CN105585407B - A kind of method by small molecule hydrocarbon mixture preparing low-carbon olefins - Google Patents
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Abstract
本发明公开了一种由小分子烃类混合物制取低碳烯烃的方法,该方法包括:将小分子烃类混合物在流化床脱氢反应器中在脱氢催化剂的存在下进行脱氢反应,得到富含烯烃的油气和待生脱氢催化剂;将待生脱氢催化剂经过闭锁料斗进入流化床再生器进行再生后,再通过闭锁料斗循环回脱氢反应器;将富含烯烃的油气送入流化床裂解反应器进行裂解反应得到富含低碳烯烃的油气。本发明将小分子烃类混合物的脱氢和裂解反应依次单独进行,使脱氢后的小分子烃类混合物更容易裂解,可以降低裂解反应的温度和能耗。另外,本发明的脱氢反应系统通过闭锁料斗的使用,可灵活调节脱氢反应器和再生器的操作压力,完全避免了含氢气流和含氧气流的接触,更加安全可靠。
The invention discloses a method for preparing low-carbon olefins from a small-molecular hydrocarbon mixture. The method comprises: dehydrogenating the small-molecular hydrocarbon mixture in a fluidized bed dehydrogenation reactor in the presence of a dehydrogenation catalyst , to obtain olefin-rich oil gas and dehydrogenation catalyst; the dehydrogenation catalyst is passed through the lock hopper into the fluidized bed regenerator for regeneration, and then circulated back to the dehydrogenation reactor through the lock hopper; the olefin-rich oil gas Send it to a fluidized bed cracking reactor for cracking reaction to obtain oil and gas rich in light olefins. In the present invention, the dehydrogenation and cracking reactions of the small molecule hydrocarbon mixture are separately carried out sequentially, so that the dehydrogenated small molecule hydrocarbon mixture is easier to crack, and the temperature and energy consumption of the cracking reaction can be reduced. In addition, the dehydrogenation reaction system of the present invention can flexibly adjust the operating pressure of the dehydrogenation reactor and the regenerator through the use of the lock hopper, completely avoiding the contact of the hydrogen-containing gas flow and the oxygen-containing gas flow, and is safer and more reliable.
Description
技术领域technical field
本发明涉及一种由小分子烃类混合物制取低碳烯烃的方法。The invention relates to a method for preparing low-carbon olefins from small molecular hydrocarbon mixtures.
背景技术Background technique
低碳烯烃是生产石油化学品的基本原料,用于生产聚丙烯、甲基叔丁基醚、高辛烷值汽油组分、烷基化油和橡胶等产品。目前已经工业化的由石油基烃类原料生产乙烯、丙烯、丁烯或戊烯的方法主要有以下几种:蒸汽裂解、流化催化裂化或催化裂解和脱氢。这些既有技术有下面的一些缺点:Light olefins are basic feedstocks for the production of petrochemicals and are used in the production of products such as polypropylene, methyl tert-butyl ether, high-octane gasoline components, alkylate and rubber. At present, there are mainly the following methods for producing ethylene, propylene, butene or pentene from petroleum-based hydrocarbon raw materials that have been industrialized: steam cracking, fluidized catalytic cracking or catalytic cracking and dehydrogenation. These existing technologies have the following disadvantages:
蒸汽裂解:蒸汽裂解的主要产品是乙烯,具有能耗和生产成本高、丙烯/乙烯比低、产品结构不易调节等技术局限;丙烯和更重的烯烃是该方法的副产品,产物中比例远不及乙烯,其他副产品包括燃料气、焦油和焦炭等,价值非常低。Steam cracking: The main product of steam cracking is ethylene, which has technical limitations such as high energy consumption and production cost, low propylene/ethylene ratio, and difficult adjustment of product structure; propylene and heavier olefins are by-products of this method, and the proportion of the product is far less than Ethylene, other by-products including fuel gas, tar and coke, etc., are of very low value.
流化催化裂化或催化裂解:常规的催化裂化的主要产品是高辛烷值汽油,轻烯烃产率较低。为了增加轻烯烃的生成,催化裂解技术应运而生,需要更高的操作温度或者较多的择形分子筛催化剂的使用。值得一提的是,液化气中烷烃组分的加工利用逐渐受到重视。Fluid catalytic cracking or catalytic cracking: The main product of conventional catalytic cracking is high-octane gasoline, and the yield of light olefins is low. In order to increase the production of light olefins, catalytic cracking technology came into being, requiring higher operating temperature or the use of more shape-selective molecular sieve catalysts. It is worth mentioning that the processing and utilization of alkane components in liquefied gas has gradually received attention.
催化脱氢:烃类脱氢反应是强吸热反应,需要高温才能进行,尤其是低碳烷烃。向反应区输入大量的热量意味着反应器/再生器的设计制造较昂贵。Catalytic dehydrogenation: The dehydrogenation reaction of hydrocarbons is a strong endothermic reaction that requires high temperature to proceed, especially low-carbon alkanes. The large amount of heat input to the reaction zone means that the reactor/regenerator is expensive to design and manufacture.
为了提高低碳烯烃选择性,从根本上降低能耗和生产成本,石脑油催化裂解技术成为研究热点。石脑油催化裂解反应机理随着催化剂不同而有所差别。一般来说,是碳正离子和自由基两种反应机理共同作用的结果。目前,国内外研究单位对石脑油催化裂解进行了广泛的研究,开发了各具特色的催化剂及工艺。根据反应器类型,石脑油催化裂解技术主要分为两大类,一是固定床催化裂解技术,代表性技术有日本的石脑油催化裂解新工艺,以10%La/ZSM-5为催化剂,反应温度650℃,乙烯和丙烯总产率可达61%,P/E质量比约为0.7;韩国LG石化公司开发的石脑油催化裂解工艺,采用金属氧化物催化剂,反应温度可降低50~100℃,乙烯产率提高20%,丙烯产率提高10%;日本旭化成公司采用C2~C12直链烷烃,以Mg/ZSM-5为催化剂,反应温度680℃,乙烯和丙烯总收率为43%,P/E质量比约为0.93。尽管固定床催化裂解工艺的烯烃收率较高,但反应温度降低幅度不大,难以从根本上克服蒸汽裂解工艺的局限。另一类是流化床催化裂解技术,代表性技术是ACO工艺,该工艺结合流化催化裂化反应系统与高酸性ZSM-5催化剂,与蒸汽裂解技术相比,乙烯和丙烯总产率可提高15%~25%,P/E质量比约为1。CN200810032922.5公布了ZSM-5/丝光沸石、ZSM-5/β沸石、ZSM-5/Y沸石混合作为活性组分的复合分子筛催化剂。此类复合分子筛催化剂比单一组分催化剂具有更高的低碳烯烃收率和处理石脑油等复杂裂解原料的能力。采用在ZSM-5/丝光沸石共生分子筛、ZSM-5/β沸石共生分子筛、ZSM-5/Y沸石共生分子筛负载P、As、或Bi中的至少一种元素或其氧化物,得到的催化剂具有酸密度大,酸强度高,酸性稳定不易流失等特点。以上海高桥石化公司石脑油为原料,在反应温度为600~650℃,反应压力为0.001~0.5MPa,空速0.25~4h-1,水/油质量比1~4的条件下,低碳烯烃收率可达55%。In order to improve the selectivity of low-carbon olefins and fundamentally reduce energy consumption and production costs, naphtha catalytic cracking technology has become a research hotspot. The reaction mechanism of naphtha catalytic cracking varies with different catalysts. Generally speaking, it is the result of the joint action of two reaction mechanisms of carbocations and free radicals. At present, domestic and foreign research institutes have conducted extensive research on catalytic cracking of naphtha and developed unique catalysts and processes. According to the type of reactor, naphtha catalytic cracking technology is mainly divided into two categories. One is fixed bed catalytic cracking technology. The representative technology is the new process of naphtha catalytic cracking in Japan, which uses 10% La/ZSM-5 as the catalyst. , the reaction temperature is 650°C, the total yield of ethylene and propylene can reach 61%, and the P/E mass ratio is about 0.7; the naphtha catalytic cracking process developed by Korea LG Petrochemical Company uses metal oxide catalysts, and the reaction temperature can be reduced by 50 ~100℃, the yield of ethylene increased by 20%, and the yield of propylene increased by 10%. Japan Asahi Kasei Co., Ltd. adopts C 2 ~C 12 linear alkanes, with Mg/ZSM-5 as the catalyst, the reaction temperature is 680℃, and the total yield of ethylene and propylene The ratio is 43%, and the P/E mass ratio is about 0.93. Although the yield of olefins in the fixed-bed catalytic cracking process is high, the reduction in reaction temperature is not large, and it is difficult to fundamentally overcome the limitations of the steam cracking process. The other is fluidized catalytic cracking technology, the representative technology is ACO process, which combines fluidized catalytic cracking reaction system and high acid ZSM-5 catalyst, compared with steam cracking technology, the total yield of ethylene and propylene can be increased 15% to 25%, the P/E mass ratio is about 1. CN200810032922.5 discloses a composite molecular sieve catalyst in which ZSM-5/mordenite, ZSM-5/beta zeolite and ZSM-5/Y zeolite are mixed as active components. This type of composite molecular sieve catalyst has a higher yield of low-carbon olefins and the ability to process complex cracking raw materials such as naphtha than single-component catalysts. Using ZSM-5/mordenite symbiotic molecular sieve, ZSM-5/beta zeolite symbiotic molecular sieve, ZSM-5/Y zeolite symbiotic molecular sieve to support at least one element or its oxide in P, As, or Bi, the obtained catalyst has It has the characteristics of high acid density, high acid strength, stable acidity and not easy to lose. Using naphtha from Shanghai Gaoqiao Petrochemical Company as raw material, under the conditions of reaction temperature 600-650℃, reaction pressure 0.001-0.5MPa, space velocity 0.25-4h -1 , water/oil mass ratio 1-4, low The carbon olefin yield can reach 55%.
