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CN105543751B - A kind of batch quantity hot dipping zinc is with scraping apparatus for ash - Google Patents

A kind of batch quantity hot dipping zinc is with scraping apparatus for ash Download PDF

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Publication number
CN105543751B
CN105543751B CN201610041132.8A CN201610041132A CN105543751B CN 105543751 B CN105543751 B CN 105543751B CN 201610041132 A CN201610041132 A CN 201610041132A CN 105543751 B CN105543751 B CN 105543751B
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zinc
scraper
zinc pot
pot
ash
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CN105543751A (en
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王胜民
张扬保
赵晓军
杨锦辉
何明奕
梁伟
谭蓉
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YUNAN ELECTRIC POWER LINE EQUIPMENT FACTORY
Kunming University of Science and Technology
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YUNAN ELECTRIC POWER LINE EQUIPMENT FACTORY
Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

本发明公开一种批量热浸镀锌用刮灰装置,属于热浸镀锌技术领域。所述装置包括电动小车、电动推杆、减速电机、转轴。所述电动推杆的一端固定在所述电动小车上,另一端与所述减速电机连接,电动推杆的收缩带动减速电机上下升降。所述减速电机输出轴与所述转轴相连,转轴上固定有刮板和红外探测器。所述刮板的板面宽度比锌锅宽度的一半大5~10厘米。本发明的刮灰装置在打灰操作时成对使用,分别分布在锌锅长度方向两侧的导轨上。本发明的优点在于实现批量热浸镀锌过程锌浴表面打灰的机械化操作,代替传统的人工打灰。

The invention discloses a dust-scraping device for batch hot-dip galvanizing, which belongs to the technical field of hot-dip galvanizing. The device includes an electric trolley, an electric push rod, a reduction motor and a rotating shaft. One end of the electric push rod is fixed on the electric trolley, and the other end is connected with the reduction motor, and the contraction of the electric push rod drives the reduction motor up and down. The output shaft of the geared motor is connected with the rotating shaft, and a scraper and an infrared detector are fixed on the rotating shaft. The board width of the scraper is 5-10 cm larger than half of the zinc pot width. The ash scraping device of the present invention is used in pairs during the ash removal operation, and is respectively distributed on the guide rails on both sides of the zinc pot in the length direction. The invention has the advantage of realizing the mechanized operation of dusting on the surface of the zinc bath in the batch hot-dip galvanizing process, replacing the traditional manual dusting.

Description

一种批量热浸镀锌用刮灰装置A dust scraping device for batch hot-dip galvanizing

技术领域technical field

本发明涉及一种批量热浸镀锌用刮灰装置,属于热浸镀锌技术领域。The invention relates to a dust-scraping device for batch hot-dip galvanizing, which belongs to the technical field of hot-dip galvanizing.

背景技术Background technique

批量热浸镀锌时,锌锅为一敞开体系,锌浴与大气直接接触,金属锌与大气中的氧反应生成氧化锌并浮于锌液表面;工件浸镀时,工件表面的氯化锌铵助镀盐膜受热分解产生的浮渣也浮在锌液表面,这些是热浸镀锌生产过程锌灰的主要来源。批量热浸镀锌时,工件的浸镀是间断的,浸镀前,人工用打灰耙将锌浴表面锌灰扒至锌锅的端部,锌锅内露出锌液镜面,锌锅上方的挂具下降,工件浸入锌浴直至浸没,锌浴内工件浸镀达到一定时间后,人工持打灰耙将挂具之下、浸没工件之上锌浴表面的锌灰扒至锌锅的端部,挂具上升,工件移出锌浴进入下一道工序。浸镀前后的两次打灰操作对镀层质量有着直接的影响,若打灰不彻底,锌浴表面附有锌灰,造成漏镀、锌瘤、锌刺、夹层、附着强度差等质量缺陷,所以,打灰操作是批量热浸镀锌工艺的一个重要工序。During hot-dip galvanizing in batches, the zinc pot is an open system, the zinc bath is in direct contact with the atmosphere, the metal zinc reacts with the oxygen in the atmosphere to form zinc oxide and floats on the surface of the zinc solution; when the workpiece is dipped, the zinc chloride on the surface of the workpiece The scum produced by the thermal decomposition of the ammonium-assisted plating salt film also floats on the surface of the zinc bath, which is the main source of zinc dust in the production process of hot-dip galvanizing. During hot-dip galvanizing in batches, the dipping of the workpiece is intermittent. Before dipping, the zinc ash on the surface of the zinc bath is manually scraped to the end of the zinc pot with a dust rake, and the mirror surface of the zinc liquid is exposed in the zinc pot. The hanger is lowered, and the workpiece is immersed in the zinc bath until it is submerged. After the workpiece is dipped in the zinc bath for a certain period of time, the zinc ash on the surface of the zinc bath under the hanger and above the immersed workpiece is picked up to the end of the zinc pot with a dust rake. , the hanger rises, and the workpiece moves out of the zinc bath and enters the next process. The two dusting operations before and after immersion plating have a direct impact on the quality of the coating. If the dusting is not thorough, zinc dust will be attached to the surface of the zinc bath, resulting in quality defects such as missed plating, zinc tumors, zinc thorns, interlayers, and poor adhesion. Therefore, the dusting operation is an important process of the batch hot-dip galvanizing process.

