CN105543864B - The method for preparing carbon steel pickling solution as corrosion inhibiter using low molecular weight sunflower disk pectin - Google Patents
The method for preparing carbon steel pickling solution as corrosion inhibiter using low molecular weight sunflower disk pectin Download PDFInfo
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Abstract
本发明涉及以低分子量葵花盘果胶为缓蚀剂制备碳钢酸洗溶液的方法,属于金属材料腐蚀与防护技术领域。所述方法以低分子量葵花盘果胶用作碳钢酸洗缓蚀剂,以盐酸溶液为碳钢酸洗溶液,以水为溶剂制备应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液。所述葵花盘果胶的质量浓度为0.1~2g/L,盐酸的摩尔浓度为0.5~2mol/L。本发明将低分子量葵花盘果胶用作碳钢酸洗缓蚀剂,具有成本低、来源广、易生物降解、无毒及高效等特点,将其应用于金属腐蚀防护领域,具有广阔的市场前景和应用价值。
The invention relates to a method for preparing a carbon steel pickling solution by using low-molecular-weight sunflower pectin as a corrosion inhibitor, and belongs to the technical field of metal material corrosion and protection. The method uses low-molecular-weight sunflower pectin as a corrosion inhibitor for carbon steel pickling, uses hydrochloric acid solution as a carbon steel pickling solution, and uses water as a solvent to prepare carbon steel acid using low-molecular-weight sunflower pectin as a corrosion inhibitor wash solution. The mass concentration of the sunflower pectin is 0.1-2 g/L, and the molar concentration of the hydrochloric acid is 0.5-2 mol/L. The present invention uses low molecular weight sunflower disc pectin as carbon steel pickling corrosion inhibitor, which has the characteristics of low cost, wide source, easy biodegradation, non-toxicity and high efficiency, etc. It is applied in the field of metal corrosion protection and has a broad market Prospect and application value.
Description
技术领域technical field
本发明涉及以低分子量葵花盘果胶为缓蚀剂制备碳钢酸洗溶液的方法,属于金属材料腐蚀与防护技术领域。The invention relates to a method for preparing a carbon steel pickling solution by using low-molecular-weight sunflower pectin as a corrosion inhibitor, and belongs to the technical field of metal material corrosion and protection.
背景技术Background technique
碳钢因其成本低及优良的力学性能,而被广泛应用于建筑、桥梁、铁道、车辆和船舶等各种机械制造工业。但碳钢产品在使用过程中,由于其活泼的化学性质及使用环境的复杂性,使得碳钢经常遭受不同程度的腐蚀。为了恢复其使用功能,常采用强酸清洗去除腐蚀产物和污垢。但使用强酸清洗碳钢等金属表面腐蚀产物、污垢的过程中极易发生“过蚀”现象,即在清除了腐蚀产物的同时也腐蚀了部分金属基材,造成了严重的资源浪费和环境污染。因此在酸洗碳钢时常采用添加缓蚀剂作为防腐措施。目前常使用的酸洗缓蚀剂大多为含磷、硫、氮和氧元素的有机物。然而,这类缓蚀剂在使用过程中表现出有毒、用量大及对环境危害等诸多缺点。随着人们环保意识的不断提高,寻找新型高效、低毒或无毒的环境友好型缓蚀剂已经成为未来缓蚀剂的研究热点。Due to its low cost and excellent mechanical properties, carbon steel is widely used in various machinery manufacturing industries such as buildings, bridges, railways, vehicles and ships. However, during the use of carbon steel products, due to their active chemical properties and the complexity of the use environment, carbon steel often suffers from different degrees of corrosion. In order to restore its function, strong acid cleaning is often used to remove corrosion products and dirt. However, in the process of using strong acid to clean the corrosion products and dirt on the surface of carbon steel and other metals, the phenomenon of "over-corrosion" easily occurs, that is, while removing the corrosion products, it also corrodes part of the metal substrate, resulting in serious waste of resources and environmental pollution. . Therefore, the addition of corrosion inhibitors is often used as an anti-corrosion measure when pickling carbon steel. Most of the commonly used pickling corrosion inhibitors are organic substances containing phosphorus, sulfur, nitrogen and oxygen. However, these corrosion inhibitors have many disadvantages such as toxicity, large dosage and environmental hazards during use. With the continuous improvement of people's awareness of environmental protection, looking for new high-efficiency, low-toxic or non-toxic environment-friendly corrosion inhibitors has become a research hotspot for future corrosion inhibitors.
我国每年有大量的葵花盘废渣排出,这些废渣在农村往往只用作生产沼气,饲料或作为废弃物还田。在北方基本上是当作燃料全部烧掉或丢弃在田间任其烂掉,造成材料浪费和环境污染。In my country, a large amount of sunflower waste residues are discharged every year, and these waste residues are often only used in the production of biogas in rural areas, feed or returned to the field as waste. In the north, it is basically burned as fuel or discarded in the field and left to rot, resulting in waste of materials and environmental pollution.
随着近年来研究工作的深入,果胶的用途不断被开发出来,其发展潜力巨大,具有广阔的市场前景。将向日葵盘开发成提取果胶缓蚀剂的新原料,对其中的低分子量果胶进行开发利用,不仅能增加向日葵的附加值、丰富果胶生产的原料来源,对保护自然生态环境和提高社会效益也有着重要的现实意义和社会意义。With the deepening of research work in recent years, the use of pectin has been continuously developed, its development potential is huge, and it has broad market prospects. The development of sunflower discs as new raw materials for extracting pectin corrosion inhibitors, and the development and utilization of low-molecular-weight pectin will not only increase the added value of sunflowers, enrich the source of raw materials for pectin production, but also contribute to the protection of the natural ecological environment and social improvement. Benefits also have important practical and social significance.
