CN105576614B - Electric control device for avoiding overcurrent damage - Google Patents
Electric control device for avoiding overcurrent damage Download PDFInfo
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- CN105576614B CN105576614B CN201610140515.0A CN201610140515A CN105576614B CN 105576614 B CN105576614 B CN 105576614B CN 201610140515 A CN201610140515 A CN 201610140515A CN 105576614 B CN105576614 B CN 105576614B
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F11/00—Indicating arrangements for variable information in which the complete information is permanently attached to a movable support which brings it to the display position
- G09F11/02—Indicating arrangements for variable information in which the complete information is permanently attached to a movable support which brings it to the display position the display elements being secured to rotating members, e.g. drums, spindles
- G09F11/10—Electrical control therefor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/08—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
- H02H7/085—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against excessive load
- H02H7/0851—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against excessive load for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal
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Abstract
本发明提供一种避免过流损坏的电控装置,包括驱动轴,驱动轴等距设置有多个驱动轮,驱动轮内部圆周面设置有半球形凹槽,驱动轴在驱动轮处设置有圆柱形凹槽,圆柱形凹槽内设置有弹簧,弹簧与半球形凹槽间设置有金属圆球,每个驱动轮的径向上设置有传动盘,传动盘与外框架活动连接。本发明在电流过大时,可以暂停驱动电机的转动,从而避免电控装置损坏。
The invention provides an electric control device for avoiding overcurrent damage, which includes a drive shaft, a plurality of drive wheels are equidistantly arranged on the drive shaft, hemispherical grooves are arranged on the inner peripheral surface of the drive wheel, and a cylinder shaped groove, a spring is arranged in the cylindrical groove, a metal ball is arranged between the spring and the hemispherical groove, and a transmission disc is arranged on the radial direction of each driving wheel, and the transmission disc is movably connected with the outer frame. The invention can suspend the rotation of the driving motor when the current is too large, thereby avoiding damage to the electric control device.
Description
技术领域technical field
本发明涉及电控技术领域,尤其涉及一种避免过流损坏的电控装置。The invention relates to the technical field of electric control, in particular to an electric control device for avoiding overcurrent damage.
背景技术Background technique
现有的三面翻广泛用于广告系统,即在电机的驱动下实现广告三面转动,现有技术具有如下的三面翻结构:专利号:201220196151.5,名称为“一种三面翻广告牌的飞轮步进双驱动系统”的中国实用新型专利,以及专利号:201520313082.5,名称为“一种三面翻广告牌驱动装置和驱动轮”的中国实用新型专利。即使用横向的电机转动变成纵向的三角盘转动,同时现有的三面翻系统都是使用一个三角盘(一个驱动装置)带动其他多个三角盘转动,从而实现广告面的转动。这有个问题,即这个三面翻的驱动装置一旦损坏,则整个三面翻无法工作,或者某个三角盘卡住,会造成整个三面翻无法转动。这样需要人员进行立刻的维修,不然三面翻广告系统无法给人们呈现广告。特别在一些节假日,维修人员放假,而此时客流是最多的时候,如果三面翻不能工作,将造成严重的损失。驱动电机无法转动时,电流会变大,如果放任不管,则会烧毁电机。The existing three-sided turning is widely used in the advertising system, that is, the three-sided rotation of the advertisement is realized under the drive of the motor. The existing technology has the following three-sided turning structure: Patent No.: 201220196151.5, named "A flywheel stepping for three-sided turning billboards The Chinese utility model patent of "double drive system", and the patent number: 201520313082.5, the Chinese utility model patent named "a three-sided billboard driving device and driving wheel". That is to say, the rotation of the horizontal motor becomes the rotation of the vertical triangular plate, while the existing three-sided turning system uses a triangular plate (a driving device) to drive other multiple triangular plates to rotate, thereby realizing the rotation of the advertising surface. This has a problem, that is, once the driving device of the tri-side turn is damaged, the whole tri-side turn cannot work, or a certain triangular plate is stuck, which will cause the whole tri-side turn to be unable to rotate. This requires personnel to carry out immediate maintenance, otherwise the three-sided advertising system cannot present advertisements to people. Especially in some holidays, the maintenance personnel are on vacation, and when the passenger flow is the most at this time, if the three-side turning cannot work, it will cause serious losses. When the drive motor won't turn, the current draws too much, and if left unchecked, it will burn the motor.