在生产实践中,传统的人工打灰存在三个显著的缺点:① 锌耙深入锌浴内的深度难以稳定控制,打灰速度不均匀,锌灰中夹杂锌粒较多,产灰量高,锌浪费大;② 占用人员多,工作效率低;③ 工人近距离接触锌浴,影响身心健康。针对这些问题,科技工作者们进行了相关技术改革,但在实践应用中并没有取得实质性的进步。中国专利(专利号:ZL90200624.X)、中国专利(公告号:CN 102494544 A)分别公开了一种刮板捞渣机,中国专利(专利号:ZL 200510042376.X)公开了一种钢水包浮渣清除方法,这些专利技术应用的液面环境及前后工序的操作流程与批量热浸镀锌工艺相差甚远,彼此间相互借鉴意义不大。中国专利(专利号:ZL 201020223710.8)公开了一种镀锌液面表面杂质清理装置,它由两组保温装置和杂质刮板组成,其刮板的宽度与锌锅内液面的宽度相同,刮板固定于保温装置上并可绕一个销轴旋转至锌液面下1厘米,当保温装置在卷扬机的驱动下沿着锌锅两侧的导轨移动时,刮板将锌灰刮至锌锅端部的接收槽中;采用该专利技术,在工件浸镀之前可以将锌浴表面的锌灰清理干净,但浸镀后工件进入锌浴液面以下时挂具仍位于锌锅上方,这样挂具和工件之间的连接钢丝或钢索阻碍了刮板的运动;且随着锌耗量的不断增加,锌锅内锌浴液面不断下降,需及时向锌浴中补充锌锭或调整刮板高度位置,这在实际生产中是不可能做到的。In production practice, traditional manual ash removal has three significant disadvantages: ① It is difficult to stably control the depth of the zinc rake into the zinc bath, the speed of ash removal is uneven, there are many zinc particles in the zinc ash, and the ash production is high. There is a lot of waste of zinc; ② many people are occupied, and the work efficiency is low; ③ workers are in close contact with zinc baths, which affects their physical and mental health. In response to these problems, scientific and technological workers have carried out relevant technical reforms, but no substantial progress has been made in practical applications. Chinese patent (patent number: ZL90200624.X) and Chinese patent (notification number: CN 102494544 A) respectively disclose a scraper slag removal machine, and Chinese patent (patent number: ZL 200510042376.X) discloses a ladle float The slag removal method, the liquid level environment applied by these patented technologies and the operation process of the front and rear processes are far from the batch hot-dip galvanizing process, and there is little significance for mutual reference. Chinese patent (patent number: ZL 201020223710.8) discloses a device for cleaning impurities on the surface of the galvanized liquid surface, which consists of two sets of heat preservation devices and impurity scrapers. The plate is fixed on the heat preservation device and can rotate around a pin shaft to 1 cm below the zinc liquid surface. When the heat preservation device moves along the guide rails on both sides of the zinc pot under the drive of the hoist, the scraper scrapes the zinc ash to the end of the zinc pot In the receiving tank of the lower part; with this patented technology, the zinc ash on the surface of the zinc bath can be cleaned before the workpiece is dipped, but the hanger is still above the zinc pot when the workpiece enters the zinc bath after dipping, so that the hanger The connecting steel wire or steel cable between the workpiece and the workpiece hinders the movement of the scraper; and with the continuous increase of zinc consumption, the zinc bath liquid level in the zinc pot continues to drop, and it is necessary to replenish zinc ingots in the zinc bath or adjust the scraper in time High position, which is impossible to do in actual production.

然而,由于待镀工件尺寸、形状的复杂性,操作空间的有限性,以及批量热浸镀锌过程的不连续性,导致热浸镀锌发明至今的300年来仍一直沿用人工打灰。为此,研究一种机械化甚至自动化动作的刮灰装置代替现行的人工打灰操作方法,改善操作环境,降低打灰量将是批量热浸镀锌领域技术人员亟待解决的问题。However, due to the complexity of the size and shape of the workpiece to be galvanized, the limited operating space, and the discontinuity of the batch hot-dip galvanizing process, manual dusting has been used for 300 years since the invention of hot-dip galvanizing. For this reason, it will be an urgent problem to be solved by technicians in the field of batch hot-dip galvanizing to study a mechanized or even automatic ash scraping device to replace the current manual ash removal operation method, improve the operating environment, and reduce the amount of ash removal.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种批量热浸镀锌用刮灰装置,用于批量热浸镀锌工艺的浸镀前及浸镀中的打灰操作,提高镀层质量,改善操作环境。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a batch of hot-dip galvanizing dust-scraping device, used for batch hot-dip galvanizing process before dipping and dipping ash operation, improve the coating quality, Improve the operating environment.

本发明所述批量热浸镀锌用刮灰装置包括电动小车1、电动推杆2、减速电机3、转轴4、刮板5和红外探测器6,电动推杆2的下端固定在电动小车1上,减速电机3固定于电动推杆2的上端;减速电机3的输出轴与转轴4连接,转轴4的下面安装有刮板5和红外探测器6。The dust scraping device for batch hot-dip galvanizing of the present invention comprises an electric trolley 1, an electric push rod 2, a reduction motor 3, a rotating shaft 4, a scraper 5 and an infrared detector 6, and the lower end of the electric push rod 2 is fixed on the electric trolley 1 Above, the reduction motor 3 is fixed on the upper end of the electric push rod 2; the output shaft of the reduction motor 3 is connected with the rotating shaft 4, and a scraper 5 and an infrared detector 6 are installed under the rotating shaft 4.

优选的,本发明所述红外探测器6的探头61和刮板5的板面51在一个平面上;Preferably, the probe 61 of the infrared detector 6 of the present invention and the plate surface 51 of the scraper 5 are on the same plane;

本发明所述刮板5的板面51的宽度大于锌锅宽度尺寸的二分之一。The width of the plate surface 51 of the scraper 5 of the present invention is greater than 1/2 of the width of the zinc pot.

优选的,本发明所述刮板5的板面51的宽度比锌锅宽度尺寸的二分之一大5~10cm。Preferably, the width of the board surface 51 of the scraper 5 in the present invention is 5-10 cm larger than half of the width of the zinc pot.

