CN105565233A - Automatic Ampoule Separator - Google Patents

Abstract

The invention relates to a fully automatic ampoule bottle separator, comprising a conveying mechanism, a cutting device and a beating device, the cutting device is fixedly installed on both sides of the conveying device, and the beating device is fixedly installed on the conveying device. The invention drives the ampoule bottle fixing base to move on the base through the screw driving device, and passes through the cutting device while moving, driven by the two sets of grinding wheel cutting devices in the cutting device, realizes uniform cutting while rotating, and then passes through the beating plate The fully automatic separation of ampoules can be realized after the knocking, the operation is safe and convenient, and the operator's fingers can be avoided when cutting ampoules, and the degree of automation is high, which is conducive to improving work efficiency.

Description

Automatic Ampoule Separator

technical field

The invention relates to the technical field of ampoule bottles, in particular to a fully automatic ampoule bottle separator.

Background technique

The structure of conventional medical ampoules is shown in Figure 9. It consists of a cylindrical body, a conical top and a neck between the body and the top. The conventional opening process is as follows: the operator holds the body with one hand, and the other Hold the separation cutter or grinding wheel with only one hand to cut the neck of the ampoule, then put down the separation cutter or grinding wheel, hold the top of the ampoule and forcefully break off the top of the ampoule. However, in actual operation, often because the neck of the ampoule bottle is too thick or the cutting force is not enough, when the top is broken off, the operator's fingers will be scratched or glass fragments will appear due to the irregular separation section, which is easy to cause medical problems. People bring adverse consequences, but also cause a waste of resources.

Contents of the invention

The technical problem to be solved by the present invention is: in order to overcome the opening of the ampoule bottle in the prior art, manual opening is used. Occasionally, the fingers of the operator will be scratched or glass shards will appear due to the irregular separation section, which will easily bring adverse consequences to the medical staff and also cause waste of resources. A fully automatic ampoule separator is provided.

The technical solution adopted by the present invention to solve the technical problem is: a fully automatic ampoule bottle separator, including a conveying mechanism, a cutting device and a beating device, the cutting device is fixedly installed on both sides of the conveying device, and the beating device The device is fixedly mounted on the conveying device.

Further, in order to facilitate the holding of ampoules, the conveying device includes a base, and the base is provided with a transmission device, and the transmission device is provided with an ampoule holding device.

Further, in order to realize the automatic delivery of ampoules, the transmission device is a screw drive device, and the screw drive device includes a screw rod, and the screw rod is rotatably installed on the base, and the ampoule holding device When the bottom of the ampoule holding device is in contact with the upper surface of the base, the ampoule holding device is connected to the screw drive, and the screw rod is driven to rotate by the rotating mechanism; when the bottom of the ampoule holding device is not in contact with the base During contact, in order to prevent the ampoule holding device from overturning, a sliding bar is fixedly installed on the base, and the sliding bar is passed through the ampoule holding device.

In order to realize that the ampoule bottle can be rotated in the ampoule bottle holding device, the ampoule bottle holding device includes a slider, the slider is connected with the screw rod in transmission, and the ampoule bottle fixing seat is fixedly installed on the slider, There is a through hole for placing the ampoule on the fixed seat of the ampoule, and the depth of the through hole is 2/3 of the height of the ampoule body, so that when the ampoule is knocked, the ampoule is always in the through hole. In the hole, the situation of breaking away from the through hole will not occur, and at the same time, such a height is also convenient for the separation of the top of the knocked off ampoule bottle from the neck of the ampoule bottle.

In order to prevent the knocked-off top of the ampoule bottle and debris from falling on the screw mandrel and affecting the rotation of the screw mandrel, a debris collection groove for collecting the top of the ampoule bottle bottle and glass debris is detachably installed on the slide.

Further, the cutting device is a grinding wheel cutting device, and the grinding wheel cutting device includes a grinding wheel and a grinding wheel driving device, and the grinding wheel driving device drives the rotation of the grinding wheel.

