CN105545858B - A kind of special Pneumatic valve of pneumohydraulic pressure-cylinder and pneumohydraulic pressure-cylinder - Google Patents
A kind of special Pneumatic valve of pneumohydraulic pressure-cylinder and pneumohydraulic pressure-cylinder Download PDFInfo
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- CN105545858B CN105545858B CN201610075087.8A CN201610075087A CN105545858B CN 105545858 B CN105545858 B CN 105545858B CN 201610075087 A CN201610075087 A CN 201610075087A CN 105545858 B CN105545858 B CN 105545858B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0402—Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B3/00—Intensifiers or fluid-pressure converters, e.g. pressure exchangers; Conveying pressure from one fluid system to another, without contact between the fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B2013/041—Valve members; Fluid interconnections therefor with two positions
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Abstract
本发明公开了一种气‑液增压缸专用气控阀,包括阀瓣、阀芯和限位铜块;阀瓣包括基体段和内腔段,内腔段上开设有供阀芯来回移动的内腔,内腔段的上部开设有与内腔相通的阀瓣控制气孔,内腔段的下部开设有与内腔相通的阀瓣工作气孔;阀芯包括上活塞、下活塞,上活塞的有效作用面积小于下活塞的有效作用面积,工作过程中上活塞始终与内腔的内壁密封接触。本发明还公开了一种气‑液增压缸,包括后端盖及如上所述的气控阀,后端盖上开设有贯通孔,所述阀瓣、阀芯和限位铜块在贯通孔内自上而下依次设置。本发明中的气控阀可以在增压缸的液压活塞杆接触到工件后制动打开,实现了增压缸由快进预压行程到增力冲压行程的自动转换,安全可靠。
The invention discloses a special air-controlled valve for a gas-liquid pressurized cylinder, which includes a valve disc, a valve core and a limit copper block; The upper part of the inner cavity section is provided with a disc control air hole communicating with the inner cavity, and the lower part of the inner cavity section is opened with a valve disc working air hole communicated with the inner cavity; the valve core includes an upper piston, a lower piston, and an upper piston. The effective active area is smaller than that of the lower piston, and the upper piston is always in sealing contact with the inner wall of the inner cavity during the working process. The invention also discloses a gas-liquid pressurized cylinder, which includes a rear end cover and the above-mentioned air control valve. A through hole is opened on the rear end cover. The holes are arranged sequentially from top to bottom. The air control valve in the present invention can brake and open after the hydraulic piston rod of the booster cylinder touches the workpiece, realizing the automatic conversion of the booster cylinder from the fast-forward pre-pressing stroke to the booster punching stroke, which is safe and reliable.
Description
技术领域technical field
本发明涉及一种增压缸,尤其涉及一种气-液增压缸专用气控阀及气-液增压缸。The invention relates to a booster cylinder, in particular to a special air control valve for a gas-liquid booster cylinder and a gas-liquid booster cylinder.
背景技术Background technique
气-液增压缸广泛应用于冲压设备等需要较大推力的场合中,气-液增压缸内置专用气控阀是控制增压缸由快进预压行程到增力冲压行程的控制部件。The gas-liquid booster cylinder is widely used in stamping equipment and other occasions that require a large thrust. The built-in special air control valve of the gas-liquid booster cylinder is the control component that controls the booster cylinder from the fast-forward pre-pressing stroke to the booster punching stroke. .
专利ZL200810019120.0公开了一种气控阀,其包括阀体、可滑动地设置在阀体的内腔中的阀芯、分别密封配合在阀体的两端的前端盖和后端盖,阀体的两相对侧壁上分别开设有流体入口和出口,前端盖和后端盖上分别开设有气孔,阀芯具有第一端部、第二端部以及可将出口封堵的关闭部,第一端部、第二端部及关闭部分别与阀体的内壁相密封配合,第一段不、阀体及前端盖围成第一气室,第二端部、阀体及后端盖围成第二气室,关闭部、第二端部及阀体围成第三气室,第一气室、第二气室和第三气室之间相互密封,第一气室通过前端盖上的气孔与复位气路相连通,第二气室通过后端盖上的气孔与控制气路相连通,复位气路中气体的压力保持很定,第一端部的前端面的面积小于第二端部的后端面的面积,入口和出口在阀芯的轴向上相互错开,当阀门关闭时,关闭部封堵在出口上,入口与第三气室相连通,当阀门开启时,关闭部让开出口处,第三气室与入口、出口形成通路,使气体能够流过。这种气控阀存在以下缺陷:1)、使用寿命短,漏气;2)、未设置密封圈,仅靠间隙密封,很难拆卸,一旦出现问题很难维修,大大缩短了整个增压缸的使用寿命,为正常生产埋下安全隐患;3)、由于气-液增压缸特殊结构的限制,上述气控阀无法满足气-液增压缸的需要。上述缺陷也是现有的气控阀普遍存在的问题。Patent ZL200810019120.0 discloses an air-operated valve, which includes a valve body, a valve core slidably arranged in the inner cavity of the valve body, a front end cover and a rear end cover respectively sealingly fitted at both ends of the valve body, and the valve body There are fluid inlets and outlets respectively on the two opposite side walls, air holes are respectively opened on the front end cover and the rear end cover, the valve core has a first end, a second end and a closing part that can block the outlet, the first The end, the second end and the closing part are respectively sealed and matched with the inner wall of the valve body. The first section, the valve body and the front end cover form the first air chamber, and the second end, the valve body and the rear end cover form the first air chamber. The second air chamber, the closing part, the second end and the valve body form the third air chamber, the first air chamber, the second air chamber and the third air chamber are mutually sealed, and the first air chamber passes through the front end cover. The air hole is connected with the reset air path, and the second air chamber is connected with the control air path through the air hole on the rear end cover. The pressure of the gas in the reset air path is kept constant, and the area of the front surface of the first end is smaller than that of the second end. The area of the rear end surface of the part, the inlet and outlet are staggered in the axial direction of the valve core, when the valve is closed, the closing part is blocked on the outlet, and the inlet is connected with the third air chamber, when the valve is opened, the closing part allows When the outlet is opened, the third air chamber forms a passage with the inlet and the outlet, so that the gas can flow through. This kind of air control valve has the following defects: 1), short service life and air leakage; 2), no sealing ring is provided, only relying on gap sealing, it is difficult to disassemble, once a problem occurs, it is difficult to repair, greatly shortening the entire booster cylinder 3), due to the limitation of the special structure of the gas-liquid booster cylinder, the above-mentioned air control valve cannot meet the needs of the gas-liquid booster cylinder. The above defects are also common problems in the existing air control valves.