本发明所述刮灰装置打灰操作时,红外探测器6的探头61到锌浴表面的距离比探头61至刮板5板面51的最下端边缘距离小1~2 mm。During dusting operation of the dust scraping device of the present invention, the distance from the probe 61 of the infrared detector 6 to the surface of the zinc bath is 1-2 mm smaller than the distance from the probe 61 to the bottom edge of the scraper 5 surface 51 .

本发明所述刮灰装置工作时成对使用,分别分布在锌锅长度方向两侧的导轨上。The dust-scraping devices of the present invention are used in pairs when working, and are respectively distributed on the guide rails on both sides of the zinc pot in the length direction.

本发明所述电动推杆2的伸缩带动所述减速电机3及转轴4升降,最终带动所述刮板5在锌锅上方的升降。The expansion and contraction of the electric push rod 2 of the present invention drives the reduction motor 3 and the rotating shaft 4 up and down, and finally drives the lifting of the scraper 5 above the zinc pot.

本发明所述减速电机3的输出轴转动带动转轴4旋转,并带动固定在转轴4上的刮板5和红外探测器6旋转。The rotation of the output shaft of the reduction motor 3 in the present invention drives the rotation of the rotation shaft 4, and drives the rotation of the scraper 5 and the infrared detector 6 fixed on the rotation shaft 4.

本发明的批量热浸镀锌用刮灰装置工作时,所配套使用的热浸镀锌挂具要求至少包括底架和横梁两部分,且横梁和底架之间以两根或多根钢索相连,镀件全部悬挂于底架下面的挂钩上;浸镀时挂具的底架浸没在锌浴中,挂具的横梁悬挂在锌锅上方,横梁和底架之间的连接钢索呈直线沿长度方向贯穿锌浴液面。When the soot scraping device for batch hot-dip galvanizing of the present invention is working, the supporting hot-dip galvanizing hanger required to include at least two parts, the bottom frame and the crossbeam, and two or more steel cables are connected between the crossbeam and the bottom frame. Connected, the plated parts are all hung on the hooks under the bottom frame; the bottom frame of the hanger is immersed in the zinc bath during dipping, the beam of the hanger is hung above the zinc pot, and the connecting steel cable between the beam and the bottom frame is in a straight line Run through the surface of the zinc bath along the length.

浸镀之前,电动小车启动并沿着导轨行走,当电动小车行走进入锌锅一端时,电动小车制动,减速电机启动,转轴及固定在转轴上的刮板和红外探测器旋转;当刮板板面和红外探测器探头垂直于锌浴液面时,减速电机停止,电动推杆收缩,带动刮板下降设定距离,此时刮板板面下端浸入锌浴深度1~2 mm(如图3的3.1→3.2),电动小车启动并沿着导轨向锌锅的另一端行走;当电动小车行走到达锌锅另一端时(图3的3.2→3.3),刮板将在锌浴表面将锌灰从锌锅的一端刮至另一端;之后,电动小车制动,电动推杆伸长,带动刮板上升至设定距离,减速电机启动,当刮板板面与锌浴液面平行时,减速电机停止,电动小车启动,并沿着导轨继续行走,带动刮板离开锌锅上方至锌锅外端等待位置(图3的3.3→3.4→3.5);这时,锌锅内锌浴表面大于二分之一的面积完成打灰操作。位于锌锅另一侧导轨上的同样本发明刮灰装置开始工作,完成锌锅内锌浴表面剩余面积的打灰操作(图3的3.5→3.6→3.7→3.8→3.9)。至此,浸镀前打灰操作完成,锌浴表面锌灰被清理至锌锅内的端部,锌浴表面裸露出镜面,待镀工件移至锌浴上方下降开始浸镀。浸镀时间到达后,挂具沿锌锅宽度方向移动,偏向锌锅一侧,锌浴表面露出大于二分之一的液面面积,电动小车沿着锌锅一侧导轨从等待位置进入锌锅内并移动至锌锅另一端,刮板完成打灰操作(图4的4.1→4.2→4.3→4.4→4.5);然后,挂具沿锌锅宽度方向反向移动,偏向锌锅的另一侧,锌浴表面再次露出大于二分之一的液面面积,此侧的刮灰装置又开始工作,完成锌锅内锌浴表面剩余面积的打灰并移动至锌锅外等待位置(图4的4.5→4.6→4.7→4.8→4.9);这时,浸镀过程的打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,挂具及工件移出锌锅,进入下一道工序,刮灰装置又恢复到浸镀之前未刮灰的开始等待状态(图3中的3.1)。Before dipping, the electric trolley starts and walks along the guide rail. When the electric trolley walks into one end of the zinc pot, the electric trolley brakes, the deceleration motor starts, and the rotating shaft, the scraper and the infrared detector fixed on the rotating shaft rotate; when the scraper When the plate surface and the infrared detector probe are perpendicular to the surface of the zinc bath, the deceleration motor stops, the electric push rod shrinks, and the scraper is driven down to a set distance. At this time, the lower end of the scraper plate is immersed in the zinc bath to a depth of 1-2 mm (as shown in the figure 3.1→3.2 of 3), the electric trolley starts and walks along the guide rail to the other end of the zinc pot; when the electric trolley reaches the other end of the zinc pot (3.2→3.3 in Figure 3), the scraper will scrape the zinc on the surface of the zinc bath The ash is scraped from one end of the zinc pot to the other; after that, the electric trolley brakes, the electric push rod is extended, and the scraper is driven up to the set distance, and the deceleration motor is started. When the surface of the scraper is parallel to the surface of the zinc bath, The deceleration motor stops, the electric trolley starts, and continues to walk along the guide rail, driving the scraper to leave the top of the zinc pot to the waiting position at the outer end of the zinc pot (3.3→3.4→3.5 in Figure 3); at this time, the surface of the zinc bath in the zinc pot is larger than One-half of the area completes the dusting operation. The soot scraping device of the present invention located on the guide rail on the other side of the zinc pot also starts to work to complete the ash removal operation on the remaining area of the zinc bath surface in the zinc pot (3.5→3.6→3.7→3.8→3.9 in Figure 3). So far, the dusting operation before immersion plating is completed, the zinc ash on the surface of the zinc bath is cleaned to the end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the workpiece to be plated is moved to the top of the zinc bath and lowered to start immersion plating. After the immersion time is up, the hanger moves along the width direction of the zinc pot, leaning towards the side of the zinc pot, and the surface of the zinc bath exposes more than half of the liquid surface area, and the electric trolley enters the zinc pot from the waiting position along the guide rail on one side of the zinc pot and move to the other end of the zinc pot, the scraper completes the dusting operation (4.1 → 4.2 → 4.3 → 4.4 → 4.5 in Figure 4); then, the hanger moves in the opposite direction along the width of the zinc pot, biased to the other side of the zinc pot , the surface of the zinc bath exposes more than half of the liquid surface area again, and the dust scraping device on this side starts to work again, completing the dusting of the remaining area of the zinc bath surface in the zinc pot and moving to the waiting position outside the zinc pot (Fig. 4 4.5 → 4.6 → 4.7 → 4.8 → 4.9); at this time, the ash removal operation in the immersion plating process is completed, the zinc ash on the surface of the zinc bath is cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the hangers and workpieces are removed from the zinc The pot enters the next process, and the ash scraping device returns to the waiting state of not scraping the ash before the immersion plating (3.1 in Figure 3).

