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CN105575577A - Sintered cerium-rich rare earth permanent magnetic material and preparation method thereof - Google Patents

Sintered cerium-rich rare earth permanent magnetic material and preparation method thereof Download PDF

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CN105575577A
CN105575577A CN201610122354.2A CN201610122354A CN105575577A CN 105575577 A CN105575577 A CN 105575577A CN 201610122354 A CN201610122354 A CN 201610122354A CN 105575577 A CN105575577 A CN 105575577A
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rare earth
intergranular
alloy
earth permanent
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CN105575577B (en
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刘颖
李军
沈鑫
温荣源
徐天宝
吴文远
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SICHUAN WANKAIFENG RARE EARTH NEW ENERGY TECHNOLOGY Co Ltd
Sichuan University
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SICHUAN WANKAIFENG RARE EARTH NEW ENERGY TECHNOLOGY Co Ltd
Sichuan University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0572Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes with a protective layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/04Compacting only by applying fluid pressure, e.g. by cold isostatic pressing [CIP]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment

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  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
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Abstract

The invention provides a sintered cerium-rich rare earth permanent magnetic material. The sintered cerium-rich rare earth permanent magnetic material is prepared from, by mass, RE1 20%-28%, RE2 4%-15%, Fe 60.5%-70.5%, B 0.8%-1.2% and Tm 0.1%-5%. A main phase is Nd2Fe14B or (Nd, Pr) 2Fe14B, and Ce or Ce and La are distributed around the main phase grains. The RE1 is Nd, Nd and Pr, a rare earth element dominated by Nd or a rare earth element dominated by Nd and Pr, the RE2 is Ce or Ce and La, and the Tm is at least one of Co, Cu, Al, Ga, Nb, Zr, Mo, Mn and Cr. The invention further provides a preparation method of the rare earth permanent magnetic material. The problem that the Ce and La are used for replacing the Nd and Pr in part to prepare the cerium-rich rare earth permanent magnetic material and the intrinsic magnetic properties of the material are influenced can be solved, and meanwhile the cost of the rare earth permanent magnetic material can be reduced.

Description

烧结富铈稀土永磁材料及其制备方法Sintered cerium-rich rare earth permanent magnet material and preparation method thereof

技术领域technical field

本发明属于稀土永磁材料制备领域,特别涉及烧结富铈稀土永磁材料及其制备方法。The invention belongs to the field of rare earth permanent magnet material preparation, in particular to a sintered cerium-rich rare earth permanent magnet material and a preparation method thereof.

背景技术Background technique

Nd-Fe-B系稀土永磁材料以其优越的综合磁性能在电子产品、医疗器械、汽车工业等多个领域获得了广泛的应用。近年来,随着全球稀土永磁材料产量持续增加,稀土Nd、Pr资源不断被消耗减少,原料成本不断攀升,极大制约了稀土永磁产业的发展。而我国稀土矿中的高丰度元素Ce、La储量大利用率却较低,深加工不够,低附加值的初级产品大量积存,严重影响了稀土资源的综合平衡利用。Ce、La与Pr、Nd等元素同属镧系金属,具有类似的4f电子层结构,用Ce、La取代Pr、Nd来制备富铈稀土永磁材料可降低永磁材料的成本,也是实现稀土Ce、La资源价值的有效途径。Nd-Fe-B series rare earth permanent magnet materials have been widely used in many fields such as electronic products, medical equipment, and automobile industry due to their superior comprehensive magnetic properties. In recent years, with the continuous increase in the global production of rare earth permanent magnet materials, the consumption of rare earth Nd and Pr resources has continued to decrease, and the cost of raw materials has continued to rise, which has greatly restricted the development of the rare earth permanent magnet industry. However, the high-abundance elements Ce and La in my country's rare earth mines have a low utilization rate, insufficient deep processing, and a large amount of low-value-added primary products have seriously affected the comprehensive and balanced utilization of rare earth resources. Ce, La, Pr, Nd and other elements belong to the lanthanide metals and have a similar 4f electron layer structure. Using Ce and La to replace Pr and Nd to prepare cerium-rich rare earth permanent magnet materials can reduce the cost of permanent magnet materials, and it is also the realization of rare earth Ce , An effective way to increase the value of resources.

现有技术中公开了一些关于用Ce、La取代Pr、Nd来制备富铈稀土永磁材料的研究报道。但由于轻稀土元素内禀磁性能的限制,制得的磁体性能相对Nd-Fe-B磁体严重下降。现有控制Ce、La轻稀土元素对磁体内禀磁性能的限制的方法主要又三种:一是通过限定Ce对Nd、Pr元素的取代量在较低比例范围内以控制磁体性能的恶化;二是通过将熔炼得到的(Nd,Ce)-Fe-B合金与高磁性能的Nd-Fe-B合金铸片混合烧结以提高含Ce磁体的性能;三是通过向磁体中掺杂其它的改进元素以保障具有一定的磁性能。但这些方法并没有从根本上解决问题。造成磁体性能下降的主要原因在于,现有富铈稀土永磁材料的制备方法中,稀土Ce,La或混合稀土合金MM的引入方式多是将其与Nd或Pr-Nd合金等一起熔炼合金化,这样制得的稀土永磁材料中大量的Ce替代主相中的Nd、Pr元素,Ce元素主要以(Nd,Ce)2Fe14B或(Nd,Pr,Ce)2Fe14B形式存在,随着替代量的增加,导致主相饱和磁极化强度Js、磁晶各向异性场HA、居里温度Tc等内禀磁参量严重下降,使磁体性能严重下降。Some research reports on the preparation of cerium-rich rare earth permanent magnet materials by replacing Pr and Nd with Ce and La are disclosed in the prior art. However, due to the limitations of the inherent magnetic properties of light rare earth elements, the performance of the prepared magnets is seriously lower than that of Nd-Fe-B magnets. There are three main ways to control the limitation of Ce and La light rare earth elements on the intrinsic magnetic properties of magnets: one is to control the deterioration of magnet performance by limiting the substitution amount of Ce to Nd and Pr elements within a relatively low range; The second is to improve the performance of the Ce-containing magnet by mixing and sintering the (Nd,Ce)-Fe-B alloy obtained by smelting and the high-magnetic Nd-Fe-B alloy cast sheet; the third is to dope the magnet with other Improve elements to ensure certain magnetic properties. But these methods did not fundamentally solve the problem. The main reason for the decline in magnet performance is that in the existing preparation methods of cerium-rich rare earth permanent magnet materials, the introduction of rare earth Ce, La or mixed rare earth alloy MM is mostly smelted and alloyed with Nd or Pr-Nd alloy. , a large amount of Ce in the rare earth permanent magnet material prepared in this way replaces the Nd and Pr elements in the main phase, and the Ce element mainly exists in the form of (Nd,Ce) 2 Fe 14 B or (Nd,Pr,Ce) 2 Fe 14 B , with the increase of the replacement amount, the intrinsic magnetic parameters such as the saturation magnetic polarization J s of the main phase, the magnetocrystalline anisotropy field H A , and the Curie temperature T c are severely reduced, and the performance of the magnet is severely reduced.

发明内容Contents of the invention

本发明的目的在于针对现有技术的不足,提供一种烧结富铈稀土永磁材料及其制备方法,以便有效解决用Ce、La部分替代Nd、Pr制备富铈稀土永磁材料对材料内禀磁性能的影响问题,同时降低稀土永磁材料的成本。The purpose of the present invention is to address the deficiencies in the prior art, to provide a sintered cerium-rich rare earth permanent magnet material and a preparation method thereof, so as to effectively solve the problem of using Ce and La to partially replace Nd and Pr to prepare cerium-rich rare earth permanent magnet materials. The influence of magnetic properties, while reducing the cost of rare earth permanent magnet materials.

本发明所述烧结富铈稀土永磁材料,包含的组分及各组分的质量百分数如下:RE1为20%~28%,RE2为4%~15%,Fe为60.5%~70.5%,B为0.8%~1.2%,Tm为0.1%~5%;该烧结富铈稀土永磁材料的主相为Nd2Fe14B或(Nd,Pr)2Fe14B,主相晶粒周围分布有Ce,或Ce和La;所述RE1为Nd、Nd和Pr、以Nd为主的稀土元素、或者以Nd和Pr为主的稀土元素,所述RE2为Ce,或Ce和La,所述Tm为Co、Cu、Al、Ga、Nb、Zr、Mo、Mn、Cr中的至少一种。The sintered cerium-rich rare earth permanent magnet material of the present invention contains the following components and the mass percentage of each component: RE1 is 20% to 28%, RE2 is 4% to 15%, Fe is 60.5% to 70.5%, and B is 0.8% to 1.2%, and Tm is 0.1% to 5%. The main phase of the sintered cerium-rich rare earth permanent magnet material is Nd 2 Fe 14 B or (Nd,Pr) 2 Fe 14 B, and there are Ce, or Ce and La; the RE1 is Nd, Nd and Pr, Nd-based rare earth elements, or Nd and Pr-based rare earth elements, the RE2 is Ce, or Ce and La, and the T m is at least one of Co, Cu, Al, Ga, Nb, Zr, Mo, Mn, and Cr.

