CN105562545B - Dish-washing machine stainless steel babinet manufacture craft - Google Patents
Dish-washing machine stainless steel babinet manufacture craft Download PDFInfo
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- CN105562545B CN105562545B CN201510980362.6A CN201510980362A CN105562545B CN 105562545 B CN105562545 B CN 105562545B CN 201510980362 A CN201510980362 A CN 201510980362A CN 105562545 B CN105562545 B CN 105562545B
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- Prior art keywords
- groove body
- babinet
- dish
- steel plate
- washing machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Table Equipment (AREA)
- Punching Or Piercing (AREA)
Abstract
The present invention relates to a kind of dish-washing machine stainless steel babinet manufacture craft, designed for the not good enough technical problem of sink succeeding stretch depth in the existing similar product of solution or not deep enough and overall processing process and flow scheme design.By steel plate bulk material, by punching stretch twice, once annealing is process the babinet；It is specific as follows：The steel plate bulk material uses stainless-steel roll steel plate, the blank material of steel plate bulk material to be cut by plate shearing machine, and the blank material after cutting is put into the first stretching die, groove body after drawing and forming is put into annealing furnace, after annealing, after groove body cooling, it is put into the second stretching die, second of progress drawing and forming；Finally, trimming, polishing, punching, welding rod, polishing, sandblasting, again punching, warehouse for drying, packing is packaged by the groove body of finished product and accessory, and babinet is made.According to above-mentioned manufacture craft, it also can be used for making the dish-washing machine stainless steel babinet with sink.It is suitable for the processing as sinks such as dish-washing machine stainless steel babinets.
Description
Technical field
The present invention relates to stainless steel babinets, are a kind of dish-washing machine stainless steel babinet manufacture crafts.
Background technology
Dish-washing machine is a kind of equipment of the tablewares such as automatic cleaning bowl, chopsticks, disk, dish, can be divided into box and conveying type by structure
Two major classes, wherein conveying type are mainly used for large-scale catering place, box to be mainly used for family kitchen.Some existing domestic bowl-washings
It is also combined with sink, for washing the dishes and vegetable cleaning, the babinet of such dish-washing machine are made of stainless steel, and by renovating
Formula design is opened.In the similar product of such babinet, some sinks deepen the depth of sink using the processing method of succeeding stretch,
To be applicable in the spatial content of bigger.Application number 201110410104.6 as disclosed in Chinese patent literature, data of publication of application
2012.05.02, denomination of invention " the integrated drawing die and its production method of twin-tub sink "；The one drawing die includes
It is described for the rough workbench stretched the first mold used, stretch the second mold and cooperation that use for second of finish draw for the first time
The first mold include punch-pin, the punch-pin top edge is arc-shaped transitional surface, is equipped with cavity in the punch-pin, cavity with
Oil pipe is equipped between arc-shaped transitional surface, the oil pipe is angularly disposed, and outlet is located at the circular arc, the other end and fueling injection equipment
It is connected；Its production method is to use above-mentioned mold；And in thick drawing process for the first time, profit will be contained including the use of fueling injection equipment
The step of hydraulic oil of lubrication prescription is pressed into oil pipe and is sprayed at arc-shaped transitional surface.It is general using sink made from aforementioned production method
Also only in 250mm depth or so, it is more difficult to reach the depth of 300mm or more, manufacture craft also waits being further improved and perfect.
Invention content
To overcome above-mentioned deficiency, the purpose of the present invention is provide a kind of dish-washing machine stainless steel babinet making work to this field
Skill, so that it is solved sink succeeding stretch depth in existing similar product, still not deep enough and overall processing process and flow are set
Count not good enough technical problem.The purpose is to what is be achieved through the following technical solutions.