本发明的有益效果Beneficial effects of the present invention

(1)可实现热浸镀锌全过程的打灰机械化操作,代替传统的人工打灰。(1) It can realize the mechanized operation of dusting in the whole process of hot-dip galvanizing, replacing the traditional manual dusting.

本发明所述刮灰装置通过电动小车的移动、电动推杆的伸缩和刮板的旋转,可实现锌锅内锌浴表面大于二分之一面积的锌灰清理。刮灰装置工作时成对使用,对于浸镀之前锌锅内完全敞开的锌浴表面可实现锌灰的机械化清理;对于浸镀中锌锅内不完全敞开的锌浴表面,因为本发明所述刮灰装置的板面宽度设计为比锌锅宽度的二分之一大5~10厘米,所以配合适当结构的挂具,本发明的刮灰装置也可实现浸镀中锌浴表面的锌灰清理。本发明的刮灰装置打灰全过程的移动、位置控制全部机械化,可完全代替传统的人工耙式打灰。The ash scraping device of the present invention can realize the cleaning of zinc ash on the surface of the zinc bath in the zinc pot that is larger than half of the area through the movement of the electric trolley, the expansion and contraction of the electric push rod and the rotation of the scraper. Dust-scraping devices are used in pairs when working, and the mechanized cleaning of zinc ash can be realized for the fully open zinc bath surface in the zinc pot before dipping; for the incompletely open zinc bath surface in the zinc pot during dipping, because the present invention The plate width of the dust scraping device is designed to be 5-10 cm larger than 1/2 of the zinc pot width, so with the hanger of appropriate structure, the dust scraping device of the present invention can also realize the zinc dust on the surface of the zinc bath in dipping. clean up. The movement and position control of the whole process of ash removal by the ash scraping device of the present invention are all mechanized, which can completely replace the traditional manual rake ash removal.

(2)打灰过程刮灰装置的浸入深度可根据锌锅内锌浴液面的升降自动定位,实现打灰过程的精确化、连续化。(2) The immersion depth of the dust-scraping device in the dusting process can be automatically positioned according to the rise and fall of the zinc bath liquid level in the zinc pot, so as to realize the precision and continuity of the dusting process.

热浸镀锌生产时,随着镀件浸镀批量的不断增多,锌锅内锌耗量不断增加,导致锌锅内的液面逐渐下降,当锌浴液面下降到一定程度时锌锅内锌浴的热容量不足以支撑继续浸镀,此时需要向锌锅内补充锌锭。锌锭并不是每次浸镀后及时补充,而是待锌锅内的锌浴减少到一定程度时阶段性补充,也即锌锅内的锌浴液面在一段时间内是连续下降的。本发明的刮灰装置上安装有红外探测器,设置探测器探头到锌浴表面的测量距离比探测器探头至刮板板面最下端边缘的距离大1~2 mm,这样就可以保证在锌浴液面波动的情况下刮板板面深入到锌浴内的距离总是控制在1~2 mm,避免了刮板工作时的空行程和刮板浸入锌浴太深而引起锌锅内锌浴的搅动。有利于实现打灰过程的精确化、连续化。During the production of hot-dip galvanizing, with the continuous increase of the galvanized batches, the zinc consumption in the zinc pot continues to increase, resulting in a gradual decline in the liquid level in the zinc pot. When the zinc bath liquid level drops to a certain level, the zinc pot The heat capacity of the zinc bath is not enough to support the continuation of immersion plating. At this time, zinc ingots need to be added to the zinc pot. Zinc ingots are not replenished in time after each immersion, but replenished in stages when the zinc bath in the zinc pot decreases to a certain level, that is, the zinc bath level in the zinc pot decreases continuously for a period of time. Infrared detectors are installed on the scraping device of the present invention, and the measuring distance from the detector probe to the surface of the zinc bath is 1 to 2 mm larger than the distance from the detector probe to the lowermost edge of the scraper plate surface, so that it can be ensured that the zinc When the bath liquid level fluctuates, the distance between the scraper surface and the zinc bath is always controlled at 1 to 2 mm, which avoids the empty travel of the scraper when it is working and the scraper is immersed in the zinc bath too deeply, which may cause zinc in the zinc pot Agitation of the bath. It is beneficial to realize the precision and continuity of the ashing process.