发明内容Contents of the invention
本发明要解决的技术问题,在于提供一种避免过流损坏的电控装置,解决三面翻使用过程中一旦出现问题就可能烧毁电机的问题。The technical problem to be solved by the present invention is to provide an electric control device that avoids overcurrent damage, and solves the problem that the motor may be burned if a problem occurs during the use of the three-sided flip.
本发明是这样实现的:一种避免过流损坏的电控装置,包括外框架,外框架上设置有驱动电机和控制器,控制器与驱动电机连接用于控制驱动电机转动,驱动电机串联有检测电阻,控制器的电压采集端与检测电阻连接,控制器用于采集到检测电阻电压过高时暂停驱动电机的转动,驱动电机与圆柱形的驱动轴连接,驱动轴与外框架活动连接,驱动轴等距设置有多个驱动轮,驱动轮内部圆周面设置有半球形凹槽,驱动轴在驱动轮处设置有圆柱形凹槽,圆柱形凹槽内设置有弹簧,弹簧与半球形凹槽间设置有金属圆球,每个驱动轮的径向上设置有传动盘,传动盘与外框架活动连接,传动盘与驱动轮垂直设置,驱动轮的侧壁与传动盘侧壁接触,驱动轮用于带动传动盘转动,传动盘上设置有与传动盘同轴的第一三角盘,第一三角盘中心设置有传动轴,传动轴远离第一三角盘的一端与第二三角盘的中心连接并与外框架活动连接,第一三角盘与第二三角盘平行,第一三角盘与第二三角盘相对于传动轴的旋转角度相同,第一三角盘与第二三角盘之间设置有广告条,所有第一三角盘的三个锐角处都设置有磁铁,每个第一三角盘的一侧都设置有霍尔传感器,霍尔传感器用于感应磁铁,霍尔传感器与控制器连接,控制器用于在霍尔传感器被使能时,暂停驱动电机的转动。The present invention is achieved as follows: an electric control device for avoiding overcurrent damage, including an outer frame, on which a drive motor and a controller are arranged, the controller is connected to the drive motor to control the rotation of the drive motor, and the drive motor is connected in series The detection resistor, the voltage acquisition terminal of the controller is connected with the detection resistor, the controller is used to pause the rotation of the drive motor when the voltage of the detection resistor is too high, the drive motor is connected to the cylindrical drive shaft, the drive shaft is movably connected to the outer frame, and the drive A plurality of driving wheels are arranged equidistantly from the shaft, and a hemispherical groove is arranged on the inner peripheral surface of the driving wheel. The driving shaft is provided with a cylindrical groove at the driving wheel, and a spring is arranged in the cylindrical groove, and the spring and the hemispherical groove Metal balls are arranged between them, and a transmission plate is arranged radially on each driving wheel, the transmission plate is connected with the outer frame flexibly, the transmission plate and the driving wheel are vertically arranged, the side wall of the driving wheel is in contact with the side wall of the transmission plate, and the driving wheel is used for In order to drive the transmission plate to rotate, the transmission plate is provided with a first triangular plate coaxial with the transmission plate, the center of the first triangular plate is provided with a transmission shaft, and the end of the transmission shaft away from the first triangular plate is connected to the center of the second triangular plate and It is flexibly connected with the outer frame, the first triangular plate is parallel to the second triangular plate, the rotation angles of the first triangular plate and the second triangular plate relative to the transmission shaft are the same, and an advertising strip is set between the first triangular plate and the second triangular plate , the three acute angles of all the first triangular plates are provided with magnets, and one side of each first triangular plate is provided with a Hall sensor, the Hall sensor is used to sense the magnet, the Hall sensor is connected with the controller, and the controller uses When the Hall sensor is enabled, the rotation of the driving motor is suspended.
进一步地,驱动轴在靠近驱动轮的两侧设置有螺丝孔,螺丝孔内设置有凸出驱动轴的螺丝,螺丝用于避免驱动轮横向移动。Further, the drive shaft is provided with screw holes on both sides close to the drive wheel, and a screw protruding from the drive shaft is provided in the screw hole, and the screw is used to prevent the drive wheel from moving laterally.