由此可见,现有技术有待于进一步的改进和提高。This shows that the prior art needs to be further improved and improved.
发明内容Contents of the invention
本发明为避免上述现有技术存在的不足之处,提供了一种气-液增压缸专用气控阀及气-液增压缸,该气控阀可以在增压缸工作活塞杆接触到工件后自动打开,实现增压缸由快进预压行程到增力冲压行程的自动转换,安全可靠。In order to avoid the disadvantages of the above-mentioned prior art, the present invention provides a special air control valve for a gas-liquid booster cylinder and a gas-liquid booster cylinder. Automatically open after the workpiece to realize the automatic conversion of the booster cylinder from the fast-forward pre-pressing stroke to the booster punching stroke, which is safe and reliable.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种气-液增压缸专用气控阀,包括自上而下依次设置的阀瓣、阀芯和限位铜块;阀瓣包括基体段和内腔段,内腔段的顶端与基体段固连,内腔段的底端敞口,内腔段上开设有供阀芯来回移动的内腔,内腔段的上部开设有与内腔相通的阀瓣控制气孔,内腔段的下部开设有与内腔相通的阀瓣工作气孔;阀芯包括上活塞、下活塞以及连接上、下活塞的活塞杆,上活塞的有效作用面积小于下活塞的有效作用面积,工作过程中上活塞始终与内腔的内壁密封接触,下活塞的外径大于内腔的内径。A special air control valve for a gas-liquid pressurized cylinder, including a valve disc, a valve core and a limit copper block arranged sequentially from top to bottom; Fixed connection, the bottom end of the inner cavity section is open, the inner cavity section is provided with an inner cavity for the valve core to move back and forth, the upper part of the inner cavity section is provided with a disc control air hole communicating with the inner cavity, and the lower part of the inner cavity section is opened. There is a disc working air hole connected to the inner cavity; the valve core includes the upper piston, the lower piston and the piston rod connecting the upper and lower pistons. The effective area of the upper piston is smaller than that of the lower piston. During the working process, the upper piston is always in contact with the The inner wall of the inner chamber is in sealing contact, and the outer diameter of the lower piston is larger than the inner diameter of the inner chamber.
所述上活塞的顶端面与内腔的内壁之间以及上活塞的底端面与内腔的内壁之间均设置有格莱圈。Gray rings are arranged between the top end surface of the upper piston and the inner wall of the inner cavity and between the bottom end surface of the upper piston and the inner wall of the inner cavity.
所述基体段的底端面的中央位置处设置有第一限位凸台,所述限位铜块的顶端面的中央位置处设置有第二限位凸台。A first limiting boss is arranged at the central position of the bottom end surface of the base body segment, and a second limiting boss is arranged at the central position of the top end surface of the limiting copper block.
本发明还公开了一种气-液增压缸,包括后端盖及如上所述的气控阀,后端盖上开设有用于安装阀瓣、阀芯及限位铜块的贯通孔,所述阀瓣、阀芯和限位铜块在贯通孔内自上而下依次设置。The invention also discloses a gas-liquid pressurized cylinder, which includes a rear end cover and the above-mentioned air control valve. The rear end cover is provided with a through hole for installing a valve disc, a valve core and a limit copper block. The valve disc, valve core and limit copper block are sequentially arranged in the through hole from top to bottom.
所述基体段、内腔段的中部以及内腔段的下部与所述贯通孔的内壁之间均设置有O型密封圈。O-rings are arranged between the base body section, the middle part of the inner cavity section and the lower part of the inner cavity section and the inner wall of the through hole.
所述下活塞与贯通孔的内壁之间设置有O型密封圈。An O-ring is arranged between the lower piston and the inner wall of the through hole.
所述限位铜块与贯通孔的内壁之间设置有O型密封圈。An O-ring is arranged between the limiting copper block and the inner wall of the through hole.
