A kind of layback battery box
Technical field
The present invention relates to battery compartment structure, particularly relate to a kind of layback battery box.
Background technology
Electrocar, using storage battery as its power resources, drives, and significantly reduces the labour intensity of workman, increases work efficiency.The storage battery of existing electrocar is all generally be fixed on vehicle frame.When the dead of storage battery, need electrocar to travel to carry out charging or storage battery being disassembled from vehicle frame to specific charged area, change the storage battery of electric power abundance to continue to use.
The goods weight delivered of electrocar is generally at least 1 ton, need very jumbo storage battery as its power resources, and the weight of this storage battery is quite large.Storage battery needs very large strength to have been carried when mounted, even needs in some cases to adopt special battery roll hoisting equipment.
Authorization Notice No. is CN204778650U, and authorized announcement date is the storage battery balladeur train that the utility model patent on November 18th, 2015 discloses a kind of electric stacker.By arranging storage battery balladeur train under batteries, making batteries be provided with layback function, saving and changing manpower needed for battery, can quick-replaceable storage battery, increase work efficiency.But storage battery is pushed installation position in side by the mounting means of side-pull type, be easy to, because the carelessness of installation personnel causes, problem not in place is installed.
Summary of the invention
Technical purpose of the present invention be to provide a kind of structure simple, reliable a kind of layback battery box is installed.
Technical scheme of the present invention is as follows: a kind of layback battery box, comprise the storage battery casing with upper shed, for installing the storage battery sliding-door structure of storage battery, and for locking the accumulator lock structure of storage battery, it is characterized in that: described sliding-door structure comprises the storage battery installing port and layback device that are arranged on described battery box body side surface; Described layback device comprises the orbital plane being provided with track, described storage battery installing port arranges the installation portion for installing described layback device, the layback device installed part that the setting of described layback device one end is corresponding with described installation portion, makes described layback device that described orbital plane can be kept upwards to be installed in described installation portion.Described accumulator lock structure installment in described upper shed and and the hinged lock body of described Battery case, described lock body comprises connecting portion, be arranged on described connecting portion one end for the lock body installed part hinged with described Battery case, be located at the described connecting portion other end for carrying out spacing storage battery locating part to the storage battery be placed in described Battery case.Keep described orbital plane to be upwards installed in described installation portion in described layback device, storage battery can be pushed or pull out described casing by described track; After storage battery installs, carry out spacing by described lock body to storage battery.Simplify whole storage battery installation process, more laborsaving for operating personnel.
As preferably, described installed part comprise under shed layback device installing port and be arranged on and be hooked portion above described layback device installing port.By described layback device installing port back-off on the base of described storage battery installing port, the base that the portion of being hooked described in making rides against described storage battery installing port can complete the installation of described layback device, make the quick and easy for installation of described layback device.
As preferably, described layback device can keep described orbital plane to cover on described storage battery installing port inwardly.Now, described layback device can be used as storage battery door and is arranged in described storage battery installing port, both space was saved, this door-plate can be used as the prolongation of track simultaneously, when pulling out storage battery, the center of storage battery is fallen in orbit always, during without the need to worrying storage battery pull-out car body, storage battery can fall, and operator can be relatively light, do not need firmly to carry storage battery until storage battery can by the position of taking out smoothly always.
As preferably, described in described supporting bracket aspect ratio, the height on the base of storage battery installing port is little, and described layback device installed part comprises the attachment strap arranged perpendicular to orbit plane; Top in described storage battery installing port is provided with upper limit portion.When the vertical 90 degree of placements of described layback device, described supporting bracket, by horizontal positioned attachment strap thereon, supports described layback device; Meanwhile, described upper limit portion prevents the top of described storage battery door tilted to described storage battery installing port in described storage battery installing port, with make described layback device keep described track installation face in be installed in described storage battery installing port.
As preferably, described storage battery locating part comprises the limiting plate be located to downward-extension on described connecting portion.Described lock body is upwards overturn, storage battery can be installed in described storage battery casing by described lateral openings.Described lock body being overturn downwards, can carry out spacing to being installed on storage battery in described storage battery casing in the described limiting plate outside that falls within described storage battery.
