CN105548891A - Battery heat test device and battery heat test method - Google Patents
Battery heat test device and battery heat test method Download PDFInfo
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Abstract
本发明公开了一种电池热量测试装置和方法,其是在一恒温箱中进行被测电池进行充放电过程中的热量测试的,具体是将被测电池放入一绝热室内,利用一冷却液循环系统,将被测电池发出的热量导出至绝热室外并对冷却液进行热量累计,从而获得被测电池进行充放电过程中的累计热量消耗。本发明的电池热量测试装置和方法可有效并准确地测量被测电池进行充放电时所发出的热量,进而为实际了解电池或者电池包的发热状况、进行有效地热管理、有效提高电动汽车用锂离子电池的热安全性,提供了第一手可靠信息,对电动汽车的热管理和热安全性具有重要的意义。
The invention discloses a battery heat testing device and method, which is used to test the heat of the battery under test in the process of charging and discharging in a constant temperature box. The circulation system conducts the heat emitted by the battery under test to the adiabatic chamber and accumulates the heat of the cooling liquid, so as to obtain the accumulated heat consumption during the charging and discharging process of the battery under test. The battery heat testing device and method of the present invention can effectively and accurately measure the heat emitted by the battery under test when it is charged and discharged, so as to actually understand the heating condition of the battery or battery pack, perform effective heat management, and effectively improve the lithium battery used in electric vehicles. The thermal safety of ion batteries provides first-hand reliable information, which is of great significance to the thermal management and thermal safety of electric vehicles.
Description
技术领域technical field
本发明涉及蓄电池测试领域,特别涉及一种电池热量测试装置及电池热量测试方法。The invention relates to the field of battery testing, in particular to a battery heat testing device and a battery heat testing method.
背景技术Background technique
精确测量电池的发热量对电动汽车的热管理和热安全性有着重要的意义,对管控电池包的热失控和合理地实施热管理策略进而对电动车的安全性都有着不可或缺的作用。如果电池发热量管控不好,极有可能造成电动车的爆炸、起火等安全隐患。因而,不论对热管理策略的制定还是对电动车的安全性而言,电池发热量的测量均显得尤为重要。Accurately measuring the calorific value of the battery is of great significance to the thermal management and thermal safety of electric vehicles, and it is indispensable for the control of thermal runaway of the battery pack and the reasonable implementation of thermal management strategies, which in turn play an indispensable role in the safety of electric vehicles. If the heat generation of the battery is not well controlled, it is very likely to cause safety hazards such as explosions and fires of electric vehicles. Therefore, the measurement of battery calorific value is particularly important for the formulation of thermal management strategies and the safety of electric vehicles.
现有电池的发热量的获知,一般以模型计算为主。通过仿真、模拟、近似等热模型所获取的电池发热量难以充分体现电池内部焦耳热、反应热等复杂的热反应过程,因而难以准确地反映电池内部散发的热量,不能为摸清电池或电池包的发热状况,进行有效地热管理,提高电动汽车用锂离子电池的热安全性提供可靠依据。Knowing the calorific value of existing batteries is generally based on model calculations. The calorific value of the battery obtained through simulation, simulation, approximation and other thermal models is difficult to fully reflect the complex thermal reaction process such as Joule heat and reaction heat inside the battery. It provides a reliable basis for effective thermal management to improve the thermal safety of lithium-ion batteries for electric vehicles.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种可用于软包锂离子电池单体的电池热量测试装置和电池热量测试方法,以获取电池充放电过程中的真实发热量,从而为摸清电池或电池包的发热状况,进行有效地热管理,提高电动汽车用锂离子电池的热安全性提供可靠依据。In view of this, the object of the present invention is to provide a battery heat testing device and a battery heat testing method that can be used for a soft-packed lithium-ion battery cell, so as to obtain the real calorific value during the charging and discharging process of the battery, so as to find out the battery or The heating condition of the battery pack can be effectively managed to provide a reliable basis for improving the thermal safety of lithium-ion batteries used in electric vehicles.
本发明提供了一种电池热量测试装置,包括:The invention provides a battery heat testing device, comprising:
恒温箱;temperate box;
绝热室,所述绝热室位于所述恒温箱内;an adiabatic chamber, the adiabatic chamber is located in the incubator;
水箱组,所述水箱组内填充液态冷却剂,并夹持被测电池,所述水箱组连同所述被测电池置于所述绝热室内;A water tank group, the water tank group is filled with liquid coolant, and the battery under test is clamped, and the water tank group together with the battery under test is placed in the heat-insulated chamber;
水管组,所述水管组位于恒温箱内,所述水管组将水箱组、水泵、热量表、散热器连通,形成由所述水箱组经过所述水泵到所述热量表、再由所述热量表到所述散热器并由所述散热器返回所述热量表、再由所述热量表到所述水箱组的循环管路,使得所述冷却剂在所述循环管路中循环;Water pipe group, the water pipe group is located in the constant temperature box, and the water pipe group connects the water tank group, the water pump, the heat meter, and the radiator, forming the water tank group passing through the water pump to the heat meter, and then the heat A circulation pipeline from the radiator to the radiator, from the radiator to the heat meter, and from the heat meter to the water tank group, so that the coolant circulates in the circulation pipeline;
水泵,所述水泵位于恒温箱内,并位于所述绝热室以外,用于驱动所述循环管路中的冷却剂的循环;a water pump, the water pump is located in the constant temperature box and outside the adiabatic chamber, and is used to drive the circulation of the coolant in the circulation pipeline;
热量表,所述热量表位于恒温箱内,并位于所述绝热室以外,用于获取流经该热量表的冷却液的累计热量值;a heat meter, the heat meter is located in the constant temperature box and outside the adiabatic chamber, and is used to obtain the cumulative calorific value of the cooling liquid flowing through the heat meter;
散热器,所述散热器位于恒温箱内,并位于所述绝热室以外,用于将流经该散热器的冷却剂中所携带的热量散发至恒温箱中;a radiator, the radiator is located in the thermostatic box and outside the adiabatic chamber, and is used to dissipate the heat carried in the coolant flowing through the radiator into the thermostatic box;
至少一个温度传感器,布置于所述被测电池表面,用于获取所述被测电池表面的温度信息;at least one temperature sensor, arranged on the surface of the battery under test, for obtaining temperature information on the surface of the battery under test;
电极连接端口,所述电极连接端口位于所述绝热室外并电连接于所述被测电池的极耳,所述电极连接端口用于连接外部充放电设备,且其形状设计成多次弯曲结构以增大与水箱组接触的散热面积,而减少与充放电设备的主电缆连接造成的热量外泄;An electrode connection port, the electrode connection port is located outside the adiabatic chamber and electrically connected to the tab of the battery under test, the electrode connection port is used to connect to an external charging and discharging device, and its shape is designed into a multiple bending structure to Increase the heat dissipation area in contact with the water tank group, and reduce the heat leakage caused by the connection with the main cable of the charging and discharging equipment;
计算机,所述计算机位于所述恒温箱外,并连接于所述热量表和至少一个温度传感器,所述计算机用于接收所述至少一个温度传感器所获取的温度信息、接收所述热量表所获取的累计热量值。A computer, the computer is located outside the incubator and connected to the heat meter and at least one temperature sensor, the computer is used to receive the temperature information obtained by the at least one temperature sensor, and receive the temperature information obtained by the heat meter. cumulative calorific value.