附图说明Description of drawings

图1为采用本发明所述刮灰装置的结构示意图。Fig. 1 is a schematic structural view of the dust-scraping device of the present invention.

图2 为本发明所述刮灰装置成对使用工作时对称位置示意图。Fig. 2 is a schematic diagram of the symmetrical positions of the dust scraping devices of the present invention when they are used in pairs.

图3为本发明所述刮灰装置在浸镀前打灰工作时的动作及位置示意图。Fig. 3 is a schematic diagram of the action and position of the dust-scraping device of the present invention when it is cleaning dust before immersion-plating.

图4为本发明所述刮灰装置在浸镀中打灰工作时的动作及位置示意图。Fig. 4 is a schematic diagram of the action and position of the dust-scraping device of the present invention when it is working in immersion-plating.

图中:1-电动小车;2-电动推杆;3-减速电机;4-转轴;5-刮板;6-红外探测器;7-导轨。In the figure: 1-electric trolley; 2-electric push rod; 3-reduction motor; 4-rotating shaft; 5-scraper; 6-infrared detector; 7-guide rail.

具体实施方式:Detailed ways:

下面结合附图和具体实施例对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited to the content described.

实施例1Example 1

本实施例所述批量热浸镀锌用刮灰装置包括电动小车1、电动推杆2、减速电机3、转轴4、刮板5和红外探测器6,电动推杆2的下端固定在电动小车1上,减速电机3固定于电动推杆2的上端;减速电机3的输出轴与转轴4连接,转轴4的下面安装有刮板5和红外探测器6;红外探测器6的探头61和刮板5的板面51在一个平面上;刮板5的板面宽度比锌锅宽度的一半大5厘米。打灰操作时红外探测器6的探头到锌浴表面的距离比红外探测器6的探头至刮板5板面最下端边缘的距离小2 mm。本实施例的灰刮板工作时如图2所示成对使用,分别分布在沿锌锅长度方向的两侧的导轨上。The dust scraping device for batch hot-dip galvanizing described in this embodiment includes an electric trolley 1, an electric push rod 2, a reduction motor 3, a rotating shaft 4, a scraper 5 and an infrared detector 6, and the lower end of the electric push rod 2 is fixed on the electric trolley 1, the deceleration motor 3 is fixed on the upper end of the electric push rod 2; the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the scraper 5 and the infrared detector 6 are installed under the rotating shaft 4; the probe 61 of the infrared detector 6 and the scraper The board face 51 of plate 5 is on a plane; The board face width of scraper 5 is 5 centimeters larger than half of the zinc pot width. The distance from the probe of the infrared detector 6 to the surface of the zinc bath is 2 mm smaller than the distance from the probe of the infrared detector 6 to the lowermost edge of the scraper 5 during the ashing operation. The ash scrapers of the present embodiment are used in pairs as shown in Figure 2 during work, and are respectively distributed on the guide rails on both sides along the length direction of the zinc pot.

浸镀之前,电动小车1启动并沿着导轨行走,当电动小车1行走进入锌锅一端时,电动小车1制动,减速电机3启动,转轴4及固定在转轴4的刮板5和红外探测器6旋转;当刮板5板面和红外探测器6探头垂直于锌浴液面时,减速电机3停止,电动推杆2收缩,带动刮板5下降设定距离,此时刮板5板面下端浸入锌浴深度2mm,电动小车1启动并沿着导轨向锌锅的另一端行走;当电动小车1行走到达锌锅另一端时,刮板5将在锌浴表面将锌灰从锌锅的一端刮至另一端。之后,电动小车1制动,电动推杆2伸长,带动刮板5上升至设定距离,减速电机3启动,当刮板5板面与锌浴液面平行时,减速电机3停止,电动小车1启动,并沿着导轨继续行走,带动刮板5离开锌锅上方至锌锅外端等待位置;这时,锌锅内锌浴表面大于二分之一的面积完成打灰操作。位于锌锅沿另一侧导轨上的同样本发明刮灰装置开始工作,完成锌锅内锌浴表面剩余面积的打灰操作。至此,浸镀前打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,待镀工件移至锌浴上方下降开始浸镀。浸镀时间到达后,挂具沿锌锅宽度方向移动,偏向锌锅一侧,锌浴表面露出大于二分之一液面面积,电动小车1沿着锌锅一侧的导轨从等待位置进入锌锅内并移动至锌锅另一端,刮板5完成打灰操作;然后,挂具沿锌锅宽度方向反向移动,偏向锌锅的另一侧,锌浴表面再次露出大于二分之一液面面积,此侧的刮灰装置又开始工作,完成锌锅内锌浴表面剩余面积的打灰并移动至锌锅外等待位置;这时,浸镀过程的打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,挂具及工件移出锌锅,进入下一道工序,刮灰装置又恢复到浸镀之前未刮灰的开始等待状态。Before dipping, the electric trolley 1 starts and walks along the guide rail. When the electric trolley 1 walks into one end of the zinc pot, the electric trolley 1 brakes, the reduction motor 3 starts, the rotating shaft 4 and the scraper 5 fixed on the rotating shaft 4 and infrared detection The device 6 rotates; when the surface of the scraper 5 and the probe of the infrared detector 6 are perpendicular to the liquid surface of the zinc bath, the reduction motor 3 stops, and the electric push rod 2 shrinks, driving the scraper 5 to drop a set distance, at this time the scraper 5 The lower end of the surface is immersed in the zinc bath to a depth of 2 mm, and the electric trolley 1 starts and walks along the guide rail to the other end of the zinc pot; when the electric trolley 1 reaches the other end of the zinc pot, the scraper 5 will remove the zinc ash from the zinc pot scrape one end to the other. After that, the electric trolley 1 brakes, the electric push rod 2 extends, drives the scraper 5 to rise to the set distance, and the reduction motor 3 starts. When the surface of the scraper 5 is parallel to the surface of the zinc bath, the reduction motor 3 stops, and the motor The trolley 1 starts and continues to walk along the guide rail, driving the scraper 5 to leave the top of the zinc pot to the waiting position at the outer end of the zinc pot; at this time, the area of the zinc bath surface in the zinc pot is greater than 1/2 to complete the dusting operation. The same ash-scraping device of the present invention that is positioned on the zinc pot along the guide rail on the other side starts to work, and finishes the ash-beating operation of the remaining area of the zinc bath surface in the zinc pot. So far, the dusting operation before immersion plating is completed, the zinc ash on the surface of the zinc bath is cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the workpiece to be plated is moved to the top of the zinc bath and lowered to start immersion plating. After the dipping time is up, the hanger moves along the width direction of the zinc pot, and is biased towards the side of the zinc pot. The surface of the zinc bath exposes more than half of the liquid surface area. inside the pot and move to the other end of the zinc pot, and the scraper 5 completes the ash removal operation; then, the hanger moves in the opposite direction along the width of the zinc pot to the other side of the zinc pot, and more than half of the liquid is exposed on the surface of the zinc bath again. surface area, the scraping device on this side starts to work again, completes the dusting of the remaining surface area of the zinc bath in the zinc pot and moves to the waiting position outside the zinc pot; at this time, the dusting operation of the dipping process is completed, and the zinc on the surface of the zinc bath The ash is cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, the hanger and the workpiece are moved out of the zinc pot, and enter the next process, and the ash scraping device returns to the waiting state before the ash was scraped before the immersion plating.

