CN105569881B - A kind of method for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship - Google Patents
A kind of method for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship Download PDFInfo
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- 239000003949 liquefied natural gas Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 48
- 239000007789 gas Substances 0.000 claims abstract description 266
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 109
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 238000000926 separation method Methods 0.000 claims abstract description 61
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 60
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000002485 combustion reaction Methods 0.000 claims abstract description 53
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 51
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 49
- 238000001816 cooling Methods 0.000 claims abstract description 43
- 239000002918 waste heat Substances 0.000 claims abstract description 31
- 229910052786 argon Inorganic materials 0.000 claims abstract description 30
- 239000013535 sea water Substances 0.000 claims abstract description 24
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 240
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 175
- 239000001301 oxygen Substances 0.000 claims description 175
- 229910052760 oxygen Inorganic materials 0.000 claims description 175
- 239000003345 natural gas Substances 0.000 claims description 120
- 238000003860 storage Methods 0.000 claims description 49
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 35
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 claims description 20
- 230000033228 biological regulation Effects 0.000 claims description 9
- 235000011089 carbon dioxide Nutrition 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 3
- 229960004424 carbon dioxide Drugs 0.000 claims 7
- 239000000567 combustion gas Substances 0.000 claims 3
- 238000000605 extraction Methods 0.000 claims 2
- 239000005864 Sulphur Substances 0.000 claims 1
- 229910002090 carbon oxide Inorganic materials 0.000 claims 1
- 230000004907 flux Effects 0.000 claims 1
- 239000002912 waste gas Substances 0.000 claims 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 80
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 40
- 238000009826 distribution Methods 0.000 abstract description 33
- 230000001105 regulatory effect Effects 0.000 abstract description 33
- 229910052717 sulfur Inorganic materials 0.000 abstract description 18
- 239000011593 sulfur Substances 0.000 abstract description 18
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000000446 fuel Substances 0.000 description 19
- 229910052815 sulfur oxide Inorganic materials 0.000 description 16
- 238000002156 mixing Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000005057 refrigeration Methods 0.000 description 10
- 239000001257 hydrogen Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010705 motor oil Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910002089 NOx Inorganic materials 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/005—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for draining or otherwise eliminating condensates or moisture accumulating in the apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/085—Sulfur or sulfur oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0857—Carbon oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N5/00—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
- F01N5/02—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0027—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures the fuel being gaseous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/04—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning exhaust conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/0203—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels characterised by the type of gaseous fuel
- F02M21/0215—Mixtures of gaseous fuels; Natural gas; Biogas; Mine gas; Landfill gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/04—Gas-air mixing apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/06—Apparatus for de-liquefying, e.g. by heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/08—Exhaust gas treatment apparatus parameters
- F02D2200/0814—Oxygen storage amount
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Separation By Low-Temperature Treatments (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
本发明公开了一种实现液化天然气力船舶发动机高效零污染运行的方法,包括以下步骤:天然气、氧气经过海水预热器并和氩气进入混合调压配气装置后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过余热回收装置和海水预冷器回收余热;余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点处进入旁通通道,然后除去氮硫;经过除氮硫处理的排气从旁通通道下游支点处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置、二氧化碳冷却分离装置,排气中剩余的气体为以氩气为主的气体,进入混合调压配气装置。本方法既保持了合理的燃烧速度,又避免了现有发动机燃烧过程中氮氧化物的生成。
The invention discloses a method for realizing high-efficiency and zero-pollution operation of a liquefied natural gas powered ship engine. , the exhaust from the combustion chamber of the engine passes through the waste heat recovery device and the seawater precooler to recover waste heat; part of the exhaust after the waste heat is recovered enters the main channel, and the other part enters the bypass at the upstream fulcrum of the bypass channel connected with the main channel channel, and then remove nitrogen and sulfur; the exhaust gas that has been treated for nitrogen and sulfur removal returns to the main channel from the one-way valve at the downstream fulcrum of the bypass channel, and enters the water cooling separation device and the carbon dioxide cooling separation device together with the gas in the main channel. The remaining gas in the gas is argon-based gas, which enters the mixed pressure regulating gas distribution device. The method not only maintains a reasonable combustion speed, but also avoids the formation of nitrogen oxides in the combustion process of the existing engine.
Description
技术领域technical field
本发明涉及内燃机高效清洁燃烧和能量高效利用领域,尤其涉及实现液化天然气力船舶发动机高效零污染运行的方法。The invention relates to the fields of high-efficiency clean combustion and high-efficiency energy utilization of internal combustion engines, in particular to a method for realizing high-efficiency and zero-pollution operation of liquefied natural gas-powered ship engines.
背景技术Background technique
二冲程大型低速柴油机有着油耗低、输出扭矩平稳、燃油品质要求低等特点,在三大主力远洋船舶(油轮、集装箱船、散货船)上得到了广泛的应用。然而随着地球环境恶化,国际海洋组织和许多国家均制定了日益严格的海洋排放法规,对船舶发动机的NOx和SOx排放制定严格法规。天然气相比于柴油或重油,含硫量低,燃烧更充分,无颗粒物排放;同时,随着天然气的开采和使用技术不断发展,其应用成本不断下降。LNG是液化天然气Liquefied Natural Gas的缩写,将天然气液化后可显著提高天然气体积热值,解决压缩天然气(CNG)在移动动力装置中不便于携带的问题,随着天然气液化技术、LNG储存以及运输等技术的成熟,以LNG作为船舶发动机燃料的LNG动力船舶发展迅速。Two-stroke large-scale low-speed diesel engines have the characteristics of low fuel consumption, stable output torque, and low fuel quality requirements, and have been widely used in the three main ocean-going ships (oil tankers, container ships, and bulk carriers). However, with the deterioration of the earth's environment, the International Maritime Organization and many countries have formulated increasingly stringent regulations on marine emissions, and strict regulations on NOx and SOx emissions from ship engines. Compared with diesel or heavy oil, natural gas has lower sulfur content, more complete combustion, and no particulate matter emissions. At the same time, with the continuous development of natural gas mining and use technologies, its application costs continue to decline. LNG is the abbreviation of Liquefied Natural Gas. Liquefied natural gas can significantly increase the volumetric calorific value of natural gas, and solve the problem that compressed natural gas (CNG) is not easy to carry in mobile power devices. With the development of natural gas liquefaction technology, LNG storage and transportation, etc. With the maturity of technology, LNG-powered ships using LNG as fuel for ship engines are developing rapidly.
天然气替代柴油或重油作为船舶发动机燃料可以降低SOx和颗粒物排放,但NOx减排不明显,需要采用相关技术满足排放法规的需求。LNG的液化温度为-162℃,具有231kW·h/t的冷能,而现有的LNG动力船舶仅仅利用它的低温来制冷,没有充分利用其冷能。现今的远洋船舶航行时,燃料费用支出在整个远洋船舶运输中占50%-70%,一艘50000吨LNG动力散货船,一天大约消耗50-80吨LNG,如果提高船舶发动机的热效率,就可以节约大量的燃料,减少碳排放,降低运输成本。Substituting natural gas for diesel or heavy oil as fuel for marine engines can reduce SOx and particulate matter emissions, but the reduction of NOx emissions is not obvious, and relevant technologies need to be adopted to meet the requirements of emission regulations. The liquefaction temperature of LNG is -162°C, and it has a cold energy of 231kW h/t. However, the existing LNG-powered ships only use its low temperature for refrigeration, and do not make full use of its cold energy. Today’s ocean-going ships sail, fuel costs account for 50%-70% of the entire ocean-going ship transportation. A 50,000-ton LNG-powered bulk carrier consumes about 50-80 tons of LNG a day. If the thermal efficiency of the ship’s engine is improved, it will It can save a lot of fuel, reduce carbon emissions, and reduce transportation costs.
发明名称为“一种LNG冷能回收用于汽车零排放和空调的方法与装置”,公开号为CN103832244A的中国专利,该方法存在的问题为利用LNG冷能冷却发动机排气时,缺乏对燃烧产生的各类污染物的处理方法,未能做到发动机零污染,也未能提高发动机热效率。The title of the invention is "A Method and Device for Recycling LNG Cold Energy for Automobile Zero Emission and Air Conditioning", and the publication number is CN103832244A. The problem of this method is that when using LNG cold energy to cool the exhaust of the engine, there is a lack of protection against combustion. The treatment methods for various pollutants produced have failed to achieve zero pollution of the engine, and have also failed to improve the thermal efficiency of the engine.
发明名称为“工作气体循环型发动机”,公开号为CN101512125的中国专利公开了以下内容:发动机将由氧气、作为燃料的氢气和作为工作气体的氩气构成的气体供给至燃烧室。上游冷凝部通过将来自燃烧室的排放气体与大气进行热交换,使排放气体中含有的水蒸汽冷凝成第一次冷凝水,并将分离了第一次冷凝水的气体作为第一次冷凝水分离后气体而排出。第一次冷凝水被储存在蓄水箱中。下游冷凝部通过利用储存在蓄水箱中的冷凝水的气化潜热,进一步将第一次冷凝水分离后气体中含有的水蒸汽冷凝成第二次冷凝水,并将从第一次冷凝水分离后气体中分离了第二次冷凝水后的气体排出,从而避免了工作气体的热容比的显著降低。该发动机存在的问题为采用氢气作为发动机燃料,氢气价格相对天然气较贵、运输成本很高,无法做到在现阶段大规模使用,同时,该方法未能提高发动机热效率。The title of the invention is "working gas cycle engine" and the Chinese patent publication number CN101512125 discloses the following content: the engine supplies gas composed of oxygen, hydrogen as fuel and argon as working gas to the combustion chamber. The upstream condensing part condenses the water vapor contained in the exhaust gas into primary condensed water by exchanging heat between the exhaust gas from the combustion chamber and the atmosphere, and uses the gas separated from the primary condensed water as primary condensed water The gas is discharged after separation. The first condensate is stored in the storage tank. The downstream condensing part uses the latent heat of vaporization of the condensed water stored in the water storage tank to further condense the water vapor contained in the gas after the first condensed water is separated into the second condensed water, and convert the water vapor from the first condensed water into the second condensed water. The gas after the second condensed water is separated from the separated gas is discharged, thereby avoiding a significant decrease in the heat capacity ratio of the working gas. The problem with this engine is that hydrogen is used as the engine fuel. Hydrogen is more expensive than natural gas, and the transportation cost is high. It cannot be used on a large scale at this stage. At the same time, this method fails to improve the thermal efficiency of the engine.
