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CN105585330B - A kind of energy-saving heat preserving air-entrained concrete building block and preparation method thereof - Google Patents

A kind of energy-saving heat preserving air-entrained concrete building block and preparation method thereof Download PDF

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Publication number
CN105585330B
CN105585330B CN201510948607.7A CN201510948607A CN105585330B CN 105585330 B CN105585330 B CN 105585330B CN 201510948607 A CN201510948607 A CN 201510948607A CN 105585330 B CN105585330 B CN 105585330B
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parts
energy
weight
water
building block
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CN105585330A (en
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孙铁钢
孙大勇
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CHENGDE ZHENLONG BUILDING MATERIAL GROUP Co.,Ltd.
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Chengde Zhen Long Construction Material Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Energy-saving heat preserving air-entrained concrete building block of the present invention, is made of the component of following parts by weight:86~96 parts of Portland cement, 2~3 parts of pentaerythritol stearate, 3~4 parts of polydimethyl diallyl ammonium chloride, 6~7 parts of polycarboxylate water-reducer, 56~63 parts of water, 12~15 parts of metakaolin, 8~10 parts of zirconium boride, 5~7 parts of maghemite, 16~18 parts of oil shale residues, 6~8 parts of brucite fiber, 4~6 parts of chopped carbon fiber, 2~3 parts of hydrogenated rosin, 2~3 parts of magnesia, 3~4 parts of alkyl polyglucoside, 3~4 parts of sodium carboxymethylcellulose, 1~1.2 part of hydrogen peroxide.Energy-saving heat preserving air-entrained concrete building block of the present invention is made of special formula and technique, has the characteristics that simple for process, energy-saving and emission-reduction, is the regeneration product of current building energy conservation concrete.

