CN105587089B - The colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone - Google Patents
The colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone Download PDFInfo
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- CN105587089B CN105587089B CN201511031973.2A CN201511031973A CN105587089B CN 105587089 B CN105587089 B CN 105587089B CN 201511031973 A CN201511031973 A CN 201511031973A CN 105587089 B CN105587089 B CN 105587089B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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Abstract
The present invention discloses a kind of colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone, the plate face of special-shaped artificial stone is first divided into multiple concatenation units, it retells each concatenation unit and is divided into artificial stone bottom plate and multiple colored artificial stone plate's units, by being processed to artificial stone bottom plate and each colored artificial stone plate's unit, then first artificial stone bottom plate and each colored artificial stone plate's unit are carried out after being spliced to form concatenation unit, first according to required form, hot pressing bending is carried out to concatenation unit, after forming surface joining unit, the capital construction of each surface joining unit and special-shaped artificial stone is spliced again, form the colorful special-shaped artificial stone of stable structure.The various three-dimensional configuration artificial stones with colourful pattern can be made in the present invention, can effectively increase three-dimensional special-shaped artificial stone use scope, expand scope of design, and color is flexible and varied.It can realize that special-shaped colorful artificial stone realizes three-dimensional special-shaped product, the former single molded product of substitution expands decoration market territory.
Description
Technical field
The present invention relates to building decoration technology field, more particularly to a kind of colorful splicing of architectural decoration abnormal shape artificial stone
Manufacturing method.
Background technology
At present in the field of building decoration, ornamental artificial stone is divided into pure acrylic according to acrylic artificial stone type
Artificial stone and Composite acrylic.According to its feature, Composite acrylic artificial stone is decorated because bending property is poor conventionally used for plane class
It is more；Pure acrylic artificial stone bending property is superior, available for special-shaped curved moulding, but since sheet fabrication production is single
Color so that the molded product color for making appearance is single, and cannot produce the various moulding of color.
With the development of the times, new diseases are also more and more, artificial stone as a kind of novel composite material, by
In with non-toxic, "dead", anti-flammability, non-viscous oil, not permeable dirt, antibacterial and mouldproof, easily wear-resisting, impact resistance, maintenance, splicing nothing
The advantages that seam, just gradually becomes the new lover of decoration material in the market.For this purpose, also there is surface to carry various colors currently on the market
Artificial stone occurs, and colour image is generally realized by printing, but is easily come off using the colour image that mode of printing makes, people
Make stone usage time it is longer after, usually will appear the phenomenon that partial pattern comes off, influence being continuing with for artificial stone, also influence it
Aesthetic effect.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of the colorful of architectural decoration abnormal shape artificial stone
Splice manufacturing method, this method can realize the making of the colorful special-shaped artificial stone of various three-dimensional modelings, and abnormal shape obtained is artificial
Stone structure is stable, aesthetic effect is preferable, has the higher market competitiveness.
The technical scheme is that：A kind of colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone, including with
Lower step：
(1) picture of designed special-shaped artificial stone surface image is pressed 1 by AutoCAD softwares：1 scaling arrow
Spirogram；
(2) shape and Optimal Curve of special-shaped artificial stone are designed by three-dimensional software, and according to moulding shape and installation
The plate face of special-shaped artificial stone is divided into multiple concatenation units by structure；
(3) according to the shape and size of each concatenation unit, the corresponding mold of each concatenation unit, the shape of dies cavity are designed
It is identical with corresponding concatenation unit with size；The concatenation unit that model curved surface shape is identical and size is identical share same mold into
Row molding；
(4) using CNC processing methods manufacturing step (3) designed by each mold；
It (5), will then according to the location of image after expansion by three-dimensional software by the Doubly curved surfaces of special-shaped artificial stone
The corresponding part of image is divided into multiple colored artificial stone plate's units, and each concatenation unit is mainly by artificial stone bottom plate and multiple colours
Artificial stone plate's unit forms；
(6) shape, size and the color after each colored artificial stone plate's unit expansion are determined, is added by CNC device programmings
Work each colored artificial stone plate's unit, and carry out Carving Machining to the artificial stone bottom plate of each concatenation unit, it is color to be used in installation
The position of color artificial stone plate's unit is straight slot structure；
(7) artificial stone bottom and colored artificial stone plate's unit are spliced, forms concatenation unit；The glue at position to be spliced
It after water cure, is polished using sander the glue of splicing position protrusion, until artificial stone bottom plate, colored artificial stone plate's list
Member and glue form the concatenation unit of surfacing；
(8) each concatenation unit surface is examined to whether there is stomata or slag；If so, it is then modified in time；
(9) each concatenation unit is put on hot press, after being heated to softening, taking-up is positioned in corresponding mold, is treated cold
But corresponding surface joining unit is formed after shaping；
(10) capital construction of each surface joining unit and special-shaped artificial stone is carried out to seamless spliced, the whole polishing of finally progress,
Form special-shaped artificial stone.