进一步,所述电池热量测试装置还包括:Further, the battery heat testing device also includes:
压力传感器,所述压力传感器位于所述绝热室内并连接于所述计算机,所述压力传感器用于获取所述水箱组施加于所述被测电池的压力信息并将其发送给所述计算机进行监测。A pressure sensor, the pressure sensor is located in the heat insulation chamber and connected to the computer, the pressure sensor is used to obtain the pressure information applied by the water tank group to the battery under test and send it to the computer for monitoring .
进一步,所述电池热量测试装置还包括:Further, the battery heat testing device also includes:
电极导热连接器,所述电极导热连接器位于所述绝热室内,所述电极导热连接器的一端连接于所述被测电池的极耳,所述电极导热连接器的另一端作为所述电极连接端口,所述电极导热连接器表面覆盖导热绝缘硅胶,所述水箱组压紧于所述导热绝缘硅胶。An electrode heat conduction connector, the electrode heat conduction connector is located in the heat insulation chamber, one end of the electrode heat conduction connector is connected to the pole ear of the battery under test, and the other end of the electrode heat conduction connector is used as the electrode connection The surface of the electrode heat-conducting connector is covered with heat-conducting and insulating silica gel, and the water tank group is pressed against the heat-conducting and insulating silica gel.
进一步,所述水箱组包括下水箱和上水箱;其中,Further, the water tank group includes a lower water tank and an upper water tank; wherein,
所述下水箱位于所述被测电池的下侧,所述上水箱位于所述被测电池的上侧,所述被测电池位于所述下水箱和上水箱之间;The lower water tank is located on the lower side of the battery under test, the upper water tank is located on the upper side of the battery under test, and the battery under test is located between the lower water tank and the upper water tank;
所述下水箱和上水箱之间通过一软管连通,使得所述下水箱中的冷却液可通过所述软管进入所述上水箱;The lower water tank and the upper water tank are communicated through a hose, so that the coolant in the lower water tank can enter the upper water tank through the hose;
所述下水箱开设进水口,以连接所述水管组,使得所述水管组中的冷却液可通过所述进水口流进所述下水箱;The lower water tank is provided with a water inlet to connect the water pipe group, so that the cooling liquid in the water pipe group can flow into the lower water tank through the water inlet;
所述上水箱开设出水口,以连接所述水管组,使得所述上水箱中的冷却液可通过所述出水口流出所述上水箱。The upper water tank is provided with a water outlet to connect the water pipe group, so that the cooling liquid in the upper water tank can flow out of the upper water tank through the water outlet.
进一步,所述绝热室开设有与所述进水口和出水口相适配的通孔,以使得位于绝热室内的水箱组以及位于绝热室外的水泵、热量表、散热器通过所述水管组连通。Further, the adiabatic chamber is provided with through holes adapted to the water inlet and outlet, so that the water tank group located in the adiabatic chamber and the water pump, heat meter and radiator located outside the adiabatic chamber communicate through the water pipe group.
进一步,所述水管组包括:Further, the water pipe group includes:
出水管,所述出水管连接于所述上水箱的出水口与所述水泵的进水口之间;A water outlet pipe, the water outlet pipe is connected between the water outlet of the upper water tank and the water inlet of the water pump;
第一导流管,所述第一导流管连接于所述水泵的出水口与热量表的进水口之间;A first guide tube, the first guide tube is connected between the water outlet of the water pump and the water inlet of the heat meter;
第二导流管,所述第二导流管连接于所述热量表的散热送水口和散热器的进水口之间;A second guide pipe, the second guide pipe is connected between the heat dissipation water delivery port of the heat meter and the water inlet of the radiator;
第三导流管,所述第三导流管连接于散热器的出水口和所述热量表的散热回水口之间;A third guide tube, the third guide tube is connected between the water outlet of the radiator and the heat dissipation return port of the heat meter;
进水管,所述进水管连接于所述热量表的出水口和所述下水箱的进水口之间。A water inlet pipe, the water inlet pipe is connected between the water outlet of the heat meter and the water inlet of the lower water tank.