所述基体段的外径大于内腔段的外径,所述贯通孔、基体段的下端面以及内腔段中部的O型密封圈的上端面之间配合形成上活塞控制腔,阀瓣控制气孔与上活塞控制腔相通;所述贯通孔、内腔段中部的O型密封圈的下端面以及内腔段下部的O型密封圈的上端面之间配合形成阀瓣腔,阀瓣工作气孔与阀瓣腔相通;所述贯通孔、内腔段下部的O型密封圈的下端面以及下活塞的上端面之间配合形成下活塞控制腔;所述后端盖自上而下依次开设有上活塞控制气孔、气缸气孔、气源气孔以及下活塞控制气孔,其中,上活塞控制气孔与上活塞控制腔相通,气缸气孔与阀瓣腔相通,气源气孔与下活塞控制腔相通,下活塞控制气孔与下活塞的下端面、限位铜块的顶端面之间的间隙相通。The outer diameter of the base section is greater than that of the inner cavity section, and the through hole, the lower end surface of the base section and the upper end surface of the O-ring in the middle of the inner cavity section cooperate to form an upper piston control chamber, and the valve disc controls The air hole communicates with the control chamber of the upper piston; the through hole, the lower end surface of the O-ring in the middle of the inner cavity section and the upper end surface of the O-ring in the lower part of the inner cavity section cooperate to form a disc cavity, and the valve disc working air hole It communicates with the disc chamber; the through hole, the lower end surface of the O-ring at the lower part of the inner cavity section and the upper end surface of the lower piston cooperate to form a lower piston control chamber; the rear end cover is sequentially opened with The upper piston control air hole, the cylinder air hole, the air source air hole and the lower piston control air hole, wherein the upper piston control air hole communicates with the upper piston control chamber, the cylinder air hole communicates with the disc chamber, the air source air hole communicates with the lower piston control chamber, and the lower piston The control air hole communicates with the gap between the lower end surface of the lower piston and the top end surface of the limit copper block.
所述气控阀有两种机位,分别为准备机位和工作机位,从准备机位到工作机位是阀芯的进程阶段,从工作机位回复至准备机位是阀芯的回程阶段;准备机位时,上活塞与内腔的入口密封接触,下活塞由限位铜块限位,控制气源的气体经上活塞控制气孔、阀瓣控制气孔通至上活塞的顶端面,外部大气经气源气孔、下活塞控制腔通至下活塞的顶端面;工作机位时,上活塞运动至第一限位凸台处并由第一限位凸台限位,阀瓣工作气孔通过内腔、下活塞控制腔与气源气孔相连通,即阀瓣工作气孔与外部大气相通,下活塞的底端面通过下活塞控制腔、下活塞控制气孔与控制气源相连通,同时控制气源的气体经上活塞控制气孔、阀瓣控制气孔通至上活塞的顶端面;阀芯回程时,下活塞通过下活塞控制腔、气源气孔连通外部大气,上活塞连通控制气源,阀芯回程,以此往复。The air-operated valve has two positions, which are respectively the preparation position and the working position. From the preparation position to the working position is the process stage of the valve core, and returning from the working position to the standby position is the return journey of the valve core. stage; when preparing for the machine position, the upper piston is in sealing contact with the entrance of the inner cavity, the lower piston is limited by the limit copper block, and the gas from the control gas source passes through the upper piston control air hole and the valve flap control air hole to the top surface of the upper piston, and the outer The air passes through the air source air hole and the lower piston control chamber to the top surface of the lower piston; when the working machine is in position, the upper piston moves to the first limiting boss and is limited by the first limiting boss, and the valve disc working air hole passes through The inner cavity and the lower piston control chamber are connected with the air source air hole, that is, the valve disc working air hole is connected with the external atmosphere, and the bottom end surface of the lower piston is connected with the control air source through the lower piston control chamber and the lower piston control air hole, and the air source is controlled at the same time. The gas passes through the upper piston control air hole and the disc control air hole to the top surface of the upper piston; when the valve core returns, the lower piston connects to the external atmosphere through the lower piston control chamber and the air source air hole, and the upper piston connects to the control air source, and the valve core returns. This goes back and forth.
所述增压缸还包括气路系统,气路系统包括回程进气通道、快速进气通道、增压进气通道、控制气源、外部大气、外置的二位五通阀和内置的如上所述的气控阀,气控阀为二位三通阀;所述二位五通阀的其中三个接口通过管道分别与回程进气通道、快速进气通道以及控制气源连通,二位五通阀的其余接口与外部大气连通,二位五通阀有两种机位,一种是控制气源与回程进气通道连通,同时快速进气通道与外部大气连通,另一种是控制气源与快速进气通道连通,同时回程进气通道与外部大气连通;所述二位三通阀的接口通过管道分别与快速进气通道、增压进气通道以及外部大气相通,二位三通阀有两个控制端,分别为控制I端和控制II端,二位三通阀有两种机位,一种是快速进气通道与增压进气通道连通,另一种是增压进气通道与外部大气连通,快速进气通道通过管道与二位三通阀的控制I端相连,回程进气通道通过管道与二位三通阀的控制II端相连,且回程进气通道与控制II端之间的管道上设置有单向节流阀。The pressurized cylinder also includes an air circuit system, which includes a return air intake channel, a fast air intake channel, a pressurized air intake channel, a control air source, an external atmosphere, an external two-position five-way valve and a built-in The air control valve, the air control valve is a two-position three-way valve; three of the interfaces of the two-position five-way valve are respectively connected with the return air intake channel, the fast air intake channel and the control air source through pipelines, and the two-position The remaining ports of the five-way valve are connected to the external atmosphere. The two-position five-way valve has two positions, one is to control the air source to communicate with the return air intake channel, and at the same time, the rapid air intake channel is connected to the external atmosphere, and the other is to control The air source communicates with the fast air intake channel, while the return air intake channel communicates with the external atmosphere; the interface of the two-position three-way valve communicates with the rapid air intake channel, the pressurized air intake channel, and the external atmosphere through pipelines, and the two-position three-way valve is connected to the external atmosphere. The one-way valve has two control terminals, which are the control I terminal and the control II terminal respectively. The air intake channel is connected with the external atmosphere, the fast air intake channel is connected with the control terminal I of the two-position three-way valve through a pipeline, the return air intake channel is connected with the control II terminal of the two-position three-way valve through a pipeline, and the return air intake channel is connected with the control terminal II of the two-position three-way valve. A one-way throttle valve is arranged on the pipeline between the control II ends.