将低分子量葵花盘果胶作为一种碳钢缓蚀剂,在酸性条件下抑制钢腐蚀,至今还尚未见报道。It has not been reported that low molecular weight sunflower pectin is used as a carbon steel corrosion inhibitor to inhibit steel corrosion under acidic conditions.
发明内容Contents of the invention
针对传统缓蚀剂有毒及对环境危害的缺点,本发明提供一种低分子量葵花盘果胶的应用,将低分子量葵花盘果胶用作碳钢酸洗缓蚀剂。本发明对葵花盘废渣中的果胶资源进行提取和开发利用,将其应用于对碳钢腐蚀的缓蚀保护,不仅能够产生一定的经济效益,还可解决废弃物污染问题,保护生态环境,具有重大的社会效益和环境效益。Aiming at the disadvantages of traditional corrosion inhibitors being toxic and harmful to the environment, the invention provides an application of low-molecular-weight sunflower pectin, which is used as a corrosion inhibitor for carbon steel pickling. The present invention extracts, develops and utilizes the pectin resource in the sunflower dish waste residue, and applies it to the corrosion protection of carbon steel corrosion, which can not only generate certain economic benefits, but also solve the problem of waste pollution and protect the ecological environment. It has significant social and environmental benefits.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种应用低分子量葵花盘果胶为缓蚀剂制备碳钢酸洗溶液的方法,所述方法以低分子量葵花盘果胶用作碳钢酸洗缓蚀剂,以盐酸溶液为碳钢酸洗溶液,以水为溶剂制备获得应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液。A method for preparing a carbon steel pickling solution using low molecular weight sunflower pectin as a corrosion inhibitor, the method uses low molecular weight sunflower pectin as a carbon steel pickling corrosion inhibitor, and uses hydrochloric acid solution as a carbon steel pickling solution The solution is prepared by using water as a solvent to obtain a carbon steel pickling solution using low molecular weight sunflower disc pectin as a corrosion inhibitor.
进一步地,所述方法具体是以葵花盘为原料,首先制备获得低分子量葵花盘果胶粉末,以水为溶剂溶解所述低分子量葵花盘果胶粉末,制备获得低分子量葵花盘果胶溶液,然后往所述低分子量葵花盘果胶溶液中加入盐酸溶液以及水制备获得所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液。Further, the method specifically uses sunflower disk as a raw material, first prepares low molecular weight sunflower disk pectin powder, dissolves the low molecular weight sunflower disk pectin powder with water as a solvent, and prepares a low molecular weight sunflower disk pectin solution, Then add hydrochloric acid solution and water to the low molecular weight sunflower pectin solution to prepare the carbon steel pickling solution using low molecular weight sunflower pectin as corrosion inhibitor.
进一步地,所述低分子量葵花盘果胶粉末的制备包括以下步骤:Further, the preparation of the low molecular weight sunflower disc pectin powder comprises the following steps:
(1)将葵花盘用去离子水洗净,在100℃的真空干燥箱中进行干燥,使用粉碎机磨碎干燥后的葵花盘,过60目筛,获得葵花盘粉末;(1) Wash the sunflower dish with deionized water, dry it in a vacuum drying oven at 100° C., use a pulverizer to grind the dried sunflower dish, pass through a 60-mesh sieve, and obtain sunflower dish powder;
(2)将步骤(1)获得的所述葵花盘粉末与水按照1:20~1:25的固液比混合,向混合后的体系中添加柠檬酸缓冲溶液,调节体系的pH至5~5.5,并向体系中加入质量分数为1.5%~2%的纤维素酶,在55℃~60℃温度下恒温振荡3.5~4h,获取提取液,将所述提取液置于90℃的热水中5min,灭酶后离心,上清液过砂芯漏斗后,于4℃短期保存。(2) Mix the sunflower disc powder obtained in step (1) with water at a solid-to-liquid ratio of 1:20 to 1:25, add a citric acid buffer solution to the mixed system, and adjust the pH of the system to 5 to 5. 5.5, and add cellulase with a mass fraction of 1.5% to 2% to the system, shake at a constant temperature of 55°C to 60°C for 3.5 to 4h, obtain the extract, and place the extract in hot water at 90°C Incubate for 5 minutes, centrifuge after inactivating the enzyme, and store the supernatant at 4°C for a short time after passing through a funnel with a sand core.
(3)将步骤(2)中冷藏的果胶提取液与4℃冷藏的酸化乙醇按照体积比1:2.5混合,充分搅拌,于4℃条件下静置,使果胶充分析出,用200目尼龙滤布过滤得果胶,再用乙醇洗涤3次,于60℃烘干,用研钵研磨成粉末,得到所述低分子量葵花盘果胶粉末;(3) Mix the refrigerated pectin extract in step (2) with the acidified ethanol refrigerated at 4°C in a volume ratio of 1:2.5, stir thoroughly, and let stand at 4°C to allow the pectin to fully separate out. Pectin was obtained by filtering with nylon filter cloth, washed with ethanol for 3 times, dried at 60°C, and ground into powder with a mortar to obtain the low molecular weight sunflower disk pectin powder;
制备所述低分子量葵花盘果胶溶液的方法为:往所述低分子量葵花盘果胶粉末中加入水,加热搅拌,加热温度为40℃,转速为500r/min,至果胶完全溶胀后停止搅拌。The method for preparing the low-molecular-weight sunflower pectin solution is: add water to the low-molecular-weight sunflower pectin powder, heat and stir at a heating temperature of 40°C and a rotating speed of 500r/min, and stop until the pectin is completely swollen Stir.
