CN105537846A - Welding fixing clamp suitable for pressure container tube sections - Google Patents
Welding fixing clamp suitable for pressure container tube sections Download PDFInfo
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- CN105537846A CN105537846A CN201610104117.3A CN201610104117A CN105537846A CN 105537846 A CN105537846 A CN 105537846A CN 201610104117 A CN201610104117 A CN 201610104117A CN 105537846 A CN105537846 A CN 105537846A
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- 238000003466 welding Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 abstract description 9
- 210000001503 joint Anatomy 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种适用于压力容器筒节的焊接固定夹具,属于焊接领域。The invention relates to a welding fixing fixture suitable for a pressure vessel cylinder section, which belongs to the field of welding.
背景技术Background technique
压力容器由于特殊的工作环境,对焊接质量要求极其严格,通常压力容器筒节在进行横向和环形方向焊接时多利用点焊的方式进行焊前固定,这样很难调整焊缝的预留间隙,在焊接过程中由于不均匀的加热过程往往导致筒节焊缝发生错位,同时焊后由于焊缝收缩变形作用很难保证筒节的圆柱度,为后续加工带来很大麻烦,影响了效率,特别是对一些硬度较低的特殊材料,必须严格控制焊接过程的焊缝间隙和焊后变形量才能满足筒节的进一步焊接和安装。Due to the special working environment of the pressure vessel, the welding quality is extremely strict. Usually, the pressure vessel cylinder section is usually fixed by spot welding before welding when welding in the transverse and circular directions. It is difficult to adjust the reserved gap of the weld. During the welding process, due to the uneven heating process, the weld seam of the cylinder joint is often misaligned. At the same time, it is difficult to ensure the cylindricity of the cylinder joint due to the shrinkage and deformation of the weld seam after welding, which brings great trouble to the subsequent processing and affects the efficiency. Especially for some special materials with low hardness, the weld gap and post-weld deformation must be strictly controlled in the welding process to meet the further welding and installation of the barrel joint.
一般的环形焊缝焊接固定夹具多设计成只适用一种直径的环状结构,但由于不同压力容器型号的直径不同,不能满足不同直径的筒节形状焊接要求,同时压力容器筒节在进行环形焊缝焊接之前要进行横向焊缝焊接,一般的环形焊缝固定夹具很难同时满足这两种焊缝的焊接装夹要求,很难满足现在柔性化加工的要求。The general circular welding seam welding fixture is mostly designed to only be suitable for a ring structure with one diameter, but due to the different diameters of different pressure vessel models, it cannot meet the welding requirements of different diameters of the cylindrical joint shape, and at the same time, the pressure vessel cylindrical joint is in the circular structure. Before the weld seam welding, the transverse weld seam welding needs to be carried out. It is difficult for the general annular weld seam fixing fixture to meet the welding clamping requirements of these two kinds of weld seams at the same time, and it is difficult to meet the current flexible processing requirements.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种适用于压力容器筒节的焊接固定夹具,适用于不同直径、不同厚度的压力容器横向与环形焊缝对接焊接,可准确控制焊缝间隙,解决焊件在焊接过程中定位困难和焊后变形等问题。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a welding fixture suitable for pressure vessel barrel joints, which is suitable for butt welding of pressure vessels with different diameters and thicknesses in the horizontal and annular welds, and can accurately control Weld seam gap, to solve the problems of difficult positioning of weldments during welding and post-weld deformation.
