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CN105586095B - A kind of biomass microwave pyrolytic gasification reaction unit - Google Patents

A kind of biomass microwave pyrolytic gasification reaction unit Download PDF

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CN105586095B
CN105586095B CN201410563749.7A CN201410563749A CN105586095B CN 105586095 B CN105586095 B CN 105586095B CN 201410563749 A CN201410563749 A CN 201410563749A CN 105586095 B CN105586095 B CN 105586095B
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gas
microwave
feed bin
reactor
lift tube
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CN105586095A (en
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王鑫
张庆军
刘继华
张忠清
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

The present invention discloses a kind of biomass microwave pyrolytic gasification reaction unit, including feed bin, microwave-heating reactor, ash discharge tank, cyclone separator and gas-lift tube;Feed bin side connects screw feeder, and opposite side sets gas vent, and feed bin lower part outlet is connected by star-like valve with microwave-heating reactor head;Gas vent is set in the middle part of the wall of microwave-heating reactor side, and microwave-heating reactor bottom is separated by with ash discharge tank by fire grate, microwave-heating reactor bottom side connection spiral slag-discharging device;Cyclone separator is embedded in ash discharge tank, and top is connected with gas-lift tube entrance point, and bottom connects star-like valve;Gas-lift tube is located on the axis of reaction unit, and the gas-lift tube port of export is separated by with feed bin by gas distribution grid.The device biogas rate is high, and efficiency of carbon con version is high, obtains synthesis gas product quality height, disclosure satisfy that the requirement of synthetic liquid fuel, have applications well prospect.

Description

A kind of biomass microwave pyrolytic gasification reaction unit
Technical field
The present invention relates to a kind of biomass microwave pyrolytic gasification reaction unit.
Background technology
In biomass energy is numerous using technology, biomass gasification technology is because ingredient requirement is low, gasification product utilizes Rate is high and pollution is few, and gained gas products can be directly as fuel, it is also possible to makees industrial chemicals, is biomass energy utilization technologies One of main method.At present biomass gasification technology according to the gasifying medium of use be divided into air gasification, oxygen-rich gasification, air- Four kinds of methods of steam gasification and steam gasification, the reactor used include fixed bed(Updraft type and downdraft), bubbling bed, Fluid bed, outer/inner recirculating fluidized bed, spouted bed, air flow bed etc..Compared to coal gasification, biomass gasification technology still has some cores Heart technology does not solve:It is that gasification product H/C mol ratios are relatively low first(H2/CO<1.5), do not reach the requirement of synthesis gas also;Its Secondary gasification efficiency is relatively low, and the use of a large amount of gasifying mediums, combustion gas are diluted, and calorific value reduces(<10MJ/m3);Again, lack Suitable tar removal methods, although although the oxide isolations such as air/oxygen are passed through in gasification occurs combustion reaction energy Solves the problems, such as tar removing, but tar is more converted to CO2, actually carbon conversion efficiency reduction.It is to find out its cause, this The conduction of heat mechanism of traditional ecto-entad result in the uncontrollable of pyrolytic reaction.It is generally believed that larger particles(Millimeter Level)Pyrolytic reaction do not dominated by controllable chemical effect, but make biomass that repeatedly cracking occur with the conduction of heat, it is and biological It is complicated and changeable that the otherness of matter composition even more exacerbates pyrolytic reaction product composition.
Microwave heating is a kind of completely different mode, and it does not need external heat source, nor heat transfer from outward appearance to inner essence, But to heated material internal radiation microwave electromagnetic field, its dipole movement is promoted, it mutually collided, rubbed and heat. Microwave heating is in different depth while produces heat, this " body heating ", not only makes heating more rapidly, and evenly, significantly Improve the quality of heating.Compared with traditional thermal cracking, gas composition caused by microwave cracking, can be with unique advantage Be summarised as it is following some:1) aerogenesis is hydrogen-rich gas;2) H in the product of generation2/ CO ratio is higher;3) it is thick in gas component The content of cyclic hydrocarbon is seldom;4) low ash content.