进一步,所述至少一个温度传感器分别布置于所述被测电池表面、被测电池的极耳、上水箱内和下水箱内,并连接于所述计算机,以获取所述被测电池表面温度信息、被测电池的极耳温度信息、上水箱内温度信息和下水箱内温度信息,并将所获取的温度信息发送给所述计算机。Further, the at least one temperature sensor is respectively arranged on the surface of the battery under test, the tabs of the battery under test, in the upper water tank and in the lower water tank, and is connected to the computer to obtain the surface temperature information of the battery under test , the tab temperature information of the battery under test, the temperature information in the upper water tank and the temperature information in the lower water tank, and send the obtained temperature information to the computer.
进一步,所述绝热室包括绝热室本体和绝热室盖体;其中,Further, the heat insulation chamber includes a heat insulation chamber body and a heat insulation chamber cover; wherein,
所述绝热室本体内部形成一个上部开口的容纳空间,所述水箱组连同所述被测电池置于所述容纳空间内;An accommodating space with an upper opening is formed inside the adiabatic chamber body, and the water tank group and the battery under test are placed in the accommodating space;
所述绝热室盖体设置于所述绝热室本体的上方,并在一开闭电机的控制下打开、关闭所述容纳空间的开口,其中,所述开闭电机电连接于所述计算机,以在所述计算机的控制下执行所述绝热室盖体的打开、关闭操作。The heat insulation chamber cover is arranged above the heat insulation chamber body, and opens and closes the opening of the accommodating space under the control of an opening and closing motor, wherein the opening and closing motor is electrically connected to the computer for The opening and closing operations of the adiabatic chamber cover are performed under the control of the computer.
进一步,所述绝热室开设有抽真空接口以抽出绝热室内的空气介质,避免空气吸收来自电池放出的热量。Further, the adiabatic chamber is provided with a vacuum port to extract the air medium in the adiabatic chamber, so as to prevent the air from absorbing the heat released from the battery.
本发明还提供了一种采用如上任一项所述的电池热量测试装置进行电池热量测试的方法,包括:The present invention also provides a method for testing battery heat by using the battery heat test device described in any one of the above items, including:
将被测电池置入绝热室中的水箱组之间,并将被测电池的极耳电连接于电极连接端口;Place the battery under test between the water tanks in the adiabatic chamber, and electrically connect the tabs of the battery under test to the electrode connection port;
将外部充放电设备连接至所述电极连接端口;connecting an external charging and discharging device to the electrode connection port;
位于所述恒温箱内的所有部件进行初始温度平衡;initial temperature equilibration of all components located within said incubator;
通过计算机实时监测各个温度传感器的温度信息;Monitor the temperature information of each temperature sensor in real time through the computer;
当各个温度传感器的温度信息全部达到初始温度并稳定后,通过计算机实时监测并存储所述热量表所获取的温度信息和流量信息;When the temperature information of each temperature sensor reaches the initial temperature and stabilizes, monitor and store the temperature information and flow information obtained by the heat meter in real time through the computer;
开启所述水泵以驱动所述循环管路中的冷却剂的循环;Turn on the water pump to drive the circulation of the coolant in the circulation line;
开启外部充放电设备以对所述被测电池进行充放电;Turn on the external charging and discharging equipment to charge and discharge the battery under test;
当充放电结束,且各温度传感器的温度信息全部回到初始温度并维持一段时间和/或热量表的累计热量值恒定不变时,停止测试;When the charge and discharge are completed, and the temperature information of each temperature sensor returns to the initial temperature and maintains for a period of time and/or the cumulative calorific value of the heat meter remains constant, stop the test;
将热量表的累计热量值作为被测电池在充放电过程中所释放的热量。The accumulated calorific value of the heat meter is regarded as the heat released by the battery under test during the charging and discharging process.
从上述方案可以看出,本发明的电池热量测试装置和电池热量测试方法可有效并准确地测量被测电池进行充放电时所发出的热量,进而为实际了解电池或者电池包的发热状况、进行有效地热管理,进而有效提高电动汽车用锂离子电池的热安全性,提供了第一手可靠信息。It can be seen from the above scheme that the battery heat testing device and battery heat testing method of the present invention can effectively and accurately measure the heat emitted by the battery under test when it is charging and discharging, and then provide a practical understanding of the heating status of the battery or battery pack, and conduct Effective thermal management, thereby effectively improving the thermal safety of lithium-ion batteries for electric vehicles, provides first-hand reliable information.
附图说明Description of drawings
以下附图仅对本发明做示意性说明和解释,并不限定本发明的范围。The following drawings only illustrate and explain the present invention schematically, and do not limit the scope of the present invention.
图1为本发明实施例的电池热量测试装置横截面结构示意图;Fig. 1 is a schematic diagram of a cross-sectional structure of a battery heat testing device according to an embodiment of the present invention;
图2为图1中被测电池周边区域结构放大示意图;Figure 2 is an enlarged schematic view of the structure of the surrounding area of the battery under test in Figure 1;
图3为本发明实施例中绝热室内的纵向截面结构示意图;Fig. 3 is a schematic diagram of a longitudinal cross-sectional structure of an adiabatic chamber in an embodiment of the present invention;
图4为本发明实施例的电池热量测试的方法流程图。FIG. 4 is a flow chart of a battery heat test method according to an embodiment of the present invention.
标号说明Label description
1、电池热量测试装置1. Battery heat test device
11、恒温箱11. Constant temperature box
12、绝热室12. Insulation room
121、绝热室本体121. Insulation chamber body
122、绝热室盖体122. Insulation chamber cover
125、开闭电机125. Open and close motor
13、水箱组13. Water tank group
131、下水箱131. Lower water tank
132、上水箱132. Upper water tank
14、水管组14. Water pipe group
141、出水管141. Outlet pipe
142、第一导流管142. First diversion tube
143、第二导流管143. Second diversion tube
144、第三导流管144. The third diversion pipe
145、进水管145. Water inlet pipe
151、水泵151. Water pump
152、热量表152. Heat meter
153、散热器153. Radiator
161、温度传感器161. Temperature sensor
162、压力传感器162. Pressure sensor
17、电极连接端口17. Electrode connection port
171、电极导热连接器171. Electrode heat conduction connector
18、抽真空接口18. Vacuum interface
19、计算机19. Computer
2、被测电池2. The battery under test
21、极耳21. Ears
211、极耳夹片211. Ear clip
具体实施方式detailed description
为了对发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式,在各图中相同的标号表示相同的部分。In order to have a clearer understanding of the technical features, purposes and effects of the invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings, in which the same reference numerals represent the same parts.