进一步地,在所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液中,所述低分子量葵花盘果胶的质量浓度为0.1~2g/L,盐酸的摩尔浓度为0.5~2mol/L。Further, in the carbon steel pickling solution using low molecular weight sunflower pectin as a corrosion inhibitor, the mass concentration of low molecular weight sunflower pectin is 0.1-2 g/L, and the molar concentration of hydrochloric acid is 0.5-2 g/L. 2mol/L.
进一步地,所述低分子量葵花盘果胶的重均分子量为5~12KDa,数均分子量为650。Further, the weight average molecular weight of the low molecular weight sunflower pectin is 5-12KDa, and the number average molecular weight is 650.
进一步地,所述低分子量葵花盘果胶的酯化度为20.01%~32.52%,其半乳糖醛酸含量为70~80%。Further, the degree of esterification of the low molecular weight sunflower pectin is 20.01%-32.52%, and the content of galacturonic acid is 70-80%.
进一步地,在25℃下,将预处理过的45#碳钢试片放在所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液中浸泡48h,所述低分子量葵花盘果胶对45#碳钢缓蚀效率为86.92%~95.99%。Further, at 25°C, the pretreated 45 # carbon steel test piece was soaked for 48 hours in the carbon steel pickling solution using low molecular weight sunflower disc pectin as corrosion inhibitor, and the low molecular weight sunflower disc The corrosion inhibition efficiency of pectin on 45 # carbon steel is 86.92%-95.99%.
一种碳钢酸洗缓蚀剂,所述缓蚀剂为低分子量葵花盘果胶。A carbon steel pickling corrosion inhibitor, the corrosion inhibitor is low molecular weight sunflower disk pectin.
进一步地,所述低分子量葵花盘果胶的重均分子量为5~12KDa,数均分子量为650。Further, the weight average molecular weight of the low molecular weight sunflower pectin is 5-12KDa, and the number average molecular weight is 650.
进一步地,所述低分子量葵花盘果胶的酯化度为20.01%~32.52%,半乳糖醛酸含量为70%~80%。Further, the degree of esterification of the low molecular weight sunflower pectin is 20.01%-32.52%, and the content of galacturonic acid is 70%-80%.
本发明的有益技术效果:Beneficial technical effect of the present invention:
1.本发明所述低分子量葵花盘果胶是从向日葵盘残渣中提取的,对葵花盘废渣中的果胶资源进行提取和开发利用,将其应用于对碳钢腐蚀的缓蚀保护,不仅能够产生一定的经济效益,还可解决废弃物污染问题,保护生态环境,具有重大的社会效益和环境效益。1. the low molecular weight sunflower dish pectin of the present invention is extracted from the sunflower dish residue, and the pectin resource in the sunflower dish waste residue is extracted and exploited, and it is applied to the corrosion protection of carbon steel corrosion, not only It can generate certain economic benefits, and can also solve the problem of waste pollution, protect the ecological environment, and has significant social and environmental benefits.
2.本发明所述低分子量葵花盘果胶是由D-半乳糖醛酸聚合而成的高分子物质,具有生物易降解、无毒等性能,是一种安全绿色的缓蚀剂。2. The low-molecular-weight sunflower disc pectin of the present invention is a high-molecular substance polymerized by D-galacturonic acid. It has properties such as biodegradability and non-toxicity, and is a safe and green corrosion inhibitor.
3.本发明所述低分子量葵花盘果胶用作碳钢酸洗缓蚀剂时,用量少,缓蚀效率高。3. When the low-molecular-weight sunflower disc pectin of the present invention is used as a carbon steel pickling corrosion inhibitor, the dosage is small and the corrosion inhibition efficiency is high.
附图说明Description of drawings
图1.低分子向日葵盘果胶的红外谱图;Fig. 1. The infrared spectrogram of low molecular weight sunflower disc pectin;
图2.碳钢电极在未添加和添加不同浓度缓蚀剂的酸洗溶液中的Nyquist图;Figure 2. Nyquist plots of carbon steel electrodes in pickling solutions without and with different concentrations of corrosion inhibitors;
图3.碳钢电极在未添加和添加不同浓度缓蚀剂的酸洗溶液中的动电位极化曲线图;Figure 3. Potentiodynamic polarization curves of carbon steel electrodes in pickling solutions without and with different concentrations of corrosion inhibitors;
图4.未经酸洗溶液浸泡的45#碳钢试片的高倍显微镜图;Fig. 4. The high-magnification micrograph of the 45 # carbon steel test piece without pickling solution immersion;
图5.在25℃下,不添加任何缓蚀剂的盐酸浓度为2mol/L的酸洗溶液中浸泡48h后的45#碳钢试片高倍显微镜图;Figure 5. At 25°C, the 45 # carbon steel specimen was soaked in a pickling solution with a hydrochloric acid concentration of 2mol/L without adding any corrosion inhibitor for 48 hours;
图6.在25℃下,盐酸浓度为2mol/L,且葵花盘果胶缓蚀剂添加浓度为2g/L的酸洗溶液中浸泡48h后的45#碳钢试片高倍显微镜分辨率100倍图。Figure 6. At 25°C, the concentration of hydrochloric acid is 2mol/L, and the concentration of sunflower disc pectin corrosion inhibitor is 2g/L in the pickling solution after soaking for 48 hours. The high-power microscope resolution of 45 # carbon steel is 100 times picture.