本发明具有如下优点:即使某个驱动轮与传动盘损坏或者某个传动轴损坏或三角盘卡住,本发明可以实现继续工作,而不用立即维修。The invention has the following advantages: even if a certain driving wheel and transmission disk are damaged or a certain transmission shaft is damaged or the triangular disk is stuck, the invention can continue to work without immediate maintenance.
附图说明Description of drawings
图1为本发明电路的结构示意图;Fig. 1 is the structural representation of circuit of the present invention;
图2为本发明一实施例的结构示意图;Fig. 2 is the structural representation of an embodiment of the present invention;
图3为本发明驱动轮的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of driving wheel of the present invention;
图4为本发明霍尔传感器设置的结构示意图。Fig. 4 is a schematic structural diagram of the Hall sensor arrangement of the present invention.
具体实施方式detailed description
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present invention in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
请参阅图1到图4,本发明提供一种避免过流损坏的电控装置,包括外框架1,外框架上设置有驱动电机2和控制器,控制器与驱动电机连接用于控制驱动电机转动,驱动电机串联有检测电阻,控制器的电压采集端与检测电阻连接,控制器用于采集到检测电阻电压过高时暂停驱动电机的转动。如图1所示,控制器控制驱动电机可以采用控制电子开关的方式,电子开关可以是继电器或者晶体管等。在驱动电机转动不畅时,驱动电机的电流会上升,串联的检测电阻的两端的电压会升高,当电压大于一个设定值时,控制器可以检测到,即可以暂停对驱动电机的驱动,避免驱动电机继续工作而导致驱动电机损坏的问题。驱动电机与圆柱形的驱动轴3连接,驱动轴与外框架活动连接,即驱动电机可以带动驱动轴转动。驱动轴等距设置有多个驱动轮4,如图2所示,驱动轮内部圆周面设置有半球形凹槽40,驱动轴在驱动轮处设置有圆柱形凹槽41,圆柱形凹槽内设置有弹簧42,弹簧与半球形凹槽间设置有金属圆球43,每个驱动轮的径向上设置有传动盘5,传动盘与外框架活动连接,传动盘可以在外框架中转动。传动盘与驱动轮垂直设置,驱动轮的侧壁与传动盘侧壁接触,驱动轮用于带动传动盘转动,这样,驱动轮转动的轴线就与传动盘的转动轴线相互垂直。传动盘上设置有与传动盘同轴的第一三角盘6,第一三角盘中心设置有传动轴7,传动轴远离第一三角盘的一端与第二三角盘8的中心连接并与外框架活动连接。第一三角盘与第二三角盘平行,第一三角盘与第二三角盘相对于传动轴的旋转角度相同。这样第一三角盘的三个边可以与第二三角盘的三个边构成三个平面,这样三个平面上可以设置有广告条。即第一三角盘与第二三角盘之间设置有广告条(图未示出)。广告条就是将一整幅完整的广告分割成多个长方形的条子,这些广告条挂在三角盘的边缘,多个广告条又组成了一幅广告,用户可以看到广告,看到的广告所在的这个面可以称为广告展示面。三角盘有三个边,可以悬挂三幅广告,即为三面翻。Referring to Fig. 1 to Fig. 4, the present invention provides an electric control device for avoiding overcurrent damage, including an outer frame 1, on which a driving motor 2 and a controller are arranged, and the controller is connected with the driving motor for controlling the driving motor Rotation, the drive motor is connected in series with a detection resistor, the voltage acquisition terminal of the controller is connected to the detection resistor, and the controller is used to pause the rotation of the drive motor when the voltage of the detection resistor is too high. As shown in FIG. 1 , the controller can control the driving motor by controlling an electronic switch, and the electronic switch can be a relay or a transistor. When the drive motor does not rotate smoothly, the current of the drive motor will increase, and the voltage at both ends of the series detection resistor will increase. When the voltage is greater than a set value, the controller can detect it, that is, it can suspend the drive of the drive motor. , to avoid the problem that the drive motor continues to work and cause damage to the drive motor. The drive motor is connected with the cylindrical drive shaft 3, and the drive shaft is movably connected with the outer frame, that is, the drive motor can drive the drive shaft to rotate. The driving shaft equidistantly is provided with a plurality of driving wheels 4, as shown in Figure 2, the inner peripheral surface of the driving wheel is provided with a hemispherical groove 40, and the driving shaft is provided with a cylindrical groove 41 at the driving wheel, and in the cylindrical groove A spring 42 is provided, a metal ball 43 is arranged between the spring and the hemispherical groove, and a transmission disc 5 is arranged radially of each driving wheel, the transmission disc is movably connected with the outer frame, and the transmission disc can rotate in the outer frame. The transmission disc and the driving wheel are vertically arranged, and the side wall of the driving wheel is in contact with the side wall of the transmission disc. The driving wheel is used to drive the transmission disc to rotate. Like this, the axis of