在本文中,“示意性”表示“充当实例、例子或说明”,不应将在本文中被描述为“示意性”的任何图示、实施方式解释为一种更优选的或更具优点的技术方案。In this article, "schematic" means "serving as an example, example or illustration", and any illustration or implementation described as "schematic" should not be interpreted as a more preferred or more advantageous Technical solutions.
为使图面简洁,各图中的只示意性地表示出了与本发明相关部分,而并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。In order to make the drawings concise, the figures in each figure only schematically show the relevant parts of the present invention, and do not represent the actual structure of the product. In addition, to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked.
在本文中,“一个”并不表示将本发明相关部分的数量限制为“仅此一个”,并且“一个”不表示排除本发明相关部分的数量“多于一个”的情形。Herein, "one" does not mean limiting the number of relevant parts of the present invention to "only one", and "one" does not mean excluding the case that the number of relevant parts of the present invention is "more than one".
在本文中,“上”、“下”、“前”、“后”、“左”、“右”等仅用于表示相关部分之间的相对位置关系,而非限定这些相关部分的绝对位置。In this article, "upper", "lower", "front", "rear", "left", "right", etc. are only used to indicate the relative positional relationship between related parts, rather than to limit the absolute position of these related parts .
在本文中,“第一”、“第二”等仅用于彼此的区分,而非表示重要程度及顺序、以及互为存在的前提等。In this article, "first", "second", etc. are only used to distinguish each other, not to indicate the degree of importance and order, or the prerequisite for mutual existence.
在本文中,“相等”、“相同”等并非严格的数学和/或几何学意义上的限制,还包含本领域技术人员可以理解的且制造或使用等允许的误差。除非另有说明,本文中的数值范围不仅包括其两个端点内的整个范围,也包括含于其中的若干子范围。Herein, "equal", "identical" and the like are not strictly restricted in the sense of mathematics and/or geometry, but also include errors understandable by those skilled in the art and allowed in manufacture or use. Unless otherwise stated, a numerical range herein includes not only the entire range within its two endpoints, but also several subranges subsumed therein.
如图1所示,本发明实施例的电池热量测试装置1主要包括恒温箱11、绝热室12、水箱组13、水管组14、水泵151、热量表152、散热器153、温度传感器161、压力传感器162、电极连接端口17和计算机19。其中,所述恒温箱11内放置除计算机19以外的电池热量测试装置1中的其它组成部件。所述绝热室12位于所述恒温箱11内。所述水箱组13内填充冷却剂(例如水),并夹持被测电池2,所述水箱组13连同所述被测电池2置于所述绝热室内。所述水管组14位于恒温箱11内,所述水管组14将水箱组13、水泵151、热量表152和散热器153连通,形成由所述水箱组13经过所述水泵151到所述热量表152、再由所述热量表152到所述散热器153并由所述散热器153返回所述热量表152、再由所述热量表152到所述水箱组13的循环管路,使得所述冷却剂在所述循环管路中循环。所述水泵151位于恒温箱11内,并位于所述绝热室12以外,用于驱动所述循环管路中的冷却剂的循环。所述热量表152位于恒温箱11内,并位于所述绝热室12以外,用于获取所述循环管路中由所述水箱组13流出的冷却剂的温度信息、获取所述循环管路中流进所述水箱组13的冷却剂的温度信息、获取流经所述热量表152的冷却剂的流量信息。所述散热器153位于恒温箱11内,并位于所述绝热室12以外,用于将流经该散热器153的冷却剂中所携带的热量散发至恒温箱11中。所述温度传感器161数量为至少一个,分别布置于所述被测电池2表面,用于获取所述被测电池2表面的温度信息。所述压力传感器162位于所述绝热室12内,所述压力传感器162用于获取所述水箱组13施加于所述被测电池2的压力信息并将其发送给所述计算机19进行监测。所述电极连接端口17位于所述绝热室12外并电连接于所述被测电池2的极耳21,所述电极连接端口17用于连接外部充放电设备(图中未示出)。所述计算机19位于所述恒温箱11外,并连接于所述热量表152、温度传感器161和压力传感器162,所述计算机19用于接收所述至少一个温度传感器161所获取的温度信息、接收所述热量表152所获取的温度信息和流量信息、并在所述被测电池2进行充放电时根据所接收的信息获得所述被测电池2发出的热量;所述计算机19还用于通过所述压力传感器162检测所述水箱组13施加于所述被测电池2的压力信息,以确保所述水箱组13与所述被测电池2之间的良好接触,以使被测电池2所发出的热量能够及时顺利地传递给所述水箱组13中的冷却液。As shown in Figure 1, the battery heat test device 1 of the embodiment of the present invention mainly includes a constant temperature box 11, an adiabatic chamber 12, a water tank group 13, a water pipe group 14, a water pump 151, a heat meter 152, a radiator 153, a temperature sensor 161, a pressure Sensor 162 , electrode connection port 17 and computer 19 . Wherein, other components in the battery heat testing device 1 except the computer 19 are placed in the incubator 11 . The heat insulation chamber 12 is located in the thermostat 11 . The water tank group 13 is filled with coolant (such as water) and holds the battery under test 2 . The water tank group 13 together with the battery under test 2 is placed in the heat-insulated chamber. The water pipe group 14 is located in the constant temperature tank 11, and the water pipe group 14 communicates with the water tank group 13, the water pump 151, the heat meter 152 and the radiator 153, forming a flow from the water tank group 13 to the heat meter through the water pump 151. 152, the circulation pipeline from the heat meter 152 to the radiator 153 and back to the heat meter 152 from the radiator 153, and then from the heat meter 152 to the water tank group 13, so that the Coolant circulates in the circulation line. The water pump 151 is located in the thermostatic box 11 and outside the adiabatic chamber 12 for driving the circulation of the coolant in the circulation pipeline. The heat meter 152 is located in the constant temperature box 11 and outside the adiabatic chamber 12, and is used to obtain the temperature information of the coolant flowing out of the water tank group 13 in the circulation pipeline, and obtain the temperature information of the coolant in the circulation pipeline. The temperature information of the coolant flowing into the water tank group 13 and the flow information of the coolant flowing through the heat meter 152 are obtained. The radiator 153 is located inside the thermostatic box 11 and outside the adiabatic chamber 12 for dissipating the heat carried by