发明名称为“使用循环工作气体的氢发动机”,公开号为CN101389840的中国专利公开了以下内容:氢发动机将氢气、氧气和作为工作气体的氩气供给到燃烧室以使氢气燃烧。通过冷凝器,从燃烧室排出的循环气体中的H2O被从气体中分离和除去。当循环气体中的二氧化碳的浓度高于预定浓度时,以使循环气体流经产物除去部(二氧化碳吸收单元)的方式转换三通阀,从而将二氧化碳从循环气体中分离和除去。该发动机虽然与上一专利相比,添加了循环氩气提高发动机热效率、增加了除二氧化碳装置,但是并没有克服氢气在现阶段无法作为一种大规模低成本的燃料的问题。The title of the invention is "Hydrogen Engine Using Circulating Working Gas", and the Chinese patent with the publication number CN101389840 discloses the following content: the hydrogen engine supplies hydrogen, oxygen and argon as working gas to the combustion chamber to burn the hydrogen. Through the condenser, the H2O in the cycle gas discharged from the combustion chamber is separated and removed from the gas. When the concentration of carbon dioxide in the cycle gas is higher than a predetermined concentration, the three-way valve is switched so that the cycle gas flows through the product removal unit (carbon dioxide absorption unit), thereby separating and removing carbon dioxide from the cycle gas. Although compared with the previous patent, this engine adds circulating argon to improve the thermal efficiency of the engine and adds a carbon dioxide removal device, but it does not overcome the problem that hydrogen cannot be used as a large-scale and low-cost fuel at the present stage.
发明名称为“利用LNG冷能空分制取液氧液氮的方法”,公开号为104807289A的中国专利公开了以下内容:将来自空分塔冷箱的粗氮,经主换热器冷箱复热后,汇合气液分离罐分离的中压低温氮气经循环换热器冷箱复热,复热后的低压低温氮气,再经循环换热器冷箱复热后,通过N2增压机增压的中压常温氮气进入循环N2增压机增压至高压氮气;高压氮气经循环换热器冷箱预冷;送入空分塔冷箱作为空分的冷源,并在LNG冷能回收塔冷箱上塔底部得到高纯高压液氮,高压液氮经节流阀节流,得到中压液氮和中压氮气经由节流阀节流,得到低压液氮产品和低压氮气。该方法存在的问题是未指出产生的液氧和液氮的冷能如何有效利用,也没有说明LNG冷能被利用后成为天然气如何有效利用。The title of the invention is "A method for producing liquid oxygen and liquid nitrogen by using LNG cold energy air separation", and the Chinese patent publication number 104807289A discloses the following content: the crude nitrogen from the cold box of the air separation tower is passed through the cold box of the main heat exchanger After reheating, the medium-pressure low-temperature nitrogen separated by the confluence gas-liquid separation tank is reheated through the cold box of the circulating heat exchanger, and the reheated low-pressure low-temperature nitrogen is reheated through the cold box of the circulating heat exchanger, and then pressurized by N2 The pressurized medium-pressure and normal-temperature nitrogen enters the cycle N 2 booster to pressurize to high-pressure nitrogen; the high-pressure nitrogen is pre-cooled through the cold box of the circulating heat exchanger; High-purity and high-pressure liquid nitrogen is obtained from the bottom of the upper tower of the cold box of the cold energy recovery tower, and the high-pressure liquid nitrogen is throttled by a throttle valve to obtain medium-pressure liquid nitrogen and medium-pressure nitrogen. . The problem with this method is that it does not indicate how to effectively utilize the cold energy of the generated liquid oxygen and liquid nitrogen, nor how to effectively utilize the cold energy of LNG to become natural gas after being utilized.
发明名称为“一种动力渔船LNG冷能释放及供气系统”,公开号为CN104712905A的中国专利公开了以下内容:至少包括LNG储罐、冷能吸收换热器、放换热器、载冷剂储槽、低温泵、燃料调温换热器、发动机冷却水槽、水泵和燃料机,自增压器安装在LNG储罐的一侧,空温汽化器安装在LNG储罐与冷能吸收换热器之间,LNG冷能吸收换热器、冷能释放换热器、载冷剂储槽、低温泵依次连接并组成闭合回路;LNG冷能吸收换热器还连接燃料调温换热器,燃料调温换热器、发动机冷却水槽、水泵依次连接并组成闭合回路;燃料调温换热器还通过燃料管道连接燃料机,燃料管道上设有流量计。该方法利用LNG冷能冷却排气中的二氧化碳,再利用液态二氧化碳对渔船供冷,但是LNG冷能的利用效率不高,也没有减少渔船发动机污染物的排放。The title of the invention is "A LNG Cold Energy Release and Gas Supply System for Powered Fishing Boats", and the Chinese patent with the publication number CN104712905A discloses the following content: at least including LNG storage tanks, cold energy absorption heat exchangers, heat exchangers, and cooling agent storage tank, cryogenic pump, fuel temperature regulating heat exchanger, engine cooling water tank, water pump and fuel engine, self-supercharger is installed on one side of the LNG storage tank, and the air temperature vaporizer is installed on the LNG storage tank to absorb and exchange heat with cold energy Between the LNG cold energy absorption heat exchanger, the cold energy release heat exchanger, the brine storage tank, and the cryopump are connected in sequence to form a closed loop; the LNG cold energy absorption heat exchanger is also connected to the fuel temperature adjustment heat exchanger, The fuel temperature-regulating heat exchanger, the engine cooling water tank, and the water pump are connected in sequence to form a closed circuit; the fuel temperature-regulating heat exchanger is also connected to the fuel engine through a fuel pipeline, and a flow meter is arranged on the fuel pipeline. This method uses LNG cold energy to cool the carbon dioxide in the exhaust, and then uses liquid carbon dioxide to cool the fishing boat, but the utilization efficiency of the LNG cold energy is not high, and the emission of pollutants from the fishing boat engine is not reduced.
发明名称为“利用LNG冷能制备液体二氧化碳及干冰的方法及装置”,公开号为CN104236252A的中国专利公开了以下内容:LNG泵入管壳式换热器的管程,在管壳式换热器的管程中LNG的气化释放潜热,将低温气体CO2冷却液化,然后LNG的气化产物作为冷源进入多股流板翅式换热器,CO2原料气冷却后进入CO2压缩机,同时将输出的高压高温CO2冷却,LNG升温气化为10~25℃的常温天然气;冷却后的CO2进入管壳式换热器的壳层,从管壳式换热器壳层出口流出的液体CO2分为两支,一支进入液体CO2储罐,另一支进入干冰机制备干冰。该方法存在的问题是LNG的温度比液态二氧化碳低很多,直接利用LNG冷却二氧化碳气体产生液态二氧化碳的方法并不能高效低利用LNG冷能,同时该专利仅阐述了液态二氧化碳制备过程,没有说明LNG冷能被利用后成为天然气如何有效利用。The title of the invention is "Method and device for preparing liquid carbon dioxide and dry ice by using LNG cold energy", and the Chinese patent with the publication number CN104236252A discloses the following content: LNG is pumped into the tube side of the shell-and-tube heat exchanger. The gasification of LNG in the tube pass releases latent heat, and the low-temperature gas CO 2 is cooled and liquefied, and then the gasification product of LNG enters the multi-flow plate-fin heat exchanger as a cold source, and the CO 2 feed gas enters the CO 2 compressor after cooling At the same time, the output high-pressure and high-temperature CO 2 is cooled, and the LNG is heated and gasified into normal temperature natural gas at 10-25°C; the cooled CO 2 enters the shell of the shell-and-tube heat exchanger, and exits from the shell of the shell-and-tube heat exchanger The outflowing liquid CO2 is divided into two branches, one enters the liquid CO2 storage tank, and the other enters the dry ice machine to prepare dry ice. The problem with this method is that the temperature of LNG is much lower than that of liquid carbon dioxide. The method of directly using LNG to cool carbon dioxide gas to produce liquid carbon dioxide cannot efficiently utilize the cold energy of LNG. At the same time, the patent only describes the preparation process of liquid carbon dioxide, and does not explain the cooling of LNG. How to effectively use natural gas after it can be utilized.
《天然气与石油》杂志2013年31卷3期中公开了论文《利用LNG冷能的空气分离流程》中所述的相关装置。内容为:常规空气分离方法通过采用高压空气冷却膨胀制冷来提供空分系统所需的冷量,气体压缩需要消耗大量电和水,将LNG的低温冷能用于空分系统后,单位产品的能耗会大幅降低,从热力学角度出发,指出该LNG冷能回收利用方式的合理性,对LNG高品质的低温冷能用于空气分离的工艺进行改进,以期回收LNG冷能的同时降低空分系统的动力功耗。存在的问题是未指出产生的液氧和液氮的冷能如何有效利用,也没有说明LNG冷能被利用后成为天然气如何有效利用。"Natural Gas and Petroleum" magazine, Volume 31, Issue 3, 2013, disclosed the related device described in the paper "Air Separation Process Utilizing LNG Cold Energy". The content is: the conventional air separation method uses high-pressure air cooling and expansion refrigeration to provide the cooling capacity required by the air separation system. Gas compression requires a large amount of electricity and water. After the low-temperature cold energy of LNG is used in the air separation system, the unit product Energy consumption will be greatly reduced. From a thermodynamic point of view, point out the rationality of the LNG cold energy recycling method, and improve the process of using high-quality low-temperature cold energy of LNG for air separation, in order to reduce air separation while recycling LNG cold energy Power consumption of the system. The existing problem is that it does not indicate how to effectively utilize the cold energy of the generated liquid oxygen and liquid nitrogen, nor how to effectively use the cold energy of LNG to become natural gas after being utilized.
《中国修船》杂志2003年3期中公开了论文《船舶余热回收现状及吸附制冷应用前景》中所述的余热锅炉或其他功能类似的装置。内容为热管式余热蒸汽锅炉和热水器在船舶上的成功应用,文章着重介绍回收船舶尾气余热的热管蒸汽锅炉系统、吸附式制冷的空调系统、冷冻水系统、制冰系统。存在的问题是该论文仅考量的发动机排气的余热回收,没有对排气污染物提出好的处理办法。In the third issue of 2003 of "China Ship Repairing" magazine, the waste heat boiler or other devices with similar functions are disclosed in the paper "The Present Situation of Ship Waste Heat Recovery and Application Prospect of Adsorption Refrigeration". The content is the successful application of heat pipe waste heat steam boiler and water heater on ships. The article focuses on the heat pipe steam boiler system for recovering ship exhaust waste heat, air conditioning system for adsorption refrigeration, chilled water system, and ice making system. The problem is that this paper only considers the waste heat recovery of engine exhaust, and does not propose a good treatment method for exhaust pollutants.