上述烧结富铈稀土永磁材料中,所述RE1为以Nd为主的稀土元素是指Nd的质量大于或等于RE1质量的95%,所述RE1为以Nd和Pr为主的稀土元素是指Nd和Pr的质量大于或等于RE1质量的95%,当RE1为以Nd为主的稀土元素或者以Nd和Pr为主的稀土元素时,RE1中还包括Dy、Tb、Gd、Ho中的至少一种稀土元素。In the above-mentioned sintered cerium-rich rare earth permanent magnet material, said RE1 is a rare earth element mainly composed of Nd, which means that the mass of Nd is greater than or equal to 95% of the mass of RE1, and said RE1 is a rare earth element mainly composed of Nd and Pr. The mass of Nd and Pr is greater than or equal to 95% of the mass of RE1. When RE1 is a rare earth element mainly composed of Nd or composed of Nd and Pr, RE1 also includes at least Dy, Tb, Gd, and Ho A rare earth element.

上述烧结富铈稀土永磁材料中,还含有少量Ce2Fe14B相或(Ce,La)2Fe14B相,当RE1为以Nd为主的稀土元素或者以Nd和Pr为主的稀土元素时,还包括少量Dy2Fe14B、Tb2Fe14B、Gd2Fe14B、Ho2Fe14B中的至少一种。The above-mentioned sintered cerium-rich rare earth permanent magnet material also contains a small amount of Ce 2 Fe 14 B phase or (Ce,La) 2 Fe 14 B phase. When RE1 is a rare earth element mainly composed of Nd or a rare earth element mainly composed of Nd and Pr element, it also includes a small amount of at least one of Dy 2 Fe 14 B, Tb 2 Fe 14 B, Gd 2 Fe 14 B, Ho 2 Fe 14 B.

本发明所述烧结富铈稀土永磁材料的制备方法,工艺步骤如下:The preparation method of the sintered cerium-rich rare earth permanent magnet material of the present invention, the process steps are as follows:

(1)主合金铸片、晶间辅合金铸片或块体的制备(1) Preparation of main alloy flakes, intergranular auxiliary alloy flakes or blocks

①配料① Ingredients

主合金RE3-Fe-B-MA包含的组分及各组分的质量百分数:RE3为27%~30%、Fe为65%~72%、B为0.9%~1.1%、MA为0.1%~4%,所述RE3为Nd、Nd和Pr、以Nd为主的稀土元素、或者以Nd和Pr为主的稀土元素,所述MA为Co、Cu、Al、Ga、Nb、Zr、Mo、Mn、Cr中的至少一种;The main alloy RE3-Fe-BM A contains the components and the mass percentage of each component: RE3 is 27%~30%, Fe is 65%~72%, B is 0.9%~1.1%, MA is 0.1%~ 4%, the RE3 is Nd, Nd and Pr, Nd-based rare earth elements, or Nd and Pr-based rare earth elements, and the MA is Co, Cu, Al, Ga, Nb, Zr, Mo At least one of , Mn, Cr;

晶间辅合金RE4-Fe-B-MB包含的组分及各组分的质量百分数:RE4为38%~85%、Fe为6%~60%、B为0.1%~1.2%、MB为0.1%~20%;所述RE4为Ce,或以Ce和La为主的稀土元素,所述MB为Co、Cu、Al、Ga、Nb、Zr、Mo、Mn、Cr中的至少一种;The components contained in the intergranular supplementary alloy RE4-Fe-BM B and the mass percentages of each component: RE4 is 38% to 85%, Fe is 6% to 60%, B is 0.1% to 1.2%, M B is 0.1 %~20%; the RE4 is Ce, or a rare earth element mainly composed of Ce and La, and the MB is at least one of Co, Cu, Al, Ga, Nb, Zr, Mo, Mn, Cr;

按照主合金RE3-Fe-B-MA、晶间辅合金RE4-Fe-B-MB的上述组分及各组分的质量百分数配料;According to the above-mentioned components of the main alloy RE3-Fe-BM A and the intergranular auxiliary alloy RE4-Fe-BM B and the mass percentage of each component;

②熔铸或熔铸与破碎②Casting or casting and crushing

将步骤①配好的主合金原料、晶间辅合金原料分别进行熔铸得到主合金铸片和晶间辅合金铸片;Melting and casting the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step 1 respectively to obtain the main alloy cast sheet and the intergranular auxiliary alloy cast sheet;

或将步骤①配好的主合金原料通过熔铸制备成铸片,将步骤①配好的晶间辅合金原料熔炼后浇注成晶间辅合金铸锭,将晶间辅合金铸锭进行均匀化退火后再破碎成尺寸为10~30mm的晶间辅合金块体;Or the main alloy raw material prepared in step ① is prepared into a cast sheet by melting and casting, and the intergranular auxiliary alloy raw material prepared in step ① is melted and cast into an intergranular auxiliary alloy ingot, and the intergranular auxiliary alloy ingot is homogenized and annealed Then it is crushed into an intergranular auxiliary alloy block with a size of 10-30mm;

(2)主合金粉末、晶间辅合金粉末或主合金和晶间辅合金混合粉末的制备(2) Preparation of main alloy powder, intergranular auxiliary alloy powder or mixed powder of main alloy and intergranular auxiliary alloy

将步骤(1)得到的主合金铸片、晶间辅合金块体分别进行吸氢-脱氢处理,得到粒径10~300μm的主合金粗破碎颗粒和粒径0.1~3mm的晶间辅合金粗破碎颗粒,将所述主合金粗破碎颗粒在氮气或惰性气体保护下用气流磨破碎,得到粒径1~5μm的主合金粉末,将所述晶间辅合金粗破碎颗粒进行球磨,得到粒径0.5~3μm的晶间辅合金粉末;The main alloy cast sheet and the intergranular auxiliary alloy block obtained in step (1) are subjected to hydrogen absorption-dehydrogenation treatment respectively to obtain coarsely broken particles of the main alloy with a particle size of 10-300 μm and an intergranular auxiliary alloy with a particle size of 0.1-3 mm Coarsely crushing the particles, crushing the coarsely crushing particles of the main alloy with a jet mill under the protection of nitrogen or inert gas to obtain a main alloy powder with a particle size of 1-5 μm, and ball milling the coarsely crushed particles of the intergranular auxiliary alloy to obtain Intergranular auxiliary alloy powder with a diameter of 0.5-3 μm;

或根据所制备的稀土永磁材料的组分及各组分的质量百分数称量步骤(2)得到的主合金铸片和晶间辅合金铸片,将它们混合后进行吸氢-脱氢处理,得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气或惰性气体保护下进行气流磨破碎,得到粒径为1~5μm的混合合金粉末;Or according to the components of the prepared rare earth permanent magnet material and the mass percentage of each component, weigh the main alloy casting sheet and the intergranular auxiliary alloy casting sheet obtained in step (2), carry out hydrogen absorption-dehydrogenation treatment after they are mixed , obtaining coarsely crushed mixed alloy particles with a particle size of 10-300 μm, performing jet mill crushing of the obtained mixed alloy coarsely broken particles under the protection of nitrogen or an inert gas, to obtain mixed alloy powder with a particle size of 1-5 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,然后将坯料装入型腔并置于磁场中,在氮气保护下于室温压制成型得到生坯;Adding an antioxidant and a lubricant to the mixed alloy powder obtained in step (2) and mixing uniformly to form a billet, then putting the billet into a cavity and placing it in a magnetic field, and pressing and molding at room temperature under nitrogen protection to obtain a green billet;

或根据所制备的稀土永磁材料的组分及各组分的质量百分数称量步骤(2)所得主合金粉末、晶间辅合金粉末并将它们混合均匀形成混合合金粉末,再添加抗氧化剂和润滑剂后混合均匀形成坯料,然后将坯料装入型腔并置于磁场中,在氮气保护下压制成型得到生坯;Or weigh the main alloy powder and intergranular auxiliary alloy powder obtained in step (2) according to the component of the prepared rare earth permanent magnet material and the mass percentage of each component and mix them uniformly to form mixed alloy powder, then add antioxidant and After the lubricant is mixed evenly to form a billet, then the billet is put into the cavity and placed in a magnetic field, and pressed and formed under the protection of nitrogen to obtain a green billet;

(4)生坯的冷等静压(4) Cold isostatic pressing of green body

将步骤(3)得到的生坯进行冷等静压得到的冷等静压生坯;The cold isostatic pressed green body obtained by cold isostatic pressing the green body obtained in step (3);

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉中,在真空条件下于990~1070℃烧结1~6h,烧结结束后通入惰性气体或氮气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, sinter under vacuum conditions at 990-1070°C for 1-6 hours, and pass inert gas or nitrogen to cool to room temperature after sintering to obtain a sintered magnet ;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体加热到800~950℃保温0.5~4h,保温结束后冷却至100~40℃,再加热到460~600℃保温1~6h,保温结束后通入惰性气体或氮气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) to 800-950°C for 0.5-4 hours, cool to 100-40°C after the heat preservation is completed, and then heat to 460-600°C for 1-6 hours, and then pass inert gas or nitrogen after the heat preservation is completed After cooling to room temperature, the sintered cerium-rich rare earth permanent magnet material is obtained.