图7.在25℃下,盐酸浓度为2mol/L,且葵花盘果胶缓蚀剂添加浓度为2g/L的酸洗溶液中浸泡48h后的45#碳钢试片高倍显微镜分辨率500倍图。Figure 7. At 25°C, the concentration of hydrochloric acid is 2mol/L, and the concentration of sunflower disc pectin corrosion inhibitor is 2g/L in the pickling solution after soaking for 48 hours. The high-power microscope resolution of 45 # carbon steel is 500 times picture.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细描述。应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
相反,本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步,为了使公众对本发明有更好的了解,在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。On the contrary, the invention covers any alternatives, modifications, equivalent methods and schemes within the spirit and scope of the invention as defined by the claims. Further, in order to make the public have a better understanding of the present invention, some specific details are described in detail in the detailed description of the present invention below. The present invention can be fully understood by those skilled in the art without the description of these detailed parts.
实施例1Example 1
一种应用低分子量葵花盘果胶为缓蚀剂制备碳钢酸洗溶液的方法,所述方法以低分子量葵花盘果胶用作碳钢酸洗缓蚀剂,以盐酸溶液为碳钢酸洗溶液,以水为溶剂制备应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液。并研究了利用所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液进行酸洗时的缓蚀效果。A method for preparing a carbon steel pickling solution using low molecular weight sunflower pectin as a corrosion inhibitor, the method uses low molecular weight sunflower pectin as a carbon steel pickling corrosion inhibitor, and uses hydrochloric acid solution as a carbon steel pickling solution Solution, using water as a solvent to prepare a carbon steel pickling solution using low molecular weight sunflower disc pectin as a corrosion inhibitor. The corrosion inhibition effect of the carbon steel pickling solution using low molecular weight sunflower pectin as corrosion inhibitor was studied.
一、制备含有不同浓度的葵花盘果胶缓蚀剂以及不同盐酸浓度的酸洗溶液的方法One, the method for preparing the pickling solution that contains the sunflower disc pectin corrosion inhibitor of different concentrations and different hydrochloric acid concentrations
1.低分子量葵花盘果胶的制备步骤:1. The preparation steps of low molecular weight sunflower pectin:
(1)将葵花盘用去离子水洗净,在100℃的真空干燥箱中进行干燥,使用粉碎机磨碎干燥后的葵花盘,将其过60目筛,获得葵花盘粉末。(1) Wash the sunflower disc with deionized water, dry it in a vacuum drying oven at 100° C., use a pulverizer to grind the dried sunflower disc, and pass it through a 60-mesh sieve to obtain sunflower disc powder.
(2)将步骤(1)获得的所述葵花盘粉末与水按照1:20~1:25的固液比混合,向混合后的体系中添加柠檬酸缓冲溶液,调节体系的pH至5~5.5,并向体系中加入1.5%~2%(质量分数)的纤维素酶,在55℃~60℃温度下恒温振荡3.5~4h,获取提取液,将提取液置于90℃的热水中5min,灭酶后离心,上清液过砂芯漏斗(G3号)后,于4℃短期保存。(2) Mix the sunflower disc powder obtained in step (1) with water at a solid-to-liquid ratio of 1:20 to 1:25, add a citric acid buffer solution to the mixed system, and adjust the pH of the system to 5 to 5. 5.5, and add 1.5% to 2% (mass fraction) of cellulase to the system, shake at a constant temperature of 55°C to 60°C for 3.5 to 4h, obtain the extract, and place the extract in hot water at 90°C Centrifuge after 5 min to inactivate the enzyme, and store the supernatant at 4°C for a short time after passing through a sand core funnel (No. G3).
(3)将步骤(2)中冷藏的果胶提取液与4℃冷藏的酸化乙醇按照体积比1:2.5混合,充分搅拌,于4℃条件下静置,使果胶充分析出,用200目尼龙滤布过滤得果胶。再用乙醇洗涤3次,于60℃烘干,用研钵研磨成粉末,得低分子量葵花盘果胶粉末。(3) Mix the refrigerated pectin extract in step (2) with the acidified ethanol refrigerated at 4°C in a volume ratio of 1:2.5, stir thoroughly, and let stand at 4°C to allow the pectin to fully separate out. Nylon filter cloth to filter the pectin. Then wash with ethanol for 3 times, dry at 60°C, and grind into powder with a mortar to obtain low molecular weight sunflower disc pectin powder.