发明内容Contents of the invention
本发明的目的在于克服已有技术的不足,提供一种高效利用LNG冷能、将发动机的排气进行余热回收,实现发动机热效率提高、污染物零排放的液化天然气力船舶发动机高效零污染运行的方法。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a high-efficiency and zero-pollution operation system for liquefied natural gas-powered ship engines that efficiently utilizes LNG cold energy, recovers waste heat from the exhaust of the engine, and realizes improved engine thermal efficiency and zero pollutant discharge. method.
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明的一种实现液化天然气力船舶发动机高效零污染运行的方法,它包括以下步骤:A method for realizing efficient and zero-pollution operation of a liquefied natural gas-powered ship engine of the present invention comprises the following steps:
(1)液化天然气从液化天然气储罐中流出,经换热汽化为天然气;(1) The liquefied natural gas flows out of the liquefied natural gas storage tank and is vaporized into natural gas through heat exchange;
(2)天然气、氧气经过海水预热器换热温度达到5-10℃;换热后的天然气经过安装有天然气流量传感器和天然气流量控制阀的天然气管道进入混合调压配气装置,换热后的氧气经过安装有氧气流量传感器和氧气流量控制阀的氧气管道进入混合调压配气装置,氩气与氧气按体积比3.7:1~3.8:1进入混合调压配气装置中成为助燃气体,天然气和助燃气体以1:9.45~1:9.65的体积比在混合调压配气装置中混合后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过装有氧浓度传感器和气体流量计的排气总管依次进入余热回收装置和海水预冷器回收余热并将排气冷却至5-10℃;(2) The heat exchange temperature of natural gas and oxygen through the seawater preheater reaches 5-10°C; the natural gas after heat exchange enters the mixed pressure regulating gas distribution device through the natural gas pipeline installed with the natural gas flow sensor and the natural gas flow control valve. The oxygen enters the mixed pressure regulating gas distribution device through the oxygen pipeline equipped with oxygen flow sensor and oxygen flow control valve, and the argon gas and oxygen enter the mixed pressure regulating gas distribution device according to the volume ratio of 3.7:1~3.8:1 to become combustion-supporting gas. Natural gas and combustion-supporting gas are mixed in the mixing pressure regulating gas distribution device at a volume ratio of 1:9.45 to 1:9.65, and then sent to the combustion chamber of the engine for combustion. The exhaust main pipe enters the waste heat recovery device and the seawater precooler in turn to recover the waste heat and cool the exhaust to 5-10°C;
(3)余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点处进入旁通通道,然后在氮氧化物、硫氧化物去除装置中除去氮硫,进入主通道和旁通通道的排气的流量控制方法为:发动机电子控制单元读取排气总管内的气体流量计输出的气体流量信号并与设定值比较,然后输出控制信号给安装在旁通通道上游支点处的电磁阀,当排气流量大于设定值,则增大电磁阀开度以增加旁通通道气体流量;当排气流量小于设定值,则减小电磁阀开度以减小旁通通道气体流量;(3) Part of the exhaust gas after the waste heat is recovered enters the main channel, and the other part of the exhaust gas enters the bypass channel at the upstream fulcrum of the bypass channel connected to the main channel, and then removes nitrogen in the nitrogen oxides and sulfur oxides removal device The flow control method of the exhaust gas entering the main channel and the bypass channel is as follows: the engine electronic control unit reads the gas flow signal output by the gas flow meter in the exhaust main pipe and compares it with the set value, and then outputs the control signal to the installation The solenoid valve at the upstream fulcrum of the bypass passage, when the exhaust flow is greater than the set value, increase the opening of the solenoid valve to increase the gas flow of the bypass passage; when the exhaust flow is less than the set value, reduce the opening of the solenoid valve degree to reduce the gas flow in the bypass channel;
(4)经过除氮硫处理的排气从旁通通道下游支点处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置,使二氧化碳以液体形式从气体中分离,排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置,与新鲜的氧气以及天然气混合,再次进入发动机的燃烧室参与燃烧。(4) The exhaust gas treated with nitrogen and sulfur removal returns to the main channel from the one-way valve at the downstream fulcrum of the bypass channel, and enters the water cooling separation device together with the gas in the main channel, so that the water vapor is liquefied and separated from the gas, and then After the carbon dioxide cooling and separation device, the carbon dioxide is separated from the gas in liquid form, and the remaining gas in the exhaust gas is argon-based gas that can participate in recirculation, and enters the mixed pressure regulating gas distribution device, and fresh oxygen and natural gas Mixed, re-enter the combustion chamber of the engine to participate in combustion.
与现有发明相比,本发明具有以下两方面优势:Compared with existing inventions, the present invention has the following two advantages:
第一,采用氩气与纯氧的混合气作为助燃气体,既保持了合理的燃烧速度,又避免了现有发动机燃烧过程中氮氧化物的生成。发动机排气经过梯度冷却分离处理后重新通入进气管道进行循环,实现了船舶发动机有害气体零排放。First, the mixture of argon and pure oxygen is used as the combustion-supporting gas, which not only maintains a reasonable combustion speed, but also avoids the generation of nitrogen oxides in the combustion process of the existing engine. The exhaust gas of the engine is re-introduced into the intake pipe for circulation after gradient cooling and separation treatment, realizing zero emission of harmful gases from the marine engine.
第二,氩气的等熵指数高于氮气,按照氧气体积分数不变的方式,采用氩气替代氮气参与发动机缸内燃烧过程,可以使发动机理论等容加热循环效率提高10%以上。同时整个方案为船舶提供了足量的、各温度品位的热源,使得船舶在空调、冷库、水加热器、蒸汽发生器等基本装置上的电能消耗大大减少,虽然纯氧制备过程需要消耗一定量的电能,但综合考虑船舶的动力系统和热力系统,经计算,可以使发动机的用于推进器以外输出功从现有的12%降低至4%,实现了船舶运行过程中的节能。Second, the isentropic index of argon is higher than that of nitrogen. According to the method of constant oxygen volume fraction, using argon instead of nitrogen to participate in the combustion process in the engine cylinder can increase the theoretical constant volume heating cycle efficiency of the engine by more than 10%. At the same time, the whole scheme provides the ship with a sufficient amount of heat sources of various temperature grades, which greatly reduces the power consumption of the ship's basic devices such as air conditioners, cold storage, water heaters, and steam generators. Although the pure oxygen preparation process requires a certain amount of However, considering the power system and thermal system of the ship comprehensively, it is calculated that the output power of the engine used for the propeller can be reduced from the existing 12% to 4%, realizing the energy saving during the operation of the ship.
第三,船舶LNG储罐中LNG温度为-162℃,在燃烧前首先需要升温汽化至常温,汽化过程中LNG的冷能可以用来分离空气制纯氧。现有的工业深冷法空气分离装置利用蒸汽压缩制冷的方式实现冷却,且同时分离产生液氮和液氧;利用LNG的冷能可以代替部分蒸汽压缩制冷过程,减少蒸汽压缩制冷过程中消耗的电能,此外,可以略去生产液氮的装置,仅保留生产液氧的装置,在原有的工业深冷法空气分离原理的基础上简化了装置,降低了能耗。每1kg LNG汽化后需要4kg氧气与之反应,按照这样的比例关系利用LNG冷能制氧,耗电量为0.43kW·h/kgO2,与现有工业制氧能耗0.49kW·h/kgO2相比,节能12%。同时,液氧在进入发动机参与燃烧反应前需要升温汽化,这部分冷能将在冷却分离排气中的水蒸气和二氧化碳的过程中得到利用。Third, the temperature of LNG in the ship's LNG storage tank is -162°C. Before combustion, it needs to be heated and vaporized to room temperature. The cold energy of LNG during the vaporization process can be used to separate air to produce pure oxygen. The existing industrial cryogenic air separation device uses vapor compression refrigeration to achieve cooling, and simultaneously separates and produces liquid nitrogen and liquid oxygen; using the cold energy of LNG can replace part of the vapor compression refrigeration process and reduce the energy consumed in the vapor compression refrigeration process. Electric energy, in addition, the device for producing liquid nitrogen can be omitted, and only the device for producing liquid oxygen can be kept, which simplifies the device and reduces energy consumption on the basis of the original industrial cryogenic air separation principle. After 1kg of LNG is vaporized, 4kg of oxygen is needed to react with it. According to this proportional relationship, using LNG cold energy to produce oxygen, the power consumption is 0.43kW·h/kgO 2 , which is 0.49kW·h/kgO2 compared with the existing industrial oxygen production energy consumption. 2 compared to 12% energy saving. At the same time, liquid oxygen needs to heat up and vaporize before entering the engine to participate in the combustion reaction. This part of the cold energy will be used in the process of cooling and separating the water vapor and carbon dioxide in the exhaust.
附图说明Description of drawings
图1是本发明的一种实现液化天然气力船舶发动机高效零污染运行的方法的流程图;Fig. 1 is a flow chart of a method for realizing efficient and zero-pollution operation of a liquefied natural gas-powered ship engine according to the present invention;
图2是本发明的发动机排气循环过程中排气的处理流程图;Fig. 2 is the processing flowchart of exhaust gas in the engine exhaust cycle process of the present invention;
图3是发动机电子控制系统逻辑图。Figure 3 is a logic diagram of the engine electronic control system.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细描述。The present invention will be described in detail below in conjunction with specific embodiments.
