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CN105544991B - Concrete column lifts installation method - Google Patents

Concrete column lifts installation method Download PDF

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Publication number
CN105544991B
CN105544991B CN201510883715.0A CN201510883715A CN105544991B CN 105544991 B CN105544991 B CN 105544991B CN 201510883715 A CN201510883715 A CN 201510883715A CN 105544991 B CN105544991 B CN 105544991B
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China
Prior art keywords
concrete column
positioning
rim
cup
cross hairs
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CN201510883715.0A
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CN105544991A (en
Inventor
谭福生
常杰
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China Huaye Group Co Ltd
North China Metallurgical Construction Engineering Construction Co Ltd
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China Huaye Group Co Ltd
North China Metallurgical Construction Engineering Construction Co Ltd
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Priority to CN201510883715.0A priority Critical patent/CN105544991B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The present invention provides a kind of concrete column lifting installation method, is included in concrete column prefabrication process, at least four positioning pipes are buried in post root bottom part;After prefabricated completion concrete column, the center line of every positioning pipe is ejected in concrete column bottom and cylinder cross hairs is marked on its at least two sides vertical axis;Rim of a cup basis is levelling;At least four positioning holes are drilled with rim of a cup bottom of foundation position corresponding relative to concrete column positioning pipe;As positioning bar and its center is marked in the positioning hole reinforcement planting of the rim of a cup bottom of foundation in its top surface using cross hairs;Control point is being inserted with being marked on the basic top surface of the corresponding rim of a cup in concrete column side for being labeled with cylinder cross hairs in post pair;Sling concrete column transfer to its side cylinder cross hairs crosspoint with post centering control point on the same axis vertical with the side;Concrete column is transferred to positioning bar top, the center line of positioning pipe is overlapped with the cross hairs at the top of positioning bar inserts positioning bar in positioning pipe, and then grouting is fixed.

Description

Concrete column lifts installation method
Technical field
The present invention relates to structural steelwork technical field of building construction, more specifically, more particularly to a kind of steel construction work Concrete column lifts installation method in industry factory building.
Background technology
As shown in figure 1, large-scale steel structure industrial premises general building surface in big industrial factory in building construction process is typically used The concrete columns such as Prefabricated Concrete I-column, lattice column or rectangular column 100 are as support column, and basis is using isolated footing or rim of a cup basis 200.Because rim of a cup basis 200 allows construction error, position is adjustable and is anchored firmly with concrete column 100, large-sized workshop basis Rim of a cup basis 200 is generally used, the main technique of the lifting construction of concrete column 100 is:Concrete column 100 is hung by crane Enter rim of a cup basis 200, carried on the back tightly with gad 3, it is then in place according to centre line aligning on post center line and rim of a cup with very heavy item 4, most It is in the milk afterwards with fine-stone concrete.This method is used till today always, and there is problem mainly has:
First, concrete column 100 is more small than rim of a cup basis 200, and correction is difficult, and timing loosens gad 3 repeatedly, with thousand The outer rim of concrete column 100 is pushed up in 4 sides of jin top, and concrete column 100 easily topples, the easy losing fangle in root of concrete column 100, influence Stress and attractive in appearance;
Second, concrete column 100 is simply put into rim of a cup basis 200 by prior art, secondary centering, in place and raising mark Height is required for artificial adjustment, and not only the time is long, also easily destroys concrete column when clamping concrete column 100 is moved with jack 4 100, i.e. not only benefit is low for existing concrete column lifting installation method, is also unfavorable for finished product protection.
The content of the invention
The present invention is made to solve above-mentioned technical problem present in prior art, and its object is to provide one kind Do not need side fore-set, avoid the modification of post root, quick concrete column lifting installation method in place.