尽管上述工艺在实验室研究阶段和中试阶段都取得了较理想的效果,存在的种种技术困难使工业化进程仍比较缓慢。本发明旨在找到一种由小分子烃类混合物制取低碳烯烃的工艺和装置。研究催化裂化或催化裂解的相关人员一般都知晓,在酸性催化剂作用下,烯烃较容易转化为碳正离子,且它的催化裂解速度比相应烷烃快得多。因此,本发明旨在寻求一种富含烷烃的小分子烃类混合物经催化脱氢制得烯烃,再将烯烃快速催化裂解的方法,用于最大量生产低碳烯烃。Although the above-mentioned process has achieved relatively satisfactory results in the laboratory research stage and the pilot test stage, various technical difficulties exist so that the industrialization process is still relatively slow. The present invention aims to find a process and device for preparing low-carbon olefins from small molecule hydrocarbon mixtures. Those who study catalytic cracking or catalytic cracking generally know that under the action of acidic catalysts, alkenes are easily converted into carbocations, and its catalytic cracking rate is much faster than that of corresponding alkanes. Therefore, the present invention aims to seek a method for producing olefins through catalytic dehydrogenation of small molecule hydrocarbon mixtures rich in alkanes, and then rapidly catalytically cracking the olefins for maximum production of light olefins.
目前低碳烷烃脱氢工艺主要有Lummus公司Catofin工艺、UOP公司Oleflex工艺、Phillips公司STAR工艺和意大利Snamprogetti公司FBD-4工艺。Lummus的Catofin工艺采用并列布置的4组固定床反应器,催化剂为氧化铬/Al2O3;UOP的Oleflex工艺采用3组串联的移动床反应器和贵金属催化剂Pt/Al2O3,US3978150公布了移动床烷烃脱氢工艺;前苏联采用铬铝酸催化剂沸腾床工艺进行异丁烷(以及正丁烷或异丁烷和正丁烷的混合物)脱氢。EP0894781A1和US7235706B2都公布了一种利用相应烷烃脱氢制取低碳烯烃的方法,采用密相流化床反应—再生系统,反应温度为450~800℃,反应压力为0.1~3atm,体积空速为100~1000h-1,两件专利采用的催化剂组成不同,前者的催化剂组分为氧化铬、氧化锡、氧化钾,而后者的催化剂组分为氧化镓、金属铂、氧化钾;积炭后的催化剂采用密相流化床再生;待生剂和再生剂通过U形管在反应器和再生器之间转移。At present, the dehydrogenation processes of low-carbon alkanes mainly include the Catofin process of Lummus Company, the Oleflex process of UOP Company, the STAR process of Phillips Company and the FBD-4 process of Snamprogetti Company of Italy. The Catofin process of Lummus uses 4 sets of fixed bed reactors arranged side by side, and the catalyst is chromium oxide/Al 2 O 3 ; the Oleflex process of UOP uses 3 sets of moving bed reactors in series and the noble metal catalyst Pt/Al 2 O 3 , published in US3978150 A moving bed alkane dehydrogenation process was developed; the former Soviet Union used a chromoaluminic acid catalyst ebullating bed process for isobutane (and a mixture of n-butane or isobutane and n-butane) dehydrogenation. Both EP0894781A1 and US7235706B2 have announced a method for producing low-carbon olefins by dehydrogenating corresponding alkanes, using a dense-phase fluidized bed reaction-regeneration system, with a reaction temperature of 450-800°C, a reaction pressure of 0.1-3atm, and a volumetric space velocity of 100~1000h -1 , the two patents use different catalyst compositions, the catalyst components of the former are chromium oxide, tin oxide, and potassium oxide, while the catalyst components of the latter are gallium oxide, metal platinum, and potassium oxide; after carbon deposition The catalyst is regenerated by a dense-phase fluidized bed; the spent agent and regenerated agent are transferred between the reactor and the regenerator through a U-shaped tube.
总结已有专利和非专利文献可以得出,固定床脱氢和移动床脱氢各有特点,也各有缺憾。固定床工艺为多个固定床反应器循环操作,较频繁地在反应和再生过程转换;该过程的每个反应器为间歇操作,因此,为达到连续进料操作,多反应器同时被使用;该过程的主要缺点是反应器工况在氧化和还原环境中频繁变化,且反应器的温度变化很复杂,一定程度上影响反应稳定性。移动床工艺过程使用多个移动床反应器,其中催化剂在反应器中缓慢向下流动;反应所需热量由多个中间加热炉提供;再生后的催化剂被送到第一个反应器,然后依次流动到最后一个反应器;该工艺的问题是同样也需要多个反应器和中间加热炉,设备投资较大,另一个潜在问题是如何保持每个反应器中催化剂活性的稳定性。Summarizing the existing patent and non-patent literature, it can be concluded that fixed bed dehydrogenation and moving bed dehydrogenation have their own characteristics and shortcomings. The fixed bed process is a cycle operation of multiple fixed bed reactors, which are frequently switched between the reaction and regeneration processes; each reactor in this process is intermittently operated, so in order to achieve continuous feeding operation, multiple reactors are used at the same time; The main disadvantage of this process is that the working condition of the reactor changes frequently in the oxidation and reduction environment, and the temperature change of the reactor is very complicated, which affects the reaction stability to a certain extent. The moving bed process uses multiple moving bed reactors, in which the catalyst slowly flows downward in the reactor; the heat required for the reaction is provided by multiple intermediate heating furnaces; the regenerated catalyst is sent to the first reactor, and then sequentially Flow to the last reactor; the problem with this process is that multiple reactors and intermediate heating furnaces are also required, and the equipment investment is relatively large. Another potential problem is how to maintain the stability of the catalyst activity in each reactor.
为降低投资、提高工艺的连续性以及催化剂活性的稳定性,一种可能的解决办法是采用类似于流化催化裂化(FCC)的工艺来进行低碳烷烃脱氢制取低碳烯烃的反应,即采用一个反应器和一个再生器并实现连续反应-再生操作。但是如果采用该思路,会存在二个重大问题需要解决:第一,由于反应器中是氢气气氛(脱氢反应会产生氢气),而再生器中是含氧气氛(催化剂烧焦再生需要氧气),反应器和再生器的气流必须很好地隔离以确保工艺安全性;第二,采用一个反应器时,若要达到与固定床或移动床工艺相同的处理量,就需要增加反应器的大小,这同样会增加投资和成本。In order to reduce investment, improve the continuity of the process and the stability of the catalyst activity, a possible solution is to use a process similar to fluid catalytic cracking (FCC) to carry out the dehydrogenation of light alkanes to produce light olefins. That is, a reactor and a regenerator are used to realize continuous reaction-regeneration operation. However, if this idea is adopted, there will be two major problems to be solved: first, since the reactor is a hydrogen atmosphere (dehydrogenation reaction will produce hydrogen), and the regenerator is an oxygen-containing atmosphere (catalyst burnt regeneration requires oxygen) , the gas flow of the reactor and regenerator must be well isolated to ensure process safety; second, when using one reactor, to achieve the same throughput as the fixed bed or moving bed process, the size of the reactor needs to be increased , which will also increase investment and cost.
用于低碳烷烃脱氢或低碳烷烃氧化制取低碳烯烃的催化剂配方不胜枚举,如贵金属催化剂体系、过渡金属氧化物和复合金属氧化物体系、杂多酸催化剂体系和分子筛催化剂体系等。多篇专利描述了采用氧化铬为活性组分或助催化剂的催化剂,如US 2956030和US 2945823;US 4056576等多篇专利都公布了采用含有氧化镓的催化剂进行烷烃脱氢反应;US 4914075公布了一种采用含有贵金属铂和氧化镓的催化剂进行烷烃脱氢反应方法,并描述了烧焦再生后的催化剂需要氯化来重新分配活性金属组分。GB 2162082A公布了一种使用氧化铬/氧化铝催化剂用于C3-C5烷烃催化脱氢反应。该催化剂的合成方法采用等体积浸渍法,不同于氧化铝载体浸渍于过量的铬溶液中。There are numerous catalyst formulations for the dehydrogenation of low-carbon alkanes or the oxidation of low-carbon alkanes to produce low-carbon olefins, such as noble metal catalyst systems, transition metal oxides and composite metal oxide systems, heteropolyacid catalyst systems and molecular sieve catalyst systems, etc. . A number of patents describe catalysts using chromium oxide as active components or cocatalysts, such as US 2956030 and US 2945823; US 4056576 and other patents have announced the use of catalysts containing gallium oxide for alkane dehydrogenation; US 4914075 has published A process for the dehydrogenation of alkanes using catalysts containing the noble metals platinum and gallium oxide, and describes the need for chlorination of the regenerated catalyst after charring to redistribute the active metal components. GB 2162082A discloses a catalytic dehydrogenation reaction of C 3 -C 5 alkanes using a chromium oxide/alumina catalyst. The synthesis method of the catalyst adopts an equal-volume impregnation method, which is different from impregnation of an alumina carrier in excess chromium solution.
CN 102465001A公布了一种石脑油催化转化为低碳烯烃的方法,主要是将石脑油与负载脱氢功能金属的ZSM-5分子筛催化剂在流化床反应器中接触反应,目的是解决现有技术中低碳烯烃收率不高的问题。专利中所述的脱氢功能金属优选为Mo、Ni、Cu、Pt和Pd中的至少一种,且ZSM-5分子筛质量占催化剂总质量的20~60%。根据专利中所述,低碳烯烃收率最高可达到47.55%。通过本专利描述可以知道,催化剂所用分子筛含量偏高且低碳烯烃产率并未达到非常理想的收率,可见操作成本较高。CN 102465001A discloses a method for catalytically converting naphtha into low-carbon olefins, which mainly involves contacting naphtha and a ZSM-5 molecular sieve catalyst loaded with dehydrogenation functional metals in a fluidized bed reactor, aiming to solve the current There is a problem that the yield of low-carbon olefins is not high in the technology. The dehydrogenation functional metal described in the patent is preferably at least one of Mo, Ni, Cu, Pt and Pd, and the mass of ZSM-5 molecular sieve accounts for 20-60% of the total mass of the catalyst. According to the patent, the highest yield of low-carbon olefins can reach 47.55%. It can be seen from the description of this patent that the content of molecular sieve used in the catalyst is relatively high and the yield of low-carbon olefins has not reached a very ideal yield, which shows that the operating cost is relatively high.