In the step (1), when describing polar plot, it is desirable that lines are well-balanced, and transition is smooth, can just make the image of description clear
It is clear.
In the step (2) and step (5), the three-dimensional software used is UG or PRO ENGINEER.
In the step (2), the model of the special-shaped artificial stone of monoblock type is established using three-dimensional software and exports engineering drawing,
Before output model, the polar plot described need to be projected to by three-dimensional software in moulding；
During the shape of the special-shaped artificial stone of design, special-shaped artificial stone is first divided into plate face and capital construction, then pass through three-dimensional software point
The model of plate face and the model of capital construction are not established, and the model of plate face is split as to the model of multiple concatenation units；Institute during fractionation
According to standard be the specification of capital construction and the radian of curved surface, the radian of curved surface is bigger, plate face split after concatenation unit it is more,
The radian of curved surface is smaller, and the concatenation unit after plate face is split is fewer.Wherein, it is desirable that each concatenation unit cannot change drastically
Curved surface radian, when identical curved surface radian, can share same concatenation unit.
In the step (4), the material for manufacturing mold is medium density fiberboard.Mold is manufactured i.e. using traditional manufacturing method
It can.
In the step (5), each artificial stone bottom plate and colored artificial stone plate's unit are numbered, it is right in step (7)
When artificial stone bottom plate and colored artificial stone plate's unit are spliced, spliced by number.Colored artificial stone plate's unit needs root
CNC processing is chosen according to the pattern of different colours, corresponds to and is numbered when the plate of every color is separated from piecemeal pattern, with
When continuing assembling after an action of the bowels, it is easy to search splicing.Wherein, since the pattern color of special-shaped artificial stone entirety is more, and concatenation unit one
As by about 1 meter of wide progress of material specification, therefore carve out different colours fritter (i.e. colour artificial stone plate respectively from entire pattern
Unit) when, splice for the ease of subsequently assembling with searching, by the different number of the small block number of different colours, in another procedure
It can be looked for rapidly when (such as splicing) and splice assembling splicing.
In the step (7), when colored artificial stone plate's unit of different colours is spliced, using with wherein any one
The identical glue of colored artificial stone plate's cell colors is spliced, and is polished flat after glue curing.
In the step (9), heating temperature of the concatenation unit on hot press is 168 DEG C, and heating time is 4 minutes, cold
But sizing mode is about 30 minutes for natural cooling, cooling time in an atmosphere.
Colorful special-shaped artificial stone is carried out using the colorful splicing manufacturing method of this architectural decoration abnormal shape artificial stone to make
When, principle is：The plate face of special-shaped artificial stone is first divided into multiple concatenation units, retell each concatenation unit be divided into it is artificial
Stone bottom plate and multiple colored artificial stone plate's units, by being processed to artificial stone bottom plate and each colored artificial stone plate's unit,
Then first artificial stone bottom plate and each colored artificial stone plate's unit are carried out after being spliced to form concatenation unit, first according to required shape
State carries out hot pressing bending to concatenation unit, after forming surface joining unit, then by each surface joining unit and special-shaped artificial stone
Capital construction is spliced, and forms the colorful special-shaped artificial stone of stable structure.The processing method is suitable for the large area decoration of building (such as
Wall body decoration etc.).