To achieve these goals, the present invention provides a kind of concrete column lifting installation method, including:It is pre- in concrete column During system, at least four positioning pipes are buried in post root bottom part, wherein, arbitrary neighborhood Liang Gen positioning pipes bottom center is on coagulation Earth pillar bottom center line is symmetrical;After prefabricated completion concrete column, the center line of every positioning pipe is ejected simultaneously in concrete column bottom Cylinder cross hairs is marked on the vertical axis of at least two sides in addition to bottom surface and top surface in concrete column;Rim of a cup basis is looked for It is flat;At least four positioning holes are drilled with rim of a cup bottom of foundation position corresponding relative to concrete column positioning pipe, wherein, it is described fixed The centre-to-centre spacing of position hole to the rim of a cup bottom of foundation is equal with the centre-to-centre spacing of positioning pipe bottom center to the concrete column bottom center; The rim of a cup bottom of foundation the positioning hole reinforcement planting as positioning bar, positioning bar one end leaks outside in the rim of a cup bottom of foundation, another End insertion the rim of a cup bottom of foundation below, and positioning bar top surface using cross hairs mark positioning bar center, wherein, positioning bar Diameter is less than the diameter of positioning pipe;In the basic top surface subscript of the corresponding rim of a cup in concrete column side with being labeled with cylinder cross hairs Go out post centering insertion control point, i.e. the midpoint on the side close to side described in above-mentioned concrete column is marked on the basic top surface of rim of a cup; Concrete column is sling, transfer to the post centering control point of the basic top surface of the crosspoint of its side cylinder cross hairs and rim of a cup with In same level, adjust crosspoint and the post centering control point of cylinder cross hairs with this sideways vertical same axis; Continue to transfer concrete column, reach above positioning bar, the cross at the top of the center line and positioning bar of concrete column bottom positioning pipe Line is overlapped, and positioning bar is inserted in positioning pipe, and post is in place, and then grouting is fixed.
Above-mentioned concrete column lifts installation method, by the positioning that positioning pipe and the rim of a cup bottom of foundation are buried in concrete column Muscle fixing concrete post is interior to rim of a cup basis, and utilizes the post centering insertion point on the basic top surface of rim of a cup and concrete column corresponding surface On cylinder cross hairs crosspoint, adjust concrete column perpendicularity, utilize the cross hairs on rim of a cup bottom of foundation positioning bar Overlapped with positioning pipe center line, adjust the levelness of concrete column so that concrete column need not use jack and gad The adjustment of the perpendicularity and levelness of concrete column is completed, therefore post root will not deform, and can be quickly by concrete column Lifting is interior to rim of a cup basis in place.
Brief description of the drawings
By reference to the explanation and the content of claims below in conjunction with accompanying drawing, other purposes of the invention and result will It is more clearly understood that and should be readily appreciated that.In the accompanying drawings:
Fig. 1 is the schematic diagram of prior art concrete column lifting;
Fig. 2 is the flow chart that concrete column of the present invention lifts installation method;
Fig. 3 is that concrete column of the present invention lifts schematic diagram in place;
Fig. 4 is that concrete column of the present invention lifts schematic perspective view in place;
Fig. 5 is the flow chart that the present invention buries steel pipe in concrete column prefabrication process;
Fig. 6 a to Fig. 6 c show that concrete column buries the schematic diagram of the fixed mount of steel pipe.
In the accompanying drawings, identical reference indicates similar or corresponding feature or function.
Embodiment
In the following description, for purposes of illustration, in order to provide the comprehensive understanding to one or more embodiments, explain Many details are stated.It may be evident, however, that these embodiments can also be realized in the case of these no details. In other examples, for the ease of describing one or more embodiments, known structure and equipment are shown in block form an.
Fig. 2 is the flow chart that concrete column of the present invention lifts installation method, and Fig. 4 is that concrete column lifting of the present invention is in place Schematic diagram, Fig. 4 is that concrete column of the present invention lifts schematic perspective view in place, as shown in Figures 2 to 4, the concrete column lifting Installation method includes:
First, in step S210, in the prefabrication process of concrete column 100, in embedded at least four positioning of post root bottom part Pipe 110, wherein, arbitrary neighborhood Liang Gen positioning pipes bottom center is symmetrical on the bottom center's line of concrete column 100, it is preferable that fixed The length of position pipe 110 is not less than 200mm.