CN 101462916A公布了一种石油烃催化裂解生产低碳烯烃的方法,该方法包括石油烃先在450~550℃和0.1~0.3MPa条件下与催化脱氢催化剂接触反应,产生含5重%~30重%烯烃的脱氢产物,然后再将脱氢产物与催化裂解催化剂接触发生催化裂解制取低碳烯烃。该专利中所述该方法的优点是所需反应温度大大降低,间接节约了能耗。但是,该专利中公布的实施例和对比例中所用反应器为脱氢和裂解催化剂分别装填的两个固定床反应器,没有说明催化剂再生和循环使用情况;而且由于固定床反应器的催化剂反应和再生是在多个固定床床层中间歇地进行,反应无法连续进行,并且脱氢和裂化或裂解反应均为吸热反应,而固定床反应器的传热性能较差,需要加热炉或其它供热装置供热,增加了工艺的成本;另外,该专利没有说明发明方法所适用的具体的工艺装置和结构形式。CN 101462916A discloses a method for producing low-carbon olefins by catalytic cracking of petroleum hydrocarbons. The method includes contacting and reacting petroleum hydrocarbons with catalytic dehydrogenation catalysts at 450-550°C and 0.1-0.3 MPa to produce olefins containing 5% by weight to 30 The dehydrogenation product of olefin, and then the dehydrogenation product is contacted with catalytic cracking catalyst to undergo catalytic cracking to prepare light olefin. The advantage of the method described in this patent is that the required reaction temperature is greatly reduced, which indirectly saves energy consumption. However, the reactors used in the examples and comparative examples published in this patent are two fixed-bed reactors filled with dehydrogenation and cracking catalysts respectively, and the catalyst regeneration and recycling conditions are not explained; and because the catalyst reaction of the fixed-bed reactor And regeneration is carried out intermittently in multiple fixed bed beds, the reaction cannot be carried out continuously, and the dehydrogenation and cracking or cracking reactions are all endothermic reactions, and the heat transfer performance of the fixed bed reactor is poor, requiring a heating furnace or Other heating devices provide heat, which increases the cost of the process; in addition, the patent does not describe the specific process devices and structural forms that the inventive method is applicable to.
发明内容Contents of the invention
本发明的目的是提供一种由小分子烃类混合物制取低碳烯烃的方法,该方法将小分子烃类混合物依次单独进行脱氢反应和裂解反应,其中,本发明的流化床脱氢反应-再生系统能够克服采用流化床反应-再生系统制取低碳烯烃工艺中存在的问题,一方面能够确保工艺的安全性,更进一步的方面是能够在相同脱氢反应器大小的情况下提高装置的处理量。The purpose of the present invention is to provide a method for producing low-carbon olefins from a mixture of small molecule hydrocarbons, which carries out dehydrogenation and cracking reactions separately in sequence with the mixture of small molecule hydrocarbons, wherein the fluidized bed dehydrogenation of the present invention The reaction-regeneration system can overcome the problems existing in the process of producing light olefins by using the fluidized bed reaction-regeneration system. On the one hand, it can ensure the safety of the process, and on the other hand, it can be used in the same dehydrogenation reactor size. Increase the throughput of the device.
为了实现上述目的,本发明提供一种由小分子烃类混合物制取低碳烯烃的方法,该方法包括:连续地将预热后的小分子烃类混合物在流化床脱氢反应器中与脱氢催化剂接触并发生脱氢反应,产生富含烯烃的油气和积碳的待生脱氢催化剂;使富含烯烃的油气和待生脱氢催化剂分离,将分离后的富含烯烃的油气送入裂解反应器与裂解催化剂接触,并在裂解反应条件下发生裂解反应,将得到的富含低碳烯烃的油气送入产品分离回收系统;将分离后的待生脱氢催化剂从脱氢反应器连续地引出到待生脱氢催化剂接收器后通过闭锁料斗输送至待生脱氢催化剂进料罐;将待生脱氢催化剂进料罐中的待生脱氢催化剂输送或气提输送至流化床再生器,并在再生器中在含氧气氛下进行烧焦再生,得到再生脱氢催化剂;将再生脱氢催化剂从再生器连续地引出到再生脱氢催化剂接收器后,再通过闭锁料斗输送至再生脱氢催化剂进料罐,并从再生脱氢催化剂进料罐连续地返回到所述脱氢反应器中。In order to achieve the above object, the present invention provides a method for producing low-carbon olefins from small molecule hydrocarbon mixtures, the method comprising: continuously combining the preheated small molecule hydrocarbon mixture in a fluidized bed dehydrogenation reactor with The dehydrogenation catalyst contacts and undergoes a dehydrogenation reaction to produce oil and gas rich in olefins and a carbon-deposited ungenerated dehydrogenation catalyst; separate the oil and gas rich in olefins from the ungenerated dehydrogenation catalyst, and send the separated oil and gas rich in olefins to into the cracking reactor to contact with the cracking catalyst, and the cracking reaction occurs under the cracking reaction conditions, and the obtained oil and gas rich in light olefins are sent to the product separation and recovery system; It is continuously drawn to the receiver of the raw dehydrogenation catalyst and then transported to the feed tank of the raw dehydrogenation catalyst through a lock hopper; the raw dehydrogenation catalyst in the feed tank of the raw dehydrogenation catalyst is transported or transported to the fluidized Bed regenerator, and regenerate coke in the regenerator under an oxygen-containing atmosphere to obtain a regenerated dehydrogenation catalyst; after the regenerated dehydrogenation catalyst is continuously drawn from the regenerator to the receiver of the regenerated dehydrogenation catalyst, it is then transported through a lock hopper to the regenerated dehydrogenation catalyst feed tank, and continuously from the regenerated dehydrogenation catalyst feed tank to the dehydrogenation reactor.
优选地,该方法还包括:将输送至再生脱氢催化剂进料罐中的再生脱氢催化剂在还原气氛下进行还原处理,得到还原催化剂,然后将该还原催化剂连续地返回到所述脱氢反应器中。Preferably, the method also includes: reducing the regenerated dehydrogenation catalyst delivered to the regenerated dehydrogenation catalyst feed tank under a reducing atmosphere to obtain a reduced catalyst, and then continuously returning the reduced catalyst to the dehydrogenation reaction device.
优选地,其中所述小分子烃类混合物为C3~C12烃类的混合物。Preferably, the small molecule hydrocarbon mixture is a mixture of C3-C12 hydrocarbons.
优选地,其中所述小分子烃类混合物为直馏石脑油、油田凝析液、页岩油轻组分、加氢石脑油、焦化汽油和裂化汽油中的一种或多种。Preferably, the small molecule hydrocarbon mixture is one or more of straight run naphtha, oilfield condensate, shale oil light components, hydrogenated naphtha, coker gasoline and cracked gasoline.
优选地,其中所述流化床脱氢反应器为鼓泡流化床反应器或湍流流化床反应器。Preferably, the fluidized bed dehydrogenation reactor is a bubbling fluidized bed reactor or a turbulent fluidized bed reactor.
优选地,其中所述流化床脱氢反应器具有分层布置的内置挡板。Preferably, the fluidized bed dehydrogenation reactor has built-in baffles arranged in layers.
优选地,其中所述内置挡板为板式格栅,板式格栅每20~150cm装设一层,从最下面板式格栅的底面至最上面板式格栅的顶面之间的距离为脱氢反应器内部空间总高度的20%~70%。Preferably, the built-in baffle is a plate grid, and a layer of plate grid is installed every 20 to 150 cm, and the distance from the bottom surface of the lowermost panel grid to the top surface of the uppermost panel grid is dehydrogenation 20% to 70% of the total height of the inner space of the reactor.
优选地,其中通过金属烧结过滤器使油气和待生脱氢催化剂分离。Preferably, wherein the oil gas and the raw dehydrogenation catalyst are separated by a metal sintered filter.
优选地,其中所述脱氢催化剂含有活性组分和载体;所述活性组分为金属铂或者氧化铬,所述载体为氧化铝或硅酸铝;以催化剂的总重量为基准,所述金属铂的含量为0.01重%~1.0重%,或者所述氧化铬的含量为1.0重%~30重%,所述载体的含量为平衡量。Preferably, wherein the dehydrogenation catalyst contains an active component and a carrier; the active component is metal platinum or chromium oxide, and the carrier is alumina or aluminum silicate; based on the total weight of the catalyst, the metal The content of platinum is 0.01% to 1.0% by weight, or the content of the chromium oxide is 1.0% to 30% by weight, and the content of the carrier is a balance amount.
优选地,其中所述脱氢反应的条件是:反应温度为500~700℃,反应压力为0.1~3.0MPa,小分子烃类混合物体积空速为100~2000小时-1,催化剂停留时间1~30分钟。Preferably, the conditions of the dehydrogenation reaction are as follows: the reaction temperature is 500-700°C, the reaction pressure is 0.1-3.0 MPa, the volume space velocity of the small molecule hydrocarbon mixture is 100-2000 hours -1 , and the catalyst residence time is 1-2. 30 minutes.
优选地,其中所述脱氢反应的条件是:反应温度为530~600℃,反应压力为0.4~2.0MPa,小分子烃类混合物体积空速为200~500小时-1,催化剂停留时间为3~8分钟。Preferably, the conditions of the dehydrogenation reaction are: the reaction temperature is 530-600°C, the reaction pressure is 0.4-2.0MPa, the volume space velocity of the small molecule hydrocarbon mixture is 200-500 hours -1 , and the residence time of the catalyst is 3 ~8 minutes.
优选地,其中所述的裂解反应在提升管反应器中进行,裂解反应的条件为:反应温度为500~620℃,反应压力为0.1~1MPa,体积空速为150~1500h-1。Preferably, the cracking reaction is carried out in a riser reactor, and the cracking reaction conditions are as follows: reaction temperature is 500-620°C, reaction pressure is 0.1-1 MPa, and volume space velocity is 150-1500h -1 .
优选地,其中所述裂解催化剂含有分子筛和载体;所述分子筛为ZSM型、Y型分子筛和β型沸石中的至少一种,所述载体为硅酸铝;所述分子筛含量为催化剂重量的5重%~50重%,所述载体含量为催化剂重量的50重%~95重%。Preferably, wherein the cracking catalyst contains a molecular sieve and a carrier; the molecular sieve is at least one of ZSM type, Y type molecular sieve and β-type zeolite, and the carrier is aluminum silicate; the molecular sieve content is 5% of the catalyst weight % by weight to 50% by weight, the content of the carrier is 50% to 95% by weight of the weight of the catalyst.
优选地,其中所述烧焦再生的条件为:温度550~750℃,压力为0.1~0.5MPa,催化剂停留时间为5~60分钟;所述的含氧气氛为以空气、以氮气稀释的空气、或者富氧气体作为流化介质。Preferably, the conditions for charred regeneration are: temperature 550-750°C, pressure 0.1-0.5 MPa, catalyst residence time 5-60 minutes; the oxygen-containing atmosphere is air diluted with air and nitrogen , or oxygen-enriched gas as the fluidizing medium.