由于采用了上述技术方案,本发明所取得的有益效果为:Owing to adopting above-mentioned technical scheme, the beneficial effect that the present invention obtains is:
1、本发明中的气控阀采用非对称阀芯设计,增压缸处于准备状态时,控制气源的气体通过气路与阀芯上活塞的活塞端连通,将阀芯推送至初始位置。增压缸处于快进预压行程时由于缸体内的液压活塞杆由气体推动以较快速度行至于工件贴合,此时工作腔内容积变大,虽然工作腔经由气路与气控阀阀芯的下活塞端连通,但由于工作腔容积变大,其内部压力并未达到工作压力,故无法推动气控阀下活塞端打开。增压缸处于增力冲压行程时,由于液压活塞杆已与工件贴合,工作腔内容积固定,因此时其内部压力达到工作压力,故即使阀芯上活塞依旧与控制气源连通,但由于阀芯的非对称设计,其依旧能稳定打开,控制气体经由气路到达阀芯下活塞端并推送阀芯直至阀芯上活塞端与阀瓣内部的第一限位凸台贴合,此时气控阀打开,工作气体经由阀瓣工作气孔进入增压缸后端盖的气缸气孔中,工作气体进入增压缸的气缸中,推动气缸活塞杆下压,从而完成增压行程。增压缸返回行程时,原工作腔连接的外部气源孔由外置的二位五通阀控制与外界大气连通,此时工作腔及阀芯下活塞的活塞端均与外部大气连通,而回程工作气体推动液压活塞杆返回至准备状态行程,气缸活塞杆由弹簧控制返回至准备状态行程,阀芯上活塞的活塞端连通控制气压从而推动阀芯返回准备行程。本发明充分地利用了力平衡原理,由于阀芯下活塞的活塞端与工作腔快进气孔连通,阀芯上活塞的活塞端始终与控制气源连通,从而使阀芯的工作更加稳定,防止液压活塞杆尚未与工件贴合气控阀已经打开,即避免了快进预压行程与增力冲压行程紊乱的情况发生。1. The air control valve in the present invention adopts an asymmetric spool design. When the pressurized cylinder is in the ready state, the gas controlling the gas source communicates with the piston end of the piston on the spool through the air circuit, pushing the spool to the initial position. When the pressurized cylinder is in the fast-forward pre-compression stroke, the hydraulic piston rod in the cylinder is pushed by the gas to move to the workpiece at a relatively fast speed. At this time, the volume of the working chamber becomes larger. The lower piston end of the spool is connected, but because the volume of the working chamber becomes larger, the internal pressure has not reached the working pressure, so the lower piston end of the air control valve cannot be pushed to open. When the pressurized cylinder is in the pressurized stroke, since the hydraulic piston rod has been attached to the workpiece, the internal volume of the working chamber is fixed, so when the internal pressure reaches the working pressure, even though the piston on the valve core is still connected with the control air source, but due to The asymmetric design of the valve core can still open stably, the control gas reaches the lower piston end of the valve core through the air path and pushes the valve core until the upper piston end of the valve core fits with the first limit boss inside the disc. When the air control valve is opened, the working gas enters the cylinder air hole of the rear end cover of the booster cylinder through the working air hole of the disc, and the working gas enters the cylinder of the booster cylinder, pushing the piston rod of the cylinder down to complete the booster stroke. When the pressurized cylinder returns to the stroke, the external air source hole connected to the original working chamber is controlled by the external two-position five-way valve to communicate with the external atmosphere. At this time, the working chamber and the piston end of the lower piston of the valve core are connected to the external atmosphere, while The return working gas pushes the hydraulic piston rod back to the ready stroke, the cylinder piston rod is controlled by the spring to return to the ready stroke, and the piston end of the piston on the spool communicates with the control air pressure to push the spool back to the ready stroke. The invention makes full use of the principle of force balance, because the piston end of the lower piston of the valve core communicates with the fast air inlet hole of the working chamber, and the piston end of the upper piston of the valve core always communicates with the control air source, so that the work of the valve core is more stable. To prevent the hydraulic piston rod from being opened before the workpiece is attached to the air control valve, that is to avoid the disorder of the fast-forward pre-pressing stroke and the boosting punching stroke.
2、本发明中的气控阀可以在增压缸的液压活塞杆接触到工件后制动打开,实现了增压缸由快进预压行程到增力冲压行程的自动转换,安全可靠,稳定性高。2. The air control valve in the present invention can brake and open after the hydraulic piston rod of the booster cylinder touches the workpiece, realizing the automatic conversion of the booster cylinder from the fast-forward pre-pressing stroke to the booster punching stroke, which is safe, reliable and stable high sex.
3、本发明中气控阀的阀瓣与限位铜块上均设置有O形密封圈,实现了阀瓣、限位铜块与增压缸贯通孔之间的密封,取代了以往的间隙密封形式,便于安装、维修与实验,避免了因加工及安装原因对贯通孔造成的损伤。3. In the present invention, the disc of the air-operated valve and the limit copper block are provided with O-shaped sealing rings, which realize the sealing between the valve disc, the limit copper block and the through hole of the booster cylinder, replacing the previous gap The sealed form is convenient for installation, maintenance and experimentation, and avoids damage to the through hole due to processing and installation.
4、本发明结构简单,安装、维修方便,且制作成本较低,适合大范围推广应用。4. The present invention has simple structure, convenient installation and maintenance, and low production cost, and is suitable for wide application.
附图说明Description of drawings
图1为本发明中阀瓣的结构示意图。Fig. 1 is a structural schematic diagram of a valve clack in the present invention.
图2为本发明中阀芯的结构示意图。Fig. 2 is a structural schematic diagram of the valve core in the present invention.