A kind of dish-washing machine stainless steel babinet manufacture craft, the babinet are once moved back by steel plate bulk material by punching stretch twice
Fire is process；Its is specific as follows：The steel plate bulk material uses 1000 × 1.2mm stainless-steel roll steel plates, the blank material of steel plate bulk material
It by plate shearing machine, is cut by 1000 × 960mm specifications, is punched four apex angles one by one；Blank material after cutting is put into the first stretching die,
Drawing and forming is carried out to blank material by 630T hydraulic presses, the blank corner stretched for the first time pares off；Groove body after drawing and forming is used
Holder fixes groove body, and it is 1050 DEG C of annealing furnaces to place into temperature, then reduces stress with bright Equipment for Heating Processing, goes out within three minutes
Stove is annealed after coming out of the stove, and after annealing, groove body is placed on holder, is separated with paper and film；After above-mentioned groove body cooling,
It is put into the second stretching die, drawing and forming is carried out by 800T hydraulic presses for the second time；Groove body after stretching is placed on fixing mould and leans on
On mountain, trimming is carried out by 400T hydraulic presses, is once cut by die size；Finally, trimming is left by electric angle grinder
Wedge angle break into arc-shaped, be put into piercing die and carry out rushing motor hole by hydraulic press；The U of 45 × 13mm is selected after the completion of hole
Type welding rod to groove body weld by side by percussion welder；By directly to polishing machine processing groove body surface face, passing through abrasive blast equipment
Surface sand-blasting process, sandblasting pearl face are carried out to groove body surface, groove body is put into piercing die, and fixation is rushed one by one by hydraulic press
Hole, apopore and spillway hole；Groove body is finally put into dryer to dry, is scrubbed groove body surface with rag, packaging,
The groove body of finished product and accessory are packaged packing by warehouse entry, and babinet is made.In above-mentioned manufacture craft, the groove body after stretching for the first time
It is cleaned with diesel oil, sawdust, phenomena such as groove body should be complete, no oil stain, scuffing, deformation；Groove body gasoline, saw after second of stretching
Phenomena such as end is cleaned, and groove body should be complete, no oil stain, scuffing, deformation.
According to above-mentioned manufacture craft, which also can be used for making the dish-washing machine stainless steel babinet with sink, tool
Body manufacture craft is as follows：The blank material of the steel plate bulk material is cut by 1000 × 1980mm specifications by plate shearing machine, is punched four one by one
A apex angle；Groove body is made according to above-mentioned manufacture craft in blank material side after cutting, and the other side is put into sink and stretches mould, passes through 800T liquid
Press carries out drawing and forming to blank material and the sink that depth is 250mm is made.
The steel plate bulk material uses SUS304 (2B) type stainless-steel sheet.The stainless-steel sheet of above-mentioned model meets making work
Box body parameter requirement after parameters in skill and product effect, and making.
The motor hole of the groove body passes through 100T hydraulic press punchings.Motor hole is used for the peace of motor transmission shaft in dish-washing machine
Dress.
It is put into electrolytic cell after the groove body blasting treatment and carries out matt processing, then groove body is put into stop-off machine to lustrous surface
Uneven place carries out stop-off processing, finally will carry out manual synchronizing by aligning tool at groove body surface irregularity.Above-mentioned making
Technique further improves the sandblasting effect and surface treatment effect of groove body, and keeps groove body surface more smooth.
The groove body rushes mounting hole by 100T hydraulic presses, goes out water hole one by one by 630T hydraulic presses, is rushed by 150T
Heated silencer pad, is attached to the back side of groove body drainage hole, then by coating even application in groove body by bed machine washover water hole one by one
Groove body is put into dryer and dried by bottom.Above-mentioned mounting hole is used for the installation of babinet, and apopore is for being discharged, spillway hole
For preventing spilling water, silencer pad patch from reducing vibration and noise when dishwasher into operation.
Groove body depth in first stretching die is 250mm, and the groove body depth in the second stretching die is 320mm.It is above-mentioned
Groove body depth after processing is also deeper than existing deeper 180-250mm groove bodies than similar product depth.
The annealing temperature twice is 1050-1060 DEG C, annealing time 22.5min.Above-mentioned annealing ensures slot
Body succeeding stretch achievees the effect that 320mm.
Manufacture craft of the present invention is feasible, and babinet is overall beautiful, precision is high, and cabinet depth and space are big, and drawing effect is good；It is suitable
For as the processing of sinks such as dish-washing machine stainless steel babinet and being further improved for similar product manufacture craft.
Description of the drawings
Fig. 1 is the babinet technological process block-diagram of the present invention.
Fig. 2 is the box structure diagram of the present invention.
Fig. 3 is the babinet using state structure diagram of the present invention.
Fig. 4 is the water tank type box structure diagram of the present invention.
Fig. 5 is the overlooking structure diagram of Fig. 4, and state is arranged in panel to dotted line in order to control in figure.
Fig. 6 is the dimensional structure diagram of Fig. 4, and case lid is equipped in figure.
Fig. 7 is the using state structure diagram of Fig. 4.
Figure number and title：1, babinet, 2, dish-washing machine.