如附图所示的本发明的一种实现液化天然气力船舶发动机高效零污染运行的方法,它包括以下步骤:As shown in the accompanying drawings, a method for realizing efficient and zero-pollution operation of a liquefied natural gas-powered ship engine of the present invention comprises the following steps:
(1)液化天然气从液化天然气储罐12中流出,经换热汽化为天然气;(1) The liquefied natural gas flows out from the liquefied natural gas storage tank 12, and is vaporized into natural gas through heat exchange;
(2)天然气、氧气经过海水预热器13换热温度达到5-10℃;换热后的天然气经过安装有天然气流量传感器和天然气流量控制阀14的天然气管道进入混合调压配气装置15,换热后的氧气经过安装有氧气流量传感器和氧气流量控制阀16的氧气管道进入混合调压配气装置15,氩气与氧气按体积比3.7:1~3.8:1进入混合调压配气装置15中成为助燃气体,天然气和助燃气体(氩气与氧气组成)以1:9.45~1:9.65的体积比在混合调压配气装置15中混合后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过装有氧浓度传感器和气体流量计的排气总管依次进入余热回收装置11和海水预冷器9回收余热并将排气冷却至5-10℃;(2) The heat exchange temperature of natural gas and oxygen reaches 5-10° C. through the seawater preheater 13; the natural gas after heat exchange enters the mixed pressure regulating gas distribution device 15 through the natural gas pipeline equipped with a natural gas flow sensor and a natural gas flow control valve 14, The oxygen after heat exchange enters the mixed pressure regulating gas distribution device 15 through the oxygen pipeline equipped with oxygen flow sensor and oxygen flow control valve 16, and the argon gas and oxygen enter the mixed pressure regulating gas distribution device according to the volume ratio of 3.7:1~3.8:1 15 becomes combustion-supporting gas, and natural gas and combustion-supporting gas (composed of argon and oxygen) are mixed in the mixing pressure regulating gas distribution device 15 at a volume ratio of 1:9.45 to 1:9.65, and then sent to the combustion chamber of the engine for combustion. The exhaust from the chamber enters the waste heat recovery device 11 and the seawater precooler 9 to recover waste heat and cool the exhaust to 5-10°C through the exhaust main pipe equipped with an oxygen concentration sensor and a gas flow meter;
优选的在本步骤中助燃气体和天然气在混合调压配气装置15中的体积比的控制方法为:发动机电子控制单元接收氧浓度传感器输出的发动机排气中的氧浓度信号并与设定的排气氧浓度最大允许值比较,当排气中氧气浓度低于设定值(建议氧气在排气中的体积百分比小于1%)时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,控制天然气和氧气的进气量,使天然气与助燃气体体积比为1:9.45~1:9.65;当排气中氧气浓度高于设定值时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,以控制天然气和氧气的进气量,在接下来的1秒内减少氧气供给量,使天然气与助燃气体体积比为1:9.35~1:9.55,之后发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,使天然气与助燃气体体积比为1:9.45~1:9.65;这样的优点是:1.助燃气体中的氧气含量基本与空气中氧气含量一致,与天然气按照给定的比例混合后,混合气的等熵指数约为1.53,高于空气与天然气按照相同比例混合后的等熵指数1.40,可以提升发动机热效率;2.在给定的气体比例关系下,发动机缸内进行贫燃料燃烧,可以使天然气燃烧迅速而充分;3.根据排气总管中氧浓度传感器检测的氧浓度值,当排气中的氧浓度值高于正常值(建议氧气在排气中的体积百分比小于1%)时,ECU发出信号,调节天然气流量控制阀14,在短暂的时间内(理论上只需要持续几个发动机工作循环,大约几十毫秒,但是考虑到阀门开关的滞后和惯性,将时间设定在1s以内)增大天然气供给量,之后调节控制天然气流量的阀恢复原来的气体供给流量,在这段短暂的时间内,发动机进行富燃料燃烧,消耗多余的氧气,使排气中的氧浓度恢复较低水平。A preferred control method for the volume ratio of combustion-supporting gas and natural gas in the mixing pressure regulating gas distribution device 15 in this step is: the engine electronic control unit receives the oxygen concentration signal in the engine exhaust output by the oxygen concentration sensor and compares it with the set Comparing the maximum allowable value of exhaust oxygen concentration, when the oxygen concentration in the exhaust gas is lower than the set value (it is recommended that the volume percentage of oxygen in the exhaust gas is less than 1%), the engine electronic control unit ECU outputs a control signal to the oxygen flow control valve 16 and natural gas flow control valve 14 to control the intake of natural gas and oxygen, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.45 to 1:9.65; when the oxygen concentration in the exhaust gas is higher than the set value, the engine electronic control unit ECU Output control signals to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the intake of natural gas and oxygen, and reduce the oxygen supply in the next 1 second, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.35~ 1:9.55, and then the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control valve 14, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.45~1:9.65; the advantages of this are: 1. The oxygen content in the gas is basically the same as the oxygen content in the air. After mixing with natural gas in a given proportion, the isentropic index of the mixed gas is about 1.53, which is higher than the isentropic index of 1.40 after mixing air and natural gas in the same proportion. Improve the thermal efficiency of the engine; 2. Under a given gas ratio, lean fuel combustion in the engine cylinder can make natural gas burn quickly and fully; 3. According to the oxygen concentration value detected by the oxygen concentration sensor in the exhaust manifold, when the exhaust When the oxygen concentration value in the exhaust is higher than the normal value (it is recommended that the volume percentage of oxygen in the exhaust gas is less than 1%), the ECU sends a signal to adjust the natural gas flow control valve 14 in a short period of time (theoretically only needs to last for several engines The working cycle is about tens of milliseconds, but considering the hysteresis and inertia of the valve switch, set the time within 1s) to increase the natural gas supply, and then adjust the valve that controls the natural gas flow to restore the original gas supply flow. During the period of time, the engine performs fuel-rich combustion, consumes excess oxygen, and restores the oxygen concentration in the exhaust to a lower level.
(3)余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点7处进入旁通通道,然后在氮氧化物、硫氧化物去除装置10中除去氮硫,进入主通道和旁通通道的排气的流量控制方法为:发动机电子控制单元ECU读取排气总管内的气体流量计输出的气体流量信号并与设定值比较,然后输出控制信号给安装在旁通通道上游支点7处的电磁阀,当排气流量大于设定值(如:发动机输出功率占发动机额定功率75%时的排气流量值),则增大电磁阀开度以增加旁通通道气体流量;当排气流量小于设定值,则减小电磁阀开度以减小旁通通道气体流量;增加旁通通道是为了在不增加排气阻力的前提下除掉尾气中的氮氧化物和硫氧化物。(3) Part of the exhaust gas after the waste heat is recovered enters the main channel, and the other part of the exhaust gas enters the bypass channel at the upstream fulcrum 7 of the bypass channel connected with the main channel, and then enters the nitrogen oxide and sulfur oxide removal device 10 The flow control method of the exhaust gas entering the main channel and the bypass channel after removing nitrogen and sulfur is as follows: the engine electronic control unit ECU reads the gas flow signal output by the gas flow meter in the exhaust manifold and compares it with the set value, and then outputs the control signal. The signal is sent to the solenoid valve installed at the fulcrum 7 upstream of the bypass channel. When the exhaust flow is greater than the set value (such as: the exhaust flow value when the engine output power accounts for 75% of the rated engine power), the solenoid valve opening will be increased. To increase the gas flow of the bypass channel; when the exhaust flow is less than the set value, reduce the opening of the solenoid valve to reduce the gas flow of the bypass channel; the purpose of increasing the bypass channel is to remove the gas flow without increasing the exhaust resistance. Nitrogen oxides and sulfur oxides in exhaust gas.
(4)经过除氮硫处理的排气从旁通通道下游支点8处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置4,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置5,使二氧化碳以液体形式从气体中分离,排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置15,与新鲜的氧气以及天然气混合,再次进入发动机19的燃烧室参与燃烧。(4) The exhaust gas that has been treated for nitrogen and sulfur removal returns to the main channel from the one-way valve at the fulcrum 8 downstream of the bypass channel, and enters the water cooling separation device 4 together with the gas in the main channel, so that the water vapor is liquefied and separated from the gas , and then through the carbon dioxide cooling and separating device 5, the carbon dioxide is separated from the gas in liquid form, and the remaining gas in the exhaust gas is argon-based gas that can participate in recirculation, and enters the mixing pressure regulating gas distribution device 15, and fresh Oxygen and natural gas mixed, enter the combustion chamber of engine 19 again to participate in combustion.
所述的步骤(1)中液化天然气与空分装置中的主换热器2换热升温,液化天然气中的冷能用于冷却进入空气分离装置的空气,以分离出氧气,以液氧形式储存于液氧储罐3。所述的空分装置是已有的设备,采用本方法仅改变了空分装置中的主换热器的换热工质,利用LNG冷却主换热器内的工质。In the step (1), the liquefied natural gas exchanges heat with the main heat exchanger 2 in the air separation unit to heat up, and the cold energy in the liquefied natural gas is used to cool the air entering the air separation unit to separate oxygen, in the form of liquid oxygen Stored in liquid oxygen storage tank 3. The air separation unit is an existing equipment. The method only changes the heat exchange working medium of the main heat exchanger in the air separation unit, and uses LNG to cool the working medium in the main heat exchanger.
所述的步骤(1)中氧气的制备过程为:空气经过空分装置分离出液氧,所述的液氧进入液氧储罐3中储存,液氧从液氧储罐3中流出,经过水冷却分离装置4和二氧化碳冷却分离装置5时与发动机排出的废气换热,液氧的冷能得到利用,液氧汽化为氧气进入氧气储罐17,氧气从中流出至海水预热器13换热。The preparation process of oxygen in the described step (1) is: the air passes through the air separation unit to separate the liquid oxygen, and the liquid oxygen enters the liquid oxygen storage tank 3 for storage, and the liquid oxygen flows out from the liquid oxygen storage tank 3. The water cooling and separating device 4 and the carbon dioxide cooling and separating device 5 exchange heat with the exhaust gas discharged from the engine, the cold energy of the liquid oxygen is utilized, the liquid oxygen is vaporized into oxygen and enters the oxygen storage tank 17, and the oxygen flows out to the seawater preheater 13 for heat exchange .
优选的,排气梯度冷却分离过程中,在水冷却分离装置4中产生的水为燃烧产物,杂质极少,经过酸碱调节等化学处理后,做为船舶上的生活用水。在二氧化碳冷却分离装置中产生的液态二氧化碳,根据船舶上冷库制冷量的需要,取部分继续冷却压缩制成干冰用于冷库制冷,其余的液态二氧化碳可以储存于储罐内用于压舱或者与海水换热后成为二氧化碳气体排入大气。Preferably, during the exhaust gas gradient cooling and separation process, the water produced in the water cooling and separation device 4 is a combustion product with very few impurities, and after chemical treatment such as acid-base adjustment, it is used as domestic water on ships. The liquid carbon dioxide produced in the carbon dioxide cooling and separation device, according to the cooling capacity of the cold storage on the ship, is taken to continue cooling and compressing to make dry ice for refrigeration in the cold storage, and the rest of the liquid carbon dioxide can be stored in the storage tank for ballast or combined with seawater After heat exchange, it becomes carbon dioxide gas and is discharged into the atmosphere.
如图1所示,空气首先进入空气分离装置1,液氧从空气分离装置1流出,进入液氧储罐3中储存;LNG从LNG储罐12中流出,经过空分装置主换热器2时,用低温的LNG冷却需要分离的空气,节约分离空气制氧过程中的电能消耗,实现空气中氮氧分离,并将产生的液氧存于液氧储罐,将无用的氮气排入大气。As shown in Figure 1, air first enters the air separation unit 1, and liquid oxygen flows out from the air separation unit 1 and enters the liquid oxygen storage tank 3 for storage; LNG flows out from the LNG storage tank 12 and passes through the main heat exchanger 2 of the air separation unit When using low-temperature LNG to cool the air that needs to be separated, save the power consumption in the process of separating air for oxygen production, realize the separation of nitrogen and oxygen in the air, store the generated liquid oxygen in the liquid oxygen storage tank, and discharge the useless nitrogen into the atmosphere .