图3为本发明中限位铜块的结构示意图。Fig. 3 is a schematic diagram of the structure of the limiting copper block in the present invention.
图4为本发明中气控阀准备机位下的状态示意图。Fig. 4 is a schematic diagram of the state of the air control valve in the ready position of the present invention.
图5为本发明中气控阀工作机位下的状态示意图。Fig. 5 is a schematic diagram of the working position of the air control valve in the present invention.
图6为本发明中增压缸后端盖与准备机位状态下的气控阀的相对位置关系示意图。Fig. 6 is a schematic diagram of the relative positional relationship between the rear end cover of the booster cylinder and the air control valve in the ready position state in the present invention.
图7为本发明中增压缸后端盖与工作机位状态下的气控阀的相对位置关系示意图。Fig. 7 is a schematic diagram of the relative position relationship between the rear end cover of the booster cylinder and the air control valve in the working position state in the present invention.
图8为本发明中增压缸的气路系统图。Fig. 8 is a diagram of the gas circuit system of the pressurized cylinder in the present invention.
其中,in,
1、基体段 2、O形密封圈 3、第一限位凸台 4、内腔 5、阀瓣控制气孔 6、阀瓣工作气孔 7、格莱圈 8、活塞杆 9、内腔段 10、上活塞 11、下活塞 12、限位铜块 13、第二限位凸台 14、后端盖 15、上活塞控制气孔 16、气缸气孔 17、气源气孔 18、下活塞控制气孔 19、上活塞控制腔 20、阀瓣腔 21、下活塞控制腔 22、二位五通阀 23、单向节流阀 24、二位三通阀 25、快速进气通道 26、回程进气通道 27、增压进气通道1. Base section 2, O-ring seal 3, first limit boss 4, inner chamber 5, disc control air hole 6, valve disc working air hole 7, gray ring 8, piston rod 9, inner cavity section 10, Upper piston 11, lower piston 12, limit copper block 13, second limit boss 14, rear end cover 15, upper piston control air hole 16, cylinder air hole 17, air source air hole 18, lower piston control air hole 19, upper piston Control chamber 20, disc chamber 21, lower piston control chamber 22, two-position five-way valve 23, one-way throttle valve 24, two-position three-way valve 25, rapid intake passage 26, return intake passage 27, booster Intake channel
具体实施方式detailed description
下面结合附图和具体的实施例对本发明作进一步的详细说明,但本发明并不限于这些实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the present invention is not limited to these embodiments.
如图1至图3所示,一种气-液增压缸专用气控阀,包括自上而下依次设置的阀瓣、阀芯和限位铜块12;阀瓣包括基体段1和内腔段9,内腔段9的顶端与基体段1固连,内腔段9的底端敞口,内腔段9上开设有供阀芯来回移动的内腔4,内腔段9的上部开设有与内腔4相通的阀瓣控制气孔5,内腔段9的下部开设有与内腔4相通的阀瓣工作气孔6;阀芯包括上活塞10、下活塞11以及连接上、下活塞的活塞杆8,上活塞10的有效作用面积小于下活塞11的有效作用面积,工作过程中上活塞10始终与内腔4的内壁密封接触,且上活塞10的顶端面与内腔4的内壁之间以及上活塞10的底端面与内腔4的内壁之间均设置有格莱圈7,下活塞11的外径大于内腔4的内径;所述基体段1的底端面的中央位置处设置有用于对上活塞10进行限位的第一限位凸台3,限位铜块12的顶端面的中央位置处设置有用于对下活塞11进行限位的第二限位凸台13。As shown in Figures 1 to 3, an air-operated valve dedicated to a gas-liquid pressurized cylinder includes a valve disc, a valve core and a limit copper block 12 arranged sequentially from top to bottom; the valve disc includes a base section 1 and an inner Chamber segment 9, the top of the inner cavity segment 9 is fixedly connected with the base body segment 1, the bottom end of the inner cavity segment 9 is open, and the inner cavity segment 9 is provided with an inner cavity 4 for the valve core to move back and forth, and the upper part of the inner cavity segment 9 There is a disc control air hole 5 communicating with the inner cavity 4, and the lower part of the inner cavity section 9 is provided with a valve disc working air hole 6 communicating with the inner cavity 4; The piston rod 8, the effective area of the upper piston 10 is smaller than the effective area of the lower piston 11, the upper piston 10 is always in sealing contact with the inner wall of the inner cavity 4 during the working process, and the top surface of the upper piston 10 is in contact with the inner wall of the inner cavity 4 Between and between the bottom end surface of the upper piston 10 and the inner wall of the inner cavity 4, a gray ring 7 is arranged, and the outer diameter of the lower piston 11 is greater than the inner diameter of the inner cavity 4; at the central position of the bottom end surface of the base segment 1 A first limiting boss 3 for limiting the upper piston 10 is provided, and a second limiting boss 13 for limiting the lower piston 11 is provided at the center of the top end surface of the limiting copper block 12 .
如图1至图7所示,本发明还公开了一种气-液增压缸,包括后端盖14及如上所述的气控阀,后端盖14上开设有用于安装阀瓣、阀芯及限位铜块12的贯通孔,所述阀瓣、阀芯和限位铜块12在贯通孔内自上而下依次设置;所述基体段1、内腔段9的中部以及内腔段9的下部与所述贯通孔的内壁之间均设置有O型密封圈2,所述下活塞11与贯通孔的内壁之间设置有O型密封圈2,所述限位铜块12与贯通孔的内壁之间设置有O型密封圈2。As shown in Figures 1 to 7, the present invention also discloses a gas-liquid pressurized cylinder, which includes a rear end cover 14 and the above-mentioned air control valve, and the rear end cover 14 is provided with valve clacks, valves, etc. The through hole of the core and the limit copper block 12, the valve disc, the valve core and the limit copper block 12 are sequentially arranged in the through hole from top to bottom; the base segment 1, the middle part of the inner cavity segment 9 and the inner cavity An O-ring seal 2 is arranged between the bottom of the section 9 and the inner wall of the through hole, an O-ring 2 is arranged between the lower piston 11 and the inner wall of the through hole, and the limiting copper block 12 is connected to the inner wall of the through hole. O-rings 2 are arranged between the inner walls of the through holes.