果胶是由D-半乳糖醛酸以α-1,4糖苷键链接而成的天然高分子物质,其结构式如下:Pectin is a natural polymer made of D-galacturonic acid linked by α-1,4 glycosidic bonds. Its structural formula is as follows:
采用傅里叶红外光谱仪对低分子葵花盘果胶粉末样品进行结构分析,其结果如图1所示。3411.49cm-1处的宽峰为O-H的伸缩振动吸收峰,2929.92cm-1左右的峰由C-H(包括:CH、CH2和CH3)的伸缩振动吸收引起的,1733.28cm-1和1608.26cm-1分别为酯化的羰基和未酯化的羰基振动吸收峰,1249.29cm-1是由C-O-C的不对称伸缩振动引起的,表明-O-CH3的存在。傅里叶红外光谱分析进一步验证了葵花盘果胶分子内含有大量的羧基、羟基及酯基等官能团,这些官能团能与金属元素配位,吸附在碳钢表面,形成保护膜,从而阻止腐蚀介质与碳钢表面接触,减缓腐蚀。The structure analysis of the low molecular sunflower disc pectin powder sample was carried out by Fourier transform infrared spectrometer, and the results are shown in Figure 1. The broad peak at 3411.49cm -1 is the stretching vibration absorption peak of OH, the peak around 2929.92cm -1 is caused by the stretching vibration absorption of CH (including: CH, CH 2 and CH 3 ), 1733.28cm -1 and 1608.26cm -1 is the vibration absorption peak of esterified carbonyl and unesterified carbonyl, respectively, and 1249.29cm -1 is caused by the asymmetric stretching vibration of COC, indicating the existence of -O-CH 3 . Fourier transform infrared spectroscopic analysis further verified that sunflower disc pectin contains a large number of functional groups such as carboxyl, hydroxyl and ester groups. These functional groups can coordinate with metal elements and adsorb on the surface of carbon steel to form a protective film to prevent corrosion of the medium. In contact with carbon steel surfaces, slows down corrosion.
2.制备含有不同浓度的葵花盘果胶缓蚀剂以及不同盐酸浓度的酸洗溶液的方法2. The method for preparing the pickling solutions containing different concentrations of sunflower pectin corrosion inhibitors and different concentrations of hydrochloric acid
(1)取15个烧杯,每五个一组,在每组的5个烧杯中分别加入0g、0.01g、0.05g、0.1g、0.2g所述低分子量葵花盘果胶粉末,再加入50mL蒸馏水,加热搅拌,转速为500r/min,温度为40℃,至果胶完全溶胀,制成不同浓度的果胶溶液。(1) Take 15 beakers, each group of five, respectively add 0g, 0.01g, 0.05g, 0.1g, 0.2g of the low molecular weight sunflower pectin powder in each group of 5 beakers, and then add 50mL Distilled water, heated and stirred at a speed of 500r/min and a temperature of 40°C until the pectin was completely swollen to prepare pectin solutions with different concentrations.
(2)第一组处理方法为:将步骤(1)中一组制备获得的5个不同浓度的果胶溶液,分别转移至5个100mL容量瓶中,加入4.85mL质量分数为36%的浓盐酸(或者加入4.6mL质量分数为38%的浓盐酸),用蒸馏水定容至100mL,摇匀,获得含有不同浓度的葵花盘果胶缓蚀剂的酸洗溶液,在制备获得的所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液中,所述低分子量葵花盘果胶质量浓度为分别为0g/L、0.1g/L、0.5g/L、1g/L、2g/L,此时,盐酸的摩尔浓度为0.5mol/L;(2) The first group of treatment methods is: transfer the five different concentrations of pectin solutions prepared in step (1) to five 100mL volumetric flasks respectively, and add 4.85mL of 36% concentrated Hydrochloric acid (or adding 4.6mL mass fraction is the concentrated hydrochloric acid of 38%), is settled to 100mL with distilled water, shakes up, obtains the pickling solution that contains the sunflower disc pectin corrosion inhibitor of different concentrations, described application obtained in preparation In the carbon steel pickling solution in which the low molecular weight sunflower pectin is the corrosion inhibitor, the mass concentration of the low molecular weight sunflower pectin is respectively 0g/L, 0.1g/L, 0.5g/L, 1g/L, 2g /L, at this moment, the molar concentration of hydrochloric acid is 0.5mol/L;
第二组处理方法与第一组制备方法步骤相同,唯不同之处在于,加入的质量分数为36%的浓盐酸的体积为9.7mL(或者加入9.2mL质量分数为38%的浓盐酸),在制备获得的所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液中,盐酸的摩尔浓度为1mol/L;The second group of processing methods is the same as the first group of preparation method steps, except that the added mass fraction is 36% concentrated hydrochloric acid volume is 9.7mL (or adding 9.2mL mass fraction is 38% concentrated hydrochloric acid), In the carbon steel pickling solution prepared using low molecular weight sunflower disc pectin as a corrosion inhibitor, the molar concentration of hydrochloric acid is 1mol/L;
第三组处理方法与第一组制备方法步骤相同,唯不同之处在于,加入的质量分数为36%的浓盐酸的体积为19.4mL(或者加入18.4mL质量分数为38%的浓盐酸),在制备获得的所述应用低分子量葵花盘果胶为缓蚀剂的碳钢酸洗溶液中,盐酸的摩尔浓度为2mol/L;The third group of processing methods is identical to the first group of preparation method steps, except that the added mass fraction is 36% concentrated hydrochloric acid volume is 19.4mL (or adding 18.4mL mass fraction is 38% concentrated hydrochloric acid), In the carbon steel pickling solution prepared using low molecular weight sunflower disc pectin as a corrosion inhibitor, the molar concentration of hydrochloric acid is 2mol/L;
二、利用含有不同浓度的葵花盘果胶缓蚀剂以及不同盐酸浓度的酸洗溶液,研究低分子葵花盘果胶作为酸洗碳钢缓蚀剂的缓蚀效果。2. Using pickling solutions containing different concentrations of sunflower pectin corrosion inhibitors and different concentrations of hydrochloric acid, the corrosion inhibition effect of low molecular weight sunflower pectin as a corrosion inhibitor for pickling carbon steel was studied.
1.利用静态失重实验研究低分子量葵花盘果胶对碳钢的缓蚀效果。1. The static weight loss experiment was used to study the corrosion inhibition effect of low molecular weight sunflower pectin on carbon steel.