CN201210401809.6 discloses biomass and the method for coke pyrolytic gasification, pyrolytic gasification under a kind of microwave field Rate is more than 80%, and hydrogen content can reach 70% in gaseous product, but can not remove Jiao completely using simple water-cooling system Oil, and the problem of recycling using zinc chloride as catalyst be present.
CN201110148095.8 discloses a kind of microwave entrained flow bed two-section type crude material gasifying technique, first with microwave charcoal Metaplasia material, pyrolysis gas and charing biomass are then sent into entrained flow gasification, reduce the content of tar in synthesis gas, is improved Gasification efficiency and charcoal percent conversion.CN201110449413.4 discloses a kind of microwave plasma biomass chemical industry skill, closes 85% is up into Gas content, and without tar, aldehydes matter in synthesis gas.But the air-flow bed tempertaure that above two method uses is up to 1100 DEG C, highest is close to 2000 DEG C, and not only energy consumption is higher, and equipment requirement is higher.
CN201010246886.X discloses a kind of method of preparing low-tar combustible gas through biomass gasification, biomass Gaseous product is obtained by fluidized gasification and biology is burnt, and then the burnt Microwave Field Heating that enters of biology activates, and gaseous product leads to again Cross treated biomass focus layer, catalytic pyrolysis tar therein, tar in gas content is from 17.3g/m3Reduce 8mg/m3。 But the method uses fluidized gasification, and gas flow rate is very fast, a large amount of particulate matters are easily carried by layer of charcoal, it is necessary to which follow-up deliming removes Live together reason.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of biomass microwave pyrolytic gasification reaction unit, device life Gasification substance rate is high, and efficiency of carbon con version is high, obtains synthesis gas product quality height, disclosure satisfy that the requirement of synthetic liquid fuel, have Applications well prospect.
The biomass microwave pyrolytic gasification reaction unit of the present invention, including feed bin, microwave-heating reactor, ash discharge tank, rotation Wind separator and gas-lift tube;Feed bin side connects screw feeder, and opposite side sets gas vent, and feed bin lower part outlet leads to Star-like valve is crossed to be connected with microwave-heating reactor head;Gas vent is set in the middle part of the wall of microwave-heating reactor side, it is micro- Ripple pyrolysis reactor bottom is separated by with ash discharge tank by fire grate, microwave-heating reactor bottom side connection spiral slag-discharging device;Rotation Wind separator is embedded in ash discharge tank, and top is connected with gas-lift tube entrance point, and bottom connects star-like valve;Gas-lift tube Occupy on the axis of reaction unit, the gas-lift tube port of export is separated by with feed bin by gas distribution grid.
In the present invention, microwave-heating reactor sets a number of microwave quartz window in wall, and each window corresponds to One microwave generator, the power of single microwave generator is 500 ~ 2000W, is set according to situations such as the volume of reactor specific Number of windows, typically set 4 ~ 16, ensure reactor in power density 0.1 × 105~10×105W/m3
In the present invention, microwave-heating reactor uses longitudinally fixed bed, according to bed temperature section, be divided into preheating zone, Pyrolysis zone, gasification zone and reformer section.120 ~ 260 DEG C of temperature, 260 ~ 600 DEG C of the temperature of pyrolysis zone, the temperature of gasification zone of preheating zone Spend 600 ~ 800 DEG C, 800 ~ 1200 DEG C of the temperature of reformer section.The temperature in each area is controlled by corresponding microwave generator, in order to Avoid because of biomass uneven heating caused by temperature control or even the problem of half-cooked be present, all microwave temperature control mechanisms in the present invention The full-time absorption microwave of material is all adjusted to ensure that using continuous power and heated.