所述基体段1的外径大于内腔段9的外径,所述贯通孔、基体段1的下端面以及内腔段9中部的O型密封圈2的上端面之间配合形成上活塞控制腔19,阀瓣控制气孔6与上活塞控制腔19相通;所述贯通孔、内腔段9中部的O型密封圈2的下端面以及内腔段9下部的O型密封圈2的上端面之间配合形成阀瓣腔20,阀瓣工作气孔6与阀瓣腔20相通;所述贯通孔、内腔段9下部的O型密封圈2的下端面以及下活塞11的上端面之间配合形成下活塞控制腔21;所述后端盖14自上而下依次开设有上活塞控制气孔15、气缸气孔16、气源气孔17以及下活塞控制气孔18,其中,上活塞控制气孔15与上活塞控制腔19相通,气缸气孔16与阀瓣腔20相通,气源气孔17与下活塞控制腔21相通,下活塞控制气孔18与下活塞11的下端面、限位铜块12的顶端面之间的间隙相通。The outer diameter of the base section 1 is greater than the outer diameter of the inner cavity section 9, and the through hole, the lower end surface of the base section 1 and the upper end surface of the O-ring 2 in the middle of the inner cavity section 9 cooperate to form an upper piston control Cavity 19, the disc control air hole 6 communicates with the upper piston control chamber 19; the through hole, the lower end surface of the O-ring 2 in the middle of the inner cavity section 9 and the upper end surface of the O-ring 2 at the lower part of the inner cavity section 9 Cooperate between them to form a valve disc chamber 20, and the valve disc working air hole 6 communicates with the valve disc chamber 20; the through hole, the lower end surface of the O-shaped sealing ring 2 at the bottom of the inner cavity section 9 and the upper end surface of the lower piston 11 cooperate The lower piston control cavity 21 is formed; the rear end cover 14 is sequentially provided with an upper piston control air hole 15, a cylinder air hole 16, an air source air hole 17 and a lower piston control air hole 18, wherein the upper piston control air hole 15 is connected with the upper piston control air hole. The piston control chamber 19 communicates, the cylinder air hole 16 communicates with the disc chamber 20, the air source air hole 17 communicates with the lower piston control chamber 21, and the lower piston control air hole 18 communicates with the lower end surface of the lower piston 11 and the top surface of the limit copper block 12. gaps between them.
所述气控阀有两种机位,分别为准备机位和工作机位,从准备机位到工作机位是阀芯的进程阶段,从工作机位回复至准备机位是阀芯的回程阶段;如图6所示,准备机位时,上活塞10与内腔4的入口密封接触,下活塞11由限位铜块12限位,控制气源的气体经上活塞控制气孔15、阀瓣控制气孔5通至上活塞10的顶端面,外部大气经气源气孔17、下活塞控制腔21通至下活塞11的顶端面;如图7所示,工作机位时,上活塞10运动至第一限位凸台3处并由第一限位凸台3限位,阀瓣工作气孔6通过内腔4、下活塞控制腔21与气源气孔17相连通,即阀瓣工作气孔6与外部大气相通,下活塞11的底端面通过下活塞控制腔21、下活塞控制气孔18与控制气源相连通,同时控制气源的气体经上活塞控制气孔15、阀瓣控制气孔5通至上活塞10的顶端面;阀芯回程时,下活塞11通过下活塞控制腔21、气源气孔17连通外部大气,上活塞10连通控制气源,阀芯回程,以此往复。The air-operated valve has two positions, which are respectively the preparation position and the working position. From the preparation position to the working position is the process stage of the valve core, and returning from the working position to the standby position is the return journey of the valve core. stage; as shown in Figure 6, when preparing the machine position, the upper piston 10 is in sealing contact with the entrance of the inner cavity 4, the lower piston 11 is limited by the limit copper block 12, and the gas of the control gas source passes through the upper piston to control the air hole 15, the valve The valve control air hole 5 leads to the top surface of the upper piston 10, and the external atmosphere passes through the air source air hole 17 and the lower piston control chamber 21 to the top end surface of the lower piston 11; as shown in Figure 7, when the working position, the upper piston 10 moves to The position of the first limiting boss 3 is limited by the first limiting boss 3, the disc working air hole 6 communicates with the air source air hole 17 through the inner cavity 4, the lower piston control chamber 21, that is, the valve disc working air hole 6 and The external atmosphere is connected, the bottom end surface of the lower piston 11 is connected with the control air source through the lower piston control chamber 21 and the lower piston control air hole 18, and the gas from the control air source is passed to the upper piston through the upper piston control air hole 15 and the valve disc control air hole 5 The top surface of 10; when the spool returns, the lower piston 11 communicates with the external atmosphere through the lower piston control chamber 21 and the air source air hole 17, and the upper piston 10 communicates with the control air source, and the spool returns to reciprocate.