技术方案:为解决上述技术问题,本发明的一种适用于压力容器筒节的焊接固定夹具,包括固定端外环、固定端内环、活动端外环和活动端内环,所述固定端内环设有固定端轮板用于支撑固定端内环,所述活动端内环设有活动端轮板用于支撑活动端内环,所述固定端内环固定有轴向调整杆,所述活动端内环中心设有沿轴向调整杆移动的可限位的导向筒,在固定端外环、固定端内环、活动端外环和活动端内环上分别设有若干个固定端外环调节螺栓、固定端内环调节螺栓、活动端外环调节螺栓和活动端内环调节螺栓,固定端外环调节螺栓和固定端内环调节螺栓的头部对应相反分布,活动端外环调节螺栓和活动端内环调节螺栓的头部对应相反分布。Technical solution: In order to solve the above technical problems, a welding fixing fixture suitable for pressure vessel barrel joints according to the present invention includes a fixed end outer ring, a fixed end inner ring, a movable end outer ring and a movable end inner ring, and the fixed end The inner ring is provided with a fixed end wheel plate for supporting the fixed end inner ring, the movable end inner ring is provided with a movable end wheel plate for supporting the movable end inner ring, and the fixed end inner ring is fixed with an axial adjustment rod, so The center of the inner ring of the movable end is provided with a limitable guide cylinder that can move along the axial adjustment rod, and there are several fixed end rings on the outer ring of the fixed end, the inner ring of the fixed end, the outer ring of the movable end and the inner ring of the movable end. The adjusting bolts of the outer ring, the adjusting bolts of the inner ring at the fixed end, the adjusting bolts of the outer ring at the movable end, and the adjusting bolts of the inner ring at the movable end; The heads of the adjustment bolts and the inner ring adjustment bolts at the movable end are correspondingly and oppositely distributed.
作为优选,所述固定端轮板和活动端轮板均均匀分布若干个扇形凹槽,固定端内环调节螺栓和活动端内环调节螺栓位于扇形凹槽内。Preferably, several fan-shaped grooves are evenly distributed on the fixed-end wheel plate and the movable-end wheel plate, and the adjusting bolts of the fixed-end inner ring and the movable-end inner ring adjusting bolts are located in the fan-shaped grooves.
作为优选,所述轴向调整杆为螺杆,导向筒内壁设有螺纹。Preferably, the axial adjustment rod is a screw rod, and the inner wall of the guide cylinder is provided with threads.
作为优选,所述轴向调整杆为光滑杆,导向筒设有锁紧光滑杆的锁紧装置。Preferably, the axial adjustment rod is a smooth rod, and the guide cylinder is provided with a locking device for locking the smooth rod.
作为优选,所述锁紧装置为锁紧螺栓,锁紧螺栓旋进导向筒内压紧轴向调整杆。Preferably, the locking device is a locking bolt, and the locking bolt is screwed into the guide cylinder to compress the axial adjustment rod.
有益效果:本发明的适用于压力容器筒节的焊接固定夹具,将压力容器筒放置于内环和外环之间,使用调节螺栓对压力容器筒进行固定,用于不同直径、不同厚度的压力容器横向与环形焊缝对接焊接,取代传统的点焊方法进行焊前固定,通过反向旋转筒节可准确控制焊缝间隙,防止筒节在焊接过程中发生位移和焊后变形等问题,结构简单,快速高效,可有效防止压力容器在焊接过程中横向与环形焊缝的焊接变形,并提高压力容器的焊接效率和焊接质量。Beneficial effects: the welding fixing fixture suitable for the pressure vessel cylinder section of the present invention places the pressure vessel cylinder between the inner ring and the outer ring, and uses adjusting bolts to fix the pressure vessel cylinder, and is used for pressures of different diameters and thicknesses. The container is welded horizontally with the circular seam, replacing the traditional spot welding method for fixing before welding. The gap between the weld seams can be accurately controlled by rotating the cylinder joint in reverse to prevent problems such as displacement and post-weld deformation of the cylinder joint during the welding process. Simple, fast and efficient, it can effectively prevent the welding deformation of the horizontal and circular welds of the pressure vessel during the welding process, and improve the welding efficiency and welding quality of the pressure vessel.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2是本发明的环焊缝对接焊示意图。Fig. 2 is a schematic diagram of butt welding of girth weld of the present invention.
图3是本发明的横向焊缝对接焊示意图。Fig. 3 is a schematic diagram of butt welding of transverse seam according to the present invention.
图中:1-固定端外环;2-固定端外环调节螺栓;3-固定端内环调节螺栓;4-固定端内环;5-轴向调整螺杆;6-轴向调整螺母;7-活动端外环调节螺栓;8-活动端外环;9-活动端内环调节螺栓;10-活动端内环;11-固定端轮板;12-活动端轮板;13-环形焊缝;14-横向焊缝。In the figure: 1-fixed end outer ring; 2-fixed end outer ring adjusting bolt; 3-fixed end inner ring adjusting bolt; 4-fixed end inner ring; 5-axial adjusting screw; 6-axial adjusting nut; 7 -Adjusting bolt of the outer ring of movable end; 8-Outer ring of movable end; 9-Adjusting bolt of inner ring of movable end; 10-Inner ring of movable end; 11-Wheel plate of fixed end; 12-Wheel plate of movable end; ; 14 - Transverse welds.