Description

A kind of energy-saving heat preserving air-entrained concrete building block and preparation method thereof
Technical field
The invention belongs to building material technical field, specially a kind of energy-saving heat preserving air-entrained concrete building block and its preparation side Method.
Background technology
Air entrained concrete is the unique single wall that can meet materials for wall innovation and energy saving 65% requirement simultaneously so far Material.Air entrained concrete is porous artificial material, is a kind of structural material and a kind of functional material.It has thermal insulation separation Heat, the effect of sound absorption moisture absorption, while certain active force can also be undertaken.The Effect on Mechanical Properties of air entrained concrete building Quality for air entrained concrete structure, will not only undertake certain load, the energy also with certain resistance compressive deformation Power.
Air entrained concrete is to be mixed in a certain ratio that mixed slurry is made with siliceous material and calcareous material, in mixed slurry Middle addition foaming agent and other additives, foaming agent are chemically reacted with slurry, and while bubble is generated, slurry volume is swollen Swollen, gas is overflowed from slurry, and slurry gradually condenses hardening, and a large amount of gas is made to be stored in the green body of hardening, is just formed There is the air entrained concrete of porous structure.Common foaming agent includes aluminium powder, hydrogen peroxide, bleaching powder and calcium carbide etc., generation Gas is respectively the gases such as hydrogen, oxygen, chlorine and acetylene.
Powder ash air-entrained concrete building block typical case formula for raw stock and consumption:Flyash:Content ratio 70%;Every cubic metre Consumption:350kg;Cement:Content ratio 13.8%;Every cubic metre of consumption:25-30kg;Lime:Content ratio 13.8%;Often Cubic meter consumption:140-150kg;Ardealite:Content ratio 2.96%;Every cubic metre of consumption:15kg;Aluminium powder:Content is micro- Amount;Every cubic metre of consumption:0.4kg.
Sand aerated concrete block typical case formula for raw stock and consumption:Sand:Content ratio 69.2%;Every cubic metre of consumption: 350kg;Cement:Content ratio 13.8%;Every cubic metre of consumption:70kg;Lime:Content ratio 13.8%;Every cubic metre of consumption Amount:70kg;Anhydrite(Gypsum):Content ratio 2.96%;Every cubic metre of consumption:15kg;Aluminium powder:Content is micro;Every cubic metre Consumption:0.4kg.
Invention content
Present invention aims to overcome that deficiency of the prior art, provide it is a kind of have very prominent mechanical property, with And energy-saving heat preserving air-entrained concrete building block of excellent anti-crack ability and preparation method thereof.
Energy-saving heat preserving air-entrained concrete building block of the present invention, is made of the component of following parts by weight:Portland cement 86~96 parts, 2~3 parts of pentaerythritol stearate, 3~4 parts of polydimethyl diallyl ammonium chloride, polycarboxylate water-reducer 6~7 Part, 56~63 parts of water, 12~15 parts of metakaolin, 8~10 parts of zirconium boride, 5~7 parts of maghemite, oil shale residues 16~18 Part, 6~8 parts of brucite fiber, 4~6 parts of chopped carbon fiber, 2~3 parts of hydrogenated rosin, 2~3 parts of magnesia, alkyl polyglucoside 3~4 parts, 3~4 parts of sodium carboxymethylcellulose, 1~1.2 part of hydrogen peroxide.
As an optimization, the energy-saving heat preserving air-entrained concrete building block, is prepared from the following raw materials in parts by weight:Normal silicate 91 parts of cement, 2.5 parts of pentaerythritol stearate, 3.5 parts of polydimethyl diallyl ammonium chloride, 6.5 parts of polycarboxylate water-reducer, 60 parts of water, 13 parts of metakaolin, 9 parts of zirconium boride, 6 parts of maghemite, 17 parts of oil shale residues, 7 parts of brucite fiber, be chopped carbon 5 parts of fiber, 2.5 parts of hydrogenated rosin, 2.5 parts of magnesia, 3.5 parts of alkyl polyglucoside, 3.5 parts of sodium carboxymethylcellulose, dioxygen 1.1 parts of water.
As an optimization, the energy-saving heat preserving air-entrained concrete building block, middle metakaolin are powder, the boron of 1~2 μm of average grain diameter Change zirconium is the powder of 1~2 μm of average grain diameter, maghemite is the powder of 3~4 μm of average grain diameter, oil shale residues are average grain The powder that 2~3 μm of diameter.
The method for preparing energy-saving heat preserving air-entrained concrete building block of the present invention, includes the following steps:
A, by the metakaolin of the parts by weight, zirconium boride, maghemite, oil shale residues, blender mixing is added in Uniformly;
B, by the brucite fiber of the parts by weight, chopped carbon fiber, hydrogenated rosin, magnesia, water, blender is added in It is uniformly mixed;
C, it by the mixture in the Portland cement of the parts by weight, step a, is added sequentially in step b In mixture, stirred 20 minutes with the speed of 600~800 turns/min;Then the pentaerythrite for adding in the parts by weight is stearic Acid esters, polydimethyl diallyl ammonium chloride, polycarboxylate water-reducer are stirred 20 minutes with the speed of 600~800 turns/min;
D, the alkyl polyglucoside, sodium carboxymethylcellulose, hydrogen peroxide of the parts by weight are added to mixed in step c It closes in object, is stirred 20 minutes with the speed of 800~1000 turns/min, after cast, keep 40 minutes at 78~85 DEG C, then It conserves 48 hours under room temperature, stripping and slicing.
It can select the hydrogen peroxide (hydrogen peroxide) of 30% concentration of Fujian Chinese medicines group production, conch board cement PO425 Portland cement, Shanghai Li Shuo composite materials Science and Technology Ltd. LS-CF3-S chopped carbon fibers, Neixiang County east wind Hai Pao Stone Co., Ltd longitudinal fiber proportion:2.44 brucite fibers, Qingdao Hong Sha high molecular materials Co., Ltd HSC polycarboxylic acids are high Performance water-reducing agent.