增压缸处于快进预压行程时由于缸体内的液压活塞杆由气体推动以较快速度行至于工件贴合,此时工作腔内容积变大,虽然工作腔经由气路与气控阀阀芯的下活塞11连通,但由于工作腔容积变大,其内部压力并未达到工作压力,故无法推动气控阀下活塞端打开。增压缸处于增力冲压行程时,由于液压活塞杆已与工件贴合,工作腔内容积固定,因此时其内部压力达到工作压力,故即使阀芯上活塞10依旧与控制气源连通,但由于阀芯的非对称设计,其依旧能稳定打开,控制气体经由气路到达阀芯下活塞端并推送阀芯直至阀芯上活塞端与阀瓣内部的第一限位凸台3贴合,此时气控阀打开,工作气体经由阀瓣工作气孔6进入增压缸后端盖的气缸气孔16中,工作气体进入增压缸的气缸中,推动气缸活塞杆下压,从而完成增压行程。增压缸返回行程时,原工作腔连接的外部气源孔由外置的二位五通阀22控制与外界大气连通,此时工作腔及阀芯下活塞11的活塞端均与外部大气连通,而回程工作气体推动液压活塞杆返回至准备状态行程,气缸活塞杆由弹簧控制返回至准备状态行程,阀芯上活塞10的活塞端连通控制气压从而推动阀芯返回准备行程。When the pressurized cylinder is in the fast-forward pre-compression stroke, the hydraulic piston rod in the cylinder is pushed by the gas to move to the workpiece at a relatively fast speed. At this time, the volume of the working chamber becomes larger. The lower piston 11 of the spool is connected, but because the volume of the working chamber becomes larger, the internal pressure has not reached the working pressure, so the lower piston end of the air control valve cannot be pushed to open. When the pressurized cylinder is in the pressurized stroke, since the hydraulic piston rod has been attached to the workpiece, the internal volume of the working chamber is fixed, so when the internal pressure reaches the working pressure, even though the piston 10 on the spool is still connected with the control air source, but Due to the asymmetric design of the spool, it can still be opened stably, and the control gas reaches the lower piston end of the spool through the air path and pushes the spool until the upper piston end of the spool fits with the first limiting boss 3 inside the disc. At this time, the air control valve is opened, and the working gas enters the cylinder air hole 16 of the rear end cover of the booster cylinder through the disc working air hole 6, and the working gas enters the cylinder of the booster cylinder, pushing the piston rod of the cylinder down to complete the booster stroke . When the pressurized cylinder returns to the stroke, the external air source hole connected to the original working chamber is controlled by the external two-position five-way valve 22 to communicate with the external atmosphere. At this time, the working chamber and the piston end of the lower piston 11 of the valve core are both connected to the external atmosphere. , and the return working gas pushes the hydraulic piston rod back to the ready state stroke, the cylinder piston rod is controlled by the spring to return to the ready state stroke, and the piston end of the piston 10 on the spool communicates with the control air pressure to push the spool back to the ready stroke.
所述增压缸还包括气路系统,气路系统主要是完成快速贴近工件行程、气控阀保压及冲压完毕后的快速回程,其组合形式可以有多种,现给出下述的一种实施例:The pressurized cylinder also includes an air circuit system. The air circuit system is mainly to complete the rapid approach to the workpiece stroke, the air control valve pressure maintenance and the rapid return after the stamping is completed. There are various combinations. The following is given Kind of embodiment:
如图8所示,气路系统包括回程进气通道26、快速进气通道25、增压进气通道27、控制气源、外部大气、外置的二位五通阀22和内置的如上所述的气控阀,气控阀为二位三通阀24;所述二位五通阀22的其中三个接口通过管道分别与回程进气通道26、快速进气通道25以及控制气源连通,二位五通阀22的其余接口与外部大气连通,二位五通阀22有两种机位,一种是控制气源与回程进气通道26连通,同时快速进气通道25与外部大气连通,另一种是控制气源与快速进气通道25连通,同时回程进气通道26与外部大气连通;所述二位三通阀24的接口通过管道分别与快速进气通道25、增压进气通道27以及外部大气相通,二位三通阀24有两个控制端,分别为控制I端和控制II端,二位三通阀24有两种机位,一种是快速进气通道25与增压进气通道27连通,另一种是增压进气通道27与外部大气连通,快速进气通道25通过管道与二位三通阀24的控制I端相连,回程进气通道26通过管道与二位三通阀24的控制II端相连,且回程进气通道26与控制II端之间的管道上设置有单向节流阀23,单向节流阀23的设置是为了保持二位三通阀24的控制II端的压力,当液压活塞杆快进到贴紧工件时,工作腔内气体压力将很快趋近于气源压力,气体通过管路到达二位三通阀24的控制I端,此时二位三通阀24两端同为气源压力,由于控制I端也就是上活塞端的端面积小于控制II端也就是下活塞端的端面积,故此时二位三通阀24打开。As shown in Figure 8, the gas system includes a return air intake passage 26, a rapid intake passage 25, a pressurized intake passage 27, a control air source, an external atmosphere, an external two-position five-way valve 22 and a built-in air intake passage as described above. The above air control valve, the air control valve is a two-position three-way valve 24; three of the ports of the two-position five-way valve 22 communicate with the return air intake passage 26, the fast air intake passage 25 and the control air source through pipelines , the remaining interfaces of the two-position five-way valve 22 are connected with the external atmosphere. The other is to control the air source to communicate with the fast intake passage 25, while the return intake passage 26 communicates with the outside atmosphere; the interface of the two-position three-way valve 24 is connected to the rapid intake passage 25, the pressurized The air intake channel 27 communicates with the external atmosphere. The two-position three-way valve 24 has two control terminals, namely the control I terminal and the control II terminal. The two-position three-way valve 24 has two machine positions, one is the fast air intake channel 25 is communicated with supercharging air intake passage 27, and another kind is that supercharging air intake passage 27 communicates with external atmosphere, and fast air intake passage 25 links to each other with the control I end of two-position three-way valve 24 by pipeline, and return air intake passage 26 The pipeline is connected with the control II end of the two-position three-way valve 24, and the pipeline between the return intake passage 26 and the control II end is provided with a one-way throttle valve 23, and the setting of the one-way throttle valve 23 is to maintain The pressure at the control terminal II of the two-position three-way valve 24, when the hydraulic piston rod fast-forwards close to the workpiece, the gas pressure in the working chamber will soon approach the pressure of the air source, and the gas will reach the two-position three-way valve 24 through the pipeline At this time, both ends of the two-position three-way valve 24 are the air source pressure. Since the area of the control I end, which is the upper piston end, is smaller than the control II end, which is the end area of the lower piston end, the two-position three-way Valve 24 is open.