the coolant flowing through the radiator 153 into the thermostatic box 11 . The number of the temperature sensor 161 is at least one, respectively arranged on the surface of the battery 2 under test, and used to obtain temperature information on the surface of the battery 2 under test. The pressure sensor 162 is located in the adiabatic chamber 12, and the pressure sensor 162 is used to obtain the pressure information applied by the water tank group 13 to the battery 2 under test and send it to the computer 19 for monitoring. The electrode connection port 17 is located outside the adiabatic chamber 12 and electrically connected to the tab 21 of the battery under test 2 , and the electrode connection port 17 is used to connect to an external charging and discharging device (not shown in the figure). The computer 19 is located outside the incubator 11 and is connected to the heat meter 152, the temperature sensor 161 and the pressure sensor 162, and the computer 19 is used to receive the temperature information obtained by the at least one temperature sensor 161, receive The temperature information and flow information obtained by the heat meter 152, and the heat emitted by the battery under test 2 are obtained according to the received information when the battery under test 2 is being charged and discharged; the computer 19 is also used to The pressure sensor 162 detects the pressure information applied by the water tank group 13 to the battery under test 2 to ensure good contact between the water tank group 13 and the battery under test 2 so that the battery under test 2 The emitted heat can be transferred to the coolant in the water tank group 13 in time and smoothly.
另外,所述电池热量测试装置1还包括电极导热连接器171。所述电极导热连接器171位于所述绝热室12内,所述电极导热连接器171的一端通过极耳夹片211连接于所述被测电池2的极耳21,所述电极导热连接器171的另一端作为所述电极连接端口17,所述电极导热连接器171的表面覆盖导热绝缘硅胶,所述水箱组13压紧于所述导热绝缘硅胶。所述电极导热连接器171由优质导电材料制成且加工成弯曲匝数较多的结构,以使其在被测电池2进行充放电时能够充分迅速地将热量传递给水箱组13内的冷却液,同时减少对外部充放电设备的热传递,降低热量损失,避免热量外泄。所述极耳夹片211由优质导电材料制成,夹持于极耳21并连接于电极导热连接器171,以降低极耳21处的接触电阻。In addition, the battery thermal testing device 1 further includes an electrode heat-conducting connector 171 . The electrode heat conduction connector 171 is located in the heat insulation chamber 12, and one end of the electrode heat conduction connector 171 is connected to the tab 21 of the battery under test 2 through the tab clip 211. The electrode heat conduction connector 171 The other end of the electrode is used as the electrode connection port 17, the surface of the electrode heat-conducting connector 171 is covered with heat-conducting and insulating silica gel, and the water tank group 13 is pressed against the heat-conducting and insulating silica gel. The electrode heat-conducting connector 171 is made of high-quality conductive material and processed into a structure with a large number of bending turns, so that it can transfer heat to the cooling system in the water tank group 13 sufficiently and rapidly when the battery 2 under test is charging and discharging. Liquid, while reducing heat transfer to external charging and discharging equipment, reducing heat loss and avoiding heat leakage. The tab clip 211 is made of high-quality conductive material, clamped on the tab 21 and connected to the electrode thermal connector 171 to reduce the contact resistance at the tab 21 .
如图2所示,多个温度传感器161分别布置于所述被测电池2表面、被测电池2的极耳21、水箱组13内(图中未示出),并连接于所述计算机19,以获取所述被测电池2表面温度信息、被测电池2的极耳21温度信息、水箱组13内温度信息,并将所获取的温度信息发送给所述计算机19。在一个具体实施例中,被测电池2表面均匀布置九个温度传感器161,两个极耳21连同极耳夹片211处各布置一个温度传感器161,即在两个极耳21连同极耳夹片211处共布置两个温度传感器161,水箱组13内布置两个温度传感器161,这些温度传感器161通过数据线与恒温箱11外的计算机19相连接,利用计算机19实时监测被测电池2的周边相关温度。压力传感器162调整成与被测电池2表面平齐,便于检测水箱组13施加给被测电池2表面的压力。As shown in Figure 2, a plurality of temperature sensors 161 are respectively arranged on the surface of the battery under test 2, the tab 21 of the battery under test 2, and in the water tank group 13 (not shown in the figure), and are connected to the computer 19 , to acquire the surface temperature information of the tested battery 2 , the temperature information of the tab 21 of the tested battery 2 , and the temperature information in the water tank group 13 , and send the acquired temperature information to the computer 19 . In a specific embodiment, nine temperature sensors 161 are evenly arranged on the surface of the battery 2 under test, and one temperature sensor 161 is arranged at each of the two tabs 21 together with the tab clips 211, that is, at the two tabs 21 together with the tab clips Two temperature sensors 161 are arranged at the sheet 211, and two temperature sensors 161 are arranged in the water tank group 13. These temperature sensors 161 are connected with the computer 19 outside the constant temperature box 11 through data lines, and the temperature of the battery 2 under test is monitored in real time by the computer 19. surrounding temperature. The pressure sensor 162 is adjusted to be flush with the surface of the battery 2 under test, so as to detect the pressure exerted by the water tank group 13 on the surface of the battery 2 under test.