In the present invention, microwave-heating gas reactor entrance, between pyrolysis zone and gasification zone, vapor is mainly passed through The reactions such as mixed reforming, coke tar cracking, semicoke conversion are participated in, and spiral slag-discharging device is arranged on the bottom of microwave-heating reactor, In reformer section.Spiral slag-discharging device is ensuring that material is abundant according to reaction material accumulation situation control deslagging speed in reformer section While reaction, the biomass processes amount of whole system is improved.
In the present invention, gas-lift tube is occupy on the axis of reaction unit, through feed bin, microwave reactor and whirlwind point From device, the internal diameter of gas-lift tube is the 1/21 ~ 1/5 of reactor inside diameter, and wherein gas inlet end is located at cyclone separator top, And gas outlet end is arranged on feed bin.Gas-lift tube from microwave reactor enter feed bin when single tube two-tube, the Y types that are changed into Y-shaped Two-tube angle is 15 ~ 165 °, preferably 30 ~ 120 °, and the two-tube internal diameter of Y types is the 1/31 ~ 1/5 of reactor inside diameter.Gas lift Pipe bottom is connected with fire grate by bearing, and in order to avoid Particulate Pollution bearing in reaction system, Bearing outer uses welding side Formula is encapsulated, and solder side is lubricated between gas-lift tube, envelope surfaces and bearing using Hmp grease.Above-mentioned fire grate Deslagging is carried out by the way of horizontal rotation, passes through Electronic control speed.
In the present invention, bin bottom inclined-plane sets gas distribution grid, uniform cloth hole vertically upward, gas distribution grid both sides with Gas-lift tube is connected;Feed bin connects biomass screw feeder, is fed by way of spiral pushing;Feed bin and gas vent Pipeline is connected, and ensures that gas is discharged by gas distribution grid from gas-lift tube and is sent into gas exit line.
In the present invention, the ash content in ash discharge tank derives from two parts, first, by the rotation of revolving grate by reformer section Interior ash content is expelled directly out, in addition, gas carries part of ash in cyclone separator by centrifugal sedimentation from separator Discharge, this two parts ash content are discharged by spiral ash ejector.
The present invention has advantages below compared with prior art:
1st, biomass microwave pyrolytic gasification reaction unit realizes the pyrolysis of biomass, gasification and again in a reactor The course of reaction such as whole, complicated circuit design between conventional each reactor is eliminated, the thermal losses of device is significantly reduced, with reference to microwave The low-energy-consumption high-efficiency of heating, there is good prospects for commercial application.
2nd, have that load reactor is relatively low, microwave reflection is stronger using transverse shifting bed more for microwave current pyrolysis installation The problem of being unfavorable for improving microwave heating effect, microwave reactor is designed using longitudinal Solid Bed, according to biomass gravity The general principle of whereabouts, the load factor of microwave reactor is significantly increased, not only increase the utilization ratio of microwave heating, and The requirement of biomass size is relaxed, advantageously reduces the pretreatment power consumption of biomass.
3rd, the problem of being difficult to removing for tar present in biomass gasification process, set using internal gas riser Meter, is cracked and reforming reaction again to the gas that may carry tar in riser, while riser and cyclonic separation The combination application of device, it is also beneficial to reduce concentration of solid particles in riser, avoids riser long-term use from pipeline blockage being present The problem of.
4th, the Y-shaped of gas-lift tube and feed bin connection design is also beneficial to obtain high-quality synthesis gas product.On the one hand The synthesis gas released from riser can utilize contact with biomass and suction-operated further to remove tar that may be present And fraction solids particulate matter, another aspect high-temperature synthesis gas are preheated by heat exchange(Dry)Biomass material, reduce synthesis The heat of gas carries, and is also beneficial to reduce subsequent condensation energy consumption.
5th, gas-lift tube is located inside microwave reactor, can reach higher temperature by material heat transfer, without extra Energy sources for heating, improve the efficiency of energy utilization of whole system.