Specific implementation mode
In conjunction with attached drawing, structure of the invention and use are further described.As shown in Figure 1, the manufacture craft letter of babinet 1
Singly it is summarized as follows：Sawing sheet-one-off drawing-cleaning-cleaning inspection-annealing-succeeding stretch-trimming-deburrs-and it is clear
It wash-cleans and examine-rushes motor hole-weldering bracket-polishing-sandblasting-electrolysis-stop-off and correct-rush mounting hole-and go out
Water hole-washover water hole-patch disappears pad-drying-cleaning-inspection-packaging-warehouse entry.As shown in Figure 2 and Figure 3, babinet obtained
It is positioned in casing, being assembled into dish-washing machine 2 with other component combinations uses.
Its specific manufacture craft is as follows：Steel plate bulk material uses SUS304 (2B) type stainless-steel roll steel plate of 1000 × 1.2mm,
The blank material of steel plate bulk material is cut by plate shearing machine by 1000 × 960mm specifications, is punched four apex angles one by one；Blank material after cutting
It is put into the first stretching die, drawing and forming is carried out to blank material by 630T hydraulic presses, the groove body depth in the first stretching die is
250mm, the blank corner stretched for the first time pare off.Groove body after drawing and forming fixes groove body with holder, places into temperature and is
1050 DEG C of annealing furnaces, annealing time 22.5min then reduce stress with bright Equipment for Heating Processing, come out of the stove within three minutes, after coming out of the stove
It anneals, after annealing, groove body is placed on holder, is separated with paper and film；After above-mentioned groove body cooling, it is put into the second drawing
It stretches in mould, drawing and forming is carried out by 800T hydraulic presses for the second time, the groove body depth in the second stretching die is 320mm；After stretching
Groove body be placed on fixing mould backer, by 400T hydraulic presses carry out trimming, once cut by die size.Finally, pass through
The wedge angle that trimming leaves is broken into arc-shaped by electric angle grinder, is put into piercing die and is carried out rushing motor hole by 100T hydraulic presses；
The U-shaped welding rod that 45 × 13mm is selected after the completion of hole to groove body weld by side by percussion welder；By directly to polishing machine
Processing groove body surface face carries out surface sand-blasting process, sandblasting pearl face by abrasive blast equipment to groove body surface.After groove body blasting treatment
It is put into electrolytic cell and carries out matt processing, then groove body is put into stop-off machine, stop-off processing is carried out to the uneven place of lustrous surface, finally
Manual synchronizing will be carried out by aligning tool at groove body surface irregularity；Groove body is put into piercing die, is rushed one by one by hydraulic press
Mounting hole, apopore and spillway hole, specially：The groove body rushes mounting hole by 100T hydraulic presses, by 630T hydraulic presses by
It is a to go out water hole, pass through 150T punching machines machine washover water hole one by one.Heated silencer pad is attached to the back side of groove body drainage hole, then
By coating even application in groove body bottom；Groove body is finally put into dryer to dry, groove body surface is cleaned with rag and is done
Only, packaging, warehouse entry, packing is packaged by the groove body of finished product and accessory, and babinet is made.
According to the manufacture craft of the independent dish-washing machine stainless steel babinet of above-mentioned making, also can be used for making the double flute with sink
Formula dish-washing machine stainless steel babinet.Its specific manufacture craft is as follows：In sawing sheet, the blank material of steel plate bulk material is pressed by plate shearing machine
1000 × 1980mm specifications are cut, and are punched four apex angles one by one；Slot is made according to above-mentioned manufacture craft in blank material side after cutting
Body, the other side are put into sink and stretch mould, and carrying out drawing and forming to blank material by 800T hydraulic presses is made the sink that depth is 250mm.
As shown in Figure 4-Figure 7, babinet obtained is positioned in casing, and being assembled into water tank type dish-washing machine with other component combinations uses.