After prefabricated completion concrete column, in step S220, every positioning pipe 110 is ejected in the bottom of concrete column 100 At least two sides 120 in center line 111 (Fig. 6 is shown) and four faces in concrete column 100 in addition to bottom surface and top surface Cylinder cross hairs 121 is marked on vertical axis, it is preferable that in concrete column 100 except equal on bottom surface and four sides of top surface Cylinder cross hairs is marked, furthermore it is preferred that the bottom surface of concrete column 100 ejection post center line 112 (Fig. 6 is shown) mark concrete The center of post bottom surface.
In step S230, rim of a cup basis 200 is levelling, and laying pea gravel concreten is levelling on the rim of a cup bottom of foundation 210, makes Obtain the levelness of the rim of a cup bottom of foundation 210 and the height of cup base plinth 200 reaches design requirement.
In step S240, be drilled with the position corresponding relative to the positioning pipe of concrete column 100 of the rim of a cup bottom of foundation 210 to Few four positioning hole (not shown), wherein, the centre-to-centre spacing and the positioning pipe 110 of the positioning hole and the rim of a cup bottom of foundation 210 The centre-to-centre spacing of bottom center to the bottom center of concrete column 100 is equal, and the diameter of the positioning hole is not more than above-mentioned positioning pipe 110 Diameter, the depth (anchorage depth) of the positioning hole is not less than 200mm.
In step s 250, positioning bar 211, positioning bar 211 1 are used as in the positioning hole reinforcement planting of the rim of a cup bottom of foundation 210 End leaks outside in the rim of a cup bottom of foundation 210, and the other end inserts the rim of a cup bottom of foundation below 210, and the top surface of positioning bar 211 uses ten Wordline marks the center of positioning bar.
In step S260, in the basic top surface of the corresponding rim of a cup in concrete column side 120 with being labeled with cylinder cross hairs Post centering insertion control point 221 is marked on 220, i.e. marked on the basic top surface 220 of rim of a cup close to side described in above-mentioned concrete column The midpoint on the side in face 120, it is preferable that mark control point in post pair around the rim of a cup on the top surface of four sides, for example, can use Total powerstation marks in the post pair on the top surface around rim of a cup and inserts control point, furthermore it is preferred that as shown in figure 3, with mark It is marked with the basic top surface 220 of the corresponding rim of a cup in the concrete column of cylinder cross hairs side 120 and marks cross hairs 222, cross hairs 222 Intersection point and post centering control point 221 in the same horizontal line, i.e. cross hairs 222 can be as post centering control line, and its intersection point can To be used as post centering control point 221.
In step S270, concrete column 100 is sling, decentralization to the crosspoint of its side cylinder cross hairs 121 and cup Crosspoint and post of the post centering control point 221 of the basic top surface 220 of mouth with same level, adjusting cylinder cross hairs 121 Centering control point 221 is on the same axis vertical with the side.
In step S280, continue to transfer concrete column 100, reach the top of positioning bar 211, the bottom of concrete column 100 The center line 111 of positioning pipe 110 is overlapped with the cross hairs at the top of positioning bar 211, and decentralization concrete column 100 is in place, i.e. cup base In the positioning pipe 110 of the insertion concrete column 100 of positioning bar 211 of plinth 200, post is in place, and then grouting is fixed.
Preferably, the concrete column lifting installation method also includes:After prefabricated completion concrete column, concrete column is stood up Dabbing, detects the depth in positioning pipe 110, prevents during precast concrete column, positioning pipe 110 is filled up by concrete afterwards, And detect the position of positioning pipe 110, i.e. eject the center of its center line and the bottom surface of positioning pipe 110 in the bottom surface of concrete column 110 Whether line, detection arbitrary neighborhood Liang Gen positioning pipes bottom center is symmetrical on the bottom center's line of concrete column 100.
Preferably, the method for multiple positioning hole reinforcement plantings in the rim of a cup bottom of foundation 210 includes:
Insertion is less than the reinforcing bar (not shown) of positioning bore dia in multiple positioning holes of the rim of a cup bottom of foundation 210, then Using epoxy resin anchoring adhesive in positioning hole reinforcement planting.
Furthermore it is preferred that a diameter of φ 30mm of positioning hole, a diameter of φ 25mm of above-mentioned reinforcing bar.