The present invention has the advantages that relative to the prior art：
The various three-dimensionals with colourful pattern can be made in the colorful splicing manufacturing method of this architectural decoration abnormal shape artificial stone
Form artificial stone can effectively increase three-dimensional special-shaped artificial stone use scope, expand scope of design, and color is flexible and varied.Energy
Realize that special-shaped colorful artificial stone realizes three-dimensional special-shaped product, the former single molded product of substitution expands decoration market territory.
The colorful splicing manufacturing method of this architectural decoration abnormal shape artificial stone be suitable for pattern it is larger, mostly with numerous and diverse region class
Type is made of colorful artificial stone plate's connecting method, can reduce cost of manufacture.Meanwhile obtained colorful special-shaped artificial stone knot
Structure is stablized, and will not influence to use or influence appearance when coming off.
Description of the drawings
Fig. 1 is the process flow diagram of the colorful splicing manufacturing method of this architectural decoration abnormal shape artificial stone.
Fig. 2 is converted to the schematic diagram after polar plot for image.
Specific embodiment
With reference to embodiment, the present invention is described in further detail, but the implementation of the present invention is not limited to this.
Embodiment
The colorful splicing manufacturing method of a kind of architectural decoration abnormal shape artificial stone of the present embodiment, as shown in Figure 1, including following
Step：
(1) picture of designed special-shaped artificial stone surface image is pressed 1 by AutoCAD softwares：1 scaling arrow
Spirogram；When describing polar plot, it is desirable that lines are well-balanced, and transition is smooth, can just make the image clearly of description.
(2) shape and Optimal Curve of special-shaped artificial stone are designed by three-dimensional software (i.e. UG or PRO ENGINEER),
And according to moulding shape and mounting structure, the plate face of special-shaped artificial stone is divided into multiple concatenation units；
The model of the special-shaped artificial stone of monoblock type is established using three-dimensional software and exports engineering drawing, before output model,
The polar plot described need to be projected to by three-dimensional software in moulding；
During the shape of the special-shaped artificial stone of design, special-shaped artificial stone is first divided into plate face and capital construction, then pass through three-dimensional software point
The model of plate face and the model of capital construction are not established, and the model of plate face is split as to the model of multiple concatenation units；Institute during fractionation
According to standard be the specification of capital construction and the radian of curved surface, the radian of curved surface is bigger, plate face split after concatenation unit it is more,
The radian of curved surface is smaller, and the concatenation unit after plate face is split is fewer.Wherein, it is desirable that each concatenation unit cannot change drastically
Curved surface radian, when identical curved surface radian, can share same concatenation unit.
(3) according to the shape and size of each concatenation unit, the corresponding mold of each concatenation unit, the shape of dies cavity are designed
It is identical with corresponding concatenation unit with size；The concatenation unit that model curved surface shape is identical and size is identical share same mold into
Row molding.
(4) using CNC processing methods manufacturing step (3) designed by each mold；The material for manufacturing mold is medium density fiberboard.Mould
Tool is manufactured using traditional manufacturing method.
(5) by three-dimensional software (i.e. UG or PRO ENGINEER) by the Doubly curved surfaces of special-shaped artificial stone, then according to exhibition
The location of rear image is opened, the corresponding part of image is divided into multiple colored artificial stone plate's units, each concatenation unit is main
It is made of artificial stone bottom plate and multiple colored artificial stone plate's units；
Each artificial stone bottom plate and colored artificial stone plate's unit are numbered, in step (7), to artificial stone bottom plate and coloured silk
When color artificial stone plate's unit is spliced, spliced by number.Colored artificial stone plate's unit needs the figure according to different colours
Case chooses CNC processing, corresponds to and is numbered when the plate of every color is separated from piecemeal pattern, during subsequently to assemble,
It is easy to search splicing.Wherein, since the pattern color of special-shaped artificial stone entirety is more, and concatenation unit generally presses material specification about
1 meter wide progress, therefore when carving out from entire pattern different colours fritter (i.e. colored artificial stone plate's unit) respectively, in order to just
Splice in follow-up assembling with searching, it, can at another procedure (such as splicing) by the different number of the small block number of different colours
It is rapid to look for and splice assembling splicing.