实施例2Example 2

本实施例所述批量热浸镀锌用刮灰装置包括电动小车1、电动推杆2、减速电机3、转轴4、刮板5和红外探测器6,电动推杆2的下端固定在电动小车1上,减速电机3固定于电动推杆2的上端;减速电机3的输出轴与转轴4连接,转轴4的下面安装有刮板5和红外探测器6;红外探测器6的探头61和刮板5的板面51在一个平面上;刮板5的板面宽度比锌锅宽度的一半大10厘米。打灰操作时红外探测器6的探头到锌浴表面的距离比红外探测器6的探头至刮板5板面最下端边缘的距离小1 mm。本实施例的灰刮板工作时如图2所示成对使用,分别分布在沿锌锅长度方向的两侧的导轨上。The dust scraping device for batch hot-dip galvanizing described in this embodiment includes an electric trolley 1, an electric push rod 2, a reduction motor 3, a rotating shaft 4, a scraper 5 and an infrared detector 6, and the lower end of the electric push rod 2 is fixed on the electric trolley 1, the deceleration motor 3 is fixed on the upper end of the electric push rod 2; the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the scraper 5 and the infrared detector 6 are installed under the rotating shaft 4; the probe 61 of the infrared detector 6 and the scraper The plate surface 51 of the plate 5 is on a plane; the plate surface width of the scraper 5 is 10 centimeters larger than half of the zinc pot width. The distance from the probe of the infrared detector 6 to the surface of the zinc bath is 1 mm smaller than the distance from the probe of the infrared detector 6 to the bottom edge of the scraper 5 during the dusting operation. The ash scrapers of the present embodiment are used in pairs as shown in Figure 2 during work, and are respectively distributed on the guide rails on both sides along the length direction of the zinc pot.

浸镀之前,电动小车1启动并沿着导轨行走,当电动小车1行走进入锌锅一端时,电动小车1制动,减速电机3启动,转轴4及固定在转轴4的刮板5和红外探测器6旋转;当刮板5板面和红外探测器6探头垂直于锌浴液面时,减速电机3停止,电动推杆2收缩,带动刮板5下降设定距离,此时刮板5板面下端浸入锌浴深度1mm,电动小车1启动并沿着导轨向锌锅的另一端行走;当电动小车1行走到达锌锅另一端时,刮板5将在锌浴表面将锌灰从锌锅的一端刮至另一端。之后,电动小车1制动,电动推杆2伸长,带动刮板5上升至设定距离,减速电机3启动,当刮板5板面与锌浴液面平行时,减速电机3停止,电动小车1启动,并沿着导轨继续行走,带动刮板5离开锌锅上方至锌锅外端等待位置;这时,锌锅内锌浴表面大于二分之一的面积完成打灰操作。位于锌锅沿另一侧导轨上的同样本发明刮灰装置开始工作,完成锌锅内锌浴表面剩余面积的打灰操作。至此,浸镀前打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,待镀工件移至锌浴上方下降开始浸镀。浸镀时间到达后,挂具沿锌锅宽度方向移动,偏向锌锅一侧,锌浴表面露出大于二分之一液面面积,电动小车1沿着锌锅一侧的导轨从等待位置进入锌锅内并移动至锌锅另一端,刮板5完成打灰操作;然后,挂具沿锌锅宽度方向反向移动,偏向锌锅的另一侧,锌浴表面再次露出大于二分之一液面面积,此侧的刮灰装置又开始工作,完成锌锅内锌浴表面剩余面积的打灰并移动至锌锅外等待位置;这时,浸镀过程的打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,挂具及工件移出锌锅,进入下一道工序。刮灰装置又恢复到浸镀之前未刮灰的开始等待状态。Before dipping, the electric trolley 1 starts and walks along the guide rail. When the electric trolley 1 walks into one end of the zinc pot, the electric trolley 1 brakes, the reduction motor 3 starts, the rotating shaft 4 and the scraper 5 fixed on the rotating shaft 4 and infrared detection The device 6 rotates; when the surface of the scraper 5 and the probe of the infrared detector 6 are perpendicular to the liquid surface of the zinc bath, the reduction motor 3 stops, and the electric push rod 2 shrinks, driving the scraper 5 to drop a set distance, at this time the scraper 5 The lower end of the surface is immersed in the zinc bath to a depth of 1mm, and the electric trolley 1 starts and walks along the guide rail to the other end of the zinc pot; when the electric trolley 1 reaches the other end of the zinc pot, the scraper 5 will remove the zinc ash from the zinc pot scrape one end to the other. After that, the electric trolley 1 brakes, the electric push rod 2 extends, drives the scraper 5 to rise to the set distance, and the reduction motor 3 starts. When the surface of the scraper 5 is parallel to the surface of the zinc bath, the reduction motor 3 stops, and the motor The trolley 1 starts and continues to walk along the guide rail, driving the scraper 5 to leave the top of the zinc pot to the waiting position at the outer end of the zinc pot; at this time, the area of the zinc bath surface in the zinc pot is greater than 1/2 to complete the dusting operation. The same ash-scraping device of the present invention that is positioned on the zinc pot along the guide rail on the other side starts to work, and finishes the ash-beating operation of the remaining area of the zinc bath surface in the zinc pot. So far, the dusting operation before immersion plating is completed, the zinc ash on the surface of the zinc bath is cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the workpiece to be plated is moved to the top of the zinc bath and lowered to start immersion plating. After the dipping time is up, the hanger moves along the width direction of the zinc pot, and is biased towards the side of the zinc pot. The surface of the zinc bath exposes more than half of the liquid surface area. inside the pot and move to the other end of the zinc pot, and the scraper 5 completes the ash removal operation; then, the hanger moves in the opposite direction along the width of the zinc pot to the other side of the zinc pot, and more than half of the liquid is exposed on the surface of the zinc bath again. surface area, the scraping device on this side starts to work again, completes the dusting of the remaining surface area of the zinc bath in the zinc pot and moves to the waiting position outside the zinc pot; at this time, the dusting operation of the dipping process is completed, and the zinc on the surface of the zinc bath The ashes are cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the hangers and workpieces are moved out of the zinc pot to enter the next process. The dust scraping device returns to the start waiting state of not scraping dust before the immersion plating.