Preferably, the positioning pipe 110 buried in concrete column 100 is steel pipe, furthermore it is preferred that being buried in concrete column 100 If positioning pipe 110 be DN30 wall thickness 3mm steel pipes.
Above-mentioned concrete column lifts installation method by setting corresponding in concrete column 100 and the rim of a cup bottom of foundation 210 Positioning pipe 110 and positioning bar 211, control the perpendicularity and levelness of the lifting of concrete column 100, realize and be accurately positioned, pole It is big to improve after the correction benefit of concrete column 100, and the insertion positioning pipe 110 of positioning bar 211 that concrete column root is semifixed, carry High security.In addition, without loosening iron wedge repeatedly with very heavy top side fore-set edge, preventing post from toppling, working security is improved;Keep away Exempting from jack, fore-set root causes post losing fangle repeatedly, influences attractive in appearance.
As shown in Figure 3, it is preferable that positioning bar 211 exposes length of the length less than positioning pipe 110 of rim of a cup foundation bottom, Concrete column 100 is contacted with rim of a cup foundation bottom.
Preferably, the diameter difference of the diameter of positioning pipe 110 and positioning bar 211 is determined according to concrete column positioning accuracy request, Concrete column positioning accuracy request is higher, and the diameter difference is smaller.
Furthermore it is preferred that the diameter difference of the insertion section diameter of positioning pipe 110 of the diameter of positioning pipe 110 and positioning bar 211 is not More than 0.5 times of concrete column positioning precision, for example, concrete column positioning precision is 20mm, a diameter of Φ of positioning pipe 110 30mm, a diameter of Φ 25mm of the insertion positioning pipe 110 of positioning bar 211 part, when all positioning pipes 110 and positioning bar 211 When inserting sideslip, maximum concrete column position error is 10mm, therefore, it is possible to ensure concrete column position error in 10mm models In enclosing.
In concrete column lifting installation method of the present invention, by controlling positioning pipe 110 and rim of a cup foundation bottom to position The diameter difference of muscle, can further improve concrete column positioning precision.
Concrete column lifting installation method of the present invention passes through in the pre-buried positioning pipe of concrete column and at the basic bottom of rim of a cup Portion's bar planting, former extensive style is changed to precisely in place in place, to save the time, increase the benefit, without loosening iron wedge jack repeatedly Side fore-set edge, prevents post from toppling, and improves working security, it is to avoid fore-set root causes post losing fangle to jack repeatedly, and influence is beautiful See.
In addition, post correction rate is enhanced about more than once by concrete column lifting installation method of the present invention, work is shortened Phase, labour cost is saved, improve post and install and whole speed of application, while finished product protection is good, post installs beautiful and clean.
Fig. 5 is the flow chart that the present invention buries steel pipe in concrete column prefabrication process, as shown in figure 5, described in coagulation The method of steel pipe is buried in earth pillar prefabrication process to be included:
First, in step S510, at least four positioning pipes 110 are inserted on four angles of fixed mount 300, wherein, The shape of fixed mount 300 is identical with wanting the bottom shape of prefabricated concrete column 100 (being usually I-shaped or rectangle), size Less than the bed-plate dimension of the concrete column 100, and it is concentric with the bottom surface of concrete column 100, it is preferable that by many positioning pipes 110 are welded on fixed mount 300;
After many positioning pipe insertion fixed mounts 300, in step S520, fixed mount 300 is positioned over concrete column template Bottom, the top of sealing positioning pipe 1110, the concrete perfusion in concrete column template forms concrete column, wherein, by pouring The solidification of concrete, the positioning pipe 110 is fixed in concrete column 100, and the fixed mount 300 is fixed on concrete column 100 Bottom.
Fig. 6 a to Fig. 6 c show that concrete column buries the schematic diagram of the fixed mount of steel pipe, as shown in figure 6 a and 6b,
Fixed mount 300 includes:
Securing plate 310, rectangular or I-shaped tabular;
At least four through holes 320, are arranged on four angles of securing plate 310, for inserting positioning pipe 110, such as Fig. 6 a institutes Show, a through hole 320 is respectively arranged with four angles of rectangular reinforcing panels 310, as shown in Figure 6 b, I-shaped securing plate 310 Four Ge Jiaohe centers are each provided with a through hole 320, and Fig. 6 a and Fig. 6 b give two implementations that through hole is set in securing plate 310 Example, but the present invention is not limited thereto, in addition to above-mentioned position, through hole 320 can be set in the optional position of securing plate 310.