(6) shape, size and the color after each colored artificial stone plate's unit expansion are determined, is added by CNC device programmings
Work each colored artificial stone plate's unit, and carry out Carving Machining to the artificial stone bottom plate of each concatenation unit, it is color to be used in installation
The position of color artificial stone plate's unit is straight slot structure.
(7) artificial stone bottom and colored artificial stone plate's unit are spliced, forms concatenation unit；The glue at position to be spliced
It after water cure, is polished using sander the glue of splicing position protrusion, until artificial stone bottom plate, colored artificial stone plate's list
Member and glue form the concatenation unit of surfacing；
When colored artificial stone plate's unit of different colours is spliced, using single with wherein any one colored artificial stone plate
The identical glue of first color is spliced, and is polished flat after glue curing.
(8) each concatenation unit surface is examined to whether there is stomata or slag；If so, it is then modified in time.
(9) each concatenation unit is put on hot press, after being heated to softening, taking-up is positioned in corresponding mold, is treated cold
But corresponding surface joining unit is formed after shaping；Heating temperature of the concatenation unit on hot press is 168 DEG C, and heating time is
4 minutes, cooling and shaping mode was about 30 minutes for natural cooling, cooling time in an atmosphere.
(10) capital construction of each surface joining unit and special-shaped artificial stone is carried out to seamless spliced, the whole polishing of finally progress,
Form special-shaped artificial stone.
Colorful special-shaped artificial stone is carried out using the colorful splicing manufacturing method of this architectural decoration abnormal shape artificial stone to make
When, principle is：The plate face of special-shaped artificial stone is first divided into multiple concatenation units, retell each concatenation unit be divided into it is artificial
Stone bottom plate and multiple colored artificial stone plate's units, by being processed to artificial stone bottom plate and each colored artificial stone plate's unit,
Then first artificial stone bottom plate and each colored artificial stone plate's unit are carried out after being spliced to form concatenation unit, first according to required shape
State carries out hot pressing bending to concatenation unit, after forming surface joining unit, then by each surface joining unit and special-shaped artificial stone
Capital construction is spliced, and forms the colorful special-shaped artificial stone of stable structure.The processing method is suitable for the large area decoration of building (such as
Wall body decoration etc.).
As described above, the present invention can be better realized, above-described embodiment is only presently preferred embodiments of the present invention, is not used
To limit the practical range of the present invention；I.e. all equivalent changes and modifications made according to the content of present invention, all will for right of the present invention
Range claimed is asked to be covered.
Claims (7)
1. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone, which is characterized in that include the following steps：
(1) picture of designed special-shaped artificial stone surface image is pressed 1 by AutoCAD softwares：1 scaling vector
Figure；
(2) shape and Optimal Curve of special-shaped artificial stone are designed by three-dimensional software, and according to moulding shape and mounting structure,
The plate face of special-shaped artificial stone is divided into multiple concatenation units；
(3) according to the shape and size of each concatenation unit, the corresponding mold of each concatenation unit, the shape and ruler of dies cavity are designed
It is very little identical with corresponding concatenation unit；The concatenation unit that model curved surface shape is identical and size is identical share same mold carry out into
Type；
(4) using CNC processing methods manufacturing step (3) designed by each mold；
(5) by three-dimensional software by the Doubly curved surfaces of special-shaped artificial stone, then according to the location of image after expansion, by image
Corresponding part is divided into multiple colored artificial stone plate's units, and each concatenation unit is mainly artificial by artificial stone bottom plate and multiple colours
Slabstone unit forms；
(6) shape, size and the color after each colored artificial stone plate's unit expansion are determined, is processed by CNC device programmings every
A colour artificial stone plate's unit, and Carving Machining is carried out to the artificial stone bottom plate of each concatenation unit, it is used in the colored people of installation
The position for making slabstone unit is straight slot structure；
(7) artificial stone bottom and colored artificial stone plate's unit are spliced, forms concatenation unit；The glue at position to be spliced is consolidated
After change, polished using sander the glue of splicing position protrusion, until artificial stone bottom plate, colored artificial stone plate's unit and
Glue forms the concatenation unit of surfacing；
(8) each concatenation unit surface is examined to whether there is stomata or slag；If so, it is then modified in time；
(9) each concatenation unit is put on hot press, after being heated to softening, taking-up is positioned in corresponding mold, to be cooled fixed
Corresponding surface joining unit is formed after type；Heating temperature of the concatenation unit on hot press is 168 DEG C, and heating time is 4 points
Clock, cooling and shaping mode are natural cooling in an atmosphere；
(10) it is the capital construction progress of each surface joining unit and special-shaped artificial stone is seamless spliced, whole polishing is finally carried out, is formed
Special-shaped artificial stone.
2. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (1), when describing polar plot, it is desirable that lines are well-balanced, and transition is smooth.
3. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (2) and step (5), the three-dimensional software used is UG or PROENGINEER.
4. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (2), the model of the special-shaped artificial stone of monoblock type is established using three-dimensional software and exports engineering drawing, in output model
Before, the polar plot described need to be projected to by three-dimensional software in moulding；
During the shape of the special-shaped artificial stone of design, special-shaped artificial stone is first divided into plate face and capital construction, then build respectively by three-dimensional software
The model in riser face and the model of capital construction, and the model of plate face is split as to the model of multiple concatenation units；During fractionation institute according to
Standard be the specification of capital construction and the radian of curved surface, the radian of curved surface is bigger, plate face split after concatenation unit it is more, curved surface
Radian it is smaller, plate face split after concatenation unit it is fewer.
5. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (4), the material for manufacturing mold is medium density fiberboard.
6. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (5), each artificial stone bottom plate and colored artificial stone plate's unit are numbered, in step (7), to artificial stone bottom plate and
When colored artificial stone plate's unit is spliced, spliced by number.
7. the colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone according to claim 1, which is characterized in that described
In step (7), when colored artificial stone plate's unit of different colours is spliced, using with wherein any one colored artificial stone plate
The identical glue of cell colors is spliced.
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| CN201511031973.2A CN105587089B (en) | 2015-12-30 | 2015-12-30 | The colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone |
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| CN201511031973.2A CN105587089B (en) | 2015-12-30 | 2015-12-30 | The colorful splicing manufacturing method of architectural decoration abnormal shape artificial stone |
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| CN106378888B (en) * | 2016-12-07 | 2018-10-02 | 苏州普瑞兹模型科技有限公司 | A kind of production and processing technology of plastic pattern |
| CN107023158B (en) * | 2017-05-26 | 2019-09-20 | 五冶集团上海有限公司 | A kind of design method and GRG control template of GRG control template |
| CN111719798A (en) * | 2020-06-09 | 2020-09-29 | 北京同舟嘉艺装饰工程有限责任公司 | Process method for seamless processing of curved surface stone and annular building hall |
| CN112417570A (en) * | 2020-12-03 | 2021-02-26 | 杭州群核信息技术有限公司 | A design method, system and computer equipment for paving and tiling of continuous bricks |
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| JP2005113496A (en) * | 2003-10-07 | 2005-04-28 | Nippon Naturock Kk | Facing sheet and its construction method |
| CN102463833A (en) * | 2010-11-15 | 2012-05-23 | 林州市腾龙工艺建材厂 | Stone graving and abrasive-blasting method |
| CN102296770B (en) * | 2011-06-07 | 2013-05-01 | 广州市致盛建筑材料有限公司 | Manufacturing method of three-dimensional artificial stone plate for decoration of building |
| CN103485499B (en) * | 2013-10-11 | 2016-02-24 | 广东电白建设集团有限公司 | The spatial modelling construction method of acrylic artificial stone |
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