rotation of the driving wheel is just perpendicular to the rotation axis of the transmission disc. The transmission disc is provided with the first triangular disc 6 coaxial with the transmission disc, the center of the first triangular disc is provided with a transmission shaft 7, and the end of the transmission shaft away from the first triangular disc is connected with the center of the second triangular disc 8 and is connected with the outer frame active connection. The first triangular disk is parallel to the second triangular disk, and the rotation angles of the first triangular disk and the second triangular disk relative to the transmission shaft are the same. In this way, the three sides of the first triangular plate can form three planes with the three sides of the second triangular plate, so that advertisement strips can be arranged on the three planes. That is, an advertisement strip (not shown in the figure) is arranged between the first triangular plate and the second triangular plate. The advertisement strip is to divide a complete advertisement into multiple rectangular strips, these advertisement strips are hung on the edge of the triangular plate, and multiple advertisement strips form an advertisement, the user can see the advertisement, and the place where the advertisement is seen This surface of can be called the advertisement display surface. The triangular plate has three sides, and can hang three advertisements, that is, it is turned on three sides.
本发明在使用时,需要切换广告时,只需要将驱动电机通电,驱动电机带动驱动轴转动,驱动轴内的金属圆球将驱动轮和驱动轴相互卡住,使得驱动轴可以带动驱动轮转动。而后驱动轮带动传动盘转动,传动盘带动上面的第一三角盘和传动轴转动,从而带动第二三角盘转动,最终带动广告条切换。当有某一个三角盘卡住的时候,则那一个三角盘不转动,会卡住与之连接的驱动轮。此时要切换广告,则驱动轴会转动,而故障的驱动轮并不转动,则故障驱动轮内的金属圆球会在相互的转动过程中进入到驱动轴中,使得驱动轴不与故障驱动轮卡在一起,则故障驱动轮并不影响驱动轴的转动,则广告还可以切换,只不过故障驱动轮的三角盘上的广告条并不变化,这样一条广告条基本不影响整个广告的推送,即顾客还是可以从三面翻系统上面获取广告。从而避免了一旦有个三角盘损坏,整个系统无法工作的问题。When the present invention needs to switch advertisements during use, it is only necessary to energize the drive motor, and the drive motor drives the drive shaft to rotate, and the metal ball in the drive shaft blocks the drive wheel and the drive shaft, so that the drive shaft can drive the drive wheel to rotate . Then the driving wheel drives the transmission disc to rotate, and the transmission disc drives the first triangular disc and the transmission shaft above to rotate, thereby driving the second triangular disc to rotate, and finally driving the advertising bar to switch. When a certain triangular disc is stuck, then that triangular disc does not rotate, and the driving wheel connected to it will be blocked. At this time, if you want to switch the advertisement, the drive shaft will rotate, but the faulty drive wheel does not rotate, and the metal ball in the faulty drive wheel will enter the drive shaft during the mutual rotation, so that the drive shaft will not be in contact with the faulty drive wheel. If the wheels are stuck together, the faulty drive wheel does not affect the rotation of the drive shaft, and the advertisement can still be switched, but the advertisement strip on the triangular plate of the faulty drive wheel does not change, such an advertisement strip basically does not affect the push of the entire advertisement , that is, customers can still obtain advertisements from the three-sided flip system. Thus avoiding the problem that once a triangular plate is damaged, the whole system cannot work.
在本发明中,驱动轮与传动盘可以是简单的斜齿连接,而后通过控制电机的旋转角度即可以实现三角盘固定角度的切换。在某些实施例中,可以是背景技术提到的三面翻的驱动结构,只要驱动轮能带动传动盘转动即可。In the present invention, the driving wheel and the transmission disc can be connected by simple helical teeth, and then the fixed angle of the triangular disc can be switched by controlling the rotation angle of the motor. In some embodiments, the driving structure mentioned in the background art can be the three-sided turning structure, as long as the driving wheel can drive the transmission disc to rotate.