6th, biomass microwave pyrolysis gasifying device carries out the pyrolysis of biomass, gas using the coke produced of biomass itself Change, reforming reaction, reduce the production cost of gasification of biomass, while internal gas riser can further reduce gasification Tar content, improve the efficiency of carbon con version of biomass, be the inside carbon cycle technology of biomass using providing effective way.
Brief description of the drawings
Fig. 1 biomass microwave pyrolytic gasification reaction unit structural representations.
Wherein, A, feed bin;B, microwave-heating reactor;C, gas-lift tube;D, ash discharge tank;E, cyclone separator;A1, spiral shell Revolve feeder;A2, gas vent;A3, gas distribution grid;A4, star-like valve;B1, microwave generator;B2, gas feed;B3, Spiral slag-discharging device;D1, fire grate;D2, spiral ash ejector;E1, whirlwind entrance;E2, the star-like valve of whirlwind.
Embodiment
The present invention program is described in detail for explanation and embodiment below in conjunction with the accompanying drawings, but the present invention is not by following implementations The limitation of example.
Biomass microwave pyrolytic gasification reaction unit as shown in Figure 1, including feed bin A, microwave-heating reactor B, gas Riser C, ash discharge tank D, cyclone separator E.Feed bin A is located at device topmost, side connection screw feeder A1, and opposite side connects Gas vent A2 is met, bottom bevel sets gas distribution grid A3, and gas distribution grid both sides are connected with gas-lift tube C, and bottom leads to Star-like valve A4 is crossed with microwave-heating reactor B to be connected;Microwave-heating reactor B side is provided with gas feed B2 and spiral deslagging Device B3, wherein gas feed B2 are located in the middle part of reactor B, and spiral slag-discharging device B3 is arranged on bottom side, microwave-heating reactor Wall sets a number of microwave quartz window, and for microwave generator heating B1, microwave-heating reactor B bottom leads to ash discharge tank D Fire grate D1 is crossed to be separated by;Ash discharge tank D embeds a cyclone separator E, and bottom sets spiral ash ejector D2;Cyclone separator E tops have Entrance E1, bottom connect star-like valve E2;Gas-lift tube C entrance points are connected with cyclone separator E, and the port of export leads to feed bin A Gas distribution grid A3 is crossed to be separated by.
The course of work of the biomass microwave pyrolytic gasification reaction unit of the present invention is as follows:Biomass material is added by spiral Glassware A1 is sent into feed bin A, is then turned on star-like valve A4, raw material by falling on microwave-heating reactor B under Action of Gravity Field, when Microwave-heating reactor opens microwave generator B1 after being full of raw material, is realized by continuously adjusting the power of each microwave generator Preheating zone, pyrolysis zone, the temperature of gasification zone and reformer section accurately control.Raw material successively by preheating zone, pyrolysis zone, gasification zone and Reformer section, after being dehydrated and activate in preheating zone, the gas-liquid-solid product of heat scission reaction formation is carried out in pyrolysis zone, in gasification zone Vapor(It is passed through from gas feed B2)In the presence of gasify, fraction solids(Semicoke)Generation gasification reaction, part tar occur Cracking reaction, now in product based on gas and a small amount of solid and liquid.Above-mentioned product enters reformer section and steamed in coke/water Reforming reaction is carried out under the synergy of gas, mainly to the C in gasxHyAnd CO2The conversion reaction of synthesis gas is carried out, is led to simultaneously Crossing water gas shift reaction and coke tar cracking reaction further reduces solid-liquid content, improves biological efficiency of carbon con version.After reformation Gas and part of coke and ash content ash discharge tank is sent into by fire grate D1, other parts coke is discharged by spiral slag-discharging device B3 to react Device.It is laggard that most coke and ash content are fallen in the cyclone separator E removings that D gas is embedded by entrance E1 entrance in ash discharge tank Enter gas-lift tube C, cracking reaction occurs again in riser for a small amount of tar and coke that gas carries, from gas-lift tube The gas that C is released enters feed bin A by gas distribution grid A3, and with after fresh bio mass heat transfer in feed bin A and suction-operated The synthesis gas product of high-quality is obtained, is discharged by gas vent A2.By cyclone separator star-like valve E2 discharges coke and D coke and ash content are discharged by spiral organ D2 in ash content and ash discharge tank.