Such as Fig. 6 c show another embodiment of fixed mount of the present invention, and as fig. 6 c, the fixed mount 300 includes:
Multiple securing plates 310, are provided with the through hole 320 for inserting steel pipe 110;
On many fixing muscles 330, the upper surface that any two fixed plate 310 is set, the intersection point of any two fixing muscles 330 It is the center or the center of fixed mount 300 of through hole 320, as fig. 6 c, four securing plates 310 are provided centrally with four and led to Hole 320, the upper surface of securing plate 320 is welded with fixed reinforcing bar 330, connects four fixed reinforcing bars 330 of two neighboring securing plate 310 The two fixed reinforcing bars 330 constituted between rectangle, two securing plates 310 in rectangle diagonal positions intersect, and intersection point 331 is The center of fixed mount 300, behind prefabricated complete concrete column 100, by detecting whether intersection point 331 is the bottom surface of concrete column 100 Center is whether the position of detectable positioning pipe 110 is accurate.
Fig. 6 c show another embodiment of fixed mount of the present invention, but the present invention is not limited thereto, for example, prefabricated Before concrete column, securing plate 310, fixing muscle 330 can be split parts, and each securing plate 310 is placed into position shown in Fig. 6 c Postpone, insert positioning pipe 110, muscle 330 is welded and fixed between two positioning pipes 110.
Although content disclosed above shows the exemplary embodiment of the present invention, it should be noted that without departing substantially from power On the premise of profit requires the scope of the invention of restriction, it may be many modifications and change.Inventive embodiments institute described herein Function, step and/or the action for the claim to a method stated are not required to perform with any particular order.Although in addition, the present invention Element can be described or required in individual form, it is also contemplated that it is multiple, it is unless explicitly limited odd number.

Claims (10)

1. a kind of concrete column lifts installation method, including:
In concrete column prefabrication process, at least four positioning pipes are buried in post root bottom part, wherein, two positioning pipes of arbitrary neighborhood Bottom center is symmetrical on concrete column bottom center line;
After prefabricated completion concrete column, the center line of every positioning pipe is ejected in concrete column bottom and in concrete column the bottom of except Cylinder cross hairs is marked on the vertical axis of face and outer at least two sides of top surface;
Rim of a cup basis is levelling;
At least four positioning holes are drilled with rim of a cup bottom of foundation position corresponding with concrete column positioning pipe, wherein, the positioning The centre-to-centre spacing of hole to the rim of a cup bottom of foundation is equal with the centre-to-centre spacing of positioning pipe bottom center to the concrete column bottom center;
The rim of a cup bottom of foundation the positioning hole reinforcement planting as positioning bar, positioning bar one end leaks outside in the rim of a cup bottom of foundation, The other end insertion rim of a cup bottom of foundation below, and positioning bar top surface using cross hairs mark positioning bar center, wherein, positioning The diameter of muscle is less than the diameter of positioning pipe;
Controlled with marking to insert in post pair on the basic top surface of the corresponding rim of a cup in concrete column side for being labeled with cylinder cross hairs Point, i.e. the midpoint on the side close to side described in above-mentioned concrete column is marked on the basic top surface of rim of a cup;
Concrete column is sling, transfers to the post centering of the crosspoint of its side cylinder cross hairs and the basic top surface of rim of a cup to insert and controls System point is in same level, and crosspoint and the post centering for adjusting cylinder cross hairs insert control point vertical same sideways with this On one axis;
Continue to transfer concrete column, reach above positioning bar, at the top of the center line and positioning bar of concrete column bottom positioning pipe Cross hairs is overlapped, and positioning bar is inserted in positioning pipe, and post is in place, and then grouting is fixed.