优选地,其中所述还原处理的条件是:温度为500~600℃,压力为0.4~2.0MPa,催化剂停留时间为1~10分钟;所述的还原气氛为以含氢的还原物流作为流化介质;该还原物流基本不含氧气并且含有50~100体积%的氢气,并且含有0~50体积%的炼油厂干气。Preferably, the reduction treatment conditions are as follows: temperature is 500-600°C, pressure is 0.4-2.0 MPa, catalyst residence time is 1-10 minutes; the reduction atmosphere is a hydrogen-containing reducing stream as the fluidized Medium; the reducing stream is substantially free of oxygen and contains 50-100 volume percent hydrogen, and contains 0-50 volume percent refinery dry gas.
优选地,其中该方法还包括:控制脱氢反应器中的反应压力比再生器中的再生压力至少高0.3MPa。Preferably, the method further includes: controlling the reaction pressure in the dehydrogenation reactor to be at least 0.3 MPa higher than the regeneration pressure in the regenerator.
优选地,其中将待生脱氢催化剂接收器中的待生脱氢催化剂物流所含的富含烯烃的油气用氢气汽提至所述脱氢反应器。Preferably, wherein the olefin-rich oil gas contained in the raw dehydrogenation catalyst stream in the raw dehydrogenation catalyst receiver is stripped with hydrogen to the dehydrogenation reactor.
本发明提供一种由小分子烃类混合物制取低碳烯烃的方法与现有的石油基烃类制取低碳烯烃的方法相比,主要优点如下:The present invention provides a method for preparing low-carbon olefins from a mixture of small molecular hydrocarbons. Compared with the existing method for preparing low-carbon olefins from petroleum-based hydrocarbons, the main advantages are as follows:
1、积碳催化剂可以连续地从脱氢反应器转移至脱氢再生器进行再生,流化床脱氢反应器中催化剂活性基本保持稳定,这不同于固定床和移动床工艺;1. The carbon-deposited catalyst can be continuously transferred from the dehydrogenation reactor to the dehydrogenation regenerator for regeneration, and the catalyst activity in the fluidized bed dehydrogenation reactor is basically stable, which is different from fixed bed and moving bed processes;
2、流态化反应-再生的脱氢反应系统的使用消除了多个脱氢反应器和中间加热器的使用,与固定床和移动床工艺相比可以大幅降低建设和运行成本;2. The use of fluidized reaction-regenerated dehydrogenation reaction system eliminates the use of multiple dehydrogenation reactors and intermediate heaters, which can greatly reduce construction and operation costs compared with fixed bed and moving bed processes;
3、脱氢反应所需热量由热的再生脱氢催化剂直接传给反应物,气固的强烈混合避免了如固定床操作中热点的出现;3. The heat required for the dehydrogenation reaction is directly transferred to the reactants by the hot regenerated dehydrogenation catalyst, and the strong mixing of gas and solid avoids the occurrence of hot spots such as in fixed bed operation;
4、更重要的是,通过闭锁料斗的使用,脱氢反应器以及用于再生脱氢催化剂还原的再生脱氢催化剂进料罐的还原气氛(氢气气氛)可以与再生器的烧焦再生的含氧气氛很好地隔离,能够确保工艺的安全运行;4. More importantly, through the use of the lock hopper, the reducing atmosphere (hydrogen atmosphere) of the dehydrogenation reactor and the regenerated dehydrogenation catalyst feed tank used for the reduction of the regenerated dehydrogenation catalyst can be combined with the charred regeneration of the regenerator. The oxygen atmosphere is well isolated to ensure the safe operation of the process;
5、更进一步的是,通过闭锁料斗的使用,可以灵活地调节脱氢反应器和再生器的操作压力,也就是说,可以在保持再生器常压或低压操作的情况下,提高脱氢反应器的操作压力,从而能够在不增加脱氢反应器大小的情况下提高装置的处理量;5. Furthermore, through the use of the lock hopper, the operating pressure of the dehydrogenation reactor and the regenerator can be flexibly adjusted, that is to say, the dehydrogenation reaction can be improved while maintaining the normal pressure or low pressure operation of the regenerator. The operating pressure of the reactor can be increased, so that the processing capacity of the device can be increased without increasing the size of the dehydrogenation reactor;
6、将小分子烃类混合物的脱氢和裂解反应采用不同的反应装置进行,脱氢后的小分子烃类混合物更容易进行裂解,可以降低裂解反应的温度,降低能耗。6. The dehydrogenation and cracking reactions of small molecule hydrocarbon mixtures are carried out using different reaction devices. The dehydrogenated small molecule hydrocarbon mixtures are easier to crack, which can reduce the temperature of the cracking reaction and reduce energy consumption.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是按照本发明的一种具体实施方式的脱氢和裂解系统的流程示意图;Fig. 1 is a schematic flow sheet of a dehydrogenation and cracking system according to a specific embodiment of the present invention;
图2是按照本发明的一种进一步的具体实施方式的脱氢反应系统的流程示意图;Fig. 2 is a schematic flow sheet of a dehydrogenation reaction system according to a further embodiment of the present invention;
图3是图2中的内置挡板(即板式格栅)的一种实施方式的俯视图和主视图;Fig. 3 is a top view and a front view of an embodiment of the built-in baffle (i.e., the plate grid) in Fig. 2;
图4是按照本发明的一种具体实施方式的小分子烃类混合物制取低碳烯烃的方法的流程示意图,包括裂解反应系统和脱氢反应系统,其中的脱氢反应系统可以参照图1或图2进行设置。Fig. 4 is a schematic flow sheet of the method for preparing low-carbon olefins from a small molecule hydrocarbon mixture according to a specific embodiment of the present invention, including a cracking reaction system and a dehydrogenation reaction system, wherein the dehydrogenation reaction system can refer to Fig. 1 or Figure 2 for setup.
附图标记说明Explanation of reference signs
1 流化床脱氢反应器 2流化床再生器 3待生脱氢催化剂接收器1 Fluidized bed dehydrogenation reactor 2 Fluidized bed regenerator 3 Spent dehydrogenation catalyst receiver
4 闭锁料斗 5 待生脱氢催化剂进料罐 6再生脱氢催化剂接收器4 Lock Hopper 5 Spent Dehydrogenation Catalyst Feed Tank 6 Regenerated Dehydrogenation Catalyst Receiver
7 管线 8 管线 9 管线 10 管线 11管线 12管线7 Line 8 Line 9 Line 10 Line 11 Line 12 Line
13 管线 14 管线 15控制阀 16 控制阀 17控制阀13 Line 14 Line 15 Control Valve 16 Control Valve 17 Control Valve
18 控制阀 19 控制阀 20控制阀 21 管线 22 管线18 Control valve 19 Control valve 20 Control valve 21 Line 22 Line
23 管线 24 管线 25 管线 26 管线 27 管线23 Line 24 Line 25 Line 26 Line 27 Line
28 管线 29 管线 30 管线 31 管线28 Line 29 Line 30 Line 31 Line
40 再生脱氢催化剂进料罐 41管线 42 管线 50 板式格栅40 Regenerated dehydrogenation catalyst feed tank 41 Pipeline 42 Pipeline 50 Plate grid
101 流化床再生器 102 沉降器 103 催化裂解反应器101 Fluidized bed regenerator 102 Settler 103 Catalytic cracking reactor
104 管线 105 常规进料喷嘴 106 管线104 Line 105 Regular Feed Nozzle 106 Line
107 待生斜管 108 再生斜管 109 上部喷嘴 110 管线107 Waiting ramp 108 Regenerating ramp 109 Upper nozzle 110 Pipeline
111 双动滑阀 112 管线 113 三通阀 114 脱氢反应系统111 Double action slide valve 112 Pipeline 113 Three-way valve 114 Dehydrogenation reaction system
115 裂解反应系统115 cracking reaction system
具体实施方式detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明提供一种由小分子烃类混合物制取低碳烯烃的方法,该方法包括:连续地将预热后的小分子烃类混合物在流化床脱氢反应器中与脱氢催化剂接触并发生脱氢反应,产生富含烯烃的油气和积碳的待生脱氢催化剂;使富含烯烃的油气和待生脱氢催化剂分离,将分离后的富含烯烃的油气送入裂解反应器与裂解催化剂接触,并在裂解反应条件下发生裂解反应,将得到的富含低碳烯烃的油气送入产品分离回收系统;将分离后的待生脱氢催化剂从脱氢反应器连续地引出到待生脱氢催化剂接收器后通过闭锁料斗输送至待生脱氢催化剂进料罐;将待生脱氢催化剂进料罐中的待生脱氢催化剂输送或气提输送至流化床再生器,并在再生器中在含氧气氛下进行烧焦再生,得到再生脱氢催化剂;将再生脱氢催化剂从再生器连续地引出到再生脱氢催化剂接收器后,再通过闭锁料斗输送至再生脱氢催化剂进料罐,并从再生脱氢催化剂进料罐连续地返回到所述脱氢反应器中。The invention provides a method for preparing low-carbon olefins from a small molecule hydrocarbon mixture, the method comprising: continuously contacting the preheated small molecule hydrocarbon mixture with a dehydrogenation catalyst in a fluidized bed dehydrogenation reactor and A dehydrogenation reaction occurs to produce oil and gas rich in olefins and a carbon-deposited dehydrogenation catalyst; separate the oil and gas rich in olefins from the dehydrogenation catalyst, and send the separated oil and gas rich in olefins to the cracking reactor and The cracking catalyst is contacted, and the cracking reaction occurs under the cracking reaction conditions, and the obtained oil gas rich in light olefins is sent to the product separation and recovery system; the separated dehydrogenation catalyst is continuously drawn from the dehydrogenation reactor to the waiting After the raw dehydrogenation catalyst receiver is transported to the raw dehydrogenation catalyst feed tank through the lock hopper; the raw dehydrogenation catalyst in the raw dehydrogenation catalyst feed tank is transported or gas-lifted to the fluidized bed regenerator, and Carry out coke regeneration in the regenerator under an oxygen-containing atmosphere to obtain a regenerated dehydrogenation catalyst; after the regenerated dehydrogenation catalyst is continuously drawn from the regenerator to the receiver of the regenerated dehydrogenation catalyst, it is then transported to the regenerated dehydrogenation catalyst through a lock hopper feed tank, and from the regenerated dehydrogenation catalyst feed tank is continuously returned to the dehydrogenation reactor.