The effect of the present invention is further illustrated below by embodiment, percentage composition therein is weight/mass percentage composition.
Embodiment
Biomass material is sent into feed bin A by screw feeder A1, is then turned on star-like valve A4, raw material passes through gravity Microwave-heating reactor B is fallen under effect, microwave generator B1 is opened after microwave-heating reactor first is full of into raw material, is set pre- Hot-zone, pyrolysis zone, the temperature of gasification zone and reformer section are respectively 160 DEG C, 550 DEG C, 700 DEG C and 1000 DEG C, corresponding microwave work( Rate is respectively 1 × 105 W/m3、4×105 W/m3、6×105 W/m3、8×105 W/m3.After reactor, which reaches, sets temperature, Feed rate 0.5kg/h is adjusted, raw material first is dehydrated and activated in preheating zone processing 5min, is reacted subsequently into pyrolysis zone 5min, semicoke is 15% in the gas-liquid-solid product of formation, and pyrolysis devolatilization is divided into 85%, and it is condensable that volatiles include about 20% Property component.Then gas-liquid-solid product starts to gasify in gasification zone, while controls vapor(It is passed through from gas feed B2)Flow 0.3m3/ h, lower part solid is acted in vapor(Semicoke)Generation gasification reaction, part tar occur cracking reaction, now produced Pyrolysis devolatilization is divided into 90% in thing, wherein condensable property component 5%, and semicoke 10%, gasification continue 5min.By above-mentioned product Reformer section is sent into vapor and carries out reforming reaction, handles 2min, emphasis is to the C in gasxHyAnd CO2Carry out turning for synthesis gas Change reaction, while solid-liquid content is further reduced by water gas shift reaction and coke tar cracking reaction, improve biological carbon conversion Rate.Volatiles after reformation is handled account for 95%, wherein condensable property component 0.04%, and semicoke 5%.Reformed gas with Part of coke, ash content are sent into ash discharge tank by fire grate D1, and part of coke is discharged reactor and repeated by spiral slag-discharging device B3 Use.After gas in ash discharge tank D falls most coke and ash content by entrance E1 into embedded cyclone separator E removings Into gas-lift tube C, the internal diameter of gas-lift tube is the 1/13 of reactor inside diameter, and a small amount of tar and coke that gas carries exist Occur cracking reaction in riser again, gas-lift tube from microwave reactor enter feed bin when single tube two-tube, the Y that is changed into Y-shaped The two-tube angle of type is 80 °, and the two-tube internal diameter of Y types is the 1/21 of reactor inside diameter, passes through gas from the gas of the two-tube releasing of Y types Distribution grid A3 enters feed bin A, and the synthesis gas with obtaining high-quality after fresh bio mass heat transfer in feed bin A and suction-operated produces Product, wherein H2/ CO is 1.9, and tar content is 0.0008%(About 8mg/m3), the conversion efficiency of whole process biological carbon reaches 98%, and discharged by gas vent A2.In coke and ash content and ash discharge tank D by the star-like valve E2 discharges of cyclone separator Coke and ash content discharged by spiral organ D2.

Claims (9)

1. a kind of biomass microwave pyrolytic gasification reaction unit, including feed bin, microwave-heating reactor and ash discharge tank, its feature exist In:Also include cyclone separator and gas-lift tube, feed bin side connection screw feeder, opposite side sets gas vent, material Storehouse lower part outlet is connected by star-like valve with microwave-heating reactor head;Set in the middle part of the wall of microwave-heating reactor side Gas vent, microwave-heating reactor bottom are separated by with ash discharge tank by fire grate, microwave-heating reactor bottom side connection spiral shell Revolve slag-discharging device;Cyclone separator is embedded in ash discharge tank, and top is connected with gas-lift tube entrance point, bottom connection Starlike valve Door;Gas-lift tube is located on the axis of reaction unit, and the gas-lift tube port of export is separated by with feed bin by gas distribution grid.