本发明的工作步骤为:Working steps of the present invention are:
1)、准备行程:二位五通阀22的机位是控制气源与回程进气通道26连通并且快速进气通道25与外部大气连通,控制气源气体通过二位五通阀22进入回程进气通道26,将液压活塞杆稳定在初始位置。同时回程进气通道26内的气体通过气路进入二位三通阀24的控制Ⅱ端(即上活塞端),使增压进气通道27与外部大气连通。此时二位三通阀24的机位是初始位置,即准备机位,如图4。1), preparation stroke: the machine position of the two-position five-way valve 22 is to control the air source to communicate with the return air intake channel 26 and the rapid air intake channel 25 to communicate with the external atmosphere, and to control the source gas to enter the return journey through the two-position five-way valve 22 The air intake channel 26 stabilizes the hydraulic piston rod at the initial position. At the same time, the gas in the return intake passage 26 enters the control II end (ie, the upper piston end) of the two-position three-way valve 24 through the air path, so that the pressurized intake passage 27 communicates with the external atmosphere. Now the machine position of the two-position three-way valve 24 is the initial position, that is, the ready machine position, as shown in Figure 4 .
2)、快进行程:二位五通阀22的机位是控制气源与快速进气通道25连通并且回程进气通道26与外部大气连通,控制气源气体推动液压活塞杆直至接触待加工零件,同时快速进气通道25内的气体通过管路到达内置二位三通阀24的控制I端(即下活塞端),但此时由于液压活塞杆工作腔在不断增大,内部压力并未达到工作压力,故此时气控阀下活塞端的气体压力并未推动阀芯,二位三通阀24的机位依旧是初始位置,即准备机位,如图4。2), fast-forward stroke: the machine position of the two-position five-way valve 22 is to control the air source to communicate with the fast air intake passage 25 and the return air intake passage 26 to communicate with the external atmosphere, and to control the air source gas to push the hydraulic piston rod until it contacts the to-be-processed At the same time, the gas in the fast air intake passage 25 reaches the control I end (i.e. the lower piston end) of the built-in two-position three-way valve 24 through the pipeline, but at this time, because the working chamber of the hydraulic piston rod is constantly increasing, the internal pressure does not change. The working pressure has not been reached, so the gas pressure at the lower piston end of the air control valve does not push the valve core at this time, and the position of the two-position three-way valve 24 is still the initial position, that is, the ready position, as shown in Figure 4.
3)、增力行程;液压活塞杆接触到加工零件后,工作缸腔体内容积恒定,内部气压很快趋近于气源气压,此时二位三通阀24切换机位,快速进气通道25与增压进气通道27连通,快速进气通道25内的气体进入增压进气通道27,将气缸增压活塞杆下压以达到增压的目的。此时二位三通阀24的机位是打开位置,即工作机位,如图5。3) Power-increasing stroke; after the hydraulic piston rod touches the processed parts, the volume inside the working cylinder remains constant, and the internal air pressure quickly approaches the air source air pressure. 25 communicates with the pressurized intake passage 27, and the gas in the fast intake passage 25 enters the pressurized intake passage 27, and the cylinder pressurized piston rod is pressed down to achieve the purpose of supercharging. Now the machine position of the two-position three-way valve 24 is the open position, that is, the working machine position, as shown in Figure 5.
4)、返回行程:增压进气通道27与外部大气连通,控制气源与回程进气通道26连通并且快速进气通道25与外部大气连通,控制气源气体从回程进气通道26进入使液压活塞杆回到初始位置,复位弹簧使增压气缸活塞返回初始位置。此时二位三通阀24的机位是初始位置,即准备机位,如图4。4), return stroke: pressurized air intake channel 27 is communicated with the external atmosphere, the control gas source is communicated with the return air intake channel 26 and the fast intake channel 25 is communicated with the external atmosphere, and the control gas source gas enters from the return air intake channel 26 The hydraulic piston rod returns to the initial position, and the return spring makes the booster cylinder piston return to the initial position. Now the machine position of the two-position three-way valve 24 is the initial position, that is, the ready machine position, as shown in Figure 4 .
本发明中未述及的部分采用或借鉴已有技术即可实现。The parts not mentioned in the present invention can be realized by adopting or referring to the prior art.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
本文中所描述的具体实施例仅仅是对本发明的精神所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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| CN110608157B (en) * | 2018-06-15 | 2024-05-24 | 上海城投污水处理有限公司 | Control device of pneumatic diaphragm pump |
| US20200096014A1 (en) * | 2018-09-26 | 2020-03-26 | Seiko Instruments Inc. | Cylinder device, pressmachine, workpiece clamping apparatus, cylinder device actuating method, method for pressing workpiece, and method for clamping workpiece |
| CN110345120B (en) * | 2019-06-28 | 2024-07-09 | 宁波全盛世纪气动科技有限公司 | Automatic reciprocating cylinder |
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