As preferably, described lock body also comprises for by described storage battery locating part and the fixing magnet steel of described storage battery magnetic.Described storage battery locating part and described storage battery magnetic are fixed by described magnet steel, improve the locating effect of described lock body to described storage battery, effectively can avoid the vibrations produced in traveling process simultaneously.
As preferably, described connecting portion is provided with the compression cushion block for compressing storage battery.Described compression cushion block compresses described storage battery up, prevents described storage battery bob.
As preferably, this accumulator lock structure also comprises the locking closure that can be covered on described upper shed, and described locking closure comprises the block piece that described locking closure can be made to close.Described block piece when described storage battery does not push in described storage battery casing completely, can stop that described locking closure closes at described upper shed downwards, to remind operating personnel, prevents storage battery to install not in place.
As preferably, described block piece comprises the lock body locating part be positioned at above described limiting plate; When described locking closure is covered on described upper shed, the distance of described lock body locating part and described storage battery in the vertical direction is less than the height of described limiting plate in the vertical direction.When described storage battery does not push in described storage battery casing completely, described limiting plate falls the upper surface of described storage battery, whole lock body by jack-up in the open space of described upper shed.When being covered by described locking closure, the described lock body locating part be positioned at above described limiting plate drops on described lock body, causes described locking closure cannot continue to fall to described upper shed being closed, to remind operating personnel, prevents storage battery to install not in place.
As preferably, described connecting portion extends to outside described limiting plate and forms pressing plate; Described lock body locating part, when described locking closure is covered on described upper shed, can be pressed on described pressing plate and carries out spacing to described lock body.
A kind of layback battery box disclosed by the invention, has following beneficial effect:
1. accumulator lock is fixed storage battery, is convenient to storage battery and mounts and dismounts with the direction of layback.
2. door-plate has the function of track simultaneously, and assist operators mounts and dismounts storage battery.
3. door-plate is as the prolongation of car body track, and provide storage battery supporting during storage battery pull-out car body, operator vertical direction can carry storage battery, and it is more convenient to operate, and reduces labour intensity.
4. door sheet insert-type is installed in storage battery installing port, facilitates the installation and removal of door-plate.
5. storage battery door-plate and storage battery track are integrated, greatly reduce production and inventory cost.
6. when storage battery installation is not in place or accumulator lock is in open mode, locking closure cannot cover, and can point out operating personnel, prevents storage battery from installing and makes mistakes.
7. storage battery door can as independently accessory, with multiple layback battery box with the use of, save use cost.
Accompanying drawing explanation
Fig. 1 layback battery box schematic diagram.
Fig. 2 layback apparatus structure schematic diagram.
Fig. 3 storage battery installing port schematic diagram.
The layback trackwork position schematic diagram of Fig. 4 layback device
The door close working position schematic diagram of Fig. 5 layback device
Fig. 6 lock body structure schematic diagram.
Fig. 7 locking closure structural representation.
The schematic diagram that Fig. 8 storage battery is correctly locked.
The schematic diagram of Fig. 9 storage battery setup error.
Figure 10 accumulator lock does not lock schematic diagram.
Wherein, 1-storage battery casing, 11-upper shed, 4-storage battery, 21-storage battery installing port, 22-layback device, 31-locking closure, 32-lock body, 211-base, 212-supporting bracket, 213-upper limit portion, 214-lower limit portion, 215-interpolation slit, 221-door-plate, 222-side plate, 223-door lock, 224-track, 225-layback device installed part, 311-cover plate, 312-side plate, 313-lock body locating part, 321-connecting portion, 322-installed part, 323-limiting plate, 324-pressing plate, 325-compresses cushion block, 2251-layback device installing port, 2252-is hooked portion, 2253-attachment strap, 2241-storage battery slideway, 3221-mounting panel, 3222-rotating shaft, 3231-magnet installing hole, 3232-magnet, 32211-installing hole.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the present invention are described in detail.Be installed on the layback battery box above electrocar pallet fork, comprise the storage battery casing 1 with upper shed 11, the side of storage battery casing 1 is provided with the storage battery sliding-door structure for installing storage battery 4, and storage battery casing 1 top arranges the accumulator lock structure being used for fixing storage battery.
