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CN105570784B - It is a kind of can integrally, the automobile-used LED headlight and heat dissipating method of rapid cooling - Google Patents

It is a kind of can integrally, the automobile-used LED headlight and heat dissipating method of rapid cooling Download PDF

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Publication number
CN105570784B
CN105570784B CN201510483563.5A CN201510483563A CN105570784B CN 105570784 B CN105570784 B CN 105570784B CN 201510483563 A CN201510483563 A CN 201510483563A CN 105570784 B CN105570784 B CN 105570784B
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China
Prior art keywords
shell
heat dissipation
metal frame
dissipation metal
radiating fin
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CN201510483563.5A
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CN105570784A (en
Inventor
刘威
陈文祥
王波
陈曹杰
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Changzhou Tong Bao Photoelectric Co Ltd
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Changzhou Tong Bao Photoelectric Co Ltd
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Priority to CN201911108076.5A priority Critical patent/CN110778975A/en
Priority to CN201510483563.5A priority patent/CN105570784B/en
Publication of CN105570784A publication Critical patent/CN105570784A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3002Superstructures characterized by combining metal and plastics, i.e. hybrid parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The present invention relates to it is a kind of can integrally, the automobile-used LED headlight of rapid cooling, comprising: heat-conducting plastic shell and heat dissipation metal frame, heat dissipation metal frame extend shell and form radiating fin, and cooperation is sealed between heat dissipation metal frame and shell.The part for extending shell of heat dissipation metal frame is the radiating fin of the alternate parallelly distribute on of multi-disc, heat in car light is quickly exported by radiating fin to outside the shell of car light, and the air-flow by generating in vehicle travel process radiates to the radiating fin for extending shell.In addition, the engaging portion with shell of the heat dissipation metal frame, by the heat transfer to shell on heat dissipation metal frame, by the whole outside rapid cooling of shell;Meanwhile the air-flow generated when vehicle driving the shell is integrally carried out quickly it is air-cooled.