本领域技术人员可以理解的是,虽然待生脱氢催化剂经过再生器的烧焦再生后可能存在其中活性组分被部分氧化的情况,但是由于小分子烃类混合物脱氢反应会产生氢气,烧焦后的再生剂即使未经过还原处理,其返回到脱氢反应器后仍可以边被还原边进行脱氢反应。但是,为了更好地提高催化剂的活性,优选的是,本发明的方法还包括:将从再生器引出的再生脱氢催化剂通过闭锁料斗输送至再生脱氢催化剂进料罐在还原气氛下进行还原处理,得到还原催化剂,然后将该还原催化剂连续地返回到所述脱氢反应器中。Those skilled in the art can understand that, although there may be a situation in which the active components are partially oxidized after the dehydrogenation catalyst is burnt and regenerated by the regenerator, hydrogen will be generated due to the dehydrogenation reaction of the small molecule hydrocarbon mixture, and the burning Even if the coked regenerant has not undergone reduction treatment, it can still undergo dehydrogenation reaction while being reduced after returning to the dehydrogenation reactor. However, in order to better improve the activity of the catalyst, it is preferred that the method of the present invention also includes: transporting the regenerated dehydrogenation catalyst drawn from the regenerator to the regenerated dehydrogenation catalyst feed tank through a lock hopper for reduction under a reducing atmosphere treatment to obtain a reduced catalyst which is then continuously returned to the dehydrogenation reactor.
根据本发明,所述小分子烃类混合物可以是C3~C12烃类的混合物,例如,可以是选自直馏石脑油、油田凝析液、页岩油轻组分、加氢石脑油、焦化汽油和裂化汽油中的一种或多种,也可以是其它来源的工业或天然小分子烃类混合物。According to the present invention, the small molecule hydrocarbon mixture may be a mixture of C3-C12 hydrocarbons, for example, it may be selected from straight-run naphtha, oilfield condensate, shale oil light components, hydrogenated naphtha One or more of , coker gasoline and cracked gasoline, or industrial or natural small molecule hydrocarbon mixtures from other sources.
根据本发明,所述的流化床脱氢反应器是本领域所属技术人员所熟知的,可以为鼓泡流化床反应器或者湍流流化床反应器,也可以为沸腾流化床反应器等其它工业上常用的流化床反应器。所述的流化床脱氢反应器优选的是鼓泡流化床反应器或者湍流流化床反应器,更优选的是鼓泡流化床反应器。According to the present invention, the fluidized bed dehydrogenation reactor is well known to those skilled in the art, and can be a bubbling fluidized bed reactor or a turbulent fluidized bed reactor, or can be a boiling fluidized bed reactor And other fluidized bed reactors commonly used in industry. The fluidized bed dehydrogenation reactor is preferably a bubbling fluidized bed reactor or a turbulent fluidized bed reactor, more preferably a bubbling fluidized bed reactor.
根据本发明的一种具体实施方式,所述流化床脱氢反应器内部可以设置分层布置的内置挡板,用来阻止油气和/或催化剂的不均匀的混流,使油气和/或催化剂以一种平推流式的状态通过脱氢反应器进行反应,以提高小分子烃类混合物的转化率和所需低碳烯烃的选择性;所述内置挡板可为板式格栅,板式格栅可每20~150cm装设一层,优选为50~100cm装设一层,从最下面板式格栅的底面至最上面板式格栅的顶面之间的距离可为脱氢反应器内部空间总高度的5%~80%,优选为20%~70%,进一步优选为30%~50%;所述的板式格栅的材质可选自催化裂化再生器气体分布器或大孔分布板所使用材料,格栅形状可以为波浪形梯形或三角形等形状,格栅上有均匀布置的供催化剂和气体规则通过的小孔或大孔。According to a specific embodiment of the present invention, the inside of the fluidized bed dehydrogenation reactor can be provided with built-in baffles arranged in layers to prevent the uneven mixing of oil gas and/or catalyst, so that oil gas and/or catalyst React in a plug-flow state through the dehydrogenation reactor to increase the conversion rate of the small molecule hydrocarbon mixture and the selectivity of the required low-carbon olefins; the built-in baffle can be a plate grid, a plate grid The grid can be installed with one layer every 20-150cm, preferably 50-100cm, and the distance from the bottom surface of the lowermost panel-type grid to the top surface of the uppermost panel-type grid can be the inner space of the dehydrogenation reactor. 5% to 80% of the total height, preferably 20% to 70%, more preferably 30% to 50%; the material of the plate grid can be selected from the gas distributor of the catalytic cracking regenerator or the large hole distribution plate. Using materials, the shape of the grille can be wave-like trapezoidal or triangular shapes, and there are evenly arranged small or large holes on the grille for the catalyst and gas to pass through regularly.
为了使流化床脱氢反应器中反应后产生的富含烯烃的油气和待生脱氢催化剂进行分离,可以使用传统的旋风分离器,这是本领域技术人员所熟知的,本发明对此不进行详细描述。In order to separate the oil gas rich in olefins and the dehydrogenation catalyst to be produced after the reaction in the fluidized bed dehydrogenation reactor, a traditional cyclone separator can be used, which is well known to those skilled in the art, and the present invention Not described in detail.
根据本发明的一种优选的具体实施方式,也可以通过使用金属烧结过滤器来使所述油气和待生脱氢催化剂进行分离;所述金属烧结过滤器是一种公知的多孔材料,可以有效地将固体颗粒或粉末与气体组分进行分离,而且坚固耐用。本发明对所述金属烧结过滤器的种类和结构没有特别的限制,只要其能够有效地将所述油气与待生脱氢催化剂进行分离即可,因而不进行赘述。通过使用金属烧结过滤器,可以节省投资,简化操作,并且分离效果相比旋风分离器更好。According to a preferred embodiment of the present invention, the oil gas and the unborn dehydrogenation catalyst can also be separated by using a metal sintered filter; the metal sintered filter is a known porous material that can effectively Separation of solid particles or powders from gaseous components accurately and robustly. The present invention has no special limitation on the type and structure of the metal sintered filter, as long as it can effectively separate the oil gas from the dehydrogenation catalyst, so no further description is given. By using metal sintered filter, you can save investment, simplify operation, and the separation effect is better than cyclone separator.
根据本发明,可以先将脱氢反应所产生的富含烯烃的油气冷却至送料压缩泵所需工作温度后,通过进料喷嘴进入催化裂解反应器,也可以参照其它常规的催化裂解进料方式进入裂解反应器;其中,可以调整脱氢反应器的操作参数来控制富含烯烃油气中的烯烃含量大于30重%,优选在30重%~50重%之间。According to the present invention, the olefin-rich oil and gas produced by the dehydrogenation reaction can be cooled to the required working temperature of the feed compression pump, and then enter the catalytic cracking reactor through the feed nozzle, or refer to other conventional catalytic cracking feeding methods Enter the cracking reactor; wherein, the operating parameters of the dehydrogenation reactor can be adjusted to control the olefin content in the olefin-rich oil gas to be greater than 30% by weight, preferably between 30% by weight and 50% by weight.
根据本发明,所述的脱氢催化剂可以使用本领域所属技术人员所熟知的常规的烷烃脱氢催化剂,本发明对其没有特别的限制。为了满足流化床脱氢反应器和再生器的操作要求,所述脱氢催化剂的形状一般为微球形。所述脱氢催化剂一般含有活性组分和载体。按照本发明的一种具体实施方式,例如,所述活性组分可以为金属铂或者氧化铬,所述载体可以为氧化铝或硅酸铝;所述氧化铝优选为γ-Al2O3和θ-Al2O3或二者的混合物;以催化剂的总重量为基准,所述金属铂的含量可以为0.01重%~1.0重%,优选为0.05重%~0.2重%,或者当活性组分为氧化铬时所述氧化铬的含量可以为1.0重%~30重%,优选为8.0重%~20重%,所述载体的含量为平衡量(即总重量为100%)。根据本发明的一种具体实施方式,所述脱氢催化剂可以含或不含氧化铁和/或氧化锡,并且可以含或不含碱金属氧化物或碱土金属氧化物;以催化剂的总重量为基准,氧化铁和/或氧化锡的含量可以为0重%~5.0重%,优选为0.2重%~2重%;碱金属氧化物或碱土金属氧化物的含量可以为0重%~5.0重%,优选为0.5重%~2重%,所述碱金属氧化物例如可以为氧化钾,所述碱土金属氧化物例如可以为氧化镁。According to the present invention, the dehydrogenation catalyst can be a conventional alkane dehydrogenation catalyst well known to those skilled in the art, and the present invention has no special limitation thereto. In order to meet the operating requirements of fluidized bed dehydrogenation reactors and regenerators, the shape of the dehydrogenation catalyst is generally microspheres. The dehydrogenation catalyst generally contains active components and a support. According to a specific embodiment of the present invention, for example, the active component can be metal platinum or chromium oxide, and the support can be alumina or aluminum silicate; the alumina is preferably γ-Al 2 O 3 and θ-Al 2 O 3 or a mixture of the two; based on the total weight of the catalyst, the content of the metal platinum can be 0.01% to 1.0% by weight, preferably 0.05% to 0.2% by weight, or when the active group When divided into chromium oxide, the content of the chromium oxide may be 1.0 wt% to 30 wt%, preferably 8.0 wt% to 20 wt%, and the content of the carrier is a balance amount (ie, the total weight is 100%). According to a specific embodiment of the present invention, the dehydrogenation catalyst may or may not contain iron oxide and/or tin oxide, and may or may not contain alkali metal oxides or alkaline earth metal oxides; the total weight of the catalyst is Based on the standard, the content of iron oxide and/or tin oxide can be 0% by weight to 5.0% by weight, preferably 0.2% by weight to 2% by weight; the content of alkali metal oxide or alkaline earth metal oxide can be 0% by weight to 5.0% by weight %, preferably 0.5% to 2% by weight, the alkali metal oxide can be, for example, potassium oxide, and the alkaline earth metal oxide can be, for example, magnesium oxide.
根据本发明,所述脱氢反应的工艺条件是本领域所属技术人员所熟知的,本发明对其没有特别的限制。例如,所述脱氢反应的条件可以为:反应温度500~700℃,反应压力0.1~3.0MPa,低碳烷烃体积空速100~2000小时-1,催化剂停留时间1~30分钟;优选的脱氢反应的条件可以为:反应温度530~600℃,反应压力0.4~2.0MPa,低碳烷烃体积空速200~500小时-1,催化剂停留时间3~8分钟。According to the present invention, the process conditions of the dehydrogenation reaction are well known to those skilled in the art, and the present invention has no special limitation thereon. For example, the conditions of the dehydrogenation reaction may be: reaction temperature 500-700°C, reaction pressure 0.1-3.0MPa, light alkane volume space velocity 100-2000 hours -1 , catalyst residence time 1-30 minutes; preferred dehydrogenation The conditions for the hydrogen reaction may be: reaction temperature 530-600°C, reaction pressure 0.4-2.0 MPa, light alkanes volume space velocity 200-500 hours -1 , catalyst residence time 3-8 minutes.
