CN105533784A - Stuffed food shaping machine - Google Patents
Stuffed food shaping machine Download PDFInfo
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- CN105533784A CN105533784A CN201410611412.9A CN201410611412A CN105533784A CN 105533784 A CN105533784 A CN 105533784A CN 201410611412 A CN201410611412 A CN 201410611412A CN 105533784 A CN105533784 A CN 105533784A
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- 235000013305 food Nutrition 0.000 title claims abstract description 137
- 238000007493 shaping process Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 16
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000010411 cooking Methods 0.000 abstract description 4
- 235000019583 umami taste Nutrition 0.000 abstract description 3
- 235000019607 umami taste sensations Nutrition 0.000 abstract description 3
- 238000010025 steaming Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 3
- 235000020985 whole grains Nutrition 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
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Abstract
本发明公开了一种夹馅食品成型机,包括机座、安装在机座一端的传动皮带轮、以及与机座另一端对接的外壳和连接在外壳端部的端盖,其在机座、外壳以及端盖形成的轴向通孔内设置有主食螺杆轴,在主食螺杆轴的内孔中设置有夹馅送进料螺杆,传动皮带轮通过主食锣杆齿轮组和夹馅锣杆齿轮组分别与主食螺杆轴和夹馅送进料螺杆传动连接,所述的主食螺杆轴由主食进料段螺杆、主食挤压段螺杆以及锥形挤压头构成,主食进料斗和夹馅进料斗安装在机座上且分别位于主食进料段螺杆的端部上方。本发明不仅能够实现夹馅食品自动化生产,制作效率高,而且制作出来的夹馅食品为熟制食品,省去了传统夹馅食品的蒸煮环节,保证食物的鲜味。
The invention discloses a stuffed food forming machine, which comprises a machine base, a transmission pulley installed at one end of the machine base, a shell docked with the other end of the machine base, and an end cover connected to the end of the shell. And the axial through hole formed by the end cover is provided with a staple food screw shaft, and the inner hole of the staple food screw shaft is provided with a stuffing feeding screw, and the transmission pulley is connected with the staple food gong gear set and the filling gong bar gear set respectively. The staple food screw shaft and the stuffing feeding screw are connected by transmission. The staple food screw shaft is composed of a staple food feeding section screw, a staple food extrusion section screw and a conical extrusion head. The staple food feeding hopper and the stuffing feeding hopper are installed On the base and above the ends of the screws in the staple feeding section respectively. The invention not only can realize the automatic production of the stuffed food, but also has high production efficiency, and the produced stuffed food is cooked food, which saves the steaming and cooking process of the traditional stuffed food, and ensures the umami taste of the food.
Description
技术领域 technical field
本发明涉及一种夹馅食品成型机,属于食品加工技术领域。 The invention relates to a filling food forming machine, which belongs to the technical field of food processing.
背景技术 Background technique
随着国内食品市场的不断发展,食品的种类出现了多元化、多样化的趋势,但是夹馅食品仍然是我国人民喜欢的传统食品。传统的夹馅食品一般是采用“五谷杂粮”等主食作为皮、以蔬菜、肉类等作为馅来包制的,由于夹馅食品包制要求皮的厚度均匀,而且还应避免出现破皮的现象,因此,夹馅食品一直以来大多是采用手工包制,制作效率较低。而如今人们的生活越来越快,人们对速食食品的需求也越高,早餐店、餐馆为了满足食客需求,不得不将预先包制好的夹馅食品冷冻起来,需要时再拿出来进行蒸煮,以节省销售时的包制环节。然而,经过冷冻的夹馅食品,不仅失去了原有的鲜味,而且在冷冻过程中容易滋生细菌,不利于食客的健康。 With the continuous development of the domestic food market, there has been a trend of diversification and diversification in the types of food, but stuffed food is still a traditional food that Chinese people like. Traditional stuffed food is generally made of staple foods such as "whole grains" as the skin, and vegetables, meat, etc. Phenomenon, therefore, stuffed food mostly adopts hand-wrapped system all the time, and production efficiency is low. Nowadays, people's life is getting faster and faster, and people's demand for instant food is also higher. In order to meet the needs of diners, breakfast shops and restaurants have to freeze the pre-packaged stuffed food and take it out for cooking when needed. Steam and boil to save the packaging process when selling. However, the frozen stuffed food not only loses its original flavor, but also easily breeds bacteria during the freezing process, which is not conducive to the health of diners.
发明内容 Contents of the invention
本发明的目的在于,提供一种夹馅食品成型机,不仅能够实现夹馅食品自动化生产,制作效率高,而且制作出来的夹馅食品为熟制食品,省去了传统夹馅食品的蒸煮环节,保证食物的鲜味。 The purpose of the present invention is to provide a stuffed food forming machine, which can not only realize the automatic production of stuffed food, but also has high production efficiency, and the stuffed food produced is cooked food, which saves the cooking process of traditional stuffed food , to ensure the umami taste of food.