Description

It is a kind of can integrally, the automobile-used LED headlight and heat dissipating method of rapid cooling
Technical field
The present invention relates to the motor vehicles automobile-used LED headlight such as a kind of car light, especially car and heat dissipating methods.
Background technique
The motor vehicles car lights such as domestic existing car have started exploitation using LED as light source, and LED has light efficiency High, the advantages that service life is long, energy conservation and environmental protection, but the current photoelectric conversion efficiency of LED only 15%, remaining 85% is converted to thermal energy.
In order to solve the problems, such as that LED radiates, the prior art is that the biggish metal of volume is arranged in the seal casinghousing of car light Heat radiation rack, then forced heat radiation is carried out with fan, its structure is complicated, expensive, volume is big, car light leakproofness is difficult to resolve certainly;Car light Overall tightness it is more demanding, forced heat radiation is carried out using fan, heat is not easy to spread out of out of lamp, leads to heat dissipation effect not It is ideal.
In addition, the high failure rate of radiator fan will make the operating temperature of LED once fan breaks down relative to LED It increases rapidly, this will accelerate LED ageing failure;Simultaneously in order to improve endothermic effect, the heat dissipation metal frame body product of use is larger, again It measures heavier, causes production cost excessively high.
How while solving heat dissipation problem, it is ensured that the overall tightness of car light, reliability, economy are this fields The technical problem to be solved.
Summary of the invention
Technical problem to be solved by the invention is to provide it is a kind of can integrally, the automobile-used LED headlight of rapid cooling and dissipate Hot method carries out heat-conducting type shell with the metal fin for extending shell using the air-flow generated in vehicle travel process Cooling is forced, to reach ideal heat dissipation effect.
To solve the above-mentioned problems, the present invention provides it is a kind of can rapid cooling automobile-used LED headlight, comprising: it is thermally conductive Plastic casing and heat dissipation metal frame, heat dissipation metal frame extends shell and forms radiating fin, close between heat dissipation metal frame and shell Envelope cooperation.
Preferable scheme is that the part for extending shell of the heat dissipation metal frame is the heat dissipation of the alternate parallelly distribute on of multi-disc Wing.
For the ease of producing, ensuring car light overall tightness, the shell single injection-molded is in the heat dissipation metal frame On.
Further, the shell is equipped with water proof and dust proof Ventilated cap identical with housing cavity.It can be according to automobile-used preceding big Lamp housing air pressure inside realizes autonomous respiration, so that hot-air, is discharged shell simultaneously, and can inhale by shell inside and outside air pressure balance Enter cold air, and then further improves heat dissipation effect.
Using the shell of above-mentioned material of the invention, in conjunction with insertion shell and extend the radiating fin of shell, the two combines Afterwards, the integral heat sink effect of the headlight is further promoted.Reason is that on the one hand, shell, radiating fin can simultaneously to Outer heat dissipation;On the other hand, the preferable heat dissipation metal frame of heating conduction can transmit heat to shell, and the shell is surrounded by scattered Hot wing, so that heat conduction shell surrounding forms a large area radiator.So the integral heat sink effect of the headlight obtains larger It is promoted.
In addition, compared with the existing technology, the thickness or volume of the heat dissipation metal frame of the application can reduce 30% or more, reason By extending out the radiating fin of shell, in conjunction with can flash heat transfer, heat dissipation shell, integral heat sink fast speed, even with thickness Relatively thin heat dissipation metal frame is spent, can also ensure the normal work and use service life of LED, and carry out to LED without fan etc. It is cooling.
In order to make air-flow quickly circulate and radiate at radiating fin in vehicle travel process, the radiating fin is in multi-disc The fin body of alternate parallelly distribute on.
When the automobile-used headlight is installed on vehicle, the radiating fin vertical distribution and parallel with vehicle forward direction, And there is installation gap in the shell surrounding, in order to which the air-flow generated in vehicle travel process passes through the gap to thermally conductive shell Body, radiating fin carry out pressure cooling.
When it is implemented, the front side of the shell is equipped with translucent cover, shell, translucent cover constitute a seal chamber, in the sealing Intracavitary to be equipped with LED component and heat dissipation metal frame, which is set on heat dissipation metal frame.The heat dissipation metal frame includes: to be used for The front console of the LED component is set, the radiating fin being connected on rear side of the front console;Each radiating fin is pierced by the shell Body, and the middle part of each radiating fin and the shell single injection-molded, so that the contact area of shell and each radiating fin is larger, and The piece number of radiating fin is more, width is longer, and contact area therebetween is bigger, it is thermally conductive to shell to be conducive to radiating fin, and then be conducive to Integral heat sink is realized by shell.
The production method of above-mentioned automobile-used LED headlight comprising: the heat dissipation metal frame is fixed in mold, to each The part for needing to extend the shell of radiating fin, using fusing point be higher than injection temperature material or sheet material fill up it is each adjacent Then the gap of radiating fin is successively molded, is filled, pressure maintaining, cooling and demoulding, the material or sheet material are removed.
Using the heat dissipating method of the resulting automobile-used headlight of aforementioned production method, when automobile-used headlight is installed on vehicle, There are fit-up gap, the heat dissipating method generates the surrounding of the shell when including: the LED component work of automobile-used headlight Heat is exported by heat dissipation metal frame to outside heat conduction shell out of shell, and is passed through in vehicle travel process, the fit-up gap It is quickly air-cooled to the radiating fin progress for extending shell to locate the air-flow generated, and then quickly air-cooled heat dissipation metal frame.
Meanwhile shell using PC plastic particle mixed with submicron order aluminium nitride powder after injection molding;The intracorporal energy of shell It measures outside the wall body outflow shell through shell, meanwhile, the engaging portion with shell of the heat dissipation metal frame will be on heat dissipation metal frame In heat transfer to shell, by the whole outside rapid cooling of shell;Meanwhile the air-flow generated when vehicle driving is whole to the shell Body carries out quickly air-cooled.