The grinding wheel driving device includes a grinding wheel bracket, the grinding wheel bracket is fixedly mounted on the base, and several grinding wheels are rotatably mounted on the grinding wheel bracket, and the grinding wheels are driven to rotate by a rack and pinion driving mechanism. Two sets of rack and pinion drive mechanism drive the grinding wheels on both sides to rotate in different directions, so that the ampoule can be driven to rotate, and the ampoule can be cut by the grinding wheel set while the ampoule is rotating, so that the cutting is more uniform and it is the next step of beating Made a better foundation.

Further, the rack and pinion drive mechanism includes a first gear and a second gear, the grinding wheel is rotatably mounted on the grinding wheel support through a rotating shaft, and the rotating shaft passes through the grinding wheel support and the first gear Fixedly connected, the first gear meshes with the second gear, the second gear is rotatably mounted on the base, the second gear meshes with the rack, and the rack is driven by an air cylinder.

Further, in order to make the beating plate have a certain height so that the beating plate can knock off the top of the ampoule bottle more accurately, the beating device includes a bracket on which the beating plate is rotatably installed, and the beating plate passes through the first A motor drives the rotation.

In order to realize automatic beating on the top of the ampoule bottle, a motor fixing frame is fixedly installed on the base, and the motor fixing frame is fixedly installed on the bracket, and an induction device is provided on the bracket, and the induction device is connected with the first A motor is electrically connected.

In order to ensure the appearance of the present invention, a protective cover is provided on the base.

The beneficial effects of the present invention are: the present invention drives the ampoule bottle fixing seat to move on the base through the screw drive device, passes through the cutting device while moving, and is driven by two groups of grinding wheel cutting devices in the cutting device to realize the self-rotation at the same time. Uniform cutting, and then the automatic separation of ampoules can be realized after being knocked by the beating plate. The operation is safe and convenient, and it can avoid the operator's fingers being scratched when cutting ampoules, and the high degree of automation is conducive to improving work efficiency.

Description of drawings

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Fig. 1 is a three-dimensional schematic diagram of the present invention;

Fig. 2 is a three-dimensional schematic diagram of the internal structure of the present invention;

Fig. 3 is the three-dimensional assembly schematic diagram of the present invention and ampoule bottle;

Fig. 4 is the left view of Fig. 3 in the present invention

Fig. 5 is a three-dimensional schematic diagram of the delivery device in the present invention;

Fig. 6 is a three-dimensional schematic diagram of a cutting device in the present invention;

Fig. 7 is a three-dimensional schematic diagram of a beating device in the present invention;

Fig. 8 is a three-dimensional assembly schematic diagram of the slider, the ampoule bottle holder and the chip collection groove in the present invention;

Fig. 9 is a front view of an ampoule.

In the figure: 1. Base, 2. Screw rod, 3. Slider, 4. Ampoule holder, 5. Chip collecting groove, 6. Grinding wheel, 7. Grinding wheel support, 8. First gear, 9. Second gear , 10. rotating shaft, 11. rack, 12. cylinder, 13. bracket, 14. knocking plate, 15. first motor, 16. motor fixing frame, 17. sliding rod, 18. second motor, 19. protection Cover, 20. Ampoule, 21. Ampoule top, 22. Ampoule neck, 23. Ampoule body.

detailed description

The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.

Example 1:

A fully automatic ampoule separator as shown in Figure 1 and Figure 2, including a conveying mechanism as shown in Figure 5, a cutting device as shown in Figure 6 and a beating device as shown in Figure 7, two sets of cutting devices It is fixedly installed on both sides of the conveying device, and the beating device is fixedly installed on the conveying device.