本发明的技术方案:一种夹馅食品成型机,包括机座、安装在机座一端的传动皮带轮、以及与机座另一端对接的外壳和连接在外壳端部的端盖,在机座、外壳以及端盖形成的轴向通孔内设置有主食螺杆轴,在主食螺杆轴的内孔中设置有夹馅送进料螺杆,传动皮带轮通过主食锣杆齿轮组和夹馅锣杆齿轮组分别与主食螺杆轴和夹馅送进料螺杆传动连接,所述的主食螺杆轴由主食进料段螺杆、主食粉碎辊筒、主食挤压段螺杆以及设置在主食挤压段螺杆端部的锥形挤压头构成;主食进料斗和夹馅进料斗安装在机座上且分别位于主食进料段螺杆的端部上方。 The technical solution of the present invention: a stuffed food forming machine, comprising a machine base, a transmission pulley installed at one end of the machine base, a shell docked with the other end of the machine base, and an end cover connected to the end of the shell. A staple screw shaft is arranged in the axial through hole formed by the shell and the end cover, and a stuffing and feeding screw is arranged in the inner hole of the staple screw shaft. It is connected with the staple food screw shaft and the stuffing feeding screw transmission, and the staple food screw shaft is composed of a staple food feeding section screw, a staple food crushing roller, a staple food extrusion section screw and a conical screw arranged at the end of the staple food extrusion section screw. The extruding head is formed; the staple food feed hopper and the filling feed hopper are installed on the machine base and are respectively located above the end of the staple food feed section screw rod.
所述的端盖的内孔为锥形孔,该锥形孔与主食挤压段螺杆端部的锥形挤压头之间的间隙为5~10mm。 The inner hole of the end cap is a tapered hole, and the gap between the tapered hole and the tapered extrusion head at the end of the screw rod of the staple food extrusion section is 5-10mm.
在主食粉碎辊筒的圆周上设置有三组轴向凹槽,包括设置在主食粉碎辊筒一端的半封闭式进料凹槽、设置在主食粉碎辊筒另一端的半封闭式出料凹槽、以及设置在主食粉碎辊筒中间的封闭式过渡凹槽。 Three sets of axial grooves are arranged on the circumference of the staple food crushing roller, including a semi-closed feeding groove arranged at one end of the staple food crushing roller, a semi-closed discharge groove arranged at the other end of the staple food crushing roller, And the closed transition groove arranged in the middle of the staple food crushing roller.
在主食螺杆轴的端部与主食锣杆齿轮组之间以及夹馅送进料螺杆的端部与夹馅锣杆齿轮组之间均设置有密封板。 Sealing plates are arranged between the end of the staple food screw shaft and the staple food gong gear set and between the end of the stuffing feed screw and the stuffing gong gear set.
在主食进料斗和夹馅进料斗内均设置有搅拌轴,所述的搅拌轴与传动箱内的皮带轮组件连接,皮带轮组件通过皮带与蜗轮传动轴上端的皮带轮连接,所述蜗轮传动轴下端的蜗轮与传动皮带轮上的主传动轴端部的蜗杆连接。 Both the staple food feed hopper and the stuffing feed hopper are provided with a stirring shaft, the stirring shaft is connected with the pulley assembly in the transmission box, and the pulley assembly is connected with the pulley at the upper end of the worm drive shaft through a belt, and the worm drive shaft The worm wheel at the lower end is connected with the worm screw at the end of the main transmission shaft on the transmission pulley.
所述的外壳的外壁上设置有电加热板及热电偶。 An electric heating plate and a thermocouple are arranged on the outer wall of the shell.
由于采用上述技术方案,本发明的优点在于:本发明将制作夹馅食品的原料分别从两个不同的通道进入成型机内,即把作为外皮的“五谷杂粮”等主食倒入主食进料斗,主食在主食螺杆轴的旋转挤压下被碾压、粉碎、加热、熟化,最后熟化后的主食被从端盖被挤出,并形成的筒状结构;同时把作为馅料的蔬菜、肉类等熟料倒入夹馅进料斗,馅料被夹馅送进料螺杆从端盖推出并进入主食形成的筒状结构内,从而制得即食的夹馅食品。因此,本发明不仅能够实现夹馅食品自动化生产,制作效率高,而且制作出来的夹馅食品为熟制食品,省去了传统夹馅食品的蒸煮环节,保证食物的鲜味。 Due to the adoption of the above technical solution, the present invention has the advantage that: the present invention enters the raw materials for making stuffed food into the molding machine from two different passages, that is, pours staple foods such as "whole grains" as the outer skin into the staple food hopper , the staple food is rolled, pulverized, heated, and matured under the rotation and extrusion of the staple food screw shaft, and finally the matured staple food is extruded from the end cover to form a cylindrical structure; at the same time, the vegetables and meat used as fillings are The clinker such as rice is poured into the stuffing feeding hopper, and the stuffing is pushed out from the end cover by the stuffing feeding screw and enters the cylindrical structure formed by the staple food, thereby making instant stuffed food. Therefore, the present invention not only can realize the automatic production of stuffed food, but also has high production efficiency, and the produced stuffed food is cooked food, which saves the steaming and cooking process of traditional stuffed food, and ensures the umami taste of food.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是图1的右视图; Fig. 3 is the right view of Fig. 1;
图4是图1的俯视图; Fig. 4 is the top view of Fig. 1;
图5是图1的A-A剖视图; Fig. 5 is A-A sectional view of Fig. 1;
图6是图3的B-B剖视图: Fig. 6 is a B-B sectional view of Fig. 3:
图7是主食粉碎辊筒的结构示意图。 Fig. 7 is a schematic structural view of a staple food crushing roller.