上述烧结富铈稀土永磁材料的制备方法,其步骤(1)中,晶间辅合金铸锭的均匀化退火是在惰性气体保护下于600~1000℃保温1~20h,然后随炉冷却至室温。In the preparation method of the above sintered cerium-rich rare earth permanent magnet material, in the step (1), the homogenization annealing of the intergranular auxiliary alloy ingot is carried out at 600-1000° C. for 1-20 hours under the protection of an inert gas, and then cooled with the furnace to room temperature.

上述烧结富铈稀土永磁材料的制备方法,其步骤(2)中,主合金铸片、晶间辅合金块体分别进行吸氢-脱氢处理,或主合金铸片和晶间辅合金铸片混合后进行吸氢-脱氢处理时,吸氢处理的氢气压力为0.1~0.3MPa,当吸氢达到饱和后即完成吸氢处理(采用动态补氢法补充炉内的氢气,当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在500~600℃抽真空脱氢,当进行脱氢处理的铸片或块体氢含量≤250ppm后即完成脱氢处理。In the preparation method of the above sintered cerium-rich rare earth permanent magnet material, in step (2), the main alloy cast sheet and the intergranular auxiliary alloy block are subjected to hydrogen absorption-dehydrogenation treatment respectively, or the main alloy cast sheet and the intergranular auxiliary alloy are cast When the hydrogen absorption-dehydrogenation treatment is carried out after the sheets are mixed, the hydrogen pressure of the hydrogen absorption treatment is 0.1-0.3MPa, and the hydrogen absorption treatment is completed when the hydrogen absorption reaches saturation (the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method, and within 10 minutes The hydrogen pressure drop in the furnace is less than or equal to 0.02MPa, that is, the hydrogen absorption reaches saturation), the dehydrogenation treatment is carried out at 500-600°C by vacuuming and dehydrogenation, and it will be completed when the hydrogen content of the cast piece or block undergoing dehydrogenation treatment is ≤250ppm Dehydrogenation treatment.

上述烧结富铈稀土永磁材料的制备方法,其步骤(3)中,制备生坯的磁场强度为1.5~3T,成型压力为40~100MPa,保压时间为1~15s。In the preparation method of the above sintered cerium-rich rare earth permanent magnet material, in the step (3), the magnetic field strength for preparing the green body is 1.5-3T, the forming pressure is 40-100MPa, and the holding time is 1-15s.

上述烧结富铈稀土永磁材料的制备方法,其步骤(4)中,生坯冷等静压的压力为120~320MPa,保压时间为10~300s。In the above method for preparing the sintered cerium-rich rare earth permanent magnet material, in the step (4), the pressure of cold isostatic pressing of the green body is 120-320 MPa, and the holding time is 10-300 s.

上述烧结富铈稀土永磁材料的制备方法,其步骤(3)中,抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.05%~0.5%,抗氧化剂与润滑剂的质量比为1:1。抗氧化剂为市售钕铁硼专用抗氧化剂,国内有多家公司生产,例如天津悦圣新材料研究所,杭州亚东新型材料有限公司,太原佳磁有限公司,北京钧策丰科技发展有限公司等;润滑剂可以是油酸、硬脂酸、硬脂酸锌等,本发明选用硬脂酸锌。In the preparation method of the above sintered cerium-rich rare earth permanent magnet material, in step (3), the sum of the mass of the antioxidant and the lubricant is 0.05% to 0.5% of the mass of the mixed alloy powder, and the mass ratio of the antioxidant to the lubricant is 1 :1. Antioxidants are commercially available NdFeB special antioxidants, which are produced by many domestic companies, such as Tianjin Yuesheng New Material Research Institute, Hangzhou Yadong New Material Co., Ltd., Taiyuan Jiaci Co., Ltd., Beijing Juncefeng Technology Development Co., Ltd. Etc.; lubricant can be oleic acid, stearic acid, zinc stearate etc., the present invention selects zinc stearate for use.

上述烧结富铈稀土永磁材料的制备方法,其步骤(1)中,所述RE3为以Nd为主的稀土元素是指Nd的质量大于或等于RE3质量的95%,所述RE3为以Nd和Pr为主的稀土元素是指Nd和Pr的质量大于或等于RE3质量的95%,当RE3为以Nd为主的稀土元素或者以Nd和Pr为主的稀土元素时,RE3中还包括Ce、La、Dy、Tb、Gd、Ho中的至少一种稀土元素;所述RE4为以Ce和La为主的稀土元素是指Ce和La的质量大于或等于RE4质量的75%,当RE4为以Ce和La为主的稀土元素时,RE4中还包括Nd、Pr、Dy、Tb、Gd、Ho中的至少一种稀土元素。In the preparation method of the above-mentioned sintered cerium-rich rare earth permanent magnet material, in the step (1), the RE3 is a rare earth element mainly composed of Nd, which means that the quality of Nd is greater than or equal to 95% of the mass of RE3, and the RE3 is composed of Nd The rare earth element mainly composed of Nd and Pr means that the mass of Nd and Pr is greater than or equal to 95% of the mass of RE3. When RE3 is the rare earth element mainly composed of Nd or the rare earth element mainly composed of Nd and Pr, Ce is also included in RE3 , La, Dy, Tb, Gd, Ho at least one rare earth element; said RE4 is a rare earth element mainly composed of Ce and La means that the mass of Ce and La is greater than or equal to 75% of the mass of RE4, when RE4 is When Ce and La are the main rare earth elements, RE4 also includes at least one rare earth element among Nd, Pr, Dy, Tb, Gd, and Ho.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明所述烧结富铈稀土永磁材料,含有质量分数4%~15%的Ce,或Ce和La,即用Ce、La取代了部分Nd、Pr,因而可促进稀土Ce、La资源的综合利用,同时有效降低稀土永磁材料原料的成本。1. The sintered cerium-rich rare earth permanent magnet material of the present invention contains 4% to 15% of Ce by mass fraction, or Ce and La, that is, part of Nd and Pr is replaced by Ce and La, thereby promoting rare earth Ce and La resources comprehensive utilization, while effectively reducing the cost of raw materials for rare earth permanent magnet materials.

2、本发明所述方法制备的稀土永磁材料,所含RE2主要分布在晶间相中,能降低晶间相的熔点,结合一定量的Tm元素(Cu、Ga、Al等),进一步降低晶间相的熔点(如CeCu熔点仅为424℃),起到提供烧结液相、降低烧结温度的目的,同时改善晶间相的浸润性,大量低熔点晶间相的存在可有效降低稀土永磁材料的烧结和回火温度,因而稀土永磁材料的晶粒均匀细小且分布均匀,具有优良的的磁性能。2. The rare earth permanent magnet material prepared by the method of the present invention, contained RE2 is mainly distributed in the intergranular phase, which can reduce the melting point of the intergranular phase, and combine a certain amount of Tm elements (Cu, Ga, Al, etc.) to further reduce The melting point of the intergranular phase (for example, the melting point of CeCu is only 424 ° C), serves the purpose of providing a sintering liquid phase and reducing the sintering temperature, and at the same time improves the wettability of the intergranular phase. The sintering and tempering temperature of the magnetic material, so the grains of the rare earth permanent magnet material are uniform, fine and evenly distributed, and have excellent magnetic properties.

3、本发明所述方法采用双合金法,即以RE3-Fe-B-MA为主合金,主要为烧结富铈稀土永磁材料提供具有高内禀磁性能的主相Nd2Fe14B或(Nd,Pr)2Fe14B,保证永磁材料具有高的饱和磁极化强度Js和磁晶各向异性场HA,以RE4-Fe-B-MB为晶间辅合金,主要使富铈稀土永磁材料烧结致密化并提供主相静磁耦合所需的富Ce,或富Ce和La晶间相,实现对稀土元素分布的调控,避免Ce、La等元素大量进入Nd2Fe14B或(Nd,Pr)2Fe14B相导致其内禀磁性能的下降,因此能有效降低Ce、La部分替代Pr、Nd对富铈稀土永磁材料内禀磁性能的影响。3. The method of the present invention adopts the double alloy method, that is, RE3-Fe-BM A is used as the main alloy, mainly to provide the main phase Nd 2 Fe 14 B or ( Nd,Pr) 2 Fe 14 B, to ensure that the permanent magnet material has high saturation magnetic polarization Js and magnetocrystalline anisotropy field H A , with RE4-Fe-BM B as the intergranular auxiliary alloy, mainly to make the cerium-rich rare earth permanent Magnetic materials are sintered and densified and provide Ce-rich, or Ce- and La-rich intergranular phases required for magnetostatic coupling of the main phase, so as to control the distribution of rare earth elements and avoid large amounts of Ce, La and other elements from entering Nd 2 Fe 14 B or ( Nd, Pr) 2 Fe14 B phase leads to the decline of its intrinsic magnetic properties, so it can effectively reduce the influence of Ce and La partially replacing Pr and Nd on the intrinsic magnetic properties of cerium-rich rare earth permanent magnet materials.

