with settling tanks
- B01D36/045—Combination of filters with centrifugal separation devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0445—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having conductive heating arrangements, e.g. heated drum wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Organic Chemistry (AREA)
- Cyclones (AREA)
Abstract
本发明涉及一种快速过滤分离装置,包括筒体,筒体内部下端设有滤布,滤布上部设有回料口;筒体通过升液管与旋液分离器上部连通,旋液分离器底部通过回流管与回料口连接;旋液分离器顶端设有出液口I。采用本发明可以大大提高过滤速度,提高了生产效率并且延长了滤布的使用寿命。
The invention relates to a rapid filtration and separation device, which comprises a cylinder body, a filter cloth is arranged at the lower end of the cylinder body, and a material return port is arranged on the upper part of the filter cloth; The bottom is connected to the material return port through the return pipe; the top of the hydrocyclone is provided with a liquid outlet I. By adopting the invention, the filtering speed can be greatly improved, the production efficiency can be improved and the service life of the filter cloth can be prolonged.
Description
技术领域technical field
本发明涉及一种快速过滤分离装置。The invention relates to a fast filtering and separating device.
背景技术Background technique
目前,过滤装置被广泛应用于固液分离过程中,虽然取得了一定的分离效果,但是仍然存在诸多弊端。例如,当对悬浮液进行固液分离时,由于悬浮体系中固体粘度较大、细度较小,容易在滤布上堆积,形成较厚的滤饼,降低过滤速度,特别是在加压情况下进行过滤时,固体在滤布上被压缩形成致密的滤饼层,严重的制约了过滤速度,最终导致过滤困难。At present, filter devices are widely used in the process of solid-liquid separation. Although a certain separation effect has been achieved, there are still many disadvantages. For example, when the suspension is subjected to solid-liquid separation, due to the high viscosity and small fineness of the solid in the suspension system, it is easy to accumulate on the filter cloth, forming a thicker filter cake and reducing the filtration speed, especially in the case of pressurization When filtering under the filter cloth, the solids are compressed on the filter cloth to form a dense filter cake layer, which seriously restricts the filtration speed and eventually leads to difficulty in filtration.
发明内容Contents of the invention
针对上述问题,本发明提出了一种快速过滤分离装置,采用本发明可以大大提高过滤速度,提高了生产效率并且延长了滤布的使用寿命。In view of the above problems, the present invention proposes a rapid filtration and separation device, which can greatly increase the filtration speed, improve the production efficiency and prolong the service life of the filter cloth.
本发明主要采用以下技术方案:一种快速过滤分离装置,包括筒体,筒体内部下端设有滤布,滤布上部设有回料口;筒体通过升液管与旋液分离器上部连通,旋液分离器底部通过回流管与回料口连接;旋液分离器顶端设有出液口I。The present invention mainly adopts the following technical solutions: a rapid filtration and separation device, including a cylinder body, a filter cloth is provided at the lower end of the cylinder body, and a material return port is provided on the upper part of the filter cloth; the cylinder body communicates with the upper part of the hydrocyclone through a liquid lifting pipe , the bottom of the hydrocyclone is connected to the material return port through a return pipe; the top of the hydrocyclone is provided with a liquid outlet I.
运行时,固液混合悬浮液从进料口进入筒体内部,压缩空气从气体入口进入筒体,在压缩空气作用下,一部分混合悬浮液通过筒体内部的滤布过滤实现固液分离,固体沉降在滤布上,液体则通过滤布从筒体下部的出液口II排出;与此同时,另一部分混合悬浮液通过升液管进入旋液分离器中,密度较小的清液则从旋液分离器顶端的出液口I排出,未实现充分分离的悬浮液则通过回流管经回料口返回筒体中进行下一次的过滤分离过程。经过多次过滤分离过程,固体全部沉降于滤布上,液体从筒体中排出,实现了固液高效彻底分离。During operation, the solid-liquid mixed suspension enters the cylinder from the feed inlet, and compressed air enters the cylinder from the gas inlet. Under the action of compressed air, a part of the mixed suspension is filtered through the filter cloth inside the cylinder to achieve solid-liquid separation. Settling on the filter cloth, the liquid is discharged from the liquid outlet II at the lower part of the cylinder through the filter cloth; at the same time, another part of the mixed suspension enters the hydrocyclone through the liquid riser, and the clear liquid with a lower density is discharged from the The liquid outlet I at the top of the hydrocyclone is discharged, and the suspension that has not been fully separated is returned to the cylinder through the return pipe through the return port for the next filtration and separation process. After multiple filtration and separation processes, all the solids settle on the filter cloth, and the liquid is discharged from the cylinder, realizing efficient and thorough separation of solids and liquids.