如图3所示,本发明实施例中,所述水箱组13包括下水箱131和上水箱132。其中,所述下水箱131位于所述被测电池2的下侧,所述上水箱132位于所述被测电池2的上侧,所述被测电池2位于所述下水箱131和上水箱132之间。参见图1、图2、图3所示,所述下水箱131和上水箱132之间通过一软管133连通,使得所述下水箱131中的冷却液可通过所述软管133进入所述上水箱132。所述软管133为金属软管,以提供软管133处的良好散热,所述下水箱131开设进水口,以连接所述水管组14,使得所述水管组14中的冷却液可通过所述进水口流进所述下水箱131,所述上水箱132开设出水口,以连接所述水管组14,使得所述上水箱132中的冷却液可通过所述出水口流出所述上水箱132。所述绝热室12开设有与所述进水口和出水口相适配的通孔,以使得位于绝热室12内的水箱组13以及位于绝热室外的水泵151、热量表152、散热器153通过所述水管组14连通。放置于水箱组13中的两个温度传感器161分别放置于下水箱131和上水箱132中。As shown in FIG. 3 , in the embodiment of the present invention, the water tank group 13 includes a lower water tank 131 and an upper water tank 132 . Wherein, the lower water tank 131 is located at the lower side of the tested battery 2, the upper water tank 132 is located at the upper side of the tested battery 2, and the tested battery 2 is located at the lower water tank 131 and the upper water tank 132. between. Referring to Fig. 1, Fig. 2 and Fig. 3, the lower water tank 131 and the upper water tank 132 are communicated through a hose 133, so that the coolant in the lower water tank 131 can enter the said lower water tank 131 through the hose 133 Upper water tank 132. The hose 133 is a metal hose to provide good heat dissipation at the hose 133, and the lower tank 131 has a water inlet to connect the water pipe group 14, so that the cooling liquid in the water pipe group 14 can pass through the water pipe group 14. The water inlet flows into the lower water tank 131, and the upper water tank 132 has a water outlet to connect the water pipe group 14, so that the coolant in the upper water tank 132 can flow out of the upper water tank 132 through the water outlet. . The adiabatic chamber 12 is provided with through holes adapted to the water inlet and water outlet, so that the water tank group 13 located in the adiabatic chamber 12 and the water pump 151, heat meter 152, and radiator 153 located outside the adiabatic chamber pass through the The water pipe group 14 is connected. The two temperature sensors 161 placed in the water tank group 13 are respectively placed in the lower water tank 131 and the upper water tank 132 .
继续参见图3所示,所述绝热室12包括绝热室本体121和绝热室盖体122。其中,所述绝热室本体121内部形成一个上部开口的容纳空间,所述水箱组13连同所述被测电池2置于所述容纳空间内。所述绝热室盖体122设置于所述绝热室本体121的上方,并在一开闭电机125的控制下打开、关闭所述容纳空间的开口,其中,所述开闭电机125电连接于所述计算机19,以在所述计算机19的控制下执行所述绝热室盖体122的打开、关闭操作。为保证测量的精度,所述开闭电机125最好位于恒温箱11中。另外,所述绝热室本体121内部侧壁设有水箱导轨,所述水箱组13设有与所述水箱导轨相适配的导轨槽,进而便于水箱组13可沿预定方向移动。Continuing to refer to FIG. 3 , the heat insulation chamber 12 includes a heat insulation chamber body 121 and a heat insulation chamber cover 122 . Wherein, an accommodating space with an upper opening is formed inside the adiabatic chamber body 121 , and the water tank group 13 and the battery under test 2 are placed in the accommodating space. The heat insulation chamber cover 122 is arranged above the heat insulation chamber body 121, and opens and closes the opening of the accommodation space under the control of an opening and closing motor 125, wherein the opening and closing motor 125 is electrically connected to the The computer 19 is used to perform the opening and closing operations of the adiabatic chamber cover 122 under the control of the computer 19. In order to ensure the measurement accuracy, the switch motor 125 is preferably located in the thermostatic box 11 . In addition, the inner side wall of the adiabatic chamber body 121 is provided with water tank guide rails, and the water tank group 13 is provided with guide rail grooves matching with the water tank guide rails, so that the water tank group 13 can move along a predetermined direction.
另外,在进行被测电池2的热量测试,绝热室12最好保持真空状态,以防止绝热室12内所存在空气的影响。因此,本发明实施例中,还包括抽真空设备(图中未示出),并且如图1所示,绝热室12开设有抽真空接口18,以与所述抽真空设备相连。在装入被测电池2后,并进行被测电池2的热量测试之前,利用抽真空设备将绝热室12内抽真空。In addition, when performing the thermal test of the battery 2 under test, the heat insulation chamber 12 is preferably kept in a vacuum state, so as to prevent the influence of the air existing in the heat insulation chamber 12 . Therefore, in the embodiment of the present invention, a vacuuming device (not shown in the figure) is also included, and as shown in FIG. 1 , the adiabatic chamber 12 is provided with a vacuuming interface 18 to connect with the vacuuming device. After the battery under test 2 is loaded and before the heat test of the battery under test 2 is carried out, the inside of the adiabatic chamber 12 is evacuated by vacuuming equipment.