4、本发明所述方法首先制备主合金和晶间辅合金,再根据烧结富铈稀土永磁材料的成分、性能需求以主合金和晶间辅合金为基础进行成分设计,因而灵活性和自由度高,有利于产业化推广。4. The method of the present invention first prepares the main alloy and the intergranular auxiliary alloy, and then conducts compositional design based on the main alloy and the intergranular auxiliary alloy according to the composition and performance requirements of the sintered cerium-rich rare earth permanent magnet material, so flexibility and freedom The high degree is conducive to the promotion of industrialization.

具体实施方式detailed description

下面通过实施例对本发明所述烧结富铈稀土永磁材料及其制备方法作进一步说明。The following examples will further illustrate the sintered cerium-rich rare earth permanent magnet material and its preparation method of the present invention.

以下实施例中,合金化学式中各组分前面的数字代表该组分在合金中的质量百分数。In the following examples, the numbers in front of each component in the alloy chemical formula represent the mass percentage of the component in the alloy.

实施例1Example 1

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的金属钕、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure metal neodymium, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.67Nd-70.59Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料表面的氧化物及夹杂清除干净;According to the ingredients in the main alloy 27.67Nd-70.59Fe-1.02B-0.72Al and the mass percentage of each component, and remove the oxides and inclusions on the surface of each raw material;

按照辅合金59.2Ce-36.1Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 59.2Ce-36.1Fe-4.1Cu-0.6B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为24.90Nd-5.92Ce-67.14Fe-0.98B-1.06Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为90:10称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.2μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 24.90Nd-5.92Ce-67.14Fe-0.98B-1.06T m , and according to the above ratio, the mass ratio of the main alloy cast sheet and the intergranular auxiliary alloy cast sheet is 90 : 10 Weigh the main alloy cast sheet and the intergranular auxiliary alloy cast sheet that step (1) obtains, put into the rotary hydrogen crushing furnace after mixing the two alloy cast sheets and carry out hydrogen absorption-dehydrogenation treatment, the hydrogen pressure of the hydrogen absorption treatment When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, it means that the hydrogen absorption has reached saturation). Vacuum dehydrogenation at 560°C for hydrogen treatment. Dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm. After the hydrogen absorption-dehydrogenation treatment is completed, a mixed alloy with a particle size of 10-300μm is obtained. Particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen to obtain mixed alloy powder with an average particle size of 3.2 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.1%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自天津悦圣新材料研究所的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、80MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.1% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is a NdFeB special antioxidant purchased from Tianjin Yuesheng New Material Research Institute, and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 2T. Under the protection of nitrogen, press molding at room temperature and 80MPa molding pressure for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) Cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为150MPa保压压制100s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 150 MPa for 100 seconds, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1065℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1065°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool to room temperature by passing in argon gas after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在930℃保温1.5h,保温结束后冷却至100℃以下,再加热到570℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 930°C for 1.5h, cool to below 100°C after the heat preservation, and then heat to 570°C for 4h, and then pass in argon to cool to room temperature after the heat preservation is completed, and the sintered cerium-rich rare earth permanent magnet is obtained. magnetic material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.32T,Hcj=826.5kA/m,(BH)max=335.2kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.32T, H cj =826.5kA/m, (BH) max =335.2kJ/m 3 .

实施例2Example 2

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的金属钕、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure metal neodymium, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.67Nd-70.59Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料表面的氧化物及夹杂清除干净;According to the ingredients in the main alloy 27.67Nd-70.59Fe-1.02B-0.72Al and the mass percentage of each component, and remove the oxides and inclusions on the surface of each raw material;

按照辅合金59.2Ce-36.1Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 59.2Ce-36.1Fe-4.1Cu-0.6B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为23.52Nd-8.88Ce-65.41Fe-0.96B-1.23Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.6μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 23.52Nd-8.88Ce-65.41Fe-0.96B-1.23T m , according to the above ratio, the mass ratio of the main alloy cast sheet and the intergranular auxiliary alloy cast sheet is 85 : 15 Weigh the main alloy cast sheet and the intergranular auxiliary alloy cast sheet that step (1) obtains, put into the rotary hydrogen crushing furnace after mixing the two alloy cast sheets and carry out hydrogen absorption-dehydrogenation treatment, the hydrogen pressure of the hydrogen absorption treatment When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, it means that the hydrogen absorption has reached saturation). Vacuum dehydrogenation at 560°C for hydrogen treatment. Dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm. After the hydrogen absorption-dehydrogenation treatment is completed, a mixed alloy with a particle size of 10-300μm is obtained. Particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen to obtain mixed alloy powder with an average particle size of 3.6 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.1%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自天津悦圣新材料研究所的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、80MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.1% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is a NdFeB special antioxidant purchased from Tianjin Yuesheng New Material Research Institute, and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 2T. Under the protection of nitrogen, press molding at room temperature and 80MPa molding pressure for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为150MPa保压压制100s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 150 MPa for 100 seconds, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1065℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1065°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool to room temperature by passing in argon gas after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在930℃保温1h,保温结束后冷却至100℃以下,再加热到550℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 930°C for 1 hour, cool to below 100°C after the heat preservation, and then heat to 550°C for 4 hours. After the heat preservation is completed, pass in argon and cool to room temperature to obtain a sintered cerium-rich rare earth permanent magnet. Material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料磁性能为:Br=1.298T,Hcj=904.5kA/m,(BH)max=324.7kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.298T, H cj =904.5kA/m, (BH) max =324.7kJ/m 3 .

实施例3Example 3

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的金属钕、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure metal neodymium, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.67Nd-70.59Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the ingredients in the main alloy 27.67Nd-70.59Fe-1.02B-0.72Al and the mass percentage content of each component, and remove the oxides and inclusions on the surface of each raw material metal;

按照辅合金59.2Ce-36.1Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 59.2Ce-36.1Fe-4.1Cu-0.6B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25 mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为22.13Nd-11.84Ce-63.69Fe-0.94B-1.40Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为80:20称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.15MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为4.1μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 22.13Nd-11.84Ce-63.69Fe-0.94B-1.40T m . According to the above ratio, the mass ratio of the main alloy cast sheet and the intergranular auxiliary alloy cast sheet is 80 : 20 Weighing the main alloy cast sheet and the intergranular auxiliary alloy cast sheet that step (1) obtains, put into the rotary hydrogen crushing furnace after mixing the two alloy cast sheets and carry out hydrogen absorption-dehydrogenation treatment, the hydrogen pressure of the hydrogen absorption treatment When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, it means that the hydrogen absorption has reached saturation). The hydrogen treatment is vacuum dehydrogenation at 560°C. When the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, the dehydrogenation treatment is completed. After the hydrogen absorption-dehydrogenation treatment is completed, a mixed alloy with a particle size of 10-300μm is obtained. Crushing the particles, crushing the obtained mixed alloy coarsely broken particles under the protection of nitrogen by jet milling to obtain mixed alloy powders with an average particle size of 4.1 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自天津悦圣新材料研究所的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为1.8T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Tianjin Yuesheng New Material Research Institute, the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 1.8T , under the protection of nitrogen, at room temperature and 70MPa molding pressure, press molding for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1065℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1065°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool to room temperature by passing in argon gas after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在900℃保温1h,保温结束后冷却至100℃以下,再加热到530℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 900°C for 1 hour, cool it to below 100°C after the heat preservation is over, and then heat it to 530°C and hold it for 4 hours. Material.

经AMT-4磁化特性自动测量仪测量,获得烧结富铈稀土永磁材料的磁性能为:Br=1.24T,Hcj=858.9kA/m,(BH)max=286.7kJ/m3The magnetic properties of the sintered cerium-rich rare earth permanent magnet material were measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.24T, H cj =858.9kA/m, (BH) max =286.7kJ/m 3 .

实施例4Example 4

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with a praseodymium content of 20% by mass, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.57(Nd0.8Pr0.2)-70.69Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 27.57(Nd 0.8 Pr 0.2 )-70.69Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照晶间辅合金56.34Ce-40.80Fe-2.05Cu-0.81B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the intergranular auxiliary alloy 56.34Ce-40.80Fe-2.05Cu-0.81B, each component and the mass percentage content of each component are batched, and the oxides and inclusions on the surface of each raw material metal are cleaned;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25 mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为23.44(Nd,Pr)-8.45Ce-66.21Fe-0.99B-0.91Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.15MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为4.1μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 23.44(Nd,Pr)-8.45Ce-66.21Fe-0.99B-0.91T m , according to the above ratio according to the main alloy casting sheet and the intergranular auxiliary alloy casting sheet The mass ratio is 85:15. Weigh the main alloy cast flakes and intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The pressure of the hydrogen to be treated is 0.15MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturated), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10-300μm after the hydrogen absorption-dehydrogenation treatment is completed The mixed alloy coarsely crushed particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the mixed alloy powder with an average particle size of 4.1 μm is obtained;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自杭州亚东新型材料有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为1.8T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Hangzhou Yadong New Material Co., Ltd., and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 1.8T , under the protection of nitrogen, at room temperature and 70MPa molding pressure, press molding for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1035℃保温烧结6h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1035°C for 6 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool down to room temperature with argon after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在910℃保温1.5h,保温结束后冷却至100℃以下,再加热到520℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 910°C for 1.5h, cool to below 100°C after the heat preservation is completed, and then heat to 520°C for 4 hours, and then pass in argon to cool to room temperature after the heat preservation is completed, and the sintered cerium-rich rare earth permanent magnet is obtained. magnetic material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料磁性能为:Br=1.30T,Hcj=873.3kA/m,(BH)max=326.4kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material were measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.30T, H cj =873.3kA/m, (BH) max =326.4kJ/m 3 .