具体实施方式detailed description
如图1至图3所示,本发明的一种适用于压力容器筒节的焊接固定夹具,包括固定端外环1、固定端内环4、活动端外环8和活动端内环10,所述固定端内环4设有固定端轮板11用于支撑固定端内环4,所述活动端内环10设有活动端轮板12用于支撑活动端内环10,所述固定端内环4固定有轴向调整杆5,所述活动端内环10中心设有沿轴向调整杆5移动的可限位的导向筒6,在固定端外环1、固定端内环4、活动端外环8和活动端内环10上分别设有九个均匀分布的固定端外环调节螺栓2、固定端内环调节螺栓3、活动端外环调节螺栓7和活动端内环调节螺栓9,固定端外环调节螺栓2和固定端内环调节螺栓3的头部对应相反分布,活动端外环调节螺栓7和活动端内环调节螺栓9的头部对应相反分布。As shown in Fig. 1 to Fig. 3, a welding fixing fixture suitable for a pressure vessel cylinder section according to the present invention includes a fixed end outer ring 1, a fixed end inner ring 4, a movable end outer ring 8 and a movable end inner ring 10, The fixed end inner ring 4 is provided with a fixed end wheel plate 11 for supporting the fixed end inner ring 4, and the movable end inner ring 10 is provided with a movable end wheel plate 12 for supporting the movable end inner ring 10. The inner ring 4 is fixed with an axial adjustment rod 5, and the center of the movable end inner ring 10 is provided with a position-limiting guide cylinder 6 that moves along the axial adjustment rod 5. The fixed end outer ring 1, the fixed end inner ring 4, The outer ring 8 of the movable end and the inner ring 10 of the movable end are respectively provided with nine uniformly distributed fixed-end outer-ring adjusting bolts 2, fixed-end inner-ring adjusting bolts 3, movable-end outer-ring adjusting bolts 7 and movable-end inner-ring adjusting bolts 9. The head of the fixed end outer ring adjusting bolt 2 and the fixed end inner ring adjusting bolt 3 are oppositely distributed, and the heads of the movable end outer ring adjusting bolt 7 and the movable end inner ring adjusting bolt 9 are correspondingly oppositely distributed.
在发明中,所述固定端轮板11和活动端轮板12均均匀分布六个扇形凹槽,固定端内环调节螺栓3和活动端内环调节螺栓9位于扇形凹槽内,扇形凹槽的中心角为20°。In the invention, the fixed end wheel plate 11 and the movable end wheel plate 12 are evenly distributed with six fan-shaped grooves, the fixed end inner ring adjusting bolt 3 and the movable end inner ring adjusting bolt 9 are located in the fan-shaped groove, and the fan-shaped groove The central angle is 20°.
在发明中,所述轴向调整杆5的结构可以为螺杆,导向筒6内壁设有螺纹。也可以为轴向调整杆5为光滑杆,导向筒6设有锁紧光滑杆的锁紧装置,所述锁紧装置为锁紧螺栓,锁紧螺栓旋进导向筒6内压紧轴向调整杆5。In the invention, the structure of the axial adjustment rod 5 can be a screw, and the inner wall of the guide cylinder 6 is provided with threads. The axial adjustment rod 5 can also be a smooth rod, and the guide cylinder 6 is provided with a locking device for locking the smooth rod. The locking device is a locking bolt, and the locking bolt is screwed into the guide cylinder 6 to compress the axial adjustment. pole 5.