根据本发明,所述裂解反应是本领域所属技术人员所熟知的,一般是在提升管反应器中进行,本发明不再叙述。裂解反应的条件也是本领域所属技术人员所熟知的,本发明并也没有特别限制,例如,反应温度可以为500~620℃,优选为520~600℃;反应压力可以为0.1~1MPa,优选为0.2~0.5MPa;体积空速可以为150~1500h-1,优选为300~1000h-1。According to the present invention, the cracking reaction is well known to those skilled in the art, and is generally carried out in a riser reactor, which will not be described in the present invention. The conditions of the cleavage reaction are also well known to those skilled in the art, and the present invention is not particularly limited, for example, the reaction temperature can be 500~620°C, preferably 520~600°C; the reaction pressure can be 0.1~1MPa, preferably 0.2-0.5 MPa; volumetric space velocity may be 150-1500h -1 , preferably 300-1000h -1 .
根据本发明,所述裂解催化剂是本领域所属技术人员所熟知的,例如,所述分子筛可以是ZSM型、Y型分子筛和β型沸石中的至少一种,优选为ZRP沸石,所述载体可以是无机氧化物,优选为硅酸铝。所述分子筛,含量可以为催化剂重量的5重%~50重%,优选为催化剂重量的20重%~30重%,所述载体含量为催化剂重量的50重%~95重%,优选为催化剂重量的70重%~80重%。在本发明中,所述裂解催化剂也可以为工业上常用裂解催化剂,本发明并无限制。According to the present invention, the cracking catalyst is well known to those skilled in the art, for example, the molecular sieve can be at least one of ZSM type, Y type molecular sieve and beta type zeolite, preferably ZRP zeolite, and the carrier can be is an inorganic oxide, preferably aluminum silicate. The content of the molecular sieve can be 5% to 50% by weight of the catalyst, preferably 20% to 30% by weight of the catalyst, and the content of the carrier is 50% to 95% by weight of the catalyst, preferably the catalyst 70% to 80% by weight. In the present invention, the cracking catalyst may also be a cracking catalyst commonly used in industry, which is not limited in the present invention.
根据本发明,所述烧焦再生的条件是本领域技术人员所熟知的,本发明对其没有特别的限制。例如,所述烧焦再生的条件可以是:再生温度为550~750℃,优选为640~700℃;再生压力为0.1~0.5MPa,优选为0.2~0.5MPa;催化剂停留时间为5~60min,优选为10~20min;所述的含氧气氛可以为以空气、以氮气稀释的空气、或者富氧气体作为流化介质,优选的再生器流化介质为空气或者以氮气稀释的空气,必要时可以补充燃料气例如炼厂干气以提高再生器中催化剂床层的温度。According to the present invention, the conditions for char regeneration are well known to those skilled in the art, and the present invention has no particular limitation thereon. For example, the conditions for charred regeneration may be: regeneration temperature is 550-750°C, preferably 640-700°C; regeneration pressure is 0.1-0.5MPa, preferably 0.2-0.5MPa; catalyst residence time is 5-60min, It is preferably 10-20 minutes; the oxygen-containing atmosphere can be air, air diluted with nitrogen, or oxygen-enriched gas as the fluidizing medium, and the preferred regenerator fluidizing medium is air or air diluted with nitrogen, if necessary Fuel gas such as refinery dry gas can be supplemented to increase the temperature of the catalyst bed in the regenerator.
如前所述,优选的是,本发明的方法还可以包括:将从再生器引出的再生脱氢催化剂通过闭锁料斗输送至再生脱氢催化剂进料罐,在还原气氛下进行还原处理,得到还原催化剂,以使催化剂中被氧化成的高价态金属氧化物还原为低价态的活性脱氢组分,然后将该还原催化剂连续地返回到所述脱氢反应器中。所述还原处理的条件可以根据所使用的催化剂的情况来确定,这是本领域技术人员所熟知和理解的,本发明对此无需进行详细描述。例如,所述还原处理的条件可以是:温度为500~600℃,压力为0.4~2.0MPa,催化剂停留时间为1~10分钟;所述的还原气氛可以是以含氢气的还原物流作为流化介质;该还原物流可以基本不含氧气并且含有50~100体积%的氢气,并且可以含有0~50体积%的炼油厂干气。另外,当使用以铂为活性组分的催化剂时,长时间反应后的催化剂经过再生烧焦后可能需要有氯化更新过程,以重新分配铂活性中心,此时可以将所述再生脱氢催化剂进料罐用作氯化处理器来使用。As mentioned above, preferably, the method of the present invention may also include: transporting the regenerated dehydrogenation catalyst drawn from the regenerator to the regenerated dehydrogenation catalyst feed tank through a lock hopper, and performing a reduction treatment under a reducing atmosphere to obtain a reduced catalyst, so that the oxidized high-valence metal oxide in the catalyst is reduced to a low-valence active dehydrogenation component, and then the reduced catalyst is continuously returned to the dehydrogenation reactor. The conditions of the reduction treatment can be determined according to the conditions of the catalyst used, which is well known and understood by those skilled in the art, and the present invention does not need to describe it in detail. For example, the conditions of the reduction treatment may be: the temperature is 500-600° C., the pressure is 0.4-2.0 MPa, and the residence time of the catalyst is 1-10 minutes; the reduction atmosphere may be a reducing stream containing hydrogen as the fluidized Medium; the reducing stream may be substantially free of oxygen and contain 50-100 volume percent hydrogen, and may contain 0-50 volume percent refinery dry gas. In addition, when using a catalyst with platinum as the active component, the catalyst after a long time of reaction may need a chlorination renewal process after being regenerated and burnt to redistribute the platinum active center. At this time, the regenerated dehydrogenation catalyst can be The feed tank is used as a chlorination processor.
在由小分子烃类混合物制取低碳烯烃的流化床工艺方法中,当只使用一个脱氢反应器,并且脱氢反应器与再生器一样在常压或低压下操作时,若要达到与固定床或移动床工艺相同的处理量,就需要增加脱氢反应器的大小,这同样会增加投资和成本。为解决此问题,本发明采用的解决办法是:提高所述脱氢反应器的操作压力从而提高装置的处理量。由于本发明在脱氢反应器与再生器之间的催化剂物流通道中设置有闭锁料斗,使得控制脱氢反应器的操作压力高于再生器的操作压力成为了可能。In the fluidized bed process for producing light olefins from small molecule hydrocarbon mixtures, when only one dehydrogenation reactor is used, and the dehydrogenation reactor is operated at normal pressure or low pressure like the regenerator, if the For the same processing capacity as fixed bed or moving bed process, it is necessary to increase the size of the dehydrogenation reactor, which also increases investment and cost. To solve this problem, the solution adopted in the present invention is: increase the operating pressure of the dehydrogenation reactor so as to increase the processing capacity of the device. Since the present invention is provided with a lock hopper in the catalyst flow channel between the dehydrogenation reactor and the regenerator, it becomes possible to control the operating pressure of the dehydrogenation reactor to be higher than that of the regenerator.
因此,根据本发明的一种优选的实施方式,在根据本发明提供的由低碳烷烃制取低碳烯烃的方法中,控制脱氢反应器中的反应压力比再生器中的再生压力至少高0.3MPa。Therefore, according to a preferred embodiment of the present invention, in the method for producing light olefins from light alkanes according to the present invention, the reaction pressure in the dehydrogenation reactor is controlled to be at least higher than the regeneration pressure in the regenerator 0.3MPa.
根据本发明,所述的闭锁料斗可使催化剂从脱氢反应器的高压烃或氢环境向再生器的低压氧环境,以及从再生器的低压氧环境向脱氢反应器的高压烃或氢环境安全和有效地转移。也就是说,通过使用闭锁料斗,一方面可以使脱氢反应器以及用于再生脱氢催化剂还原的再生脱氢催化剂进料罐的还原气氛(氢气气氛)与再生器的烧焦再生的含氧气氛很好地隔离,确保本发明工艺方法的安全性,另一方面可以灵活地调控脱氢反应器和再生器的操作压力,尤其是在不提高再生器操作压力的情况下能够提高脱氢反应器的操作压力从而提高装置的处理量。According to the present invention, the lock hopper can make the catalyst flow from the high-pressure hydrocarbon or hydrogen environment of the dehydrogenation reactor to the low-pressure oxygen environment of the regenerator, and from the low-pressure oxygen environment of the regenerator to the high-pressure hydrocarbon or hydrogen environment of the dehydrogenation reactor. Safe and efficient transfer. That is to say, by using the lock hopper, on the one hand, the reducing atmosphere (hydrogen atmosphere) of the dehydrogenation reactor and the regenerated dehydrogenation catalyst feed tank used for the reduction of the regenerated dehydrogenation catalyst can be combined with the oxygen-containing regenerated charred regeneration of the regenerator. The atmosphere is well isolated to ensure the safety of the process of the present invention. On the other hand, the operating pressure of the dehydrogenation reactor and the regenerator can be flexibly adjusted, especially the dehydrogenation reaction can be improved without increasing the operating pressure of the regenerator. The operating pressure of the device can increase the processing capacity of the device.