按照GB10124-88《金属材料实验室均匀腐蚀全浸实验方法》进行失重实验。本实验所用的45#碳钢试片的尺寸为20mm×10mm×2mm,其表面依次用100#~2000#水相砂纸进行打磨,随后用去离子水、丙酮及无水乙醇清洗,最后冷风吹干称重,其中,45#碳钢是含炭量在0.45%的碳素结构钢,又称45碳结钢,属于中碳钢。According to GB10124-88 "Metal Material Laboratory Uniform Corrosion Total Immersion Test Method" to carry out the weight loss test. The size of the 45 # carbon steel test piece used in this experiment is 20mm × 10mm × 2mm, and its surface is polished with 100 # ~ 2000 # water-phase sandpaper in sequence, then cleaned with deionized water, acetone and absolute ethanol, and finally blown by cold air. Dry weighing, wherein, 45 # carbon steel is a carbon structural steel with a carbon content of 0.45%, also known as 45 carbon structural steel, which belongs to medium carbon steel.
在25℃的恒温条件下,将处理过的碳钢试片放在上述步骤中制备获得含有不同浓度的葵花盘果胶缓蚀剂不同盐酸浓度的酸洗溶液中浸泡48h,然后取出试片,将其清洗干燥,用电子天平称重,根据试片的失重量计算其缓蚀效率,腐蚀速率(R)与缓蚀效率(EI(%))计算公式如下:Under the constant temperature condition of 25°C, soak the treated carbon steel test piece in the pickling solution containing different concentrations of sunflower pectin corrosion inhibitor prepared in the above steps for 48 hours, and then take out the test piece. Wash and dry it, weigh it with an electronic balance, and calculate its corrosion inhibition efficiency according to the weight loss of the test piece. The calculation formula of corrosion rate (R) and corrosion inhibition efficiency (EI (%)) is as follows:
式中:In the formula:
W0:未经浸泡的碳钢试片质量(g);W 0 : mass of unsoaked carbon steel test piece (g);
W1:碳钢在腐蚀介质中浸泡48h后的质量(g);W 1 : the mass (g) of carbon steel soaked in corrosive medium for 48 hours;
A:碳钢试片表面积(mm2);A: surface area of carbon steel test piece (mm 2 );
t:碳钢在腐蚀介质中浸泡时间(48h);t: soaking time of carbon steel in corrosive medium (48h);
R空白:未添加缓蚀剂的碳钢腐蚀速率;R blank : corrosion rate of carbon steel without corrosion inhibitor;
R缓蚀剂:添加不同浓度缓蚀剂的碳钢腐蚀速率。R corrosion inhibitor : corrosion rate of carbon steel with different concentrations of corrosion inhibitor.
失重实验结果见表1:可知,在25℃下,酸洗溶液中盐酸浓度为0.5mol/L、1mol/L、2mol/L时,对应的最佳缓蚀效率分别为:86.92%、92.23%、95.99%,缓蚀效率均高于85%,表明低分子葵花盘果胶是一种高效的缓蚀剂。在三种不同盐酸浓度中,2mol/L的盐酸溶液中获得缓蚀效率最大为95.99%,这是因为果胶在高浓度盐酸溶液中分子链得到降解,可以定向在碳钢表面形成吸附膜,且相互缠绕小,低盐酸浓度降解果胶分子量弱,分子链大量缠绕在一起,会妨碍果胶分子向碳钢表面的吸附,因此在高浓度盐酸溶液中葵花盘果胶缓蚀剂的缓蚀效率高于低浓度盐酸溶液中葵花盘果胶缓蚀剂的缓蚀效率。The results of the weight loss test are shown in Table 1: It can be seen that at 25°C, when the concentration of hydrochloric acid in the pickling solution is 0.5mol/L, 1mol/L, and 2mol/L, the corresponding optimal corrosion inhibition efficiencies are: 86.92% and 92.23% respectively , 95.99%, and the corrosion inhibition efficiency was higher than 85%, indicating that low molecular weight sunflower pectin is an efficient corrosion inhibitor. Among the three different concentrations of hydrochloric acid, the maximum corrosion inhibition efficiency in 2mol/L hydrochloric acid solution is 95.99%. This is because the molecular chain of pectin is degraded in high-concentration hydrochloric acid solution and can be oriented to form an adsorption film on the surface of carbon steel. And the mutual entanglement is small, the molecular weight of pectin degraded by low hydrochloric acid concentration is weak, and a large number of molecular chains are entangled together, which will hinder the adsorption of pectin molecules to the surface of carbon steel. The efficiency is higher than that of sunflower pectin corrosion inhibitor in low concentration hydrochloric acid solution.
表1 碳钢在含有不同浓度的葵花盘果胶缓蚀剂不同盐酸浓度的酸洗溶液酸洗的失重结果Table 1 Weight loss results of carbon steel pickling in pickling solutions containing different concentrations of sunflower pectin corrosion inhibitors and different concentrations of hydrochloric acid
2.利用电化学阻抗法研究低分子量葵花盘果胶对碳钢的缓蚀效果2. Using electrochemical impedance method to study the corrosion inhibition effect of low molecular weight sunflower pectin on carbon steel
利用环氧树脂将45#碳钢电极非工作区域密封,其工作面积为1cm2。测试前电极表面用100#~2000#砂纸逐级打磨,然后使用1#~3#金相砂纸抛光,丙酮和乙醇脱脂,再用去离子水冲洗干净后放入电解池进行实验。Use epoxy resin to seal the non-working area of the 45 # carbon steel electrode, and its working area is 1cm 2 . Before the test, the surface of the electrode was polished step by step with 100 # ~ 2000 # sandpaper, then polished with 1 # ~ 3 # metallographic sandpaper, degreased with acetone and ethanol, rinsed with deionized water, and then put into the electrolytic cell for experiment.