如图1所示,本发明实施例中,所述水管组14包括出水管141、第一导流管142、第二导流管143、第三导流管144和进水管145。其中,所述出水管141连接于所述上水箱132的出水口与所述水泵151的进水口之间。所述第一导流管142连接于所述水泵151的出水口与热量表152的进水口之间。所述第二导流管143连接于所述热量表153的散热送水口和散热器153的进水口之间。所述第三导流管144连接于散热器153的出水口和所述热量表152的散热回水口之间。所述进水管145连接于所述热量表152的出水口和所述下水箱131的进水口之间。As shown in FIG. 1 , in the embodiment of the present invention, the water pipe set 14 includes a water outlet pipe 141 , a first flow guide pipe 142 , a second flow guide pipe 143 , a third flow guide pipe 144 and a water inlet pipe 145 . Wherein, the water outlet pipe 141 is connected between the water outlet of the upper water tank 132 and the water inlet of the water pump 151 . The first guide pipe 142 is connected between the water outlet of the water pump 151 and the water inlet of the heat meter 152 . The second guide pipe 143 is connected between the heat dissipation water outlet of the heat meter 153 and the water inlet of the radiator 153 . The third guide pipe 144 is connected between the water outlet of the radiator 153 and the heat dissipation return water outlet of the heat meter 152 . The water inlet pipe 145 is connected between the water outlet of the heat meter 152 and the water inlet of the lower water tank 131 .
为了防止冷却剂在循环管路中热量的散失,在水管组14外围以及各个接口部分包覆绝热材料,使得冷却剂所携带热量仅能通过散热器153散发到恒温箱11中。In order to prevent the heat loss of the coolant in the circulation pipeline, the periphery of the water pipe group 14 and each interface part are coated with heat insulating materials, so that the heat carried by the coolant can only be dissipated into the thermostat 11 through the radiator 153 .
本发明实施例中,热量表152中采用PT1000传感器作为温度传感器以测量出水管141中流进热量表152(即流出上水箱132)的冷却剂的温度,以及测量进水管145中流出热量表152(即流进下水箱131)的冷却剂的温度,采用涡轮流量计作为流量传感器,以测量冷却剂在循环管路中的流量。热量表152中采用积算仪进行热量计算,和/或利用计算机19进行热量计算,计算是利用热量表152中的温度传感器和流量传感器获取的温度和流量数据的。计算方法采用k系数补偿法,其具备修正功能,因而具有较高的精度,符合OIML-R75国际规程和EN1434欧洲标准,是目前计算精度最先进的计算方法。利用k系数补偿法的计算公式为:In the embodiment of the present invention, a PT1000 sensor is used as a temperature sensor in the heat meter 152 to measure the temperature of the coolant flowing into the heat meter 152 in the water outlet pipe 141 (that is, to flow out of the upper water tank 132), and to measure the temperature of the coolant flowing out of the heat meter 152 in the water inlet pipe 145. (that is, the temperature of the coolant flowing into the lower water tank 131), a turbine flowmeter is used as a flow sensor to measure the flow of the coolant in the circulation line. The calorie meter 152 uses an integrator to perform calorie calculations, and/or utilizes the computer 19 to perform calorie calculations. The calculation is based on the temperature and flow data acquired by the temperature sensor and the flow sensor in the calorie meter 152 . The calculation method adopts the k-factor compensation method, which has a correction function, so it has high precision, conforms to the OIML-R75 international regulations and EN1434 European standards, and is the most advanced calculation method for calculation accuracy. The calculation formula using k coefficient compensation method is:
其中,Q为所要获得的被测电池2的释放热量,单位为KJ(千焦)或kWh(千瓦时);k为热交换系数,单位为kW·h/m3·℃;Δθ为热量表152的进出口温差,单位为℃(摄氏度);V为体积流量,单位为m3(立方米),v1为整个测量过程中的体积流量。Among them, Q is the heat released by the battery 2 to be tested, and the unit is KJ (kilojoule) or kWh (kWh); k is the heat exchange coefficient, and the unit is kW h/m 3 °C; Δθ is the heat meter The temperature difference between the inlet and outlet of 152, the unit is ℃ (Celsius); V is the volume flow, the unit is m 3 (cubic meter), v 1 is the volume flow during the whole measurement process.
在计算时,热交换系数为:When calculating, the heat transfer coefficient is:
k=(hf-hr)/(θf-θr)/vk=(h f -h r )/(θ f -θ r )/v
其中,hf、hr分别为热量表152的入口和出口下的载热流体的焓值;θf、θr分别为热量表152的进口温度和出口温度;v是特定的体积流量,其值及进出口焓值可以参照OIML-R75国际规程和EN1434欧洲标准中的详细说明求得。Wherein, h f , h r are the enthalpy values of the heat-carrying fluid under the inlet and outlet of the heat meter 152 respectively; θ f , θ r are the inlet temperature and outlet temperature of the heat meter 152 respectively; v is a specific volume flow rate, where The value and import and export enthalpy can be obtained by referring to the OIML-R75 international regulations and the detailed descriptions in the EN1434 European standard.
上述公式也是本发明实施例的原理公式。The above formula is also the principle formula of the embodiment of the present invention.