2. according to the device described in claim 1, it is characterised in that:4 ~ 16 microwave stones are set in microwave-heating wall of reactor English window, the corresponding microwave generator of each window, the power of single microwave generator are 500 ~ 2000W, in reactor Power density is 0.1 × 105~10×105W/m3
3. according to the device described in claim 1, it is characterised in that:Microwave-heating reactor uses longitudinally fixed bed, according to bed Layer temperature range, is divided into preheating zone, pyrolysis zone, gasification zone and reformer section;Wherein 120 ~ 260 DEG C of the temperature of preheating zone, pyrolysis 260 ~ 600 DEG C of temperature, 600 ~ 800 DEG C of the temperature of gasification zone, 800 ~ 1200 DEG C of the temperature of reformer section in area.
4. according to the device described in claim 1, it is characterised in that:Gas-lift tube runs through feed bin, microwave reactor and whirlwind Separator, the internal diameter of gas-lift tube are the 1/21 ~ 1/5 of reactor inside diameter, and wherein gas inlet end is located on cyclone separator Portion, and gas outlet end is arranged on feed bin.
5. according to the device described in claim 1 or 4, it is characterised in that:Gas-lift tube from microwave reactor enter feed bin when Single tube is changed into that Y-shaped is two-tube, and the two-tube angle of Y types is 15 ~ 165 °.
6. according to the device described in claim 5, it is characterised in that:The two-tube internal diameter of Y types is the 1/31 ~ 1/5 of reactor inside diameter.
7. according to the device described in claim 5, it is characterised in that:The two-tube angle of Y types is 30 ~ 120 °.
8. according to the device described in claim 1, it is characterised in that:Bin bottom inclined-plane sets gas distribution grid, vertically upward Uniform cloth hole, gas distribution grid both sides are connected with gas-lift tube.
9. according to the device described in claim 1, it is characterised in that:The work of described biomass microwave pyrolytic gasification reaction unit It is as follows to make process:Biomass material passes through screw feeder(A1)It is sent into feed bin(A)It is interior, it is then turned on star-like valve(A4), it is former Material passes through falls on microwave-heating reactor under Action of Gravity Field(B), microwave is opened after microwave-heating reactor is full of raw material Device(B1), preheating zone, pyrolysis zone, gasification zone and the temperature of reformer section are realized by continuously adjusting the power of each microwave generator Accurate control;Raw material is successively by preheating zone, pyrolysis zone, gasification zone and reformer section, after being dehydrated and activate in preheating zone, in heat Xie Qu carries out the gas-liquid-solid product of heat scission reaction formation, from gas feed(B2)Vapor is passed through, gas-liquid-solid product is gasifying Gasification reaction is carried out in the presence of area's vapor, weight is carried out under synergy of the reformer section gasification product in coke/vapor Whole reaction, the gas after reformation pass through fire grate with part of coke and ash content(D1)It is sent into ash discharge tank(D), other parts coke By spiral slag-discharging device(B3)Discharge reactor;Ash discharge tank(D)Interior gas passes through entrance(E1)Into embedded cyclone separator (E)Removing enters gas-lift tube after falling most coke and ash content(C), a small amount of tar and coke that gas carries are being lifted Cracking reaction occurs again in pipe, from gas-lift tube(C)The gas of releasing passes through gas distribution grid(A3)Into feed bin(A), And and feed bin(A)The synthesis gas product of high-quality is obtained after interior fresh bio mass heat transfer and suction-operated, passes through gas vent (A2)Release;By the star-like valve of cyclone separator(E2)The coke and ash content and ash discharge tank of discharge(D)Interior coke and ash content Pass through spiral organ(D2)Discharge.
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