在某些实施例中,为了实现三角盘固定角度的转动,如图4所示,所有第一三角盘的三个锐角处都设置有磁铁9,每个第一三角盘的一侧都设置有霍尔传感器10,霍尔传感器可以设置在背对三面翻广告展示面的一侧,霍尔传感器用于感应磁铁,霍尔传感器与控制器连接,控制器用于在霍尔传感器被使能时,暂停驱动电机的转动。即控制器控制驱动电机转动后,转动到磁铁最靠近霍尔传感器的时候,霍尔传感器被使能,此时三面翻系统中的三角盘已经转动到合适的位置,可以暂停驱动电机的转动。从而实现三面翻系统特定角度的转动。而不用特殊的电机角度控制,很方便。In some embodiments, in order to realize the rotation of the fixed angle of the triangular disk, as shown in Figure 4, all three acute angles of the first triangular disk are provided with magnets 9, and one side of each first triangular disk is provided with Hall sensor 10, the Hall sensor can be set on the side facing away from the three sides of the advertising display surface, the Hall sensor is used to sense the magnet, the Hall sensor is connected to the controller, and the controller is used to activate the Hall sensor when the Hall sensor is enabled. Pause the rotation of the drive motor. That is, after the controller controls the drive motor to rotate, when the magnet is closest to the Hall sensor, the Hall sensor is enabled. At this time, the triangular plate in the three-sided turning system has rotated to a suitable position, and the rotation of the drive motor can be suspended. Thereby, the rotation of the three-side turning system at a specific angle is realized. It is very convenient without special motor angle control.
在上述实施例的基础上,本发明还可以用于故障显示,还包括故障显示设备,故障显示设备与控制器连接,故障显示设备用于显示霍尔传感器的状态。可以在故障显示设备上显示霍尔传感器的状态,如在正常的驱动电机转动过程中,霍尔传感器应该是不被使能状态,如果某个霍尔传感器的状态与其他的状态不一样,则很可能是这个三角盘损坏卡住了,则可以第一时间知道故障,而不用通过查看外面三面翻的广告展示状态来获知。本发明使用一个霍尔传感器同时实现角度检测和故障检测,大大降低了系统机构的复杂度,简化了结构,降低了成本,同时达到很好的效果。On the basis of the above embodiments, the present invention can also be used for fault display, and further includes a fault display device connected to the controller, and the fault display device is used to display the status of the Hall sensor. The state of the Hall sensor can be displayed on the fault display device. For example, during the normal driving motor rotation, the Hall sensor should not be enabled. If the state of a certain Hall sensor is different from other states, then It is very likely that the triangular plate is damaged and stuck, so you can know the fault at the first time, instead of checking the display status of the three-sided advertisement outside. The invention uses a Hall sensor to realize angle detection and fault detection at the same time, which greatly reduces the complexity of the system mechanism, simplifies the structure, reduces the cost, and achieves good results at the same time.
本发明的故障显示设备可以为显示屏,在某些实施例中,故障显示设备为多个LED灯,每个LED灯与一个霍尔传感器的检测状态关联。则用户通过查看LED是否同时量灭的情况即可以看到哪个三角盘损坏,成本低,效果好。The fault display device of the present invention may be a display screen. In some embodiments, the fault display device is a plurality of LED lights, and each LED light is associated with a detection state of a Hall sensor. Then the user can see which triangular plate is damaged by checking whether the LEDs are off at the same time, with low cost and good effect.
为了避免驱动轴和驱动轮相互转动时,驱动轮在驱动轴上横向移动的情况,驱动轴在靠近驱动轮的两侧设置有螺丝孔,螺丝孔内设置有凸出驱动轴的螺丝,螺丝用于避免驱动轮横向移动。In order to avoid the situation that the drive wheel moves laterally on the drive shaft when the drive shaft and the drive wheel rotate with each other, the drive shaft is provided with screw holes on both sides close to the drive wheel, and screws protruding from the drive shaft are provided in the screw holes. To avoid lateral movement of the drive wheels.
以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related All technical fields are equally included in the scope of patent protection of the present invention.
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