本发明实施例同时提供了一种电池热量测试的方法,该方法采用上述实施例的电池热量测试装置,如图4所示,其主要包括以下步骤:The embodiment of the present invention also provides a method for testing battery heat. The method adopts the battery heat testing device of the above-mentioned embodiment, as shown in FIG. 4 , which mainly includes the following steps:
步骤1、将被测电池置入绝热室中的水箱组之间,并将被测电池的极耳电连接于电极连接端口;Step 1. Place the battery under test between the water tanks in the adiabatic chamber, and electrically connect the tabs of the battery under test to the electrode connection port;
步骤2、将外部充放电设备连接至所述电极连接端口;Step 2, connecting an external charging and discharging device to the electrode connection port;
步骤3、位于所述恒温箱内的所有部件进行初始温度平衡;Step 3, performing initial temperature balance on all parts located in the thermostat;
步骤4、通过计算机实时监测各个温度传感器的温度信息;Step 4, monitor the temperature information of each temperature sensor in real time by computer;
步骤5、当各个温度传感器的温度信息全部达到初始温度并稳定后,通过计算机实时监测并存储所述热量表所获取的温度信息和流量信息;Step 5. When the temperature information of each temperature sensor reaches the initial temperature and stabilizes, monitor and store the temperature information and flow information obtained by the heat meter in real time through the computer;
步骤6、开启所述水泵以驱动所述循环管路中的冷却剂的循环;Step 6, turning on the water pump to drive the circulation of the coolant in the circulation pipeline;
步骤7、开启外部充放电设备以对所述被测电池进行充放电;Step 7, turn on the external charging and discharging equipment to charge and discharge the battery under test;
步骤8、当充放电结束,且各温度传感器的温度信息全部回到初始温度并维持一段时间和/或热量表的累计热量值恒定不变时,停止测试;Step 8. Stop the test when the charging and discharging are completed, and the temperature information of each temperature sensor returns to the initial temperature and maintains for a period of time and/or the accumulated calorific value of the heat meter remains constant;
步骤9、将热量表的累计热量值作为被测电池在充放电过程中所释放的热量。Step 9. Use the accumulated heat value of the heat meter as the heat released by the battery under test during the charging and discharging process.
上述实施例的电池热量测试装置中有较多的辅助测量组成部分,这些组成部分主要用于在进行测量之前帮助绝热室内与恒温箱内的温度保持一致,结合整个被测电池的热量测量过程,本发明的方法实施例中更加包括以下细致步骤。There are many auxiliary measurement components in the battery heat test device of the above embodiment, these components are mainly used to help keep the temperature in the adiabatic chamber consistent with the temperature in the thermostat before the measurement, combined with the heat measurement process of the entire battery under test, The method embodiment of the present invention further includes the following detailed steps.
步骤a、将被测电池置入绝热室中的下水箱和上水箱之间,并将极耳夹片夹持于极耳;Step a, placing the battery under test between the lower water tank and the upper water tank in the adiabatic chamber, and clamping the tab clips to the tabs;
步骤b、将充放电设备的主电缆到电极连接端口;Step b, connecting the main cable of the charging and discharging device to the electrode connection port;
步骤c、位于恒温箱内的所有部件均暴露于恒温箱其内进行初始温度平衡,暴露过程包括通过计算机控制开闭电机打开绝热室的绝热室盖体,恒温箱的初始温度设为常温(20℃),或者其它温度,例如-20℃~30℃之间的任一温度,优选为常温,通过计算机监控温度传感器的温度信息,保证所有的温度传感器的温度信息全部等于初始温度并维持热平衡;Step c, all parts located in the incubator are exposed to the incubator for initial temperature balance. The exposure process includes opening the adiabatic chamber cover of the adiabatic chamber through computer-controlled switching motors, and the initial temperature of the incubator is set to normal temperature (20 °C), or other temperatures, such as any temperature between -20 °C to 30 °C, preferably normal temperature, monitor the temperature information of the temperature sensors through the computer to ensure that the temperature information of all temperature sensors is all equal to the initial temperature and maintain thermal balance;
步骤d、当所有的温度传感器的温度信息全部达到初始温度并稳定后,通过计算机控制开闭电机关闭绝热室盖体,调整上水箱底面对被测电池的压力,其压力值由压力传感器采集;Step d. When the temperature information of all the temperature sensors has reached the initial temperature and stabilized, the computer controls the opening and closing motor to close the cover of the heat insulation chamber, and adjust the pressure on the bottom of the upper water tank to the battery under test. The pressure value is collected by the pressure sensor ;
步骤e、开启水泵使冷却剂循环地依次经过上水箱、水泵、热量表、散热器、热量表、下水箱、上水箱,期间利用计算机实时监控和采集各点的温度和热量值;Step e, turn on the water pump to make the coolant circulate through the upper water tank, water pump, heat meter, radiator, heat meter, lower water tank, and upper water tank in sequence, during which the temperature and calorific value of each point are monitored and collected in real time by computer;
开启充放电设备对电池进行充放电;Turn on the charging and discharging equipment to charge and discharge the battery;
步骤f、当充放电结束且各温度传感器的温度回到初始温度并维持一段时间和/或热量表累计的热量值恒定不变时,停止测试,读取热量表的累计热量值或者通过计算机获得累计的热量值即是测得的本次被测电池充放电过程中所释放的热量。Step f, when the charging and discharging is completed and the temperature of each temperature sensor returns to the initial temperature and maintains for a period of time and/or when the accumulated heat value of the heat meter is constant, stop the test, read the accumulated heat value of the heat meter or obtain it through the computer The accumulated calorific value is the measured heat released during the charging and discharging process of the battery under test.
本发明的电池热量测试装置和电池热量测试方法可有效并准确地测量被测电池进行充放电时所发出的热量,进而为实际了解电池或者电池包的发热状况、进行有效地热管理,进而有效提高电动汽车用锂离子电池的热安全性,提供了第一手可靠信息,对电动汽车的热管理和热安全性具有重要的意义。The battery heat testing device and the battery heat testing method of the present invention can effectively and accurately measure the heat emitted by the battery under test when it is charged and discharged, so as to actually understand the heating condition of the battery or battery pack, perform effective heat management, and further effectively improve The thermal safety of lithium-ion batteries for electric vehicles provides first-hand reliable information, which is of great significance to the thermal management and thermal safety of electric vehicles.
应当理解,虽然本说明书是按照各个实施方式描述的,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described according to various implementations, not each implementation only includes an independent technical solution. This description of the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,而并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方案或变更,如特征的组合、分割或重复,均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of the feasible implementation modes of the present invention, and are not intended to limit the protection scope of the present invention. Any equivalent implementation or Changes, such as combination, division or repetition of features, should be included in the protection scope of the present invention.
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