本发明所述的闭锁料斗是一种可使同一物料流在不同的气氛(例如氧化气氛和还原气氛)之间和/或不同的压力环境(例如从高压至低压,或者反之)之间进行切换的装置,其结构是相关技术领域所属技术人员所熟知的。通过闭锁料斗完成催化剂颗粒从高压烃环境向低压氧环境的转移的步骤可以包括:1、采用热氮气将已排空的闭锁料斗中残存的氧吹扫到再生器中;2、采用氢气将氮气从闭锁料斗吹扫出去;3、采用氢气对已排空的闭锁料斗加压;4、将来自待生催化剂接收器的待生脱氢催化剂填充到已排空的闭锁料斗中;5、通过排出加压闭锁料斗内的氢气,对填充的闭锁料斗减压;6、用热氮气将氢气从填充的闭锁料斗吹扫出去;7、将待生脱氢催化剂从填充的闭锁料斗排放到待生催化剂进料罐。通过闭锁料斗完成催化剂颗粒从低压氧环境向高压烃环境的转移的步骤可以包括:1、采用热氮气将氧从填充再生脱氢催化剂的闭锁料斗吹扫到再生器中;2、采用氢气将氮气从闭锁料斗吹扫出去;3、采用氢气对填充的闭锁料斗加压;4、将再生脱氢催化剂从填充的闭锁料斗排放到再生脱氢催化剂进料罐;5、通过排出加压闭锁料斗内的氢气,对已排空的闭锁料斗减压;6、用热氮气将氢气从已排空的闭锁料斗吹扫出去;7、将再生脱氢催化剂从再生器接收器填充到已排空的闭锁料斗。The lock hopper of the present invention is a device that can switch the same material flow between different atmospheres (such as oxidizing atmosphere and reducing atmosphere) and/or between different pressure environments (such as from high pressure to low pressure, or vice versa). The structure of the device is well known to those skilled in the art. The steps for completing the transfer of catalyst particles from a high-pressure hydrocarbon environment to a low-pressure oxygen environment through a lock hopper may include: 1. Using hot nitrogen to purge residual oxygen in the emptied lock hopper into the regenerator; Purge out from the lock hopper; 3. Pressurize the emptied lock hopper with hydrogen; 4. Fill the emptied dehydrogenation catalyst from the spent catalyst receiver into the emptied lock hopper; Pressurize the hydrogen in the lock hopper to depressurize the filled lock hopper; 6. Use hot nitrogen to purge the hydrogen out of the filled lock hopper; 7. Discharge the dehydrogenation catalyst from the filled lock hopper to the ungenerated catalyst feed tank. The step of completing the transfer of catalyst particles from a low-pressure oxygen environment to a high-pressure hydrocarbon environment through a lock hopper may include: 1. Using hot nitrogen to blow oxygen from a lock hopper filled with a regenerated dehydrogenation catalyst into the regenerator; Purge out from the lock hopper; 3. Use hydrogen to pressurize the filled lock hopper; 4. Discharge the regenerated dehydrogenation catalyst from the filled lock hopper to the regenerated dehydrogenation catalyst feed tank; 5. Discharge the pressurized lock hopper by discharging 6. Purge the hydrogen from the emptied lock hopper with hot nitrogen; 7. Fill the regenerated dehydrogenation catalyst from the regenerator receiver into the emptied lock hopper hopper.
根据本发明的一种具体实施方式,所述闭锁料斗可以只使用一个,即待生脱氢催化剂和再生脱氢催化剂使用同一个闭锁料斗进行输送,也可以根据需要使用不同的闭锁料斗分别进行所述待生脱氢催化剂和所述再生脱氢催化剂的输送,该等变化均属于本发明的保护范围。According to a specific embodiment of the present invention, only one lock hopper can be used, that is, the standby dehydrogenation catalyst and the regenerated dehydrogenation catalyst are transported using the same lock hopper, or different lock hoppers can be used to carry out the dehydrogenation separately according to the needs. The transportation of the standby dehydrogenation catalyst and the regenerated dehydrogenation catalyst all belong to the protection scope of the present invention.
根据本发明的一种具体实施方式,通过设置待生脱氢催化剂接收器、再生脱氢催化剂接收器、待生脱氢催化剂进料罐及再生脱氢催化剂进料罐,可将从脱氢反应器引出的待生脱氢催化剂连续地输送至待生脱氢催化剂接收器后再通过闭锁料斗输送至待生脱氢催化剂进料罐,然后从待生脱氢催化剂进料罐连续地输送至再生器,以及可将从再生器引出的再生脱氢催化剂连续地输送至再生脱氢催化剂接收器后再通过闭锁料斗输送至再生脱氢催化剂进料罐,然后从再生脱氢催化剂进料罐连续地输送至脱氢反应器,从而实现反应过程和再生过程的连续进行;其中的再生脱氢催化剂进料罐既可当进料罐使用,也可当再生脱氢催化剂的还原器使用。在待生脱氢催化剂接收器中,可用氢气将待生脱氢催化剂物流所含的富含烯烃油气汽提至所述脱氢反应器中以避免物料的损失;在再生脱氢催化剂接收器中,可用氮气或其它非氧气体一方面使接收器内催化剂保持流化,另一方面将再生脱氢催化剂物流所含的氧气汽提至所述再生器中;同样地,在待生脱氢催化剂进料罐中,可以用空气或氮气作为提升催化剂的提升气,以保持进料罐内催化剂处于流化状态。According to a specific embodiment of the present invention, by arranging the receiver of the dehydrogenation catalyst to be produced, the receiver of the regenerated dehydrogenation catalyst, the feed tank of the dehydrogenation catalyst to be produced and the feed tank of the regenerated dehydrogenation catalyst, the dehydrogenation reaction The standby dehydrogenation catalyst drawn from the device is continuously transported to the receiver of the standby dehydrogenation catalyst, and then transported to the feed tank of the standby dehydrogenation catalyst through the lock hopper, and then continuously transported from the feed tank of the standby dehydrogenation catalyst to the regeneration tank. device, and the regenerated dehydrogenation catalyst drawn from the regenerator can be continuously conveyed to the regenerated dehydrogenation catalyst receiver and then conveyed to the regenerated dehydrogenation catalyst feed tank through a lock hopper, and then continuously from the regenerated dehydrogenation catalyst feed tank It is transported to the dehydrogenation reactor to realize the continuous process of the reaction process and the regeneration process; the feed tank of the regenerated dehydrogenation catalyst can be used as a feed tank or as a reducer for the regenerated dehydrogenation catalyst. In the raw dehydrogenation catalyst receiver, hydrogen can be used to strip the olefin-rich oil gas contained in the raw dehydrogenation catalyst stream into the dehydrogenation reactor to avoid the loss of material; in the regenerated dehydrogenation catalyst receiver , nitrogen or other non-oxygen gas can be used to keep the catalyst in the receiver fluidized on the one hand, and to strip the oxygen contained in the regenerated dehydrogenation catalyst stream into the regenerator on the other hand; In the feed tank, air or nitrogen can be used as the lifting gas for lifting the catalyst to keep the catalyst in the feed tank in a fluidized state.
在本发明中,进行脱氢反应所需的热量主要由高温的再生脱氢催化剂提供,如果需要,也可另外设置针对进入脱氢反应器的原料和/或催化剂的加热装置。In the present invention, the heat required for the dehydrogenation reaction is mainly provided by the high-temperature regenerated dehydrogenation catalyst. If necessary, additional heating devices for the raw materials and/or catalysts entering the dehydrogenation reactor can also be provided.
根据本发明的一种具体实施方式,可以将小分子烃类混合物制取低碳烯烃方法的装置分为脱氢反应系统和裂解反应系统,下面将结合附图,对本发明小分子烃类混合物制取低碳烯烃的方法的具体实施方式进行进一步说明。According to a specific embodiment of the present invention, the device of the method for preparing low-carbon olefins from a mixture of small molecule hydrocarbons can be divided into a dehydrogenation reaction system and a cracking reaction system. The specific embodiment of the method for taking low-carbon olefins will be further described.
图1是本发明的一种脱氢和裂解系统的具体实施方式,其流程如下:Fig. 1 is the embodiment of a kind of dehydrogenation and cracking system of the present invention, and its flow process is as follows:
如图1所示,预热后的原料经管线7经过原料分配器进入流化床脱氢反应器1,与来自管线28的恢复活性的再生脱氢催化剂接触、气化和反应后输送至流化床脱氢反应器的1顶部。在流化床脱氢反应器1顶部,反应油气和少量催化剂颗粒经气固分离设备分离,催化剂颗粒返回到流化床脱氢反应器床层,分离后的脱氢产物经管线8进入后续的裂解系统115。流化床脱氢反应器上部的积碳的待生脱氢催化剂经管线21进入待生脱氢催化剂接收器3。待生脱氢催化剂接收器3中的催化剂经来自管线11的氢气汽提出携带的反应油气后,依次经过管线22和控制阀15流入闭锁料斗4,汽提出的油气经管线31送入流化床脱氢反应器1。As shown in Figure 1, the preheated raw material enters the fluidized bed dehydrogenation reactor 1 through the raw material distributor through the pipeline 7, and is transported to the fluidized bed dehydrogenation reactor 1 after being contacted with the reactivated dehydrogenation catalyst from the pipeline 28, gasified and reacted. 1 top of bed dehydrogenation reactor. At the top of the fluidized bed dehydrogenation reactor 1, the reaction oil gas and a small amount of catalyst particles are separated by gas-solid separation equipment, and the catalyst particles return to the bed layer of the fluidized bed dehydrogenation reactor, and the separated dehydrogenation products enter the subsequent Cracking system 115. The carbon-deposited standby dehydrogenation catalyst in the upper part of the fluidized bed dehydrogenation reactor enters the standby dehydrogenation catalyst receiver 3 through the pipeline 21 . The catalyst in the receiver 3 of the raw dehydrogenation catalyst is stripped of the reaction oil gas carried by the hydrogen gas from the pipeline 11, and then flows into the lock hopper 4 through the pipeline 22 and the control valve 15, and the stripped oil gas is sent to the fluidized bed through the pipeline 31 Dehydrogenation Reactor 1.
待生脱氢催化剂在闭锁料斗4中经历一系列吹扫、升压、填充和降压等过程后,依次经管线23和控制阀18流入待生脱氢催化剂进料罐5,随后依次经管线24和控制阀19与来自管线12的空气混合后,经管线25提升至流化床再生器2的中上部。待生脱氢催化剂在流化床再生器2中与来自管线9的含氧气体接触并发生烧焦反应,以恢复催化剂活性。再生烟气经管线10由再生器2顶部排出并经换热和催化剂粉尘回收系统后放空。再生脱氢催化剂经控制阀20与来自管线13的氮气混合后,经管线26提升至再生脱氢催化剂接收器6,再生脱氢催化剂接收器6中的催化剂经来自管线14的氮气流化并汽提出催化剂携带的氧气后,依次经管线27和控制阀17流入闭锁料斗4。After undergoing a series of purging, boosting, filling and depressurizing processes in the lock hopper 4, the raw dehydrogenation catalyst flows into the raw dehydrogenation catalyst feed tank 5 through the pipeline 23 and the control valve 18, and then through the pipeline 24 and the control valve 19 are mixed with the air from the pipeline 12, and then lifted to the middle and upper part of the fluidized bed regenerator 2 through the pipeline 25. The spent dehydrogenation catalyst is contacted with oxygen-containing gas from line 9 in the fluidized bed regenerator 2 and undergoes a charring reaction to restore catalyst activity. The regenerated flue gas is discharged from the top of the regenerator 2 through the pipeline 10 and then vented through the heat exchange and catalyst dust recovery system. After the regenerated dehydrogenation catalyst is mixed with the nitrogen from the pipeline 13 through the control valve 20, it is lifted to the regenerated dehydrogenation catalyst receiver 6 through the pipeline 26, and the catalyst in the regenerated dehydrogenation catalyst receiver 6 is fluidized and vaporized by the nitrogen from the pipeline 14 After the oxygen carried by the catalyst is extracted, it flows into the lock hopper 4 through the pipeline 27 and the control valve 17 in sequence.