另外,上述过程中所述的固液混合悬浮液也可以为直接在筒体中反应后所获得的悬浮液。In addition, the solid-liquid mixed suspension described in the above process can also be the suspension obtained directly after the reaction in the barrel.
进一步的,筒体外部设有夹套,可以通入热流体或热风等对筒体进行加热,实现固体的干燥。Further, a jacket is provided on the outside of the cylinder body, through which hot fluid or hot air can be introduced to heat the cylinder body to realize the drying of the solid.
综上所述,本发明采用滤布过滤和旋液分离器组合使用,具有以下有益效果:In summary, the present invention adopts the combination of filter cloth filtration and hydrocyclone, which has the following beneficial effects:
1、大大提高了过滤速度,缩短了过滤时间;1. Greatly improved the filtering speed and shortened the filtering time;
2、降低了滤布的过滤负荷,延长了滤布的使用寿命;2. Reduce the filter load of the filter cloth and prolong the service life of the filter cloth;
3、减少了压缩空气用量,降低了过滤分离能耗和成本;3. Reduce the amount of compressed air, reduce the energy consumption and cost of filtration and separation;
4、可以集反应、过滤分离和干燥于一体,使用更加方便。4. It can integrate reaction, filtration separation and drying into one, which is more convenient to use.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图中:1、筒体,2、滤布,3、回料口,4、旋液分离器,5、升液管,6、回流管,7、夹套,8、出液口I,9、进料口,10、气体入口,11、出液口II。Among the figure: 1. Cylinder body, 2. Filter cloth, 3. Feed return port, 4. Hydrocyclone, 5. Liquid riser, 6. Return pipe, 7. Jacket, 8. Liquid outlet I, 9 , feed inlet, 10, gas inlet, 11, liquid outlet II.
具体实施方式detailed description
一种快速过滤分离装置,包括筒体1,筒体1内部下端设有滤布2,滤布2上部设有回料口3;筒体1通过升液管5与旋液分离器4上部连通,旋液分离器4底部通过回流管6与回料口3连接;旋液分离器4顶端设有出液口I8。A rapid filtration and separation device, comprising a cylinder body 1, a filter cloth 2 is provided at the inner lower end of the cylinder body 1, and a material return port 3 is provided at the upper part of the filter cloth 2; , the bottom of the hydrocyclone 4 is connected to the return port 3 through the return pipe 6; the top of the hydrocyclone 4 is provided with a liquid outlet I8.
运行时,固液混合悬浮液从进料口9进入筒体1内部,压缩空气从气体入口10进入筒体1,在压缩空气作用下,一部分混合悬浮液通过筒体1内部的滤布2过滤实现固液分离,固体沉降在滤布2上,液体则通过滤布2从筒体1下部的出液口II11排出;与此同时,另一部分混合悬浮液通过升液管5进入旋液分离器4中,密度较小的清液则从旋液分离器4顶端的出液口I8排出,未实现充分分离的悬浮液则通过回流管6经回料口3返回筒体1中进行下一次的过滤分离过程。经过多次过滤分离过程,固体全部沉降于滤布上,液体从筒体1中排出,实现了固液高效彻底分离。During operation, the solid-liquid mixed suspension enters the cylinder 1 from the feed port 9, and the compressed air enters the cylinder 1 from the gas inlet 10. Under the action of the compressed air, a part of the mixed suspension is filtered through the filter cloth 2 inside the cylinder 1 Realize solid-liquid separation, the solid settles on the filter cloth 2, and the liquid is discharged from the liquid outlet II11 at the bottom of the cylinder 1 through the filter cloth 2; at the same time, another part of the mixed suspension enters the hydrocyclone through the liquid riser 5 In 4, the clear liquid with a lower density is discharged from the liquid outlet I8 at the top of the hydrocyclone 4, and the suspension that has not been fully separated is returned to the cylinder 1 through the return pipe 6 through the return port 3 for the next step. Filtration separation process. After multiple filtration and separation processes, all the solids settle on the filter cloth, and the liquid is discharged from the cylinder 1, realizing efficient and thorough separation of solids and liquids.