实施例5Example 5

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with a praseodymium content of 20% by mass, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.57(Nd0.8Pr0.2)-70.69Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 27.57(Nd 0.8 Pr 0.2 )-70.69Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金56.34Ce-40.80Fe-2.05Cu-0.81B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 56.34Ce-40.80Fe-2.05Cu-0.81B, and remove the oxide and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25 mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为20.68(Nd,Pr)-14.08Ce-63.22Fe-0.97B-1.05Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为75:25称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.15MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为4.5μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 20.68(Nd,Pr)-14.08Ce-63.22Fe-0.97B-1.05T m , according to the above ratio according to the main alloy casting sheet and the intergranular auxiliary alloy casting sheet The mass ratio is 75:25. Weigh the main alloy cast flakes and intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The pressure of the hydrogen to be treated is 0.15MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturated), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10-300μm after the hydrogen absorption-dehydrogenation treatment is completed The mixed alloy coarsely crushed particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the mixed alloy powder with an average particle size of 4.5 μm is obtained;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.4%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自杭州亚东新型材料有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、60MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.4% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Hangzhou Yadong New Materials Co., Ltd., and the lubricant is zinc stearate; the blank is packed into the cavity and placed in a magnetic field with a magnetic field strength of 2T. Under the protection of nitrogen, press molding at room temperature and 60MPa molding pressure for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1025℃保温烧结6h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1025°C for 6 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool down to room temperature with argon after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在870℃保温1.5h,保温结束后冷却至100℃以下,再加热到480℃保温5h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 870°C for 1.5h, cool to below 100°C after the heat preservation, and then heat to 480°C for 5h, and then pass in argon gas to cool to room temperature after the heat preservation is completed, to obtain the sintered cerium-rich rare earth permanent magnet. magnetic material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料磁性能为:Br=1.19T,Hcj=765.5kA/m,(BH)max=244.3kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.19T, H cj =765.5kA/m, (BH) max =244.3kJ/m 3 .

实施例6Example 6

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、镝含量为80%质量的镝铁合金、纯铁、纯铝、纯铜、铌含量为70%质量的铌铁合金、金属钴、金属镓、和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with praseodymium content of 20% by mass, dysprosium iron alloy with 80% dysprosium content by mass, pure iron, pure aluminum, pure copper, niobium iron alloy with 70% niobium content by mass, metal cobalt, metal Gallium, and boron-iron alloys with a boron content of 20% by mass;

按照主合金28.25(Nd0.8Pr0.15Dy0.05)-68.01Fe-1.02B-0.42Al-1.9Co-0.4Nb中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 28.25 (Nd 0.8 Pr 0.15 Dy 0.05 )-68.01Fe-1.02B-0.42Al-1.9Co-0.4Nb in each component and the mass percentage content of each component, and the oxidation of each raw material metal surface Clean up the objects and inclusions;

按照辅合金64.6Ce-26.9Fe-4.5Co-1.0Ga-2.5Cu-0.5B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the proportioning of each component in the auxiliary alloy 64.6Ce-26.9Fe-4.5Co-1.0Ga-2.5Cu-0.5B and the mass percentage content of each component, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25 mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为24.86(Nd,Pr,Dy)-7.75Ce-63.08Fe-0.96B-3.35Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为88:12称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.24MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氩气保护下进行气流磨破碎,得到平均粒径为2.7μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 24.86(Nd,Pr,Dy)-7.75Ce-63.08Fe-0.96B-3.35T m . The mass ratio of the sheet is 88:12. Weigh the main alloy cast sheet and the intergranular auxiliary alloy cast sheet obtained in step (1), mix the two alloy cast sheets and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The hydrogen pressure of the hydrogen absorption treatment is 0.24MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. hydrogen reaches saturation), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10 after the hydrogen absorption-dehydrogenation treatment is completed. Mixed alloy coarsely crushed particles of ~300 μm, the obtained mixed alloy coarsely crushed particles are jet milled under the protection of argon to obtain mixed alloy powder with an average particle size of 2.7 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.3%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自杭州亚东新型材料有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2.5T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.3% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Hangzhou Yadong New Material Co., Ltd., the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 2.5T , under the protection of nitrogen, at room temperature and 70MPa molding pressure, press molding for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) Cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1045℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1045°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool down to room temperature with argon after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在905℃保温1h,保温结束后冷却至100℃以下,再加热到510℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 905°C for 1 hour, cool to below 100°C after the heat preservation, and then heat to 510°C for 4 hours. After the heat preservation is completed, pass in argon and cool to room temperature to obtain a sintered cerium-rich rare earth permanent magnet. Material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料磁性能为:Br=1.32T,Hcj=1089.3kA/m,(BH)max=343.1kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.32T, H cj =1089.3kA/m, (BH) max =343.1kJ/m 3 .

实施例7Example 7

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with a praseodymium content of 20% by mass, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金27.56(Nd0.8Pr0.15Ce0.05)-70.70Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 27.56 (Nd 0.8 Pr 0.15 Ce 0.05 )-70.70Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金59.2Ce-36.1Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 59.2Ce-36.1Fe-4.1Cu-0.6B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25 mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为23.43(Nd,Pr)-8.88Ce-65.51Fe-0.96B-1.23Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.8μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 23.43(Nd,Pr)-8.88Ce-65.51Fe-0.96B-1.23T m , according to the above ratio according to the main alloy cast sheet and intergranular auxiliary alloy cast sheet The mass ratio is 85:15. Weigh the main alloy cast flakes and intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The pressure of the hydrogen to be treated is 0.2MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturated), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10-300μm after the hydrogen absorption-dehydrogenation treatment is completed The mixed alloy coarsely crushed particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the mixed alloy powder with an average particle size of 3.8 μm is obtained;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自杭州亚东新型材料有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为1.8T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Hangzhou Yadong New Material Co., Ltd., and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 1.8T , under the protection of nitrogen, at room temperature and 70MPa molding pressure, press molding for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) Cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1050℃保温烧结2.5h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1050°C for 2.5 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool to room temperature with argon after sintering , to obtain a sintered magnet;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在905℃下保温1.5h,保温结束后冷却至100℃以下,再加热到540℃保温1h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 905°C for 1.5 hours, cool to below 100°C after the heat preservation, and then heat to 540°C for 1 hour. permanent magnet material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料磁性能为:Br=1.26T,Hcj=810.3kA/m,(BH)max=292.6kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.26T, H cj =810.3kA/m, (BH) max =292.6kJ/m 3 .

实施例8Example 8

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with a praseodymium content of 20% by mass, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金28.66(Nd0.8Pr0.2)-69.60Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 28.66(Nd 0.8 Pr 0.2 )-69.60Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金59.2Ce-36.1Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component and each component in the auxiliary alloy 59.2Ce-36.1Fe-4.1Cu-0.6B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为24.36(Nd,Pr)-8.88Ce-64.58Fe-0.96B-1.22Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.8μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 24.36(Nd,Pr)-8.88Ce-64.58Fe-0.96B-1.22T m , according to the above ratio according to the main alloy casting sheet and the intergranular auxiliary alloy casting sheet The mass ratio is 85:15. Weigh the main alloy cast flakes and intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The pressure of the hydrogen to be treated is 0.2MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturated), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10-300μm after the hydrogen absorption-dehydrogenation treatment is completed The mixed alloy coarsely crushed particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the mixed alloy powder with an average particle size of 3.8 μm is obtained;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自太原佳磁有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间4s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant 1:1, the antioxidant is the NdFeB special antioxidant purchased from Taiyuan Jiaci Co., Ltd., the lubricant is zinc stearate; the blank is packed into the cavity and placed in a magnetic field with a magnetic field strength of 2T, and the Under protection, press molding at room temperature and 70MPa molding pressure for a holding time of 4s to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1050℃保温烧结4h,烧结结束后通入氮气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1050°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and after sintering, pass in nitrogen to cool to room temperature to obtain Sintered magnet;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在910℃下保温1.5h,保温结束后冷却至100℃以下,再加热到510℃保温4h,保温结束后通入氮气冷却至室温,得到即烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 910°C for 1.5h, cool to below 100°C after the heat preservation, and then heat to 510°C for 4h, and then pass nitrogen into it to cool to room temperature to obtain the sintered cerium-rich rare earth permanent magnet. magnetic material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.286T,Hcj=912.7kA/m,(BH)max=313.68kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.286T, H cj =912.7kA/m, (BH) max =313.68kJ/m 3 .