实施例3Example 3

本实施例所述批量热浸镀锌用刮灰装置包括电动小车1、电动推杆2、减速电机3、转轴4、刮板5和红外探测器6,电动推杆2的下端固定在电动小车1上,减速电机3固定于电动推杆2的上端;减速电机3的输出轴与转轴4连接,转轴4的下面安装有刮板5和红外探测器6;红外探测器6的探头61和刮板5的板面51在一个平面上;刮板5的板面宽度比锌锅宽度的一半大8厘米。打灰操作时红外探测器6的探头到锌浴表面的距离比红外探测器6的探头至刮板5板面最下端边缘的距离小1.5 mm;本实施例的灰刮板工作时如图2所示成对使用,分别分布在沿锌锅长度方向的两侧的导轨上。The dust scraping device for batch hot-dip galvanizing described in this embodiment includes an electric trolley 1, an electric push rod 2, a reduction motor 3, a rotating shaft 4, a scraper 5 and an infrared detector 6, and the lower end of the electric push rod 2 is fixed on the electric trolley 1, the deceleration motor 3 is fixed on the upper end of the electric push rod 2; the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the scraper 5 and the infrared detector 6 are installed under the rotating shaft 4; the probe 61 of the infrared detector 6 and the scraper The board face 51 of plate 5 is on a plane; The board face width of scraper 5 is 8 centimeters larger than half of the zinc pot width. The distance from the probe of the infrared detector 6 to the surface of the zinc bath is 1.5 mm smaller than the distance from the probe of the infrared detector 6 to the bottom edge of the scraper 5 during the dusting operation; The shown ones are used in pairs, respectively distributed on the guide rails on both sides along the length direction of the zinc pot.