LNG汽化为天然气进入海水预热器13;液氧从液氧储罐3中流出,经过水冷却分离装置4和二氧化碳冷却分离装置5时冷能得到利用,汽化为氧气进入氧气储罐17,氧气从中流出至海水预热器13;天然气、氧气在海水预热器13中加热后,和发动机排气经过排气梯度冷却分离的气体产物——氩气共同进入混合调压配气装置15,形成一定比例的常压混合气,进入船舶发动机19中燃烧做功;发动机的排气经过余热回收装置11,其中的热能得到利用,排气的温度和压力均降低,之后进入海水预冷器9;被海水冷却至常温后在旁通通道上游支点7处,一部分排气进入旁通通道,在氮氧化物、硫氧化物去除装置10中除去氮硫,之后从旁通通道下游支点8回到主通道,与未经过旁通通道的气体一同进入水冷却分离装置4,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置5,使二氧化碳以液体形式从气体中分离。分离产物液态水进入水箱6,这些水为发动机燃烧产物,杂质极少,经过简单的化学处理后可做船舶上的生活用水;分离产物液态二氧化碳储存在液态二氧化碳储罐18中,根据船舶上冷库制冷量的需要,取部分继续冷却压缩制成干冰用于冷库制冷,其余的液态二氧化碳可以储存于储罐内用于代替消耗掉的LNG压舱,或者与海水换热后成为二氧化碳气体排入大气。排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置,与新鲜的氧气、天然气混合,再次进入发动机19参与燃烧。LNG vaporizes into natural gas and enters the seawater preheater 13; liquid oxygen flows out from the liquid oxygen storage tank 3, and when passing through the water cooling separation device 4 and the carbon dioxide cooling separation device 5, the cold energy is utilized, and is vaporized into oxygen and enters the oxygen storage tank 17. It flows out to the seawater preheater 13; after the natural gas and oxygen are heated in the seawater preheater 13, the gas product—argon, which is separated from the engine exhaust through exhaust gradient cooling and separation—enters the mixed pressure regulating gas distribution device 15 to form A certain proportion of normal-pressure mixed gas enters the ship engine 19 to burn and perform work; the exhaust gas of the engine passes through the waste heat recovery device 11, where the heat energy is utilized, the temperature and pressure of the exhaust gas are reduced, and then enters the seawater precooler 9; After the seawater is cooled to normal temperature, at the fulcrum 7 upstream of the bypass channel, part of the exhaust gas enters the bypass channel to remove nitrogen and sulfur in the nitrogen oxide and sulfur oxide removal device 10, and then returns to the main channel from the downstream fulcrum 8 of the bypass channel , enter the water cooling separation device 4 together with the gas that has not passed through the bypass channel, so that the water vapor is liquefied and separated from the gas, and then passes through the carbon dioxide cooling separation device 5, so that the carbon dioxide is separated from the gas in liquid form. The separated product liquid water enters the water tank 6. The water is a combustion product of the engine with very few impurities. After simple chemical treatment, it can be used as domestic water on the ship; the separated product liquid carbon dioxide is stored in the liquid carbon dioxide storage tank 18. To meet the needs of refrigeration capacity, take part of it to continue cooling and compressing to make dry ice for refrigeration in cold storage, and the rest of the liquid carbon dioxide can be stored in storage tanks to replace the consumed LNG ballast, or it can be discharged into the atmosphere as carbon dioxide gas after exchanging heat with seawater . The remaining gas in the exhaust is argon-based gas that can participate in recirculation, enters the mixed pressure regulating gas distribution device, mixes with fresh oxygen and natural gas, and enters the engine 19 again to participate in combustion.
图2描述了发动机排气循环过程中排气的处理流程。天然气中含有微量氮元素、硫元素,发动机缸内燃烧过程中会有少量机油参与燃烧,机油中也可能含有氮、硫元素,所以在发动机的排气中存在氮氧化物、硫氧化物。考虑所有可能,在发动机的排气中存在的气体成分必为以下列出气体中的几种:氩气、二氧化碳、水蒸气、天然气、氧气、一氧化碳、氮氧化物、硫氧化物。船舶发动机通常都配有余热回收装置,多为余热锅炉,发动机排气经过余热回收装置后,温度和压力均会降低。之后,主通道内的气体通入海水预冷器中冷却至常温,并在旁通通道上游支点处分为两路,根据发动机电子控制单元ECU的控制,一部分气体进入旁通通道进行除氮、除硫处理,再从旁通通道下游支点处回到主通道。旁通通道中的除氮、硫装置可以是碱液吸附装置,也可以是其他原理的装置,但此装置在去除硫氧化物和二氧化氮时,不可以产生新的气体。然后,主通道内所有气体依次通过水换热分离装置和二氧化碳分离装置。在水冷却分离装置中,主通道内的气体被冷却至2-5℃(保证主通道内混合气中的水蒸气基本冷却为液态水),水蒸气以液态水的形式与其他气体分离。在二氧化碳冷却分离装置中,主通道内的气体被冷却至-83℃(保证主通道内混合气中的二氧化碳全部以液态形式分离),二氧化碳以液态形式从气体中分离。这样,排气中剩余的气体仅可能是如下所列气体中的几种:氩气、天然气、氧气、一氧化碳。这些气体都是可参与再循环的气体,与新鲜的氧气、天然气混合,再次进入发动机参与燃烧。Figure 2 depicts the exhaust gas treatment flow during the engine exhaust cycle. Natural gas contains traces of nitrogen and sulfur elements, and a small amount of engine oil will participate in the combustion process in the engine cylinder. The engine oil may also contain nitrogen and sulfur elements, so there are nitrogen oxides and sulfur oxides in the exhaust of the engine. Considering all possibilities, the gas components present in the engine exhaust must be several of the following listed gases: argon, carbon dioxide, water vapor, natural gas, oxygen, carbon monoxide, nitrogen oxides, and sulfur oxides. Ship engines are usually equipped with waste heat recovery devices, most of which are waste heat boilers. After the engine exhaust passes through the waste heat recovery device, the temperature and pressure will decrease. After that, the gas in the main channel is passed into the seawater precooler to cool down to normal temperature, and is divided into two channels at the upstream fulcrum of the bypass channel. According to the control of the engine electronic control unit ECU, a part of the gas enters the bypass channel for nitrogen removal, Sulfur treatment, and then return to the main channel from the downstream fulcrum of the bypass channel. The nitrogen and sulfur removal device in the bypass channel can be a lye adsorption device or a device based on other principles, but this device cannot generate new gases when removing sulfur oxides and nitrogen dioxide. Then, all the gases in the main channel pass through the water heat exchange separation device and the carbon dioxide separation device in sequence. In the water cooling separation device, the gas in the main channel is cooled to 2-5°C (to ensure that the water vapor in the mixed gas in the main channel is basically cooled to liquid water), and the water vapor is separated from other gases in the form of liquid water. In the carbon dioxide cooling and separation device, the gas in the main channel is cooled to -83°C (to ensure that all the carbon dioxide in the mixed gas in the main channel is separated in liquid form), and the carbon dioxide is separated from the gas in liquid form. In this way, the gas remaining in the exhaust gas may only be some of the gases listed below: argon, natural gas, oxygen, carbon monoxide. These gases are all gases that can participate in recirculation, mix with fresh oxygen and natural gas, and enter the engine again to participate in combustion.
图3展示了为实现发动机平稳运行,发动机电子控制单元ECU增设的控制系统的逻辑图。因为处理后的排气全部参与循环,所以干扰发动机平稳运行的原因之一就是气体的循环累积效应。比如所,如果排气处理系统没有除氮、硫装置,少量机油参与燃烧产生的氮氧化物、硫氧化物在持续的循环过程中会逐渐积累,当混合气中氮氧化物和硫氧化物浓度足够大时,就会影响发动机正常的运行。另一种气体循环累积效应可能发生在天然气和氧气上,如果在配气过程氧气的量超过了天然气全部燃烧所需要的氧气量,排气中就会有氧气存在,如果不对两种气体的进气量调节,排气中的氧气含量会逐渐积累,影响发动机正常工作。所以,发动机电子控制单元ECU需要增加控制功能。1.设置旁通通道,在旁通通道内设置除氮氧化物、硫氧化物的装置。这种装置可以是碱液吸附装置,也可以是其他原理的装置,但此装置在去除硫氧化物和二氧化氮时,不可以产生新的气体。在进行除氮氧化物、硫氧化物的过程中,气体受到的阻力较大,压力降低明显,所以除氮氧化物、硫氧化物的过程需要设置在旁通通道中,旁通通道上游支点控制进入旁通通道的气体量,旁通通道下游支点设单向阀,保障不发生主通道气体在旁通通道下游支点处倒流现象。进入旁通通道的气体量有发动机电子控制单元ECU根据发动机排气总管内的气体流量传感器信号确定,排气流量大则增大旁通通道气体流量;排气流浪小则减小旁通通道气体流量。2.在发动机排气总管内安装氧浓度传感器器,检测排气中氧气浓度,并在电子控制单元ECU中设定排气氧浓度最大允许值,当排气中氧气浓度低于设定值时,电子控制单元ECU控制天然气和氧气的进气量,使氧气供应量略微大于天然气完全燃烧所消耗的氧气量,这样燃烧后排气中氧气浓度会增加;当排气中氧气浓度高于设定值时,电子控制单元ECU控制天然气和氧气的进气量,在接下来的短暂时间内减少氧气供给量,使氧气供应量略微小于天然气完全燃烧所消耗的氧气量,发动机排气中的氧气浓度迅速降低,在这样的动态调节过程中维持发动机平稳运行。Figure 3 shows the logic diagram of the control system added by the engine electronic control unit ECU in order to realize the smooth operation of the engine. One of the things that can interfere with the smooth running of an engine is the cumulative effect of the gas cycle because the treated exhaust gas is all circulated. For example, if the exhaust gas treatment system does not have nitrogen and sulfur removal devices, the nitrogen oxides and sulfur oxides produced by the combustion of a small amount of engine oil will gradually accumulate during the continuous cycle. When the concentration of nitrogen oxides and sulfur oxides in the mixed gas When it is large enough, it will affect the normal operation of the engine. Another cumulative effect of gas circulation may occur on natural gas and oxygen. If the amount of oxygen in the gas distribution process exceeds the amount of oxygen required for the complete combustion of natural gas, there will be oxygen in the exhaust gas. If the two gases are not controlled When the gas volume is adjusted, the oxygen content in the exhaust gas will gradually accumulate, affecting the normal operation of the engine. Therefore, the engine electronic control unit ECU needs to increase the control function. 1. Set up a bypass channel, and install a device for removing nitrogen oxides and sulfur oxides in the bypass channel. This device can be a lye adsorption device or a device based on other principles, but this device cannot generate new gases when removing sulfur oxides and nitrogen dioxide. In the process of removing nitrogen oxides and sulfur oxides, the resistance of the gas is relatively large, and the pressure drops significantly. Therefore, the process of removing nitrogen oxides and sulfur oxides needs to be set in the bypass channel, and the upstream fulcrum of the bypass channel is controlled For the amount of gas entering the bypass channel, a one-way valve is installed at the downstream fulcrum of the bypass channel to ensure that the gas in the main channel does not flow back at the downstream fulcrum of the bypass channel. The amount of gas entering the bypass channel is determined by the engine electronic control unit ECU according to the signal of the gas flow sensor in the exhaust manifold of the engine. If the exhaust flow rate is large, the gas flow rate in the bypass channel will be increased; if the exhaust stray is small, the gas flow rate in the bypass channel will be reduced. flow. 2. Install an oxygen concentration sensor in the exhaust manifold of the engine to detect the oxygen concentration in the exhaust, and set the maximum allowable value of the exhaust oxygen concentration in the electronic control unit ECU. When the oxygen concentration in the exhaust is lower than the set value , the electronic control unit ECU controls the intake of natural gas and oxygen, so that the oxygen supply is slightly greater than the amount of oxygen consumed by the complete combustion of natural gas, so that the oxygen concentration in the exhaust after combustion will increase; when the oxygen concentration in the exhaust is higher than the set value, the electronic control unit ECU controls the intake of natural gas and oxygen, and reduces the oxygen supply in the next short period of time, so that the oxygen supply is slightly smaller than the amount of oxygen consumed by the complete combustion of natural gas, and the oxygen concentration in the engine exhaust Decrease rapidly to maintain smooth engine operation during such dynamic adjustments.