For the convenience of containing the ampoule bottle 20, the conveying device includes a base 1, and the base 1 is provided with a screw drive device. Transmission connection, in order to prevent the slider 3 from turning over, the base 1 is fixedly installed with a slider 17, the slider 17 is pierced on the slider 3, and the screw 2 is driven to rotate by the second motor 18; the slider 3 is fixedly installed with an ampoule Bottle fixing seat 4, ampoule bottle fixing seat 4 has a through hole for placing ampoule bottle 20, the depth of the through hole is 2/3 of the height of ampoule bottle body 23, like this, when ampoule bottle 20 is knocked, The ampoule bottle 20 is always in the through hole, and there is no possibility of detachment from the through hole. At the same time, such a height facilitates the separation of the knocked-off ampoule bottle top 21 from the ampoule bottle neck 22 . In order to prevent the knocked-off ampoule top 21 and debris from falling on the screw mandrel 2 and affect the rotation of the screw mandrel 2, a debris collection groove for collecting the ampoule bottle top 21 and glass debris is detachably installed on the slider 3 5, as shown in Figure 8.

The cutting device is a grinding wheel cutting device. The grinding wheel cutting device includes a grinding wheel 6 and a grinding wheel driving device. The grinding wheel driving device includes a grinding wheel support 7. The grinding wheel support 7 is fixedly installed on the base 1. The four grinding wheels 6 are installed on the grinding wheel support 7 through the rotating shaft 10. Above, the rotating shaft 10 passes through the grinding wheel bracket 7 and is fixedly connected with the first gear 8, the first gear 8 meshes with the second gear 9, the second gear 9 is rotatably installed on the base 1, the second gear 9 meshes with the rack 11, The rack 11 is driven by a cylinder 12 .

In order to make the beating plate 14 have a certain height, so that the beating plate 14 can knock off the top 21 of the ampoule bottle more accurately, the beating device includes a bracket 13, and the beating plate 14 is rotated on the support 13, and the beating plate 14 passes through the first motor 15 Drive turns. In order to realize full-automatic knocking on the top 21 of the ampoule bottle, a motor mount 16 is fixedly installed on the base 1, and the motor mount 16 is fixedly mounted on the support 13, and the support 13 is provided with an induction device, and the induction device is connected to the first motor. 15 electrical connections.

In order to ensure the appearance of the present invention, a protective cover 19 is provided on the base 1 .

The use process and working principle of the present invention:

1. Before use, as shown in Figure 3 and Figure 4, the ampoule holder 4 is at the head end of the base 1, and the ampoule 20 is placed in the through hole of the ampoule holder 4.

2. Turn on the first switch, the switch controls the second motor 18 and the cylinder 12 to start simultaneously, the second motor 18 rotates, and drives the ampoule bottle fixing seat 4 to move to the cutting device.

3. The cylinder 12 and the second motor 18 start at the same time, and the cylinders 12 in the two sets of cutting devices start at the same time. When one cylinder 12 shrinks, the other cylinder 12 extends, and the cylinder 12 drives the rack 11 to slide on the base 1. 11 drives the second gear 9 to rotate, the second gear 9 drives the first gear 8 to rotate, and the first gear 8 drives the grinding wheel 6 to rotate, thereby realizing that the grinding wheels 6 in the two groups of cutting devices rotate in different directions.

4. When the ampoule holder 4 moves to the first set of parallel grinding wheels 6 in the cutting device, the grinding wheel 6 cuts the neck 22 of the ampoule bottle. Since the steering of the two parallel grinding wheels 6 is different, the ampoule bottle 20 is only placed In the through hole of the ampoule fixing seat 4, there is no fixed relationship with the through hole, therefore, the two grinding wheels 6 arranged side by side will drive the ampoule bottle 20 to rotate.

5. While the ampoule bottle 20 is rotating, it moves with the slider 3 and passes through the second, third and fourth sets of parallel grinding wheels 6 respectively. At this time, the neck 22 of the ampoule bottle is cut evenly, which is the next step of beating The process has made a good foundation.

6. After the ampoule bottle 20 completes the cutting process through the cutting device, it moves to the bracket 13 under the drive of the slider 3. When it moves to the bracket 13, the induction device located on the bracket 13 senses the ampoule bottle 20 and drives the first The motor 15 rotates, and the first motor 15 rotates forward, which drives the knocking plate 14 to rotate. When the knocking plate 14 rotates, it knocks the top 21 of the ampoule bottle. The opposite direction of the moving direction of the slider 3 knocks the top 21 of the ampoule bottle, and the top 21 of the ampoule bottle knocked down and the glass shavings can just fall into the chip collection groove 5 .