实施例9Example 9

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、金属铈、纯铁、纯铝、纯铜和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloy with a praseodymium content of 20% by mass, metal cerium, pure iron, pure aluminum, pure copper and boron-iron alloy with a boron content of 20% by mass;

按照主合金28.66(Nd0.8Pr0.2)-69.60Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 28.66(Nd 0.8 Pr 0.2 )-69.60Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金69.3Ce-14.48Fe-16.01Cu-0.21B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the ingredients in the auxiliary alloy 69.3Ce-14.48Fe-16.01Cu-0.21B and the mass percentage content of each component, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为25.22(Nd,Pr)-8.32Ce-62.99Fe-0.92B-2.55Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为88:12称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.8μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 25.22(Nd,Pr)-8.32Ce-62.99Fe-0.92B-2.55T m , according to the above ratio according to the main alloy casting sheet and the intergranular auxiliary alloy casting sheet The mass ratio is 88:12. Weigh the main alloy cast flakes and intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. The pressure of the hydrogen to be treated is 0.2MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturated), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the particle size is 10-300μm after the hydrogen absorption-dehydrogenation treatment is completed The mixed alloy coarsely crushed particles, the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the mixed alloy powder with an average particle size of 3.8 μm is obtained;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自太原佳磁有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、70MPa成型压力下保压时间6s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant 1:1, the antioxidant is the NdFeB special antioxidant purchased from Taiyuan Jiaci Co., Ltd., the lubricant is zinc stearate; the blank is packed into the cavity and placed in a magnetic field with a magnetic field strength of 2T, and the Under protection, press molding at room temperature and 70MPa molding pressure for a holding time of 6s to obtain a green body;

(4)生坯的冷等静压(4) Cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制150s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 150s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1050℃保温烧结4h,烧结结束后通入氮气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1050°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and after sintering, pass in nitrogen to cool to room temperature to obtain Sintered magnet;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在850℃下保温1.5h,保温结束后冷却至100℃以下,再加热到520℃保温4h,保温结束后通入氮气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 850°C for 1.5h, cool to below 100°C after the heat preservation is completed, and then heat to 520°C for 4h, and then pass in nitrogen to cool to room temperature after the heat preservation is completed, and the sintered cerium-rich rare earth permanent magnet is obtained. magnetic material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.293T,Hcj=822.65kA/m,(BH)max=312.3kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.293T, H cj =822.65kA/m, (BH) max =312.3kJ/m 3 .

实施例10Example 10

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金块体的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy block

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、纯铁、纯铝、纯铜、铌含量为70%质量的铌铁合金、金属钴、和硼含量为20%质量的硼铁合金;Raw materials are industrially pure praseodymium neodymium alloys with a praseodymium content of 20% by mass, pure iron, pure aluminum, pure copper, niobium-iron alloys with a niobium content of 70% by mass, metal cobalt, and boron-iron alloys with a boron content of 20% by mass;

按照主合金29.71(Nd0.8Pr0.2)-67.73Fe-1.01B-0.70Al-0.75Co-0.1Nb中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 29.71 (Nd 0.8 Pr 0.2 )-67.73Fe-1.01B-0.70Al-0.75Co-0.1Nb in each component and the mass percentage content of each component, the oxides and Clean up the inclusions;

按照晶间辅合金81.13Ce-8.40Fe-10.33Cu-0.14B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;Dosing according to the mass percentage content of each component in the intergranular auxiliary alloy 81.13Ce-8.40Fe-10.33Cu-0.14B, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸与破碎②Melting and crushing

将步骤①配好的主合金原料放入真空感应熔炼炉,在氩气保护下熔炼后将合金液浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片;将步骤(1)配好的晶间辅合金原料放入真空感应熔炼炉中,在氩气条件下熔炼,并将熔炼得到的合金液浇注在水冷铜模上,得到平均厚度为10mm的速凝晶间辅合金铸锭,然后将晶间辅合铸锭放入真空加热炉中,在氩气保护下于650℃保温3h进行均匀化退火,随炉冷却至室温后再粗破碎成10~30mm的晶间辅合金块体;Put the main alloy raw material prepared in step ① into a vacuum induction melting furnace, melt it under the protection of argon, and pour the alloy liquid on a water-cooled copper roller with a linear speed of 3m/s for rapid cooling to obtain a speed alloy with an average thickness of 0.25mm. Congeal the main alloy casting sheet; put the intergranular auxiliary alloy raw material prepared in step (1) into a vacuum induction melting furnace, melt under argon condition, and pour the alloy liquid obtained by melting on the water-cooled copper mold to obtain an average A quick-solidified intergranular auxiliary alloy ingot with a thickness of 10mm, and then put the intergranular auxiliary ingot into a vacuum heating furnace, and keep it at 650°C for 3 hours under the protection of argon for homogenization annealing, and then cool it to room temperature with the furnace. Coarse crushing into 10-30mm intergranular auxiliary alloy block;

(2)主合金粉末、晶间辅合金粉末的制备(2) Preparation of main alloy powder and intergranular auxiliary alloy powder

将步骤(1)得到的主合金铸片、晶间辅合金块体分别放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.2MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的铸片或块体氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后,得到粒径为10~300μm的主合金粗破碎颗粒和粒径为0.1~3mm的晶间辅合金粗破碎颗粒,将所得主合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为3.5μm的主合金粉末,将所得晶间辅合金粗破碎颗粒在汽油中进行球磨,球料比为12:1,球磨转速为450r/min,球磨时间60min,得到平均粒径为1μm的晶间辅合金粉末;Put the main alloy cast piece and intergranular auxiliary alloy block obtained in step (1) into the rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation treatment. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, the hydrogen absorption reaches saturation), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, The dehydrogenation treatment is completed when the hydrogen content of the dehydrogenated cast piece or block is ≤250ppm. After the hydrogen absorption-dehydrogenation treatment is completed, the coarsely broken particles of the main alloy with a particle size of 10-300 μm and a particle size of 0.1-300 μm are obtained. 3mm intergranular auxiliary alloy coarsely crushed particles, the obtained main alloy coarsely crushed particles are subjected to jet mill crushing under the protection of nitrogen, and the main alloy powder with an average particle size of 3.5 μm is obtained, and the obtained intercrystalline auxiliary alloy coarsely crushed particles are dissolved in gasoline Carrying out ball milling, the ball-to-material ratio is 12:1, the ball milling speed is 450r/min, and the ball milling time is 60min, to obtain an intergranular auxiliary alloy powder with an average particle size of 1 μm;

(3)生坯的制备(3) Preparation of green body

所需制备的稀土永磁材料的组分配比为26.74(Nd,Pr)-8.11Ce-61.79Fe-0.92B-2.44Tm,根据上述配比按照主合金粉末与晶间辅合金粉末质量比为90:10称量步骤(2)所得主合金粉末和晶间辅合金粉末并将将它们混合均匀得到混合合金粉末;向混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自太原佳磁有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为2T的磁场中,在氮气保护下于室温、90MPa成型压力下保压时间4s压制成型,得到生坯;The component distribution ratio of the rare earth permanent magnet material to be prepared is 26.74(Nd,Pr)-8.11Ce-61.79Fe-0.92B-2.44T m , according to the above ratio, the mass ratio of the main alloy powder to the intergranular auxiliary alloy powder is 90:10 Weigh the main alloy powder and intergranular auxiliary alloy powder obtained in step (2) and mix them uniformly to obtain mixed alloy powder; add antioxidant and lubricant to the mixed alloy powder and mix uniformly to form a billet, the anti-oxidant The sum of the mass of oxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant is 1:1, and the antioxidant is NdFeB special antioxidant and lubricant purchased from Taiyuan Jiaci Co., Ltd. It is zinc stearate; the blank is packed into the mold cavity and placed in a magnetic field with a magnetic field strength of 2T, under the protection of nitrogen, at room temperature and under a molding pressure of 90MPa for a dwell time of 4s and press-molded to obtain a green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为240MPa保压压制200s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 240MPa for 200s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1045℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1045°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool down to room temperature with argon after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在890℃下保温1.5h,保温结束后冷却至100℃以下,再加热到505℃保温4h,保温结束后通入氩气冷却至室温,即得到烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 890°C for 1.5 hours, cool to below 100°C after the heat preservation, and then heat to 505°C for 4 hours. permanent magnet material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.261T,Hcj=1093.1kA/m,(BH)max=300.7kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.261T, H cj =1093.1kA/m, (BH) max =300.7kJ/m 3 .

实施例11Example 11

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、纯铁、纯铝、纯铜、硼含量为20%质量的硼铁合金、和成分为51.56%Ce、25.31%La、16.94%Nd、6.19%Pr质量的混合稀土MM。The raw materials are industrially pure praseodymium neodymium alloy with praseodymium content of 20% by mass, pure iron, pure aluminum, pure copper, ferroboron alloy with boron content of 20% by mass, and components of 51.56% Ce, 25.31% La, 16.94% Nd , 6.19% Pr mass of mixed rare earth MM.