浸镀之前,电动小车1启动并沿着导轨行走,当电动小车1行走进入锌锅一端时,电动小车1制动,减速电机3启动,转轴4及固定在转轴4的刮板5和红外探测器6旋转;当刮板5板面和红外探测器6探头垂直于锌浴液面时,减速电机3停止,电动推杆2收缩,带动刮板5下降设定距离,此时刮板5板面下端浸入锌浴深度1.5 mm,电动小车1启动并沿着导轨向锌锅的另一端行走;当电动小车1行走到达锌锅另一端时,刮板5将在锌浴表面将锌灰从锌锅的一端刮至另一端。之后,电动小车1制动,电动推杆2伸长,带动刮板5上升至设定距离,减速电机3转动,当刮板5板面与锌浴液面平行时,减速电机3停止转动,电动小车1启动,并沿着导轨继续行走,带动刮板5离开锌锅上方至锌锅外端等待位置;这时,锌锅内锌浴表面大于二分之一的面积完成打灰操作。位于锌锅沿另一侧导轨上的同样本发明刮灰装置开始工作,完成锌锅内锌浴表面剩余面积的打灰操作。至此,浸镀前打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,待镀工件移至锌浴上方下降开始浸镀。浸镀时间到达后,挂具沿锌锅宽度方向移动,偏向锌锅一侧,锌浴表面露出大于二分之一液面面积,电动小车1沿着锌锅一侧的导轨从等待位置进入锌锅内并移动至锌锅另一端,刮板5完成打灰操作;然后,挂具沿锌锅宽度方向反向移动,偏向锌锅的另一侧,锌浴表面再次露出大于二分之一液面面积,此侧的刮灰装置又开始工作,完成锌锅内锌浴表面剩余面积的打灰并移动至锌锅外等待位置;这时,浸镀过程的打灰操作完成,锌浴表面锌灰被清理至锌锅内的一端,锌浴表面裸露出镜面,挂具及工件移出锌锅,进入下一道工序。刮灰装置又恢复到浸镀之前未刮灰的开始等待状态。Before dipping, the electric trolley 1 starts and walks along the guide rail. When the electric trolley 1 walks into one end of the zinc pot, the electric trolley 1 brakes, the reduction motor 3 starts, the rotating shaft 4 and the scraper 5 fixed on the rotating shaft 4 and infrared detection The device 6 rotates; when the surface of the scraper 5 and the probe of the infrared detector 6 are perpendicular to the liquid surface of the zinc bath, the reduction motor 3 stops, and the electric push rod 2 shrinks, driving the scraper 5 to drop a set distance, at this time the scraper 5 The lower end of the surface is immersed in the zinc bath to a depth of 1.5 mm, and the electric trolley 1 starts and walks along the guide rail to the other end of the zinc pot; when the electric trolley 1 reaches the other end of the zinc pot, the scraper 5 will remove the zinc ash from the zinc Scrape one end of the pan to the other. After that, the electric trolley 1 brakes, the electric push rod 2 extends, drives the scraper 5 to rise to the set distance, and the deceleration motor 3 rotates. When the surface of the scraper 5 is parallel to the surface of the zinc bath, the deceleration motor 3 stops rotating. The electric trolley 1 starts and continues to walk along the guide rail, driving the scraper 5 to leave the zinc pot to the outer end waiting position; at this time, the area of the zinc bath surface in the zinc pot is greater than 1/2 to complete the dusting operation. The same ash-scraping device of the present invention that is positioned on the zinc pot along the guide rail on the other side starts to work, and finishes the ash-beating operation of the remaining area of the zinc bath surface in the zinc pot. So far, the dusting operation before immersion plating is completed, the zinc ash on the surface of the zinc bath is cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the workpiece to be plated is moved to the top of the zinc bath and lowered to start immersion plating. After the dipping time is up, the hanger moves along the width direction of the zinc pot, and is biased towards the side of the zinc pot. The surface of the zinc bath exposes more than half of the liquid surface area. inside the pot and move to the other end of the zinc pot, and the scraper 5 completes the ash removal operation; then, the hanger moves in the opposite direction along the width of the zinc pot to the other side of the zinc pot, and more than half of the liquid is exposed on the surface of the zinc bath again. surface area, the scraping device on this side starts to work again, completes the dusting of the remaining surface area of the zinc bath in the zinc pot and moves to the waiting position outside the zinc pot; at this time, the dusting operation of the dipping process is completed, and the zinc on the surface of the zinc bath The ashes are cleaned to one end of the zinc pot, the surface of the zinc bath is exposed to the mirror surface, and the hangers and workpieces are moved out of the zinc pot to enter the next process. The dust scraping device returns to the start waiting state of not scraping dust before the immersion plating.

Claims (3)

1.一种批量热浸镀锌用刮灰装置,其特征在于:包括电动小车(1)、电动推杆(2)、减速电机(3)、转轴(4)、刮板(5)和红外探测器(6),电动推杆(2)的下端固定在电动小车(1)上,减速电机(3)固定于电动推杆(2)的上端;减速电机(3)的输出轴与转轴(4)连接,转轴(4)的下面安装有刮板(5)和红外探测器(6);所述红外探测器(6)的探头(61)和刮板(5)的板面(51)在一个平面上;所述刮板(5)的板面(51)的宽度大于锌锅宽度尺寸的二分之一。1. A dust-scraping device for batch hot-dip galvanizing, characterized in that it includes an electric trolley (1), an electric push rod (2), a geared motor (3), a rotating shaft (4), a scraper (5) and an infrared The detector (6), the lower end of the electric push rod (2) is fixed on the electric trolley (1), the deceleration motor (3) is fixed on the upper end of the electric push rod (2); the output shaft of the deceleration motor (3) and the rotating shaft ( 4) Connection, the scraper (5) and the infrared detector (6) are installed under the rotating shaft (4); the probe (61) of the infrared detector (6) and the board surface (51) of the scraper (5) On a plane; the width of the plate surface (51) of the scraper (5) is greater than half of the width of the zinc pot. 2.根据权利要求1所述的批量热浸镀锌用刮灰装置,其特征在于:所述刮板(5)的板面(51)的宽度比锌锅宽度尺寸的二分之一大5~10cm。2. The dust-scraping device for batch hot-dip galvanizing according to claim 1, characterized in that: the width of the plate surface (51) of the scraper (5) is larger than half of the width of the zinc pot by 5 ~10cm. 3.根据权利要求1所述的批量热浸镀锌用刮灰装置,其特征在于:打灰操作时,红外探测器(6)的探头(61)到锌浴表面的距离比探头(61)至刮板(5)板面(51)的最下端边缘距离小1~2 mm。3. The dust-scraping device for batch hot-dip galvanizing according to claim 1, characterized in that, during the dusting operation, the distance from the probe (61) of the infrared detector (6) to the surface of the zinc bath is less than that of the probe (61) The distance to the lowermost edge of the scraper (5) plate surface (51) is 1-2 mm smaller.
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CN106244964B (en) * 2016-08-29 2019-01-15 海盐宝利机械有限公司 Hot galvanizing continuous process system
CN109468565B (en) * 2018-11-30 2023-11-28 浙江慧钢技术发展股份有限公司 Hot dip galvanizing lifting appliance with zinc ash not easy to adhere to surface of workpiece
CN110423970A (en) * 2019-08-26 2019-11-08 江苏鑫领域智能科技有限公司 Galvanization production line is dedicated beats apparatus for ash and its application method for a kind of annular
CN112126878A (en) * 2020-10-27 2020-12-25 沈阳天通电气有限公司 Automatic zinc liquid surface ash scraping device and process
CN114150247B (en) * 2021-11-10 2023-08-15 湖南利钢金属制品有限公司 Device for improving local overheating of zinc pot
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