当需要横向焊缝14时,将固定端内环4安装在压力容器筒节的端部内侧,在外侧套上固定端外环1,拧动固定端外环调节螺栓2和固定端内环调节螺栓3,固定压力容器筒节的一端,在压力容器筒节另一端同样的方法固定活动端外环8和活动端内环10,就可以进行横向焊接了。当需要焊接环形焊缝13时,将固定端内环4安装在压力容器筒节的端部内侧,在外侧套上固定端外环1,拧动固定端外环调节螺栓2和固定端内环调节螺栓3,固定压力容器筒节的一端,在另一个压力容器筒节端部安装活动端外环8和活动端内环10,通过调整活动端外环调节螺栓7和活动端内环调节螺栓9对压力容器筒节固定,移动两个压力容器筒节,通过环形焊缝13焊接两个压力容器筒节,焊接过程中两个压力容器筒节不会发生位移,焊接质量高。When the transverse weld 14 is required, install the fixed end inner ring 4 on the inner side of the end of the pressure vessel barrel, put the fixed end outer ring 1 on the outer side, turn the fixed end outer ring adjusting bolt 2 and the fixed end inner ring to adjust Bolt 3, fix one end of the pressure vessel barrel section, fix the movable end outer ring 8 and the movable end inner ring 10 at the other end of the pressure vessel barrel section in the same way, and then transverse welding can be performed. When the circular weld 13 needs to be welded, install the fixed end inner ring 4 on the inner side of the end of the pressure vessel barrel, put the fixed end outer ring 1 on the outside, and screw the fixed end outer ring adjusting bolt 2 and the fixed end inner ring The adjusting bolt 3 is used to fix one end of the cylinder section of the pressure vessel, and the outer ring 8 of the movable end and the inner ring 10 of the movable end are installed at the end of the cylinder section of the other pressure vessel. By adjusting the adjusting bolt 7 of the outer ring of the movable end and the inner ring adjusting bolt of the movable end 9 Fix the pressure vessel barrel joints, move the two pressure vessel barrel joints, weld the two pressure vessel barrel joints through the annular weld 13, the two pressure vessel barrel joints will not be displaced during the welding process, and the welding quality is high.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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CN106002095A (en) * | 2016-06-08 | 2016-10-12 | 中国核工业二三建设有限公司 | Method and auxiliary device for manufacturing and mounting embedded part of wellhead of high-temperature gas-cooled reactor vertical well |
CN107088729A (en) * | 2017-05-26 | 2017-08-25 | 镇江科美机械制造有限公司 | A kind of wheel rim holds round welding device |
CN108581355A (en) * | 2018-03-12 | 2018-09-28 | 无锡市锡东橡塑机械有限公司 | A kind of fixture of annular flange |
CN110202314A (en) * | 2019-07-01 | 2019-09-06 | 中国水利水电第四工程局有限公司 | A kind of adjustable pressure steel pipe tune circle, locking device |
CN111172712A (en) * | 2020-03-09 | 2020-05-19 | 合肥亚辰机械制造有限公司 | Inner barrel and balance ring fixing device |
CN111649329A (en) * | 2020-05-27 | 2020-09-11 | 二重集团(镇江)重型装备厂有限责任公司 | A heating tool for the inner wall of a pressure vessel cylinder |
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CN106002095A (en) * | 2016-06-08 | 2016-10-12 | 中国核工业二三建设有限公司 | Method and auxiliary device for manufacturing and mounting embedded part of wellhead of high-temperature gas-cooled reactor vertical well |
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CN110202314A (en) * | 2019-07-01 | 2019-09-06 | 中国水利水电第四工程局有限公司 | A kind of adjustable pressure steel pipe tune circle, locking device |
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CN111649329A (en) * | 2020-05-27 | 2020-09-11 | 二重集团(镇江)重型装备厂有限责任公司 | A heating tool for the inner wall of a pressure vessel cylinder |
CN112620996A (en) * | 2020-12-12 | 2021-04-09 | 马明 | Iron and steel smelting boiler manufacturing process |
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CN114055045A (en) * | 2021-11-02 | 2022-02-18 | 武汉华电工程装备有限公司 | Tower cylinder longitudinal joint welding device |
CN114055045B (en) * | 2021-11-02 | 2024-01-30 | 武汉华电工程装备有限公司 | Welding device for longitudinal seam of tower barrel |
CN114952176A (en) * | 2022-07-05 | 2022-08-30 | 无锡华能装备科技有限公司 | Welding equipment for pipes |
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Application publication date: 20160504 |
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