Storage battery sliding-door structure comprises the storage battery installing port 21 being arranged on body side, and can be installed on the layback device 22 in storage battery installing port 21.
Layback device 22 comprises door-plate 221, the be parallel to each other side plate 222 being divided into door-plate 221 both sides and door lock 223, two side plates 222 be arranged on door-plate and door-plate 221 form the track 224 being used for storage battery and sliding.The storage battery slideway 2241 being equipped with nylon material is installed by bolt in track, to reduce the force of sliding friction between track and storage battery, makes storage battery push-and-pull more laborsaving.Storage battery slideway 2241 also improves the intensity of track, prevents track to be out of shape in Long-Time Service process.In addition, even if the storage battery slideway 2241 be laid on separately in track is in use out of shape, or when long-term friction surface becomes coarse, only needs the storage battery slideway more renewed, enormously simplify maintenance program.
Layback device end is provided with layback device installed part 225, and layback device installed part 225 comprises the layback device installing port 2251 under shed, and the top of layback device installing port 2251 is provided with two plates be parallel to each other as being hooked portion 2252.Layback device installing port 2251 is buckled in storage battery installing port 21 place, makes the portion that is hooked 2252 above layback device installing port 2251 ride on the base 211 of storage battery installing port, to obtain the support of storage battery installing port.At this moment layback device keeps orbital plane to be installed in the installation portion of storage battery installing port upward, is in layback working position, as Fig. 4.Now, storage battery 4 can be pulled out along the side direction of orbital plane upwards at storage battery casing.
The storage battery weight that general industry vehicle uses is all very heavy.In order to improve the support of storage battery installing port 21 offside drawing device, the installation portion be arranged on bottom storage battery installing port 21 comprises the supporting bracket 212 be vertically arranged in storage battery installing port 21.When layback device 22 is in layback working position, supporting bracket 212 supports being hooked offside drawing device below portion 2252.
The conveniently storage of layback device, simplifies the structure of battery box, reduces costs.The height on the base 221 of supporting bracket 2221 aspect ratio storage battery installing port 21 is little, and layback device installed part 225 also comprises the attachment strap 2253 arranged perpendicular to orbit plane.Difference in height between the base 221 of supporting bracket 212 and storage battery installing port, makes the space formed between the top of supporting bracket 212 and the floor 221 of storage battery installing port for placing attachment strap 2253.Layback device 22 is rotated up 90 degree by layback working position, keeps orbital plane to be installed in storage battery installing port 21 inwardly, be in door close working position, as Fig. 5.Now attachment strap 2253 is placed horizontally at above supporting bracket 212, is supported whole layback device 22 by supporting bracket 212.Simultaneously, top in storage battery installing port 21 is provided with upper limit portion 213, and upper limit portion 213 has two, and the top respectively in storage battery installing port 21 is corresponding with two side plates 222 of layback device 22, prevent layback device from toppling in storage battery installing port 21, thus cover storage battery installing port 21.Also the lower limit portion 214 corresponding with two side plates 222 of layback device 22 can be set the bottom in storage battery installing port 21, the panel 221 of whole layback device 22 is flushed with storage battery installing port 21, meanwhile, layback device 22 is also prevented to topple in storage battery installing port 21 further.
Because storage battery installing port 21 is positioned at the side of casing, and height opposite case above opening shorter.If arrange handle on layback device, the objects such as the rope be very likely suspended to because of carelessness in the process used, cause the accident.Therefore, can all be respectively arranged with interpolation slit 215 at the top of wall box and bottom, when needing opening side drawing device, only need plectrum to insert in interpolation slit 215 one group outward, i.e. safety attractive in appearance, convenient and swift again.
The mounting means of bolt, the fixing complexity such as hinged is not adopted between layback device 22 and storage battery installing port 21.But adopt the mode that is hooked of back-off to connect, convenient and swift when dismantling.Ensureing that under the prerequisite that storage battery can firmly be arranged in casing, storage battery installing port is in open mode always.Only when needs are installed or dismantle storage battery, layback device is installed on storage battery installing port and dismantles track as storage battery.Only adopt layback device just can with multiple battery box with the use of, greatly save the purchase cost of user.