实施例1Example 1
(1)液化天然气从液化天然气储罐12中流出,液化天然气与空分装置中的主换热器换热升温,液化天然气中的冷能用于冷却进入空气分离装置的空气,以分离出氧气,以液氧形式储存于液氧储罐。液氧从液氧储罐中流出,经过水冷却分离装置和二氧化碳冷却分离装置时与发动机排出的废气换热,液氧的冷能得到利用,液氧汽化为氧气进入氧气储罐;(1) The liquefied natural gas flows out from the liquefied natural gas storage tank 12, the main heat exchanger in the liquefied natural gas and the air separation unit heats up, and the cold energy in the liquefied natural gas is used to cool the air entering the air separation unit to separate oxygen , stored in liquid oxygen storage tanks in the form of liquid oxygen. The liquid oxygen flows out of the liquid oxygen storage tank, and exchanges heat with the exhaust gas discharged from the engine when passing through the water cooling and separation device and the carbon dioxide cooling and separation device. The cold energy of the liquid oxygen is utilized, and the liquid oxygen is vaporized into oxygen and enters the oxygen storage tank;
(2)天然气、氧气经过海水预热器13换热温度达到5-8℃;换热后的天然气经过安装有天然气流量传感器和天然气流量控制阀14的天然气管道进入混合调压配气装置15,换热后的氧气经过安装有氧气流量传感器和氧气流量控制阀16的氧气管道进入混合调压配气装置15,氩气与氧气按体积比3.8:1(此时助燃气体中的氧气含量为20.83%)进入混合调压配气装置15中成为助燃气体,天然气和助燃气体(氩气与氧气组成)以1:9.65(此时可燃混合气中的多余氧气的体积分数为0.47%)的体积比在混合调压配气装置15中混合后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过装有氧浓度传感器和气体流量计的排气总管依次进入余热回收装置11和海水预冷器9回收余热并将排气冷却至5-8℃;(2) The heat exchange temperature of natural gas and oxygen reaches 5-8° C. through the seawater preheater 13; the natural gas after heat exchange enters the mixed pressure regulating gas distribution device 15 through the natural gas pipeline equipped with a natural gas flow sensor and a natural gas flow control valve 14, The oxygen after heat exchange enters the mixed pressure regulating gas distribution device 15 through the oxygen pipeline equipped with an oxygen flow sensor and an oxygen flow control valve 16, and the volume ratio of argon to oxygen is 3.8:1 (at this time, the oxygen content in the combustion-supporting gas is 20.83 %) into the mixed pressure regulating gas distribution device 15 to become combustion-supporting gas, natural gas and combustion-supporting gas (composition of argon and oxygen) with a volume ratio of 1:9.65 (the volume fraction of excess oxygen in the combustible gas mixture at this time is 0.47%) After being mixed in the mixing pressure regulating gas distribution device 15, it is sent to the combustion chamber of the engine for combustion. The exhaust gas from the combustion chamber of the engine passes through the exhaust manifold equipped with an oxygen concentration sensor and a gas flow meter and enters the waste heat recovery device 11 and the seawater precooler in turn. 9 Recover waste heat and cool the exhaust gas to 5-8°C;
在本步骤中助燃气体和天然气在混合调压配气装置15中的体积比的控制方法为:发动机电子控制单元接收氧浓度传感器输出的发动机排气中的氧浓度信号并与设定的排气氧浓度最大允许值比较,当氧气在排气中的体积百分比小于1%时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,控制天然气和氧气的进气量,使天然气与助燃气体体积比为1:9.65;当排气中氧气浓度高于设定值时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,以控制天然气和氧气的进气量,在接下来的1秒内减少氧气供给量,使天然气与助燃气体体积比为1:9.55,之后发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,使天然气与助燃气体体积比为1:9.65;In this step, the control method for the volume ratio of combustion-supporting gas and natural gas in the mixed pressure regulating gas distribution device 15 is as follows: the engine electronic control unit receives the oxygen concentration signal in the engine exhaust output from the oxygen concentration sensor and compares it with the set exhaust gas Compared with the maximum allowable value of oxygen concentration, when the volume percentage of oxygen in the exhaust gas is less than 1%, the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the intake volume of natural gas and oxygen , so that the volume ratio of natural gas and combustion-supporting gas is 1:9.65; when the oxygen concentration in the exhaust gas is higher than the set value, the engine electronic control unit ECU outputs a control signal to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the natural gas and oxygen intake, reduce the oxygen supply in the next 1 second, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.55, and then the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control Valve 14, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.65;
(3)余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点7处进入旁通通道,然后在氮氧化物、硫氧化物去除装置10中除去氮硫,进入主通道和旁通通道的排气的流量控制方法为:发动机电子控制单元ECU读取排气总管内的气体流量计输出的气体流量信号并与设定值比较,然后输出控制信号给安装在旁通通道上游支点7处的电磁阀,当排气流量大于设定值(如:发动机输出功率占发动机额定功率75%时的排气流量值),则增大电磁阀开度以增加旁通通道气体流量;当排气流量小于设定值,则减小电磁阀开度以减小旁通通道气体流量;增加旁通通道是为了在不增加排气阻力的前提下除掉尾气中的氮氧化物和硫氧化物。(3) Part of the exhaust gas after the waste heat is recovered enters the main channel, and the other part of the exhaust gas enters the bypass channel at the upstream fulcrum 7 of the bypass channel connected with the main channel, and then enters the nitrogen oxide and sulfur oxide removal device 10 The flow control method of the exhaust gas entering the main channel and the bypass channel after removing nitrogen and sulfur is as follows: the engine electronic control unit ECU reads the gas flow signal output by the gas flow meter in the exhaust manifold and compares it with the set value, and then outputs the control signal. The signal is sent to the solenoid valve installed at the fulcrum 7 upstream of the bypass channel. When the exhaust flow is greater than the set value (such as: the exhaust flow value when the engine output power accounts for 75% of the rated engine power), the solenoid valve opening will be increased. To increase the gas flow of the bypass channel; when the exhaust flow is less than the set value, reduce the opening of the solenoid valve to reduce the gas flow of the bypass channel; the purpose of increasing the bypass channel is to remove the gas flow without increasing the exhaust resistance. Nitrogen oxides and sulfur oxides in exhaust gas.
(4)经过除氮硫处理的排气从旁通通道下游支点8处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置4,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置5,使二氧化碳以液体形式从气体中分离,排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置15,与新鲜的氧气以及天然气混合,再次进入发动机19的燃烧室参与燃烧。(4) The exhaust gas that has been treated for nitrogen and sulfur removal returns to the main channel from the one-way valve at the fulcrum 8 downstream of the bypass channel, and enters the water cooling separation device 4 together with the gas in the main channel, so that the water vapor is liquefied and separated from the gas , and then through the carbon dioxide cooling and separating device 5, the carbon dioxide is separated from the gas in liquid form, and the remaining gas in the exhaust gas is argon-based gas that can participate in recirculation, and enters the mixing pressure regulating gas distribution device 15, and fresh Oxygen and natural gas mixed, enter the combustion chamber of engine 19 again to participate in combustion.
经测试,发动机在运行过程中可以保持稳定运行。发动机进气中的氧含量略低于空气,但对发动机缸内的最高温度影响不明显。发动机排气中的氧气含量动态变化但保持在1%以下,由于采用氩气替代氮气,发动机进气的等熵指数从1.40增加至1.53,发动机的输出功率增加14.8%,空分装置耗电功率占发动机总输出功率的20.4%,整个方案为船舶提供了足量的、各温度品位的热源,使得船舶在空调、冷库、水加热器、蒸汽发生器等基本装置上的电能消耗大大减少,综合考虑船舶的动力系统和热力系统,发动机的用于推进器以外的输出功可以从现有的12%降低至5%左右。After testing, the engine can maintain stable operation during operation. The oxygen content in the intake air of the engine is slightly lower than that of the air, but the effect on the maximum temperature in the engine cylinder is not obvious. The oxygen content in the engine exhaust changes dynamically but remains below 1%. Due to the use of argon instead of nitrogen, the isentropic index of the engine intake increases from 1.40 to 1.53, the output power of the engine increases by 14.8%, and the power consumption of the air separation unit Accounting for 20.4% of the total output power of the engine, the whole scheme provides a sufficient amount of heat sources of various temperature grades for the ship, which greatly reduces the power consumption of the ship's basic devices such as air conditioners, cold storage, water heaters, and steam generators. Considering the ship's power system and thermal system, the output work of the engine other than the propeller can be reduced from the existing 12% to about 5%.