2. concrete column according to claim 1 lifts installation method, wherein, in addition to:
After prefabricated completion concrete column, concrete column stands up depth and its position in rear dabbing, detection positioning pipe, detection positioning Whether the position of pipe is symmetrical on concrete column bottom center line for detection arbitrary neighborhood Liang Gen positioning pipes bottom center.
3. concrete column according to claim 1 lifts installation method, wherein, it is described embedded at least four in post root bottom part The method of positioning pipe includes:
At least four positioning pipes are inserted on four angles of fixed mount, wherein, the shape of the fixed mount is mixed with wanting prefabricated The bottom shape of solidifying earth pillar is identical, and size is less than the bed-plate dimension of the concrete column, and concentric with the bottom surface of concrete column;
Fixed mount is positioned at the top of concrete column template bottom, sealing positioning pipe, the concrete perfusion in concrete column template, Concrete column is formed, wherein, by the solidification of casting concrete, the positioning pipe is fixed in concrete column, the fixed mount It is fixed on the bottom of concrete column.
4. concrete column according to claim 3 lifts installation method, wherein, the fixed mount includes:
Securing plate, rectangular or I-shaped tabular;
At least four through holes, are arranged on four angles of securing plate.
5. concrete column according to claim 3 lifts installation method, wherein, the fixed mount includes:
Multiple securing plates, are provided with the through hole for inserting steel pipe;
On many fixing muscles, the upper surface for setting any two securing plate, the intersection point of any two fixing muscles is the center of through hole Or the center of fixed mount.
6. concrete column according to claim 5 lifts installation method, wherein, four securing plates are provided centrally with Four through holes, securing plate upper surface is welded with fixing muscle, and four fixing muscles for connecting two neighboring securing plate constitute rectangle, are in Two fixing muscles between two securing plates of rectangle diagonal positions intersect, and intersection point is the center of fixed mount.
7. concrete column according to claim 6 lifts installation method, wherein, after the prefabricated completion concrete column, lead to Whether the intersection point for two fixing muscles crossed between two securing plates of the detection in rectangle diagonal positions is concrete column bottom surface Center, detect positioning pipe position it is whether accurate.
8. concrete column according to claim 1 lifts installation method, wherein, the positioning pipe diameter and positioning bar it is straight Footpath difference determines that concrete column positioning accuracy request is higher, and the diameter difference is smaller according to concrete column positioning accuracy request.
9. concrete column according to claim 1 lifts installation method, wherein, it is described with being labeled with cylinder cross hairs The method at post centering insertion control point is marked on the basic top surface of the corresponding rim of a cup in concrete column side to be included:With being labeled with cylinder Cross hairs is marked on the basic top surface of the corresponding rim of a cup in concrete column side of cross hairs, the intersection point of cross hairs is inserted with post centering to be controlled In the same horizontal line, cross hairs is as post centering control line, and its intersection point inserts control point as post centering for system point.
10. concrete column according to claim 1 lifts installation method, wherein, it is described described in the rim of a cup bottom of foundation The method of positioning hole reinforcement planting includes:Insertion is less than the reinforcing bar of positioning bore dia in multiple positioning holes of the rim of a cup bottom of foundation, Then using epoxy resin anchoring adhesive in positioning hole reinforcement planting.
CN201510883715.0A 2015-12-04 2015-12-04 Concrete column lifts installation method Active CN105544991B (en)

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CN107724419B (en) * 2017-11-30 2023-06-09 国网湖北省电力公司咸宁供电公司 Equipment prefabricated foundation positioner and using method thereof
CN108457520A (en) * 2018-03-01 2018-08-28 中国二十二冶集团有限公司 Precast concrete bridge structure installation method
CN110158767A (en) * 2019-05-13 2019-08-23 浙江大东吴集团建设有限公司 The vertical concrete component construction method of thin type
CN115012663A (en) * 2022-06-29 2022-09-06 中冶天工集团有限公司 Grouting plugging piece and plugging device for prefabricated column root and construction method of grouting plugging piece and plugging device
CN115030603B (en) * 2022-07-28 2023-04-21 万特福建筑构件有限公司 Prefabricated enclosing wall structure, rapid construction method and construction equipment

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