筒体1外部设有夹套7,可以通入热流体或热风等对筒体1进行加热,实现固体的干燥。A jacket 7 is provided on the outside of the cylinder body 1, through which hot fluid or hot air can be introduced to heat the cylinder body 1 to realize the drying of the solid.
Claims (2)
Priority Applications (1)
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CN201610140936.3A CN105597422B (en) | 2016-03-11 | 2016-03-11 | A kind of fast filtering separator |
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CN201610140936.3A CN105597422B (en) | 2016-03-11 | 2016-03-11 | A kind of fast filtering separator |
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CN105597422A true CN105597422A (en) | 2016-05-25 |
CN105597422B CN105597422B (en) | 2018-08-24 |
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CN201610140936.3A Expired - Fee Related CN105597422B (en) | 2016-03-11 | 2016-03-11 | A kind of fast filtering separator |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6090276A (en) * | 1998-04-24 | 2000-07-18 | Claude Laval Corporation | Integrated closed loop centrifugal separator and filter to remove solids from a liquid stream |
CN1709545A (en) * | 2005-04-21 | 2005-12-21 | 上海应用技术学院 | Dynamic filter and filter cake treatment method |
CN2801259Y (en) * | 2005-07-07 | 2006-08-02 | 江门市长优实业有限公司 | Positive pressure gas liquid washing filter |
CN202237546U (en) * | 2011-10-08 | 2012-05-30 | 江苏佳宇资源利用股份有限公司 | Cyclone-filter pressing integrated device for particulate separation in strengthened crystalline silicon cutting waste mortar |
WO2012102403A1 (en) * | 2011-01-24 | 2012-08-02 | Sumitomo Chemical Company, Limited | Method and apparatus for separating liquid |
CN203620333U (en) * | 2013-12-12 | 2014-06-04 | 江西省驰邦药业有限公司 | Filter pressing equipment |
CN204447463U (en) * | 2015-02-05 | 2015-07-08 | 山东本元功能材料有限公司 | A kind of filter |
CN205360825U (en) * | 2016-03-11 | 2016-07-06 | 李子悦 | Quick filtering separation device |
-
2016
- 2016-03-11 CN CN201610140936.3A patent/CN105597422B/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6090276A (en) * | 1998-04-24 | 2000-07-18 | Claude Laval Corporation | Integrated closed loop centrifugal separator and filter to remove solids from a liquid stream |
CN1709545A (en) * | 2005-04-21 | 2005-12-21 | 上海应用技术学院 | Dynamic filter and filter cake treatment method |
CN2801259Y (en) * | 2005-07-07 | 2006-08-02 | 江门市长优实业有限公司 | Positive pressure gas liquid washing filter |
WO2012102403A1 (en) * | 2011-01-24 | 2012-08-02 | Sumitomo Chemical Company, Limited | Method and apparatus for separating liquid |
CN202237546U (en) * | 2011-10-08 | 2012-05-30 | 江苏佳宇资源利用股份有限公司 | Cyclone-filter pressing integrated device for particulate separation in strengthened crystalline silicon cutting waste mortar |
CN203620333U (en) * | 2013-12-12 | 2014-06-04 | 江西省驰邦药业有限公司 | Filter pressing equipment |
CN204447463U (en) * | 2015-02-05 | 2015-07-08 | 山东本元功能材料有限公司 | A kind of filter |
CN205360825U (en) * | 2016-03-11 | 2016-07-06 | 李子悦 | Quick filtering separation device |
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Granted publication date: 20180824 |