Accumulator lock structure comprises locking closure 31 and lock body 32.The lock body 32 of accumulator lock is installed in upper shed 11 along battery installation direction, is positioned at the top of storage battery 4.Locking closure 31 can cover at upper shed 1 place, when locking closure 31 is opened, can expose the lock body 32 be installed in storage battery casing 1.Locking closure 31 closes, and lock body 32 can be hidden in storage battery casing 1.
Lock body 32 comprises connecting portion 321, is separately positioned on lock body installed part 322 and the storage battery locating part at connecting portion 321 both ends.Lock body installed part 322 is arranged on one end of connecting portion 321, and it comprises on two mounting panels, 3221, two mounting panels 3221 perpendicular to connecting portion 321 and is arranged with installing hole 32211.Installing hole 32211 is sheathed on outside the rotating shaft 3222 be fixedly connected with storage battery casing 1, to realize the hinged of lock body 32 and storage battery casing 1, makes whole lock body 32 and be that axle center is rotated relative to storage battery casing 1 in the plane at storage battery 4 place with rotating shaft 3222.Storage battery locating part at the other end of connecting portion 321 to being arranged with limiting plate 323.Angle between limiting plate 323 and connecting portion 321 is 85-95 °, is preferably 90 °.Above battery installing space lock body 31 being installed on storage battery casing 1.Lock body 31 is upwards rotated for axle center with rotating shaft 3222, make lock body 32 be in open mode, can load storage battery casing 1 from lateral openings 21 by storage battery 4, storage battery 4 pushes storage battery casing 1 completely and installs correctly, lock body 32 is rotated, makes connecting portion 321 level.Now, the inner surface of limiting plate 323 is just positioned at the outer surface of the close battery box body lateral openings 21 of storage battery 4, so that the direction of installing at storage battery to be carried out spacing to storage battery.Limiting plate 323 inner surface arranges magnet steel installing hole 3231, and fixed installation is provided with magnet steel 3232 in hole 311.Now, the magnetic surface of storage battery 4 firmly holds, to position storage battery 4 by the magnetic force being installed on magnet steel 3232 generation in fixed installation hole 311.If storage battery 4 is not driven fully in storage battery casing 1, when lock body 32 is rotated, the end of limiting plate 323 will be fallen above storage battery, by whole lock body 32 jack-up in the space of the upper shed 11 of storage battery casing 1, cannot carry out spacing in the side of storage battery to storage battery.
Locking closure 31 comprises cover plate 311 and is fixedly installed on the side plate 312 of cover plate both sides, and locking closure 31 is hinged with storage battery casing 1 by its side plate 312.In order to make locking closure 31 lock body 2 be in open mode or storage battery install incorrect cannot carry out spacing to storage battery time cannot close, operating personnel are pointed out.Can when designing connecting portion 321, by its length limit within 1/2 of storage battery 4 upper surface width, make connecting portion 321 to when being greater than 180 °, drop on storage battery 4 upper surface in upwards rotating opening.Now, limiting plate 323 points to top by connecting portion 321.The height of appropriate design limiting plate 11 in the vertical direction, makes it be greater than locking closure 31 when being covered in upper shed 11, the distance between cover plate 311 and storage battery 4.Like this, when lock body 32 is in open mode, covered downwards by locking closure 31, limiting plate 323 will be against between the upper surface of cover plate 311 and storage battery 4, as Fig. 4.Make locking closure 31 cannot continue down to move, upper shed 11 is covered.Operating personnel find that locking closure cannot cover, and will know that problem has appearred in the installation of storage battery.Meanwhile, arrange block piece in the inner side of side plate 312, block piece is extend horizontally to lock body locating part 313 above limiting plate 323 by side plate 312.The height of appropriate design lock body locating part 313, makes when locking closure 31 is covered on described upper shed 11, and lock body locating part 313 is less than the height of limiting plate 323 in the vertical direction with the distance of storage battery 4 in the vertical direction.Therefore, when storage battery is not driven fully in storage battery casing 4, limiting plate 323 drops on above storage battery.Covered downwards by locking closure 31, limiting plate 323 will be against between the upper surface of lock body locating part 313 and storage battery 4, as Fig. 5.Make locking closure 31 cannot continue down to move, upper shed 11 is covered.Operating personnel find that locking closure cannot cover, and will know that problem has appearred in the installation of storage battery.