Energy-saving heat preserving air-entrained concrete building block of the present invention is made of special formula and technique, has simple for process, section The characteristics of energy emission reduction is the regeneration product of current building energy conservation concrete.The energy-saving heat preserving air-entrained concrete building block has good Heat preservation well, fire prevention, soundproof effect;Relative to ordinary air-entrained concrete, compression strength, High anti bending strength, drying shrinkage value is small, Especially there is very prominent mechanical property and excellent anti-crack ability, reliability is very high.
Specific embodiment
The invention will be further described, but is not to be construed as to the scope of the present invention for example given below plan Limitation, those skilled in the art still fall within this according to some the nonessential modifications and adaptations of the content of present invention to the present invention The protection domain of invention.
Embodiment 1:A, by 13 kilograms of the metakaolin of 1~2 μm of average grain diameter, the zirconium boride 9,000 of 1~2 μm of average grain diameter Gram, 17 kilograms of the oil shale residues of 6 kilograms of the maghemite of 3~4 μm of average grain diameter, 2~3 μm of average grain diameter, add in blender It is uniformly mixed;
B, by Neixiang County east wind sepiolite Co., Ltd longitudinal fiber proportion:2.44 7 kilograms of brucite fibers, Shanghai power Large 5 kilograms of composite material Science and Technology Ltd. LS-CF3-S chopped carbon fibers, 2.5 kilograms of hydrogenated rosin, 2.5 kilograms of magnesia, 60 kilograms of water adds in blender and is uniformly mixed;
C, it by the mixture in 91 kilograms of institute's conch board cement PO425 Portland cements, step a, is added sequentially to In mixture in step b, stirred 20 minutes with the speed of 600~800 turns/min;Then pentaerythritol stearate is added in 2.5 kilograms, 3.5 kilograms of polydimethyl diallyl ammonium chloride, the high property of Qingdao Hong Sha high molecular materials Co., Ltd HSC polycarboxylic acids 6.5 kilograms of water-reducing agent of energy, is stirred 20 minutes with the speed of 600~800 turns/min;
D, produce 3.5 kilograms of alkyl polyglucoside, 3.5 kilograms of sodium carboxymethylcellulose, Fujian Chinese medicines group 30% In 1.1 kilograms of mixtures being added in step c of hydrogen peroxide (hydrogen peroxide) of concentration, with the speed of 800~1000 turns/min Stirring 20 minutes after cast, keeps 40 minutes at 78~85 DEG C, then conserves 48 hours under room temperature, stripping and slicing.
Embodiment 2:A, by 12 kilograms of the metakaolin of 1~2 μm of average grain diameter, the zirconium boride 8,000 of 1~2 μm of average grain diameter Gram, 16 kilograms of the oil shale residues of 5 kilograms of the maghemite of 3~4 μm of average grain diameter, 2~3 μm of average grain diameter, add in blender It is uniformly mixed;
B, by Neixiang County east wind sepiolite Co., Ltd longitudinal fiber proportion:2.44 6 kilograms of brucite fibers, Shanghai power Large 4 kilograms of composite material Science and Technology Ltd. LS-CF3-S chopped carbon fibers, 2 kilograms of hydrogenated rosin, 2 kilograms of magnesia, water 56 Kilogram, it adds in blender and is uniformly mixed;
C, it by the mixture in 86 kilograms of institute's conch board cement PO425 Portland cements, step a, is added sequentially to In mixture in step b, stirred 20 minutes with the speed of 600~800 turns/min;Then pentaerythritol stearate 2 is added in Kilogram, 3 kilograms of polydimethyl diallyl ammonium chloride, Qingdao Hong Sha high molecular materials Co., Ltd HSC poly-carboxylic high-performances subtract 6 kilograms of aqua is stirred 20 minutes with the speed of 600~800 turns/min;
D, 30% concentration for producing 3 kilograms of alkyl polyglucoside, 3 kilograms of sodium carboxymethylcellulose, Fujian Chinese medicines group 1 kilogram of mixture being added in step c of hydrogen peroxide (hydrogen peroxide) in, stir 20 with the speed of 800~1000 turns/min Minute, after cast, keep 40 minutes, then conserve 48 hours under room temperature, stripping and slicing at 78~85 DEG C.
Embodiment 3:A, by 15 kilograms of the metakaolin of 1~2 μm of average grain diameter, the zirconium boride 10,000 of 1~2 μm of average grain diameter Gram, 18 kilograms of the oil shale residues of 7 kilograms of the maghemite of 3~4 μm of average grain diameter, 2~3 μm of average grain diameter, add in blender It is uniformly mixed;
B, by Neixiang County east wind sepiolite Co., Ltd longitudinal fiber proportion:2.44 8 kilograms of brucite fibers, Shanghai power Large 6 kilograms of composite material Science and Technology Ltd. LS-CF3-S chopped carbon fibers, 3 kilograms of hydrogenated rosin, 3 kilograms of magnesia, water 63 Kilogram, it adds in blender and is uniformly mixed;
C, it by the mixture in 96 kilograms of institute's conch board cement PO425 Portland cements, step a, is added sequentially to In mixture in step b, stirred 20 minutes with the speed of 600~800 turns/min;Then pentaerythritol stearate 3 is added in Kilogram, 4 kilograms of polydimethyl diallyl ammonium chloride, Qingdao Hong Sha high molecular materials Co., Ltd HSC poly-carboxylic high-performances subtract 7 kilograms of aqua is stirred 20 minutes with the speed of 600~800 turns/min;
D, 30% concentration for producing 4 kilograms of alkyl polyglucoside, 4 kilograms of sodium carboxymethylcellulose, Fujian Chinese medicines group 1.2 kilograms of mixtures being added in step c of hydrogen peroxide (hydrogen peroxide) in, stirred with the speed of 800~1000 turns/min It 20 minutes, after cast, keeps 40 minutes, then conserves 48 hours under room temperature, stripping and slicing at 78~85 DEG C.
Comparative example 1:55 kilograms of flyash, 11 kilograms of cement, 3 kilograms of gypsum, 0.11 kilogram of aluminium powder, water-reducing agent 0.30 thousand Gram, 0.15 kilogram of foam stabilizer, 1 kilogram of chopped carbon fiber;By flyash, cement, lime, gypsum, aluminium powder, water-reducing agent and foam stabilizer With fixed proportion dispensing, then polyurethane with 4% mass ratio and above-mentioned mixture is sufficiently mixed, water is added with 0.55 ratio of mud It after stirring 3min, pours in the mold of 100mmx100mmxlOOmm, quiet form removal after stopping 4h, steam press maintenance is carried out to sample.It is real Example and comparative example related performance indicators inspection result are applied, is specifically shown in Table 1.