Claims (2)
1. a kind of dish-washing machine stainless steel babinet manufacture craft, the babinet（1）It is primary by punching stretch twice by steel plate bulk material
Annealing is process；It is characterized in that the steel plate bulk material uses 1000 × 1.2mm stainless-steel roll steel plates, the blank material of steel plate bulk material
It by plate shearing machine, is cut by 1000 × 960mm specifications, is punched four apex angles one by one；Blank material after cutting is put into the first stretching die,
Drawing and forming is carried out to blank material by 630T hydraulic presses, the blank corner stretched for the first time pares off；Groove body after drawing and forming is used
Holder fixes groove body, and it is 1050-1060 DEG C of annealing furnace to place into temperature, and annealing time 22.5min then uses brightness heat treatment
Equipment reduces stress, comes out of the stove within three minutes, anneals after coming out of the stove, after annealing, groove body is placed on holder, with paper and film
It separates；After above-mentioned groove body cooling, it is put into the second stretching die, drawing and forming is carried out by 800T hydraulic presses for the second time；After stretching
Groove body be placed on fixing mould backer, by 400T hydraulic presses carry out trimming, once cut by die size；Finally, pass through
The wedge angle that trimming leaves is broken into arc-shaped by electric angle grinder, is put into piercing die and is carried out rushing motor hole by hydraulic press；Punching
The U-shaped welding rod for selecting 45 × 13mm after the completion to groove body weld by side by percussion welder；By directly being machined to polishing
Groove body surface carries out surface sand-blasting process, the sandblasting of pearl face by abrasive blast equipment to groove body surface, and groove body is put into piercing die,
Rush mounting hole, apopore and spillway hole one by one by hydraulic press；Groove body is finally put into dryer to dry, with rag by slot
Body surface face scrubs, and the groove body of finished product and accessory are packaged packing by packaging, warehouse entry, and babinet is made（1）；
The steel plate bulk material uses SUS304 (2B) type stainless-steel sheet, and the motor hole of the groove body is rushed by 100T hydraulic presses
Hole is put into electrolytic cell and carries out matt processing, then groove body is put into stop-off machine to lustrous surface unevenness after the groove body blasting treatment
Even place carries out stop-off processing, finally will carry out manual synchronizing by aligning tool at groove body surface irregularity；The groove body passes through
100T hydraulic presses rush mounting hole, and water hole is gone out one by one by 630T hydraulic presses, by 150T punching machines machine washover water hole one by one, will add
The silencer pad that heat is crossed is attached to the back side of groove body drainage hole, then by coating even application in groove body bottom, groove body is put into dryer
It is dried；Groove body depth in first stretching die is 250mm, and the groove body depth in the second stretching die is 320mm.
2. dish-washing machine stainless steel babinet manufacture craft according to claim 1, it is characterised in that the base of the steel plate bulk material
Material is cut by plate shearing machine by 1000 × 1980mm specifications, is punched four apex angles one by one；Blank material side after cutting is according to above-mentioned
Groove body is made in manufacture craft, and the other side is put into sink stretching die, and carrying out drawing and forming to blank material by 800T hydraulic presses is made deep
Degree is the sink of 250mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510980362.6A CN105562545B (en) | 2015-12-22 | 2015-12-22 | Dish-washing machine stainless steel babinet manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510980362.6A CN105562545B (en) | 2015-12-22 | 2015-12-22 | Dish-washing machine stainless steel babinet manufacture craft |
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| Publication Number | Publication Date |
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| CN105562545A CN105562545A (en) | 2016-05-11 |
| CN105562545B true CN105562545B (en) | 2018-07-13 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106553024B (en) * | 2016-08-31 | 2019-02-12 | 杭州钱江万胜电器制造有限公司 | The automatic valve block pattern welding equipment of compressor and its application method |
| CN111230272B (en) * | 2018-11-28 | 2021-10-01 | 宁波方太厨具有限公司 | Special energy storage welding machine and welding method for water drainer bracket for water tank cleaning machine |
| CN110613414A (en) * | 2019-09-17 | 2019-12-27 | 华帝股份有限公司 | Water tank type dish washing machine and manufacturing method of dish washing tank of water tank type dish washing machine |
| CN112045246B (en) * | 2020-08-12 | 2022-07-12 | 佛山市宏儒金属制品有限公司 | Automatic edge cutting equipment for stainless steel box production |
| CN114011942B (en) * | 2021-11-03 | 2023-11-07 | 浙江普森电器有限公司 | Tank body stretching processing technology of integrated water tank |
| CN115419146A (en) * | 2022-09-16 | 2022-12-02 | 绍兴博美佳厨卫科技有限公司 | Water tank capable of intelligently purifying water quality and processing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1257776C (en) * | 2003-09-18 | 2006-05-31 | 熊汉梯 | Integral stretching technology of double (three)-tank stainless steel water tanks |
| JP2009034689A (en) * | 2007-07-31 | 2009-02-19 | Toyo Seikan Kaisha Ltd | Flanged square drawn container and method of manufacturing the same |
| CN101285316A (en) * | 2008-06-03 | 2008-10-15 | 徐剑光 | Combined stainless steel trough and processing method thereof |
| CN102430633A (en) * | 2011-12-09 | 2012-05-02 | 嘉兴永发电子有限公司 | Mould for integrally drawing double-tank sink and production method for double-tank sink |
| CN204875976U (en) * | 2015-08-27 | 2015-12-16 | 宁波市天马厨具有限公司 | Multi -functional type basin of keeping a public place clean |
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Granted publication date: 20180713 |