按照主合金27.57(Nd0.8Pr0.2)-70.69Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 27.57(Nd 0.8 Pr 0.2 )-70.69Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金61.8MM-33.5Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the ingredients in the auxiliary alloy 61.8MM-33.5Fe-4.1Cu-0.6B and the mass percentage content of each component, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为25.57(Nd,Pr)-7.13(Ce,La)-65.11Fe-0.96B-1.23Tm,根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.18MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为4.0μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 25.57(Nd,Pr)-7.13(Ce,La)-65.11Fe-0.96B-1.23T m . The mass ratio of the alloy flakes is 85:15. Weigh the main alloy flakes and the intergranular auxiliary alloy flakes obtained in step (1), mix the two alloy flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-dehydrogenation Treatment, the hydrogen pressure of the hydrogen absorption treatment is 0.18MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. For hydrogen absorption to reach saturation), the dehydrogenation treatment is vacuum dehydrogenation at 560°C. When the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is less than or equal to 250ppm, the dehydrogenation treatment is completed, and the particle size is obtained after the hydrogen absorption-dehydrogenation treatment is completed. Mixed alloy coarsely crushed particles of 10 to 300 μm, the obtained mixed alloy coarsely broken particles are subjected to jet mill crushing under the protection of nitrogen to obtain mixed alloy powder with an average particle size of 4.0 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.25%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自北京钧策丰科技发展有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为1.8T的磁场中,在氮气保护下于室温、50MPa成型压力下保压时间12s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.25% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Beijing Juncefeng Technology Development Co., Ltd., and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 1.8T , under nitrogen protection at room temperature, 50MPa molding pressure holding time 12s compression molding, to obtain green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制200s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 200s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1045℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1045°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool down to room temperature with argon after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在910℃下保温1.5h,保温结束后冷却至100℃以下,再加热到520℃保温4h,保温结束后通入氩气冷却至室温,得到即烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 910°C for 1.5h, cool it to below 100°C after the heat preservation is over, heat it to 520°C and keep it for 4h, pass it into argon to cool to room temperature after the heat preservation is completed, and obtain the sintered cerium-rich rare earth permanent magnet material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.273T,Hcj=702.4kA/m,(BH)max=295.6kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.273T, H cj =702.4kA/m, (BH) max =295.6kJ/m 3 .

实施例12Example 12

本实施例所述稀土永磁材料的制备方法如下:The preparation method of the rare earth permanent magnet material described in the present embodiment is as follows:

(1)主合金铸片、晶间辅合金铸片的制备(1) Preparation of main alloy cast sheet and intergranular auxiliary alloy cast sheet

①配料① Ingredients

原材料采用工业纯纯度的镨含量为20%质量的镨钕合金、纯铁、纯铝、纯铜、硼含量为20%质量的硼铁合金、和成分为53.93%Ce、29.35%La、12.01%Nd、4.71%Pr质量的混合稀土MM。The raw materials are praseodymium neodymium alloy with 20% praseodymium content of industrial purity, pure iron, pure aluminum, pure copper, boron iron alloy with 20% boron content by mass, and 53.93% Ce, 29.35% La, 12.01% Nd , 4.71% Pr mass of mixed rare earth MM.

按照主合金27.57(Nd0.8Pr0.2)-70.69Fe-1.02B-0.72Al中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the main alloy 27.57(Nd 0.8 Pr 0.2 )-70.69Fe-1.02B-0.72Al each component and the mass percentage content of each component are mixed, and the oxides and inclusions on the surface of each raw material metal are cleaned;

按照辅合金61.6MM-33.7Fe-4.1Cu-0.6B中各组分及各组分的质量百分含量配料,并将各原料金属表面的氧化物及夹杂清除干净;According to the ingredients in the auxiliary alloy 61.6MM-33.7Fe-4.1Cu-0.6B and the mass percentage content of each component, and remove the oxides and inclusions on the surface of each raw material metal;

②熔铸② Casting

将步骤①配好的主合金原料和晶间辅合金原料分别放入真空感应熔炼炉,在氩气保护下熔炼后将合金液分别浇注在线速度为3m/s的水冷铜辊轮上快速冷却,得到平均厚度为0.25mm的速凝主合金铸片和晶间辅合金铸片;Put the main alloy raw material and the intergranular auxiliary alloy raw material prepared in step ① into the vacuum induction melting furnace respectively, and after melting under the protection of argon, pour the alloy liquid on the water-cooled copper roller with a linear speed of 3m/s for rapid cooling. Obtain quick-setting main alloy cast sheets and intergranular auxiliary alloy cast sheets with an average thickness of 0.25mm;

(2)主合金和晶间辅合金混合粉末的制备(2) Preparation of mixed powder of main alloy and intergranular auxiliary alloy

所需制备的稀土永磁材料的组分配比为24.96(Nd,Pr)-7.71(La,Ce)-65.14Fe-0.96B-1.23Tm,根根据上述配比按照主合金铸片和晶间辅合金铸片的质量比为85:15称量步骤(1)得到的主合金铸片和晶间辅合金铸片,将两种合金铸片混合后放入旋转氢碎炉进行吸氢-脱氢处理,吸氢处理的氢气压力为0.18MPa,采用动态补氢法补充炉内的氢气,当吸氢达到饱和后即完成吸氢处理(当10min内炉内氢气压降小于或等于0.02MPa,即为吸氢达到饱和),脱氢处理在560℃下抽真空脱氢,当进行脱氢处理的混合铸片氢含量≤250ppm后即完成脱氢处理,吸氢-脱氢处理完成后得到粒径为10~300μm的混合合金粗破碎颗粒,将所得混合合金粗破碎颗粒在氮气保护下进行气流磨破碎,得到平均粒径为4.5μm的混合合金粉末;The component distribution ratio of the rare earth permanent magnet material to be prepared is 24.96(Nd,Pr)-7.71(La,Ce)-65.14Fe-0.96B-1.23T m . The mass ratio of the auxiliary alloy cast flakes is 85:15. Weigh the main alloy cast flakes and the intergranular auxiliary alloy cast flakes obtained in step (1), mix the two alloy cast flakes and put them into a rotary hydrogen crushing furnace for hydrogen absorption-desorption Hydrogen treatment, the hydrogen pressure of the hydrogen absorption treatment is 0.18MPa, and the hydrogen in the furnace is supplemented by the dynamic hydrogen replenishment method. When the hydrogen absorption reaches saturation, the hydrogen absorption treatment is completed (when the hydrogen pressure drop in the furnace within 10 minutes is less than or equal to 0.02MPa, That is, the hydrogen absorption reaches saturation), the dehydrogenation treatment is vacuum dehydrogenation at 560°C, and the dehydrogenation treatment is completed when the hydrogen content of the mixed cast sheet undergoing dehydrogenation treatment is ≤250ppm, and the hydrogen absorption-dehydrogenation treatment is completed. Mixed alloy coarsely crushed particles with a diameter of 10-300 μm, and the obtained mixed alloy coarsely crushed particles are subjected to jet mill crushing under nitrogen protection to obtain mixed alloy powders with an average particle size of 4.5 μm;

(3)生坯的制备(3) Preparation of green body

向步骤(2)所得混合合金粉末中添加抗氧化剂和润滑剂并混合均匀形成坯料,所述抗氧化剂和润滑剂的质量之和为混合合金粉末质量的0.5%,抗氧化剂与润滑剂的质量比为1:1,抗氧化剂为购自北京钧策丰科技发展有限公司的钕铁硼专用抗氧化剂,润滑剂为硬脂酸锌;将坯料装入型腔并置于磁场强度为1.8T的磁场中,在氮气保护下于室温、50MPa成型压力下保压时间12s压制成型,得到生坯;Add antioxidant and lubricant to the mixed alloy powder obtained in step (2) and mix uniformly to form a billet, the sum of the quality of the antioxidant and lubricant is 0.5% of the mixed alloy powder mass, the mass ratio of antioxidant to lubricant The ratio is 1:1, the antioxidant is NdFeB special antioxidant purchased from Beijing Juncefeng Technology Development Co., Ltd., and the lubricant is zinc stearate; the blank is loaded into the cavity and placed in a magnetic field with a magnetic field strength of 1.8T , under nitrogen protection at room temperature, 50MPa molding pressure holding time 12s compression molding, to obtain green body;

(4)生坯的冷等静压(4) cold isostatic pressing of green body

将步骤(3)得到的生坯置于冷等静压机中在压力为200MPa保压压制200s,卸压后得到冷等静压生坯;The green body obtained in step (3) is placed in a cold isostatic press and pressed at a pressure of 200MPa for 200s, and the cold isostatic pressed green body is obtained after pressure relief;

(5)烧结(5) Sintering

将步骤(4)得到的冷等静压生坯放入真空烧结炉内,在10-3~10-2Pa真空条件下于1050℃保温烧结4h,烧结结束后通入氩气冷却至室温,得到烧结磁体;Put the cold isostatic pressed green body obtained in step (4) into a vacuum sintering furnace, heat-preserve and sinter at 1050°C for 4 hours under a vacuum condition of 10 -3 ~ 10 -2 Pa, and cool to room temperature by passing in argon gas after sintering. A sintered magnet is obtained;

(6)热处理(6) heat treatment

将步骤(5)所得烧结磁体在910℃下保温1.5h,保温结束后冷却至100℃以下,再加热到520℃保温4h,保温结束后通入氩气冷却至室温,得到即烧结富铈稀土永磁材料。Heat the sintered magnet obtained in step (5) at 910°C for 1.5h, cool it to below 100°C after the heat preservation is over, heat it to 520°C and keep it for 4h, pass it into argon to cool to room temperature after the heat preservation is completed, and obtain the sintered cerium-rich rare earth permanent magnet material.