Claims (3)

1. a kind of energy-saving heat preserving air-entrained concrete building block, it is characterised in that be by the component of following parts by weight:Normal silicate 86~96 parts of cement, 2~3 parts of pentaerythritol stearate, 3~4 parts of polydimethyl diallyl ammonium chloride, polycarboxylate water-reducer 6~7 parts, 56~63 parts of water, 12~15 parts of metakaolin, 8~10 parts of zirconium boride, 5~7 parts of maghemite, oil shale residues 16 ~18 parts, 6~8 parts of brucite fiber, 4~6 parts of chopped carbon fiber, 2~3 parts of hydrogenated rosin, 2~3 parts of magnesia, the poly- Portugal of alkyl 3~4 parts of glucosides, 3~4 parts of sodium carboxymethylcellulose, 1~1.2 part of hydrogen peroxide;
It is made up of following steps:
A, it by the metakaolin of the parts by weight, zirconium boride, maghemite, oil shale residues, adds in blender and is uniformly mixed;
B, by the brucite fiber of the parts by weight, chopped carbon fiber, hydrogenated rosin, magnesia, water, blender mixing is added in Uniformly;
C, by the mixture in the Portland cement of the parts by weight, step a, the mixing being added sequentially in step b In object, stirred 20 minutes with the speed of 600~800 turns/min;Then the pentaerythrite stearic acid of the parts by weight is added in Ester, polydimethyl diallyl ammonium chloride, polycarboxylate water-reducer are stirred 20 minutes with the speed of 600~800 turns/min;
D, the mixture being added to the alkyl polyglucoside, sodium carboxymethylcellulose, hydrogen peroxide of the parts by weight in step c In, it is stirred 20 minutes with the speed of 800~1000 turns/min, after cast, keeps 40 minutes at 78~85 DEG C, then room temperature Under the conditions of conserve 48 hours, stripping and slicing.
2. energy-saving heat preserving air-entrained concrete building block according to claim 1, it is characterised in that by the original of following parts by weight Material is made:91 parts of Portland cement, 2.5 parts of pentaerythritol stearate, 3.5 parts of polydimethyl diallyl ammonium chloride, 6.5 parts of polycarboxylate water-reducer, 60 parts of water, 13 parts of metakaolin, 9 parts of zirconium boride, 6 parts of maghemite, 17 parts of oil shale residues, water 7 parts of magnesite fiber, 5 parts of chopped carbon fiber, 2.5 parts of hydrogenated rosin, 2.5 parts of magnesia, 3.5 parts of alkyl polyglucoside, carboxymethyl 3.5 parts of sodium cellulosate, 1.1 parts of hydrogen peroxide.
3. energy-saving heat preserving air-entrained concrete building block according to claim 1, it is characterised in that the metakaolin is average The powder that 1~2 μm of grain size, the powder that zirconium boride is the powder of 1~2 μm of average grain diameter, maghemite is 3~4 μm of average grain diameter, Oil shale residues are the powder of 2~3 μm of average grain diameter.
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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106147059A (en) * 2016-07-08 2016-11-23 张海棠 A kind of heat-preserving material and preparation method thereof
CN106587829A (en) * 2016-12-11 2017-04-26 吴硕 Concrete block and preparation method thereof
CN109665784A (en) * 2018-09-19 2019-04-23 贵州师范大学 The production method of bamboo reinforcement fiber air entrained concrete
CN110526666A (en) * 2019-09-25 2019-12-03 湖州乌米科技有限公司 A kind of high strength sound foam concrete
CN112811918A (en) * 2021-01-14 2021-05-18 云南智仁节能环保工程有限公司 Heat-insulating material capable of being cut for regenerative furnace lining and preparation method thereof
CN113605595A (en) * 2021-07-05 2021-11-05 王婧 Fireproof heat-insulation type concrete brick

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CN104744072A (en) * 2015-04-02 2015-07-01 杜岩 Self-insulation concrete block
CN104774033A (en) * 2015-04-08 2015-07-15 西南科技大学 General purpose Portland cement based ultra-light physical foamed concrete
CN104829187A (en) * 2015-01-05 2015-08-12 潍坊德霖建材科技有限公司 Novel foam concrete block for self-heat-insulation of wall body and producing method of same

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CN104829187A (en) * 2015-01-05 2015-08-12 潍坊德霖建材科技有限公司 Novel foam concrete block for self-heat-insulation of wall body and producing method of same
CN104744072A (en) * 2015-04-02 2015-07-01 杜岩 Self-insulation concrete block
CN104774033A (en) * 2015-04-08 2015-07-15 西南科技大学 General purpose Portland cement based ultra-light physical foamed concrete

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Inventor after: Sun Tiegang

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Denomination of invention: An energy-saving, insulated and aerated concrete block and its preparation method

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