实施例2Example 2
(1)液化天然气从液化天然气储罐12中流出,液化天然气与空分装置中的主换热器换热升温,液化天然气中的冷能用于冷却进入空气分离装置的空气,以分离出氧气,以液氧形式储存于液氧储罐。液氧从液氧储罐中流出,经过水冷却分离装置和二氧化碳冷却分离装置时与发动机排出的废气换热,液氧的冷能得到利用,液氧汽化为氧气进入氧气储罐;(1) The liquefied natural gas flows out from the liquefied natural gas storage tank 12, the main heat exchanger in the liquefied natural gas and the air separation unit heats up, and the cold energy in the liquefied natural gas is used to cool the air entering the air separation unit to separate oxygen , stored in liquid oxygen storage tanks in the form of liquid oxygen. The liquid oxygen flows out of the liquid oxygen storage tank, and exchanges heat with the exhaust gas discharged from the engine when passing through the water cooling and separation device and the carbon dioxide cooling and separation device. The cold energy of the liquid oxygen is utilized, and the liquid oxygen is vaporized into oxygen and enters the oxygen storage tank;
(2)天然气、氧气经过海水预热器13换热温度达到7-10℃;换热后的天然气经过安装有天然气流量传感器和天然气流量控制阀14的天然气管道进入混合调压配气装置15,换热后的氧气经过安装有氧气流量传感器和氧气流量控制阀16的氧气管道进入混合调压配气装置15,氩气与氧气按体积比3.7:1(此时氧气含量为21.28%)进入混合调压配气装置15中成为助燃气体,天然气和助燃气体(氩气与氧气组成)以1:9.45的体积比在混合调压配气装置15中混合后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过装有氧浓度传感器和气体流量计的排气总管依次进入余热回收装置11和海水预冷器9回收余热并将排气冷却至7-10℃;(2) The heat exchange temperature of natural gas and oxygen reaches 7-10°C through the seawater preheater 13; the natural gas after heat exchange enters the mixed pressure regulating gas distribution device 15 through the natural gas pipeline equipped with a natural gas flow sensor and a natural gas flow control valve 14, The oxygen after the heat exchange enters the mixed pressure regulating gas distribution device 15 through the oxygen pipeline equipped with the oxygen flow sensor and the oxygen flow control valve 16, and the argon gas and oxygen enter the mixed gas at a volume ratio of 3.7:1 (the oxygen content is 21.28% at this time). In the pressure regulating gas distribution device 15, it becomes a combustion-supporting gas, and natural gas and combustion-supporting gas (argon and oxygen composition) are mixed in the mixing pressure regulating gas distribution device 15 with a volume ratio of 1:9.45 and delivered to the combustion chamber of the engine for combustion. The exhaust gas from the combustion chamber enters the waste heat recovery device 11 and the seawater precooler 9 through the exhaust main pipe equipped with an oxygen concentration sensor and a gas flow meter to recover waste heat and cool the exhaust gas to 7-10°C;
在本步骤中助燃气体和天然气在混合调压配气装置15中的体积比的控制方法为:发动机电子控制单元接收氧浓度传感器输出的发动机排气中的氧浓度信号并与设定的排气氧浓度最大允许值比较,当氧气在排气中的体积百分比小于1%时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,控制天然气和氧气的进气量,使天然气与助燃气体体积比为1:9.45;当排气中氧气浓度高于设定值时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,以控制天然气和氧气的进气量,在接下来的1秒内减少氧气供给量,使天然气与助燃气体体积比为1:9.35,之后发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,使天然气与助燃气体体积比为1:9.45;In this step, the control method for the volume ratio of combustion-supporting gas and natural gas in the mixed pressure regulating gas distribution device 15 is as follows: the engine electronic control unit receives the oxygen concentration signal in the engine exhaust output from the oxygen concentration sensor and compares it with the set exhaust gas Compared with the maximum allowable value of oxygen concentration, when the volume percentage of oxygen in the exhaust gas is less than 1%, the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the intake volume of natural gas and oxygen , so that the volume ratio of natural gas and combustion-supporting gas is 1:9.45; when the oxygen concentration in the exhaust gas is higher than the set value, the engine electronic control unit ECU outputs a control signal to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the natural gas and oxygen intake, reduce the oxygen supply in the next 1 second, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.35, and then the engine electronic control unit ECU outputs a control signal to the oxygen flow control valve 16 and the natural gas flow control Valve 14, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.45;
(3)余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点7处进入旁通通道,然后在氮氧化物、硫氧化物去除装置10中除去氮硫,进入主通道和旁通通道的排气的流量控制方法为:发动机电子控制单元ECU读取排气总管内的气体流量计输出的气体流量信号并与设定值比较,然后输出控制信号给安装在旁通通道上游支点7处的电磁阀,当排气流量大于设定值(如:发动机输出功率占发动机额定功率75%时的排气流量值),则增大电磁阀开度以增加旁通通道气体流量;当排气流量小于设定值,则减小电磁阀开度以减小旁通通道气体流量;增加旁通通道是为了在不增加排气阻力的前提下除掉尾气中的氮氧化物和硫氧化物。(3) Part of the exhaust gas after the waste heat is recovered enters the main channel, and the other part of the exhaust gas enters the bypass channel at the upstream fulcrum 7 of the bypass channel connected with the main channel, and then enters the nitrogen oxide and sulfur oxide removal device 10 The flow control method of the exhaust gas entering the main channel and the bypass channel after removing nitrogen and sulfur is as follows: the engine electronic control unit ECU reads the gas flow signal output by the gas flow meter in the exhaust manifold and compares it with the set value, and then outputs the control signal. The signal is sent to the solenoid valve installed at the fulcrum 7 upstream of the bypass channel. When the exhaust flow is greater than the set value (such as: the exhaust flow value when the engine output power accounts for 75% of the rated engine power), the solenoid valve opening will be increased. To increase the gas flow of the bypass channel; when the exhaust flow is less than the set value, reduce the opening of the solenoid valve to reduce the gas flow of the bypass channel; the purpose of increasing the bypass channel is to remove the gas flow without increasing the exhaust resistance. Nitrogen oxides and sulfur oxides in exhaust gas.
(4)经过除氮硫处理的排气从旁通通道下游支点8处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置4,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置5,使二氧化碳以液体形式从气体中分离,排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置15,与新鲜的氧气以及天然气混合,再次进入发动机19的燃烧室参与燃烧。(4) The exhaust gas that has been treated for nitrogen and sulfur removal returns to the main channel from the one-way valve at the fulcrum 8 downstream of the bypass channel, and enters the water cooling separation device 4 together with the gas in the main channel, so that the water vapor is liquefied and separated from the gas , and then through the carbon dioxide cooling and separating device 5, the carbon dioxide is separated from the gas in liquid form, and the remaining gas in the exhaust gas is argon-based gas that can participate in recirculation, and enters the mixing pressure regulating gas distribution device 15, and fresh Oxygen and natural gas mixed, enter the combustion chamber of engine 19 again to participate in combustion.
经测试,发动机在运行过程中可以保持稳定运行。发动机进气中的氧含量略高于空气,发动机缸内的最高温度会上升,上升幅度小于50℃。发动机排气中的氧气含量动态变化但保持在1%以下,由于氩气替代氮气发动机进气的等熵指数从1.40增加至1.53,发动机的输出功率增加15.2%,空分装置耗电功率占发动机总输出功率的20.0%,整个方案为船舶提供了足量的、各温度品位的热源,使得船舶在空调、冷库、水加热器、蒸汽发生器等基本装置上的电能消耗大大减少,综合考虑船舶的动力系统和热力系统,发动机的用于推进器以外的输出功可以从现有的12%降低至4%。After testing, the engine can maintain stable operation during operation. The oxygen content in the intake air of the engine is slightly higher than that of the air, and the maximum temperature in the engine cylinder will rise, and the increase is less than 50°C. The oxygen content in the engine exhaust changes dynamically but remains below 1%. As the isentropic index of the engine intake increases from 1.40 to 1.53 with argon instead of nitrogen, the output power of the engine increases by 15.2%, and the power consumption of the air separation unit accounts for the engine power 20.0% of the total output power, the whole scheme provides a sufficient amount of heat sources of various temperature grades for the ship, which greatly reduces the power consumption of the ship’s basic devices such as air conditioners, cold storage, water heaters, and steam generators. The power system and thermal system of the engine can be reduced from the existing 12% to 4%.