7. After the beating process is completed, the first motor 15 reverses to drive the beating plate 14 to rotate in the reverse direction. After the beating plate 14 is parallel to the upper surface of the base 1, the first motor 15 stops working, and the beating plate 14 is reset.

8. While the beating plate 14 is being reset, the slider 3 moves. When the slider 3 moves to the end of the base 1, the second motor 18 stops working, and the slider 3 moves the separated ampoule bottle 20 to the end of the base 1. The ampoule 20 is removed.

9. After taking out the ampoule bottle 20, turn on the second switch to make the second motor 18 reverse, and drive the slider 3 to reset to the head end of the base 1.

10. Repeat steps 1-9.

Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (10)

1. a Full-automatic ampoule bottle disconnector, is characterized in that: comprise conveying mechanism, cutter sweep and knocking device, and described cutter sweep is fixedly mounted on the both sides of described feedway, and described knocking device is fixedly mounted on described feedway.

2. Full-automatic ampoule bottle disconnector as claimed in claim 1, it is characterized in that: described feedway comprises base (1), described base (1) is provided with driving device, and described driving device is provided with ampoule bottle apparatus for placing.

3. Full-automatic ampoule bottle disconnector as claimed in claim 2, it is characterized in that: described driving device is spindle gear, described spindle gear comprises screw mandrel (2), described screw mandrel (2) is rotatably installed on described base (1), described ampoule bottle apparatus for placing and described screw mandrel (2) are in transmission connection, and described screw mandrel (2) is driven by rotating mechanism and rotates.

4. Full-automatic ampoule bottle disconnector as claimed in claim 3, it is characterized in that: described ampoule bottle apparatus for placing comprises slide block (3), described slide block (3) and described screw mandrel (2) are in transmission connection, described slide block (3) being installed with ampoule bottle permanent seat (4), described ampoule bottle permanent seat (4) having the through hole for placing ampoule bottle (20).

5. Full-automatic ampoule bottle disconnector as claimed in claim 4, is characterized in that: described slide block (3) is detachably provided with the crumb loading groove (5) for collecting ampoule bottle top (21) and glass chip.

6. Full-automatic ampoule bottle disconnector as claimed in claim 2, it is characterized in that: described cutter sweep is sand-wheel cutting apparatus, described sand-wheel cutting apparatus comprises emery wheel (6) and emery wheel actuating device, and described emery wheel actuating device drives the rotation of described emery wheel (6).

7. Full-automatic ampoule bottle disconnector as claimed in claim 6, it is characterized in that: described emery wheel actuating device comprises emery wheel bracket (7), described emery wheel bracket (7) is fixedly mounted on described base (1), some described emery wheels (6) are rotatably installed on described emery wheel bracket (7), and described emery wheel (6) is driven by gear-rack drive mechanism and rotates.

8. Full-automatic ampoule bottle disconnector as claimed in claim 7, it is characterized in that: described gear-rack drive mechanism comprises the first gear (8), second gear (9) and tooth bar (11), described emery wheel (6) is rotatably installed on described emery wheel bracket (7) by turning cylinder (10), described turning cylinder (10) is fixedly connected with described first gear (8) through described emery wheel bracket (7), described first gear (8) is engaged with described second gear (9), described second gear (9) is rotatably installed on described base (1), described second gear (9) is engaged with described tooth bar (11), described tooth bar (11) is driven by cylinder (12).

9. Full-automatic ampoule bottle disconnector as claimed in claim 2, it is characterized in that: described knocking device comprises support (13), described support (13) is rotatablely equipped with and beats plate (14), described in beat plate (14) by the first motor (15) drive rotate.

10. Full-automatic ampoule bottle disconnector as claimed in claim 9, described base (1) is installed with motor fixing frame (16), described motor fixing frame (16) is fixedly mounted on described support (13), described support (13) is provided with induction installation, and described induction installation is electrically connected with described first motor (15).