The present invention has the effect of positive compared with the existing technology: (1) automobile-used headlight of the invention, is integrally one and dissipates Hot device, shell entirety and radiating fin downstream direction, heat dissipation area is big, thermal capacity is big.It is utilized generates in vehicle travel process Air-flow pressure cooling is carried out to heat-conducting type shell, the radiating fin for extending shell, air cooling effect is good, and structure is simple, practical, greatly Width reduces costs, and solves car light sealing problem, is suitable for any adverse circumstances, conducive to the popularization of LED headlamp.The structure It is suitable for the application of other high-power LED lamps simultaneously.By heat dissipation metal frame and shell made in one piece and extend shell, so that Heat in car light can quickly be exported by heat dissipation metal frame to outside the shell of car light, and by generating in vehicle travel process Air-flow radiates to the part for extending shell of the heat dissipation metal frame, solves what heat in car light can not be exported quickly Problem.In addition, being added with aluminium nitride powder in case material, the heat dissipation performance of shell itself can be greatly improved, in conjunction with insertion shell Body and the heat dissipation metal wing for extending shell, so that the integral heat sink effect of headlight is further promoted;Relative to existing There is technology, extends the service life of LED headlamp.(2) shell of automobile-used headlight and radiating fin single injection-molded, Production technology is easy, cost is relatively low;(3) since the radiating efficiency of automobile-used headlight radiator structure of the invention is higher, so adopt Heat dissipation metal frame body product, weight therefore can be greatly reduced cost, mitigate vehicle than 30% or more the reduction of the prior art Lamp weight is conducive to vehicle emissions reduction, and is of great significance to being widely applied for LED car lamp.(4) in the present invention, each radiating fin Middle part and the shell single injection-molded so that the contact area of shell and each radiating fin is larger, and the piece number of radiating fin It is more, width is longer, contact area therebetween is bigger, be conducive to radiating fin it is thermally conductive to shell, and then be conducive to by shell realization Integral heat sink.(5) in the present invention, in shell and the injection molding of heat dissipation metal frame, the material of injection temperature is higher than using fusing point Or sheet material fills up the gap of each adjacent heat radiation wing, is then successively molded, is filled, pressure maintaining, cooling and demoulding, it finally will be described Material or sheet material are removed, it is ensured that the part for extending shell of each radiating fin will not be stained with the material of shell, it is ensured that it radiates Effect.
Detailed description of the invention
The present invention is further explained in the light of specific embodiments:
Fig. 1 is the structural schematic diagram of automobile-used LED headlight of the invention;
Fig. 2 is the structural schematic diagram of the rear end face of the automobile-used LED headlight;
Fig. 3 is the structural schematic diagram of another automobile-used LED headlight of the invention;
Fig. 4 is the right view of Fig. 3;
Fig. 5 is the top view of Fig. 3;
Fig. 6 is the left view of Fig. 3;
Fig. 7 is the longitudinal sectional drawing of Fig. 3.
Specific embodiment
Embodiment 1
See Fig. 1 to 2 or Fig. 3-7, the present embodiment can rapid cooling automobile-used LED headlight, comprising: heat conduction shell 1, It is sealingly disposed in the translucent cover 2 of 1 front side of shell, shell 1, translucent cover 2 constitute a seal chamber, LED are equipped in the seal chamber Component and heat dissipation metal frame 4, the LED component 3 are set on heat dissipation metal frame 4, the rear end, and/or bottom of heat dissipation metal frame 4, And/or shell 1 is extended at top, and cooperation is sealed between heat dissipation metal frame 4 and shell 1.
The heat dissipation metal frame includes: the front console for the LED component 3 to be arranged, after being connected to the front console The radiating fin 4-1 of side;Each radiating fin 4-1 is pierced by the shell 1, and the middle part of each radiating fin 4-1 and the shell 1 are primary Injection molding.
When the automobile-used headlight is installed on vehicle, the radiating fin 4-1 vertical distribution and flat with vehicle forward direction Row, and there is installation gap in 1 surrounding of the shell, in order to which the air-flow generated in vehicle travel process passes through the gap to thermally conductive Shell body 1, radiating fin 4-1 carry out pressure cooling.
Air-flow in vehicle travel process can quickly circulate at radiating fin and be radiated, and then realizes and be quickly cooled down metal The effect of radiating fin bracket 4.
Injection molding after shell 1 is mixed using PC plastic particle with submicron order aluminium nitride powder, thermal coefficient are reachable The weight ratio of 0.5-0.8W/m-k, PC plastic particle and aluminium nitride powder is 9:1 to 15:1., preferably 11:1.Its heat dissipation effect, Relative to the shell (its thermal coefficient is only 0.28W/m-k) for purely using the injection molding of PC plastic particle, radiating efficiency can be big Width improves.
Shell 1 is whole to be covered with radiating fin, and entire area is big, and thermal capacity is big, can absorb the heat on heat dissipation metal frame 4 rapidly Amount, discharges heat by shell 1 and radiating fin outward.
The air-flow generated in motor racing makes to generate the biggish temperature difference inside and outside shell 1, and temperature when LED operation is made to pass through gold Belong to heat radiation rack 4 along two directions (1, heat dissipation metal frame 4 be exposed at the heat dissipation metal empennage outside shell 1,2, heat dissipation metal frame in itself 4 transmit heat to shell 1, and heat dissipation metal frame 4 discharges heat with shell 1 outward together) heat dissipation, keep heat dissipation more abundant, effect is more It is good.
Using the heat dissipating method of above-mentioned headlight, when automobile-used LED headlight is installed on vehicle, the surrounding of the shell 1 There are fit-up gap, the heat dissipating method include: when the LED component 3 of automobile-used headlight works the heat that generates out of shell It is exported by heat dissipation metal frame to outside shell, and by the way that in vehicle travel process, the air-flow generated at the fit-up gap is to institute It is quickly air-cooled to state radiating fin progress, and then quickly air-cooled heat dissipation metal frame 4.
Meanwhile shell using PC plastic particle mixed with submicron order aluminium nitride powder after injection molding, at heat-conducting plastic Shell;The intracorporal energy of shell through the wall body outflow shell of shell outside, meanwhile, the heat dissipation metal frame with heat-conducting plastic shell Engaging portion, by the heat transfer on heat dissipation metal frame to heat-conducting plastic shell, by the whole outside rapid cooling of shell;Meanwhile The air-flow generated when vehicle driving is integrally rapidly cooled the shell.
Embodiment 2
The production method of above-mentioned automobile-used LED headlight, comprising: the heat dissipation metal frame 4 is fixed in mold, is dissipated to each The part for needing to extend the shell 1 of hot wing 4-1, using fusing point be higher than injection temperature material or sheet material fill up it is each adjacent Radiating fin 4-1 gap, then successively molded, filled, pressure maintaining, cooling and demoulding, the material or sheet material are removed.
Obviously, the above embodiment is merely an example for clearly illustrating the present invention, and is not to of the invention The restriction of embodiment.For those of ordinary skill in the art, it can also be made on the basis of the above description Its various forms of variation or variation.There is no necessity and possibility to exhaust all the enbodiments.