实施例3Example 3
(1)液化天然气从液化天然气储罐12中流出,液化天然气与空分装置中的主换热器换热升温,液化天然气中的冷能用于冷却进入空气分离装置的空气,以分离出氧气,以液氧形式储存于液氧储罐。液氧从液氧储罐中流出,经过水冷却分离装置和二氧化碳冷却分离装置时与发动机排出的废气换热,液氧的冷能得到利用,液氧汽化为氧气进入氧气储罐;(1) The liquefied natural gas flows out from the liquefied natural gas storage tank 12, the main heat exchanger in the liquefied natural gas and the air separation unit heats up, and the cold energy in the liquefied natural gas is used to cool the air entering the air separation unit to separate oxygen , stored in liquid oxygen storage tanks in the form of liquid oxygen. The liquid oxygen flows out of the liquid oxygen storage tank, and exchanges heat with the exhaust gas discharged from the engine when passing through the water cooling and separation device and the carbon dioxide cooling and separation device. The cold energy of the liquid oxygen is utilized, and the liquid oxygen is vaporized into oxygen and enters the oxygen storage tank;
(2)天然气、氧气经过海水预热器13换热温度达到6-9℃;换热后的天然气经过安装有天然气流量传感器和天然气流量控制阀14的天然气管道进入混合调压配气装置15,换热后的氧气经过安装有氧气流量传感器和氧气流量控制阀16的氧气管道进入混合调压配气装置15,氩气与氧气按体积比3.76:1进入混合调压配气装置15中成为助燃气体,天然气和助燃气体(氩气与氧气组成)以1:9.55的体积比在混合调压配气装置15中混合后输送到发动机的燃烧室燃烧,发动机的燃烧室排气经过装有氧浓度传感器和气体流量计的排气总管依次进入余热回收装置11和海水预冷器9回收余热并将排气冷却至6-9℃;(2) The heat exchange temperature of natural gas and oxygen reaches 6-9° C. through the seawater preheater 13; the natural gas after heat exchange enters the mixed pressure regulating gas distribution device 15 through the natural gas pipeline equipped with a natural gas flow sensor and a natural gas flow control valve 14, The oxygen after heat exchange enters the mixed pressure regulating gas distribution device 15 through the oxygen pipeline equipped with oxygen flow sensor and oxygen flow control valve 16, and argon and oxygen enter the mixed pressure regulating gas distribution device 15 at a volume ratio of 3.76:1 to become combustion-supporting Gas, natural gas and combustion-supporting gas (composed of argon and oxygen) are mixed in the mixing pressure regulating gas distribution device 15 with a volume ratio of 1:9.55 and delivered to the combustion chamber of the engine for combustion. The exhaust main pipe of the sensor and the gas flowmeter enters the waste heat recovery device 11 and the seawater precooler 9 to recover the waste heat and cool the exhaust gas to 6-9°C;
在本步骤中助燃气体和天然气在混合调压配气装置15中的体积比的控制方法为:发动机电子控制单元接收氧浓度传感器输出的发动机排气中的氧浓度信号并与设定的排气氧浓度最大允许值比较,当氧气在排气中的体积百分比小于1%时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,控制天然气和氧气的进气量,使天然气与助燃气体体积比为1:9.55;当排气中氧气浓度高于设定值时,发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,以控制天然气和氧气的进气量,在接下来的1秒内减少氧气供给量,使天然气与助燃气体体积比为1:9.50,之后发动机电子控制单元ECU输出控制信号给氧气流量控制阀16和天然气流量控制阀14,使天然气与助燃气体体积比为1:9.55;In this step, the control method for the volume ratio of combustion-supporting gas and natural gas in the mixed pressure regulating gas distribution device 15 is as follows: the engine electronic control unit receives the oxygen concentration signal in the engine exhaust output from the oxygen concentration sensor and compares it with the set exhaust gas Compared with the maximum allowable value of oxygen concentration, when the volume percentage of oxygen in the exhaust gas is less than 1%, the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the intake volume of natural gas and oxygen , so that the volume ratio of natural gas and combustion-supporting gas is 1:9.55; when the oxygen concentration in the exhaust gas is higher than the set value, the engine electronic control unit ECU outputs a control signal to the oxygen flow control valve 16 and the natural gas flow control valve 14 to control the natural gas and oxygen intake, reduce the oxygen supply in the next 1 second, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.50, and then the engine electronic control unit ECU outputs control signals to the oxygen flow control valve 16 and the natural gas flow control Valve 14, so that the volume ratio of natural gas and combustion-supporting gas is 1:9.55;
(3)余热被回收后的一部分排气进入主通道,另一部分排气在与主通道连通的旁通通道上游支点7处进入旁通通道,然后在氮氧化物、硫氧化物去除装置10中除去氮硫,进入主通道和旁通通道的排气的流量控制方法为:发动机电子控制单元ECU读取排气总管内的气体流量计输出的气体流量信号并与设定值比较,然后输出控制信号给安装在旁通通道上游支点7处的电磁阀,当排气流量大于设定值(如:发动机输出功率占发动机额定功率75%时的排气流量值),则增大电磁阀开度以增加旁通通道气体流量;当排气流量小于设定值,则减小电磁阀开度以减小旁通通道气体流量;增加旁通通道是为了在不增加排气阻力的前提下除掉尾气中的氮氧化物和硫氧化物。(3) Part of the exhaust gas after the waste heat is recovered enters the main channel, and the other part of the exhaust gas enters the bypass channel at the upstream fulcrum 7 of the bypass channel connected with the main channel, and then enters the nitrogen oxide and sulfur oxide removal device 10 The flow control method of the exhaust gas entering the main channel and the bypass channel after removing nitrogen and sulfur is as follows: the engine electronic control unit ECU reads the gas flow signal output by the gas flow meter in the exhaust manifold and compares it with the set value, and then outputs the control signal. The signal is sent to the solenoid valve installed at the fulcrum 7 upstream of the bypass channel. When the exhaust flow is greater than the set value (such as: the exhaust flow value when the engine output power accounts for 75% of the rated engine power), the solenoid valve opening will be increased. To increase the gas flow of the bypass channel; when the exhaust flow is less than the set value, reduce the opening of the solenoid valve to reduce the gas flow of the bypass channel; the purpose of increasing the bypass channel is to remove the gas flow without increasing the exhaust resistance. Nitrogen oxides and sulfur oxides in exhaust gas.
(4)经过除氮硫处理的排气从旁通通道下游支点8处的单向阀回到主通道,与主通道内的气体一同进入水冷却分离装置4,使水蒸气液化从气体中分离,再经过二氧化碳冷却分离装置5,使二氧化碳以液体形式从气体中分离,排气中剩余的气体为以氩气为主的可参与再循环的气体,进入混合调压配气装置15,与新鲜的氧气以及天然气混合,再次进入发动机19的燃烧室参与燃烧。(4) The exhaust gas that has been treated for nitrogen and sulfur removal returns to the main channel from the one-way valve at the fulcrum 8 downstream of the bypass channel, and enters the water cooling separation device 4 together with the gas in the main channel, so that the water vapor is liquefied and separated from the gas , and then through the carbon dioxide cooling and separating device 5, the carbon dioxide is separated from the gas in liquid form, and the remaining gas in the exhaust gas is argon-based gas that can participate in recirculation, and enters the mixing pressure regulating gas distribution device 15, and fresh Oxygen and natural gas mixed, enter the combustion chamber of engine 19 again to participate in combustion.
经测试,发动机在运行过程中可以保持稳定运行,且相比于实施例1和2,发动机运行过程中输出功率的变化幅度更小,在2%以内。发动机排气中的氧气含量动态变化但保持在1%以下,由于氩气替代氮气发动机进气的等熵指数从1.40增加至1.53,发动机的输出功率增加15.0%,空分装置耗电功率占发动机总输出功率的20.1%,整个方案为船舶提供了足量的、各温度品位的热源,使得船舶在空调、冷库、水加热器、蒸汽发生器等基本装置上的电能消耗大大减少,综合考虑船舶的动力系统和热力系统,发动机的用于推进器以外的输出功可以从现有的12%降低至4%。After testing, the engine can maintain stable operation during operation, and compared with Embodiments 1 and 2, the variation range of the output power of the engine during operation is smaller, within 2%. The oxygen content in the engine exhaust changes dynamically but remains below 1%. As the isentropic index of the engine intake increases from 1.40 to 1.53 with argon instead of nitrogen, the output power of the engine increases by 15.0%, and the power consumption of the air separation unit accounts for the engine power 20.1% of the total output power, the whole scheme provides a sufficient amount of heat sources of various temperature grades for the ship, which greatly reduces the power consumption of the ship’s basic devices such as air conditioners, cold storage, water heaters, and steam generators. The power system and thermal system of the engine can be reduced from the existing 12% to 4%.
Claims (5)
- A kind of 1. method for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship, it is characterised in that:It include with Lower step:(1) liquefied natural gas is flowed out from LNG tank, and natural gas is vaporizated into through heat exchange;(2) natural gas, oxygen reach 5-10 DEG C by seawater preheating device heat-exchange temperature;Natural gas after heat exchange is by being provided with day The natural gas line of right mass-air-flow sensor and natural gas flow control valve enters combined voltage regulation air distributing device, the oxygen after heat exchange Oxygen channel by being provided with oxygen flow sensor and oxygen flux control valve enters combined voltage regulation air distributing device, argon gas with Oxygen by volume 3.7:1~3.8:1 enter combined voltage regulation air distributing device in turn into combustion-supporting gas, natural gas and combustion-supporting gas with 1:9.45~1:9.65 volume ratio is transported to the combustion chambers burn of engine after being mixed in combined voltage regulation air distributing device, start The exhaust combustion chamber of machine passes through the exhaust main equipped with oxygen concentration sensor and gas flow meter and sequentially enters waste-heat recovery device With seawater forecooler recovery waste heat and exhaust is cooled to 5-10 DEG C;(3) part exhaust after waste heat is recovered enters main channel, and another part exhaust is led in the bypass connected with main channel Enter bypass passageways at the fulcrum of road upstream, denitrification sulphur is then removed in nitrogen oxides, oxysulfide removal device, into main channel Flow control methods with the exhaust of bypass passageways are:Engine electronic control unit reads the gas flowmeter in exhaust main Gas flow signals of output and compared with setting value, then output control signal, which is given, is arranged at the fulcrum of bypass passageways upstream Magnetic valve, when extraction flow is more than setting value, then increase electromagnetism valve opening to increase bypass passageways gas flow;Work as extraction flow Less than setting value, then reduce electromagnetism valve opening to reduce bypass passageways gas flow;(4) exhaust by denitrogenating sulphuring treatment returns to main channel from the check valve at the fulcrum of bypass passageways downstream, in main channel Gas together enter water cooling separator, vapor liquefaction is separated from gas, then by carbon dioxide refrigerated separation Device, carbon dioxide is set to be separated in liquid form from gas, remaining gas is may participate in again based on argon gas in exhaust The gas of circulation, into combined voltage regulation air distributing device, mixed with fresh oxygen and natural gas, be again introduced into the combustion of engine Burn room and participate in burning.
- 2. the method according to claim 1 for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship, it is special Sign is:The control method of the volume ratio of combustion-supporting gas and natural gas in combined voltage regulation air distributing device in described step (2) For:Engine electronic control unit receive oxygen concentration sensor output engine exhaust in oxygen concentration signal and with setting Density of oxygen contained in discharged gas maximum permissible value compares, when oxygen concentration is less than setting value in exhaust, engine electronic control unit output Control signal oxygen supply flow control valves and natural gas flow control valve, the air inflow of natural gas and oxygen is controlled, makes natural gas It is 1 with Combustion gas volume ratio:9.45~1:9.65;When oxygen concentration is higher than setting value in exhaust, engine electronic control system Unit output control signal oxygen supply flow control valves and natural gas flow control valve, to control the air inlet of natural gas and oxygen Amount, oxygen quantity delivered was reduced in ensuing 1 second, it is 1 to make natural gas and Combustion gas volume ratio:9.35~1:9.55 it Rear engine electronic control unit output control signal oxygen supply flow control valves and natural gas flow control valve, make natural gas with Combustion gas volume ratio is 1:9.45~1:9.65.
- 3. the method according to claim 1 or 2 for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship, its It is characterised by:Liquefied natural gas heats up with the main heat exchanger heat exchange in air separation unit in described step (1), in liquefied natural gas Cold energy be used for cool down into air separation unit air, to isolate oxygen, liquid oxygen storage tank is stored in the form of liquid oxygen.
- 4. the method according to claim 3 for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship, it is special Sign is:The preparation process of oxygen is in described step (1):Liquid oxygen flows out from liquid oxygen storage tank, by described water cooling Waste gas when separator and carbon dioxide refrigerated separation device with engine discharge is exchanged heat, and the cold energy of liquid oxygen is utilized, liquid Oxygen is vaporizated into oxygen and enters oxygen storage tank, and oxygen is passed out to seawater preheating device and exchanged heat.
- 5. the method according to claim 1 or 2 for realizing the efficient no pollution operation of liquefied natural gas power engine of boat and ship, its It is characterised by:The caused water in water cooling separator, after chemical treatment, as the domestic water on ship;Two Caused liquid carbon dioxide in carbonoxide refrigerated separation device, part is taken to continue to cool down compression and dry ice is made is used for freezer system Cold, remaining liquid carbon dioxide, which is stored in storage tank, is used for ballasting or with being discharged into after seawater to make heat exchange as carbon dioxide Air.
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