The connecting portion 321 of lock body 32 extends to outside limiting plate 323, forms pressing plate 324.When locking closure 31 is covered on described upper shed 11, pressing plate 324 is just in time pressed on pressing plate 324, can carry out spacing to lock body 32.
In order to strengthen the fixation to storage battery 4, can the compression cushion block 325 being used for compressing storage battery be set in the below of connecting portion 321.Compress cushion block and adopt quality of rubber materials or polyurethane material, the frictional force between the outer surface that can increase connecting portion 321 and storage battery 4, the vibrations that simultaneous buffering storage battery is subject to.
Handle is set respectively, when operating personnel install storage battery at the storage battery end face be installed in layback battery box and side:
For the layback battery box being provided with layback device, only need the layback device opening layback battery box, and its layback device spread out to turn over downwards turn 90 degrees, make originally to be in orbital plane in storage battery installing port upwards, layback device installing port be buckled in down and by layback device installing port be installed on storage battery installing port base and supporting bracket on; Or for not installing the layback battery box of storage battery door, then by the orbital plane of layback device upward, layback device installing port is down in the back-off base that is installed on storage battery installing port and supporting bracket, keeps orbital plane to be in layback trackwork position (as Fig. 4) upward.Storage battery is mentioned by the handle carried above storage battery, is placed on the track spread out.Now, the base of storage battery installing port and supporting bracket are positioned at below the portion of being hooked, and support whole layback device.When making that storage battery is put in orbit, track receives downward pressure, still can support the pull-out of whole storage battery and push.From the side of storage battery, storage battery is pushed casing.When storage battery is pushed into installation site completely, rotate the lock body of accumulator lock structure, make lock body be positioned at accumulator lock location (as Fig. 8).The lock body locating part being positioned at lock body end is placed on storage battery outer surface, carries out spacing to storage battery.Meanwhile, storage battery firmly holds by the magnet steel be installed in magnet steel installed surface, to realize fixing storage battery.Subsequently, the locking closure above lock body is covered, just can complete the installation of storage battery.
If storage battery does not push in installation site completely, be axle center when overturning downwards with installing hole by lock body, the limiting plate be positioned at below lock body drops on casing, and whole lock body is by the space between jack-up is above casing and below locking closure.Meanwhile, the pressing plate being positioned at lock body end is in the most outer of lock body rotary motion trace, lifts the below in lock body locating part, blocks the trend that locking closure covers downwards, cause locking closure to cover.Operating personnel will know, storage battery does not install, and can readjust the position of storage battery.
If after installation site put into by storage battery, due to the carelessness of operating personnel, forget position lock body being overturn fixing storage battery downwards.Now, lock body is that axle center has overturn 180 degree with installing hole, and the limiting plate be vertically set on below lock body originally is upwards propped up, and the end of limiting plate is in the space between the upper shed and cover plate of storage battery casing, block the trend that locking closure covers downwards, cause locking closure to cover.Operating personnel will find, accumulator lock is not locked, and after needing accumulator lock to lock, just can complete the installation of storage battery, be covered by locking closure.
Layback device upwards can be turned over after storage battery installs and turn 90 degrees, cover at storage battery installing port place.Now, track is hidden in storage battery installing port.The Da plate of layback device is positioned in the supporting bracket of storage battery installing port, supports, make layback device firmly be arranged on storage battery installing port with the upper and lower limiting section offside drawing device of storage battery installing port.Or also directly layback device can upwards be extracted storage battery installing port, accept and use next time for other layback battery box or this battery box.
Because storage battery installing port is positioned at the side of casing, and height opposite case above opening shorter.If arrange handle on layback device, the objects such as the rope be very likely suspended to because of carelessness in the process used, cause the accident.Therefore, all can be respectively arranged with interpolation slit at the top of wall box and bottom, when needing opening side drawing device, only need plectrum to insert in interpolation slit one group outward, i.e. safety attractive in appearance, convenient and swift again.
Although describe embodiments of the present invention by reference to the accompanying drawings, those of ordinary skill in the art can make various distortion or amendment within the scope of the appended claims.