Claims (1)

1. a kind of heat dissipating method of automobile-used LED headlight, which includes: shell (1) and heat dissipation metal frame (4), The translucent cover (2) being sealingly disposed on front side of shell (1), shell (1), translucent cover (2) constitute a seal chamber, set in the seal chamber The LED component for having heat dissipation metal frame (4) and being placed on heat dissipation metal frame (4), shell (1) single injection-molded is in the gold Belong on heat radiation rack (4);
Heat dissipation metal frame (4) extends shell (1), and cooperation is sealed between heat dissipation metal frame (4) and shell (1);
The heat dissipation metal frame includes: the front console for the LED component to be arranged, the institute being connected on rear side of the front console State radiating fin (4-1);
Each radiating fin (4-1) is pierced by the shell (1), and the middle part of each radiating fin (4-1) is once molded into the shell (1) Type;When the headlight is installed on vehicle, radiating fin (4-1) vertical distribution and parallel with vehicle forward direction;
The production method of the automobile-used LED headlight, comprising: the heat dissipation metal frame (4) is fixed in mold, is dissipated to each The part for needing to extend the shell (1) of hot wing (4-1) is higher than the material of injection temperature using fusing point or sheet material fills up respectively The gap of adjacent radiating fin (4-1) is then successively molded, is filled, pressure maintaining, cooling and demoulding, by the material or piece Material is removed;
When the headlight is installed on vehicle, there are fit-up gaps for the surrounding of the shell (1), which is characterized in that
The heat dissipating method includes:
The heat generated when the LED component work of headlight is exported to shell (1) outside out of shell by heat dissipation metal frame (4), And the air-flow by generating at fit-up gap described in vehicle travel process carries out the radiating fin (4-1) for extending shell It is quickly air-cooled, and then quickly air-cooled heat dissipation metal frame (4);
The intracorporal thermal energy of shell is spread out of outside shell through the wall body of shell, meanwhile, the knot with shell (1) of the heat dissipation metal frame (4) Conjunction portion is by the heat transfer on heat dissipation metal frame (4) to shell (1), by the whole outside rapid cooling of shell (1);Meanwhile vehicle The air-flow generated when driving integrally carries out the shell (1) quickly air-cooled.
CN201510483563.5A 2015-08-07 2015-08-07 It is a kind of can integrally, the automobile-used LED headlight and heat dissipating method of rapid cooling Active CN105570784B (en)

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CN201911108076.5A CN110778975A (en) 2015-08-07 2015-08-07 LED headlamp for vehicle and heat dissipation method thereof
CN201510483563.5A CN105570784B (en) 2015-08-07 2015-08-07 It is a kind of can integrally, the automobile-used LED headlight and heat dissipating method of rapid cooling

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CN107121788A (en) * 2017-06-27 2017-09-01 镇江万新光学眼镜有限公司 A kind of refrigerant glasses of phase transformation and preparation method thereof

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JP2002124123A (en) * 2000-10-17 2002-04-26 Denso Corp Vehicle headlight
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CN103162207A (en) * 2011-12-15 2013-06-19 欧司朗股份有限公司 Light-emitting diode (LED) unit installing module and manufacturing method thereof and LED lighting device and automobile headlamp
CN102661562A (en) * 2012-04-20 2012-09-12 奇瑞汽车股份有限公司 Automobile lamp and automobile
CN104613399A (en) * 2013-11-05 2015-05-13 标致雪铁龙(中国)汽车贸易有限公司 Vehicle headlamp with LED light source
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