再生脱氢催化剂在闭锁料斗4中经历一系列吹扫、降压、填充和升压等过程后,依次经控制阀16和管线28先流入再生脱氢催化剂进料罐40,再经管线42流入流化床脱氢反应器1中,与来自管线7的原料接触和反应。After the regenerated dehydrogenation catalyst goes through a series of purging, depressurization, filling and boosting processes in the lock hopper 4, it first flows into the regenerated dehydrogenation catalyst feed tank 40 through the control valve 16 and the pipeline 28, and then flows into the regenerated dehydrogenation catalyst feed tank 40 through the pipeline 42. In the fluidized bed dehydrogenation reactor 1, the feed from line 7 is contacted and reacted.
图2是本发明脱氢反应系统的一种进一步的具体实施方式,其流程是在图1的基础上,再生脱氢催化剂由闭锁料斗4排出后,依次经控制阀16和管线28先流入再生脱氢催化剂进料罐40,由来自管线41的含氢气体还原后,再通过管线42流入流化床脱氢反应器1中与原料接触。原料和催化剂在布置有板式格栅50的流化床脱氢反应器1中接触和反应。Fig. 2 is a kind of further specific embodiment of the dehydrogenation reaction system of the present invention, and its flow process is on the basis of Fig. 1, after the regenerated dehydrogenation catalyst is discharged from the lock hopper 4, first flows into the regeneration through the control valve 16 and the pipeline 28 successively The dehydrogenation catalyst feed tank 40 is reduced by the hydrogen-containing gas from the pipeline 41, and then flows into the fluidized bed dehydrogenation reactor 1 through the pipeline 42 to contact with the raw material. Feedstock and catalyst contact and react in the fluidized bed dehydrogenation reactor 1 arranged with plate grids 50 .
图4是本发明的一种小分子烃类混合物制取低碳烯烃的方法的裂解反应系统和脱氢反应系统的流程示意图。如图4所示,其中脱氢反应系统114可以是本发明中图1或图2的脱氢反应系统,将从脱氢反应系统114中得到的富含烯烃的油气从管线8经急冷、压缩后送入裂解反应系统115的催化裂解反应器103的进料喷嘴,经过进料三通阀113后,由常规进料喷嘴105或单独设计的上部喷嘴109通入裂解反应器,作为催化裂解的原料。所述原料与来自再生器的裂解催化剂接触发生裂解反应,产生富含低碳烯烃的反应油气和积碳催化剂。反应油气和积碳催化剂经沉降器102中的旋风分离系统分离后,油气通过管线106进入后续冷却、压缩和分离系统进行处理,积碳催化剂经由管线104进入的水蒸气汽提后,由待生斜管107进入流化床再生器烧焦再生,烧焦空气由再生器底部管道110进入再生器,生成的烟气由管道112排出,再生催化剂经溢流斗和再生斜管108返回催化裂解反应器。其中,待生管线和再生管线上的单动滑阀可用来调节待生催化剂和再生催化剂的循环速率,再生器顶的双动滑阀111能在一定范围内调节再生器的操作压力。Fig. 4 is a schematic flow diagram of a cracking reaction system and a dehydrogenation reaction system of a method for preparing light olefins from a small molecule hydrocarbon mixture according to the present invention. As shown in Figure 4, wherein the dehydrogenation reaction system 114 can be the dehydrogenation reaction system of Fig. 1 or Fig. 2 in the present invention, the olefin-rich oil and gas obtained from the dehydrogenation reaction system 114 is quenched and compressed from the pipeline 8 The feed nozzle of the catalytic cracking reactor 103 that is sent into cracking reaction system 115 after, after feeding three-way valve 113, passes into cracking reactor by conventional feed nozzle 105 or the upper nozzle 109 of independent design, as the catalytic cracking raw material. The raw material is contacted with the cracking catalyst from the regenerator to undergo a cracking reaction to produce reaction oil gas rich in low-carbon olefins and a carbon-deposited catalyst. After the reaction oil gas and carbon deposition catalyst are separated by the cyclone separation system in the settler 102, the oil gas enters the subsequent cooling, compression and separation system through the pipeline 106 for processing, and the carbon deposition catalyst enters through the pipeline 104. The inclined pipe 107 enters the fluidized bed regenerator for coke regeneration, and the charred air enters the regenerator through the pipe 110 at the bottom of the regenerator, and the generated flue gas is discharged through the pipe 112, and the regenerated catalyst returns to the catalytic cracking reaction through the overflow hopper and the regeneration inclined pipe 108 device. Among them, the single-action slide valves on the standby pipeline and the regeneration pipeline can be used to adjust the circulation rate of the standby catalyst and the regenerated catalyst, and the double-action slide valve 111 on the top of the regenerator can adjust the operating pressure of the regenerator within a certain range.
以下的实施例将结合附图对发明的具体实施方式进行说明。The following embodiments will describe the specific implementation of the invention in conjunction with the accompanying drawings.
实施例所使用的脱氢反应系统采用加压流化床装置,具有与附图1或2所述装置相似的实施方式,以达到类似的反应和再生效果;裂解反应器为现有工业上的中型流化床裂解反应器,具体结构如图4所示。The dehydrogenation reaction system used in the embodiment adopts a pressurized fluidized bed device, which has a similar implementation with the device described in accompanying drawing 1 or 2, to achieve similar reactions and regeneration effects; the cracking reactor is an existing industrial The specific structure of a medium-sized fluidized bed cracking reactor is shown in Figure 4.
实施例1、2、3所用原料油分别为加氢石脑油、裂化汽油和直馏石脑油,性质如表1所示。The raw materials used in Examples 1, 2, and 3 are hydrogenated naphtha, cracked gasoline, and straight-run naphtha, respectively, and their properties are shown in Table 1.
实验所用脱氢催化剂为Cr-Fe-K/Al2O3催化剂(以下简称铬系催化剂),制备过程如下:首先,将780g硝酸铬(分析纯)、100g硝酸铁(分析纯)、80g硝酸钾(分析纯)固体投料到盛有3000g蒸馏水的立式搅拌罐中,搅拌1h;然后,将预先干燥好的2000gγ-Al2O3投料到上述立式搅拌罐中,充分搅拌和浸渍2h;将搅拌罐中的浆液转移到过滤罐中过滤掉多余明水,然后将催化剂放置到200℃的干燥箱中烘干,此过程需要至少2h;将干燥好的催化剂放置到520℃的马弗炉中焙烧6h,制得活化的Cr-Fe-K/Al2O3脱氢催化剂,放到干燥器中备用。The dehydrogenation catalyst used in the experiment is Cr-Fe-K/Al 2 O 3 catalyst (hereinafter referred to as chromium-based catalyst), the preparation process is as follows: first, 780g chromium nitrate (analytical pure), 100g iron nitrate (analytical pure), 80g nitric acid Potassium (analytical pure) solid is fed into a vertical stirring tank filled with 3000g distilled water, stirred for 1h; then, 2000g gamma - Al2O3 which has been dried in advance is fed into the above-mentioned vertical stirring tank, fully stirred and impregnated for 2h; Transfer the slurry in the stirring tank to a filter tank to filter out excess water, and then place the catalyst in a drying oven at 200°C for drying. This process takes at least 2 hours; place the dried catalyst in a muffle furnace at 520°C Medium roasting for 6 hours to obtain an activated Cr-Fe-K/Al 2 O 3 dehydrogenation catalyst, and put it in a desiccator for later use.
实验所用催化裂解催化剂为CIP-2(中国石化催化剂齐鲁分公司生产),分子筛活性组分为ZRP分子筛,含量为25重%,其余为硅酸铝。The catalytic cracking catalyst used in the experiment is CIP-2 (produced by Sinopec Catalyst Qilu Branch), the molecular sieve active component is ZRP molecular sieve, the content is 25% by weight, and the rest is aluminum silicate.
实施例1Example 1
实施例1的脱氢反应按图1所示工艺进行,所用原料为加氢石脑油,实验条件、原料转化率以及产品选择性数据列于表2。The dehydrogenation reaction of Example 1 is carried out according to the process shown in Figure 1, and the raw material used is hydrogenated naphtha, and the experimental conditions, raw material conversion rate and product selectivity data are listed in Table 2.
实施例2Example 2
实施例2的脱氢反应按图2所示工艺进行,所用原料为裂化汽油,实验条件、原料转化率以及产品选择性数据列于表2。The dehydrogenation reaction of Example 2 is carried out according to the process shown in Figure 2, and the raw material used is cracked gasoline, and the experimental conditions, raw material conversion rate and product selectivity data are listed in Table 2.
实施例3Example 3
实施例3的脱氢反应按图2所示工艺进行,所用原料为直馏石脑油,实验条件、原料转化率以及产品选择性数据列于表2。The dehydrogenation reaction of embodiment 3 was carried out according to the process shown in Figure 2, and the raw material used was straight-run naphtha, and the experimental conditions, raw material conversion rate and product selectivity data are listed in Table 2.
从表2可以看出,采用本发明的小分子烃类混合物制取低碳烯烃的工艺,在脱氢反应温度和再生温度均较低的条件下,裂化气和其中的(C2 =+C3 =)收率能够达到现有工业的水平,并且由于脱氢反应系统的压力高于现有工业装置,故若裂解反应能力足够情况下,本发明工艺的原料处理量高于现有工业装置。As can be seen from Table 2, the process of producing light olefins by using the small molecule hydrocarbon mixture of the present invention, under the condition that the dehydrogenation reaction temperature and the regeneration temperature are all low, the cracked gas and the (C 2 = +C 3 = ) The yield can reach the existing industrial level, and because the pressure of the dehydrogenation reaction system is higher than that of the existing industrial equipment, so if the cracking reaction capacity is sufficient, the raw material handling capacity of the process of the present invention is higher than that of the existing industrial equipment .
表1Table 1
表2Table 2
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