通过电化学工作站进行电化学测试。实验采用三电极体系,参比电极为饱和甘汞电极(SCE),辅助电极为铂电极,工作电极为上述45#碳钢。将上述45#碳钢试片放入电解池中,待开路电压稳定后,测试动电位极化曲线和交流阻抗谱。动电位极化扫描速率是1mV/s,扫描范围是:-1~0.2V,使用工作站自带的拟合软件进行拟合。Electrochemical tests were performed by an electrochemical workstation. The experiment adopts a three-electrode system, the reference electrode is a saturated calomel electrode (SCE), the auxiliary electrode is a platinum electrode, and the working electrode is the above-mentioned 45 # carbon steel. Put the above-mentioned 45 # carbon steel test piece into the electrolytic cell, and measure the potentiodynamic polarization curve and AC impedance spectrum after the open circuit voltage is stable. The scanning rate of potentiodynamic polarization is 1mV/s, and the scanning range is: -1~0.2V, and the fitting software that comes with the workstation is used for fitting.
电化学阻抗扫描频率为10mHz~100kHz,正弦波扰动信号振幅为5mV,使用ZsimpWin软件进行分析拟合,测试温度均为25℃。The electrochemical impedance scanning frequency was 10mHz-100kHz, the amplitude of the sine wave disturbance signal was 5mV, and the analysis and fitting were carried out using ZsimpWin software, and the test temperature was 25°C.
在25℃下,45#碳钢在盐酸浓度为2mol/L,葵花盘果胶缓蚀剂浓度分别为0g/L、0.1g/L、0.5g/L、1g/L、2g/L的酸洗溶液中的Nyquist图。如图2所示,其中曲线1、曲线2、曲线3、曲线4、曲线5分别代表葵花盘果胶缓蚀剂的浓度为0g/L、0.1g/L、0.5g/L、1g/L、2g/L。从图2可知Nyquist图主要部分表现为一个近似半圆的容抗弧,主要表示的是电荷转移电阻的大小,控制碳钢腐蚀的电荷转移,其弧长越大表明电荷转移电阻越大,腐蚀电荷越不容易转移,即缓蚀效果越好。从此图可知葵花盘果胶缓蚀剂的浓度为2g/L时,阻抗弧最大,缓蚀效率最大,与失重实验结果一致。从图中可知,除了容抗弧外,还存在第二个时间常数,高浓度尤其明显,这个时间常数可能是碳钢表面Fe溶解离子的吸附造成的。At 25°C, 45# carbon steel in acid with a hydrochloric acid concentration of 2mol/L and sunflower plate pectin corrosion inhibitor concentrations of 0g/L, 0.1g/L, 0.5g/L, 1g/L, and 2g/L respectively Nyquist diagram of wash solution. As shown in Figure 2, curve 1, curve 2, curve 3, curve 4, and curve 5 respectively represent the concentration of sunflower plate pectin corrosion inhibitor as 0g/L, 0.1g/L, 0.5g/L, 1g/L , 2g/L. It can be seen from Figure 2 that the main part of the Nyquist diagram is an approximately semicircular capacitive reactance arc, which mainly represents the size of the charge transfer resistance, which controls the charge transfer of carbon steel corrosion. The larger the arc length is, the larger the charge transfer resistance is, and the corrosion charge The less likely to transfer, the better the corrosion inhibition effect. It can be seen from the figure that when the concentration of the sunflower pectin corrosion inhibitor is 2g/L, the impedance arc is the largest and the corrosion inhibition efficiency is the largest, which is consistent with the results of the weight loss experiment. It can be seen from the figure that in addition to the capacitive reactance arc, there is a second time constant, especially at high concentrations. This time constant may be caused by the adsorption of Fe dissolved ions on the carbon steel surface.
3.利用动电位极化曲线法研究低分子量葵花盘果胶对碳钢的缓蚀效果3. Using the potentiodynamic polarization curve method to study the corrosion inhibition effect of low molecular weight sunflower pectin on carbon steel
图3为:在25℃下,45#碳钢在盐酸浓度为2mol/L,且葵花盘果胶缓蚀剂浓度分别为0g/L、0.1g/L、0.5g/L、1g/L、2g/L的酸洗溶液中的极化曲线图,其中曲线1、曲线2、曲线3、曲线4、曲线5分别代表葵花盘果胶缓蚀剂的浓度为0g/L、0.1g/L、0.5g/L、1g/L、2g/L,相对应腐蚀电位Ecorr(mV)和腐蚀电流密度Icorr(μA)如下表2所示,缓蚀效率η(%)按下式计算:Figure 3 shows: at 25°C, 45 # carbon steel has a hydrochloric acid concentration of 2mol/L, and the concentrations of sunflower pectin corrosion inhibitors are 0g/L, 0.1g/L, 0.5g/L, 1g/L, Polarization curves in 2g/L pickling solution, wherein curve 1, curve 2, curve 3, curve 4, and curve 5 respectively represent the concentration of sunflower pectin corrosion inhibitor as 0g/L, 0.1g/L, 0.5g/L, 1g/L, 2g/L, the corresponding corrosion potential E corr (mV) and corrosion current density I corr (μA) are shown in Table 2 below, and the corrosion inhibition efficiency η (%) is calculated according to the following formula:
其中I0和I分别表示在盐酸浓度为2mol/L下,未添加缓蚀和添加不同浓度葵花盘果胶缓蚀剂的酸洗溶液的腐蚀电流密度。Among them, I 0 and I represent the corrosion current density of the pickling solution without corrosion inhibitor and with different concentrations of sunflower pectin corrosion inhibitor at a hydrochloric acid concentration of 2 mol/L, respectively.