经AMT-4磁化特性自动测量仪测量,所得烧结富铈稀土永磁材料的磁性能为:Br=1.267T,Hcj=693.2kA/m,(BH)max=286.2kJ/m3The magnetic properties of the obtained sintered cerium-rich rare earth permanent magnet material are measured by the AMT-4 magnetization characteristic automatic measuring instrument: B r =1.267T, H cj =693.2kA/m, (BH) max =286.2kJ/m 3 .

Claims (9)

1. sinter cerium-rich rare earth permanent magnetic material, it is characterized in that the mass percent of the component that this sintering cerium-rich rare earth permanent magnetic material comprises and each component is as follows: RE1 is 20% ~ 28%, RE2 be 4% ~ 15%, Fe is 60.5% ~ 70.5%, B is 0.8% ~ 1.2%, Tm is 0.1% ~ 5%; The principal phase of this sintering cerium-rich rare earth permanent magnetic material is Nd 2fe 14b or (Nd, Pr) 2fe 14b, is distributed with Ce around main phase grain, or Ce and La;
Described RE1 is Nd, Nd and Pr, rare earth element based on Nd or based on the rare earth element of Nd and Pr, described RE2 is Ce, or Ce and La, described T mfor at least one in Co, Cu, Al, Ga, Nb, Zr, Mo, Mn, Cr.
2. sinter cerium-rich rare earth permanent magnetic material according to claim 1, it is characterized in that described RE1 is that rare earth element based on Nd refers to that the quality of Nd is more than or equal to 95% of RE1 quality, based on the rare earth element of Nd and Pr, described RE1 refers to that the quality of Nd and Pr is more than or equal to 95% of RE1 quality, when RE1 be the rare earth element based on Nd or the rare earth element based on Nd and Pr time, also comprise at least one rare earth element in Dy, Tb, Gd, Ho in RE1.
3. sinter a preparation method for cerium-rich rare earth permanent magnetic material, it is characterized in that processing step is as follows:
(1) preparation of master alloying slab, the auxiliary alloy casting piece of intergranular or block
1. prepare burden
Master alloying RE3-Fe-B-M athe mass percent of the component comprised and each component: RE3 is 27% ~ 30%, Fe is 65% ~ 72%, B is 0.9% ~ 1.1%, M abe 0.1% ~ 4%, described RE3 be Nd, Nd and Pr, rare earth element based on Nd or based on the rare earth element of Nd and Pr, described M afor at least one in Co, Cu, Al, Ga, Nb, Zr, Mo, Mn, Cr;
The auxiliary alloy RE4-Fe-B-M of intergranular bthe mass percent of the component comprised and each component: RE4 is 38% ~ 85%, Fe is 6% ~ 60%, B is 0.1% ~ 1.2%, M bbe 0.1% ~ 20%; Described RE4 is Ce, or based on the rare earth element of Ce and La, described M bfor at least one in Co, Cu, Al, Ga, Nb, Zr, Mo, Mn, Cr;
According to master alloying RE3-Fe-B-M a, the auxiliary alloy RE4-Fe-B-M of intergranular bsaid components and each component mass percent batching;
2. founding or founding and fragmentation
Master alloying raw material step 1. prepared, the auxiliary alloy raw material of intergranular carry out founding respectively and obtain master alloying slab and the auxiliary alloy casting piece of intergranular;
Or master alloying raw material step 1. to be prepared is prepared into slab by founding, pour into the auxiliary alloy cast ingot of intergranular after the melting of intergranular step 1. prepared auxiliary alloy raw material, after auxiliary for intergranular alloy cast ingot is carried out homogenizing annealing, be broken into the auxiliary alloy block of the intergranular being of a size of 10 ~ 30mm again;
(2) preparation of master alloying powder, the auxiliary alloy powder of intergranular or master alloying and the auxiliary mixed powder for alloy of intergranular
Master alloying slab step (1) obtained, the auxiliary alloy block of intergranular carry out suction hydrogen-Dehydroepiandrosterone derivative respectively, obtain the master alloying coarse crushing particle of particle diameter 10 ~ 300 μm and the intergranular auxiliary alloy coarse crushing particle of particle diameter 0.1 ~ 3mm, described master alloying coarse crushing particle is broken by airflow milling under nitrogen or inert gas shielding, obtain the master alloying powder of particle diameter 1 ~ 5 μm, auxiliary for described intergranular alloy coarse crushing particle is carried out ball milling, obtains the auxiliary alloy powder of intergranular of particle diameter 0.5 ~ 3 μm;
Or weigh according to the mass percent of the component of prepared rare earth permanent-magnetic material and each component the master alloying slab and the auxiliary alloy casting piece of intergranular that step (2) obtains, suction hydrogen-Dehydroepiandrosterone derivative is carried out after they being mixed, obtain the hybrid alloys coarse crushing particle that particle diameter is 10 ~ 300 μm, gained hybrid alloys coarse crushing particle is carried out airflow milling fragmentation under nitrogen or inert gas shielding, obtains the hybrid alloys powder that particle diameter is 1 ~ 5 μm;
(3) preparation of green compact
In step (2) gained hybrid alloys powder, add antioxidant and lubricant and mix formation blank, then blank being loaded die cavity juxtaposition in magnetic field, obtain green compact in room temperature is compressing under nitrogen protection;
Or weigh step (2) gained master alloying powder, the auxiliary alloy powder of intergranular they mixed and form hybrid alloys powder according to the mass percent of the component of prepared rare earth permanent-magnetic material and each component, formation blank is mixed after adding antioxidant and lubricant again, then blank is loaded die cavity juxtaposition in magnetic field, compressingly under nitrogen protection obtain green compact;
(4) isostatic cool pressing of green compact
The green compact that step (3) obtains are carried out the isostatic cool pressing green compact that isostatic cool pressing obtains;
(5) sinter
The isostatic cool pressing green compact that step (4) obtains are put into vacuum sintering furnace, under vacuum in 990 ~ 1070 DEG C of sintering 1 ~ 6h, passes into inert gas after terminating or nitrogen is cooled to room temperature, obtain sintered magnet;
(6) heat treatment
Step (5) gained sintered magnet is heated to 800 ~ 950 DEG C of insulation 0.5 ~ 4h, 100 ~ 40 DEG C are cooled to after insulation terminates, be heated to 460 ~ 600 DEG C of insulation 1 ~ 6h again, after insulation terminates, pass into inert gas or nitrogen is cooled to room temperature, namely obtain sintering cerium-rich rare earth permanent magnetic material.
4. sinter the preparation method of cerium-rich rare earth permanent magnetic material according to claim 3; it is characterized in that in step (1); the homogenizing annealing of the auxiliary alloy cast ingot of intergranular is incubated 1 ~ 20h in 600 ~ 1000 DEG C under inert gas shielding, then cools to room temperature with the furnace.
5. according to claim 3 or 4, sinter the preparation method of cerium-rich rare earth permanent magnetic material, it is characterized in that in step (2), the auxiliary alloy block of master alloying slab, intergranular carries out suction hydrogen-Dehydroepiandrosterone derivative respectively, or when carrying out suction hydrogen-Dehydroepiandrosterone derivative after master alloying slab and the mixing of intergranular auxiliary alloy casting piece, the Hydrogen Vapor Pressure inhaling hydrogen process is 0.1 ~ 0.3MPa, namely complete after suction hydrogen reaches capacity and inhale hydrogen process, Dehydroepiandrosterone derivative vacuumizes dehydrogenation at 500 ~ 600 DEG C, when namely completing Dehydroepiandrosterone derivative after the slab of carrying out Dehydroepiandrosterone derivative or block hydrogen content≤250ppm.
6. according to claim 3 or 4, sinter the preparation method of cerium-rich rare earth permanent magnetic material, it is characterized in that in step (3), the magnetic field intensity preparing green compact is 1.5 ~ 3T, and briquetting pressure is 40 ~ 100MPa, and the dwell time is 1 ~ 15s.
7. according to claim 3 or 4, sinter the preparation method of cerium-rich rare earth permanent magnetic material, it is characterized in that in step (4), the pressure of green compact isostatic cool pressing is 120 ~ 320MPa, and the dwell time is 10 ~ 300s.
8. according to claim 3 or 4, sinter the preparation method of cerium-rich rare earth permanent magnetic material, it is characterized in that in step (3), the quality sum of antioxidant and lubricant is 0.05% ~ 0.5% of hybrid alloys powder quality, and the mass ratio of antioxidant and lubricant is 1:1.
9. according to claim 3 or 4, sinter the preparation method of cerium-rich rare earth permanent magnetic material, it is characterized in that in step (1), described RE3 is that the rare earth element based on Nd refers to that the quality of Nd is more than or equal to 95% of RE3 quality, based on the rare earth element of Nd and Pr, described RE3 refers to that the quality of Nd and Pr is more than or equal to 95% of RE3 quality, when RE3 be the rare earth element based on Nd or the rare earth element based on Nd and Pr time, also comprise at least one rare earth element in Ce, La, Dy, Tb, Gd, Ho in RE3; Based on the rare earth element of Ce and La, described RE4 refers to that the quality of Ce and La is more than or equal to 75% of RE4 quality, when RE4 is the rare earth element based on Ce and La, also comprise at least one rare earth element in Nd, Pr, Dy, Tb, Gd, Ho in RE4.
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