从表2可知,随着缓蚀剂浓度的增大,腐蚀电流密度逐渐减小,缓蚀效率随着缓蚀剂浓度增大而增大,表明加入缓蚀剂后,抑制了碳钢在盐酸溶液中的腐蚀,其结果与失重实验与极化曲线结果一致。从表2及附图3中可知,腐蚀电位向正极移动,极化曲线的电流密度随着缓蚀剂的加入逐渐减小,虽然阳极和阴极都有表现为随着浓度增大而下降,但是阴极电流密度却比空白溶液大,而阳极表现为比空白溶液小,且腐蚀电位逐渐正移,电流密度减小,表明低分子葵花盘果胶是一种阳极型抑制为主的缓蚀剂。It can be seen from Table 2 that with the increase of corrosion inhibitor concentration, the corrosion current density gradually decreases, and the corrosion inhibition efficiency increases with the increase of corrosion inhibitor concentration. Corrosion in solution, the results are consistent with the results of weight loss experiments and polarization curves. It can be seen from Table 2 and Figure 3 that the corrosion potential moves to the positive electrode, and the current density of the polarization curve decreases gradually with the addition of the corrosion inhibitor. Although both the anode and the cathode show a decrease with the increase of the concentration, the The cathodic current density is larger than that of the blank solution, but the anode is smaller than that of the blank solution, and the corrosion potential gradually shifts positively, and the current density decreases, indicating that the low molecular weight sunflower disc pectin is an anodic inhibitor.
表2 盐酸浓度为2mol/L下,不同浓度葵花盘果胶缓蚀剂的酸洗溶液的腐蚀电流密度及缓蚀效率Table 2 Corrosion current density and corrosion inhibition efficiency of pickling solutions with different concentrations of sunflower pectin corrosion inhibitor at a hydrochloric acid concentration of 2mol/L
4.利用用高倍显微镜观察研究低分子量葵花盘果胶对碳钢的缓蚀效果4. Using a high-power microscope to observe and study the corrosion inhibition effect of low molecular weight sunflower pectin on carbon steel
图4为未经酸洗溶液浸泡的45#碳钢试片;图5为在25℃下,不添加任何缓蚀剂的盐酸浓度为2mol/L的酸洗溶液中浸泡48h后的45#碳钢试片;图6(分辨率100倍)及图7(分辨率500倍)为在25℃下,盐酸浓度为2mol/L,且葵花盘果胶缓蚀剂添加浓度为2g/L的酸洗溶液中浸泡48h后的45#碳钢试片。Figure 4 is a 45 # carbon steel test piece that has not been soaked in a pickling solution; Figure 5 is a 45 # carbon steel specimen soaked in a pickling solution with a hydrochloric acid concentration of 2 mol/L without any corrosion inhibitor at 25 ° C for 48 hours Steel test piece; Figure 6 (resolution 100 times) and Figure 7 (resolution 500 times) are at 25 ° C, the concentration of hydrochloric acid is 2mol/L, and the concentration of sunflower pectin corrosion inhibitor is 2g/L acid 45 # carbon steel test piece soaked in washing solution for 48h.
从图4中看到,刚刚打磨的试样表面十分平整,划痕清晰可见;图5显示试样在不添加任何缓蚀剂的酸洗溶液中浸泡后其表面受到严重腐蚀,出现了高低不平的腐蚀沟壑,据软件数据给出其腐蚀沟壑的高度为136.5μm,宽度为137.5μm;图6、图7显示了浸泡在盐酸浓度为2mol/L,且葵花盘果胶缓蚀剂添加浓度为2g/L的酸洗溶液的试样表面,相较于空白腐蚀液,其表面形貌相对比较平整,并没有出现腐蚀沟壑,而是一个一个的腐蚀坑,其腐蚀高度为8.44μm;以上数据表明添加缓蚀剂后,碳钢试片受到了显著的保护,添加葵花盘果胶缓蚀剂后可以减弱HCl对碳钢结构的腐蚀作用,缓蚀效果明显。It can be seen from Figure 4 that the surface of the sample just polished is very smooth, and scratches are clearly visible; Figure 5 shows that the surface of the sample was severely corroded after soaking in the pickling solution without adding any corrosion inhibitor, and there were unevenness According to the software data, the height of the corrosion gully is 136.5 μm, and the width is 137.5 μm; Figure 6 and Figure 7 show that the concentration of the sunflower disc pectin corrosion inhibitor soaked in 2mol/L is Compared with the blank etching solution, the sample surface of 2g/L pickling solution has a relatively smooth surface morphology, and there are no corrosion grooves, but corrosion pits one by one, and the corrosion height is 8.44μm; the above data It shows that after adding the corrosion inhibitor, the carbon steel specimen is significantly protected, and the corrosion effect of HCl on the carbon steel structure can be weakened after adding the sunflower disc pectin corrosion inhibitor, and the corrosion inhibition effect is obvious.
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