附图标记说明:1-机座,2-外壳,3-端盖,4-主食进料斗,5-夹馅进料斗,6-锥形挤压头,7-传动皮带轮,8-传动蜗杆,9-蜗轮传动轴,10-搅拌轴,11-传动箱,12-主食螺杆轴,13-主食进料段螺杆,14-主食粉碎辊筒,15-主食挤压段螺杆,16-夹馅送进料螺杆,17-第一轴承,18-皮带轮组件,19-电加热板,20-热电偶,21-主食锣杆齿轮组,22-夹馅锣杆齿轮组,23-密封板,24-O形圈,25-第二轴承,26-半封闭式进料凹槽,27-半封闭式出料凹槽,28-封闭式过渡凹槽。 Explanation of reference signs: 1-frame, 2-shell, 3-end cover, 4-staple food feeding hopper, 5-stuffing feeding hopper, 6-conical extrusion head, 7-transmission pulley, 8-transmission Worm, 9-worm gear shaft, 10-stirring shaft, 11-transmission box, 12-staple food screw shaft, 13-staple food feeding section screw, 14-staple food crushing roller, 15-staple food extrusion section screw, 16-clip Stuffing feeding screw, 17-first bearing, 18-belt pulley assembly, 19-electric heating plate, 20-thermocouple, 21-staple food gong rod gear set, 22-stuffing gong rod gear set, 23-sealing plate, 24-O ring, 25-second bearing, 26-semi-closed feed groove, 27-semi-closed discharge groove, 28-closed transition groove.
具体实施方式 detailed description
为了使本发明目的、技术方案和优点更加清楚,下面结合附图和实施例对本发明作进一步的详细说明。 In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例 Example
夹馅食品成型机的结构示意图参见图1~6所示,包括机座1、安装在机座1一端的传动皮带轮7、以及与机座1另一端对接的外壳2和连接在外壳2端部的端盖3,所述的传动皮带轮7通过设置在机座1上的电机带动,同时电机通过控制箱控制,本发明为了简化视图,没有将电机和控制箱在附图中示出。在机座1、外壳2以及端盖3形成的轴向通孔内设置有主食螺杆轴12,在主食螺杆轴12的内孔中设置有夹馅送进料螺杆16,所述的主食螺杆轴12和夹馅送进料螺杆16的端部分别设置有第一轴承17和第二轴承25,传动皮带轮7通过主食锣杆齿轮组21和夹馅锣杆齿轮组22分别与主食螺杆轴12和夹馅送进料螺杆16传动连接,所述的主食螺杆轴12由主食进料段螺杆13、主食粉碎辊筒14、主食挤压段螺杆15以及设置在主食挤压段螺杆15端部的锥形挤压头6构成;主食进料斗4和夹馅进料斗5安装在机座1上且分别位于主食进料段螺杆13上方和夹馅送进料螺杆16的端部上方。参见图7,在主食粉碎辊筒14的圆周上设置有三组轴向凹槽,包括设置在主食粉碎辊筒14一端的半封闭式进料凹槽26、设置在主食粉碎辊筒14另一端的半封闭式出料凹槽27、以及设置在主食粉碎辊筒14中间的封闭式过渡凹槽28,因此,当“五谷杂粮”等主食经过主食粉碎辊筒14时,主食首先从主食进料段螺杆13进入主食粉碎辊筒14一端的半封闭式进料凹槽26内进行碾压粉碎,在主食粉碎辊筒14旋转的过程中,初步碾压粉碎的主食再进入主食粉碎辊筒14中间的封闭式过渡凹槽28内进一步粉碎,再从封闭式过渡凹槽28过渡到主食粉碎辊筒14另一端的半封闭式出料凹槽27,然后被粉碎碾压过后的主食从半封闭式出料凹槽27内出来并进入主食挤压段螺杆15,最后主食被主食挤压段螺杆15端部的锥形挤压头6与端盖3的锥形孔之间的间隙内挤出;所述的端盖3的锥形孔与主食挤压段螺杆15端部的锥形挤压头6之间的间隙可以根据实际生产的夹馅食品外皮的薄厚自行调整,该间隙优选为5~10mm。在进行夹馅食品加工时,为了防止机油等杂质进入夹馅食品加工区域,在主食螺杆轴12的端部与主食锣杆齿轮组21之间以及夹馅送进料螺杆16的端部与夹馅锣杆齿轮组22之间均设置有密封板23,所述的密封板23为圆形密封板,在其外径和内径上采用O形圈24进行密封。在主食进料斗4和夹馅进料斗5内均设置有搅拌轴10,所述的搅拌轴10与传动箱11内的皮带轮组件18连接,皮带轮组件18通过皮带与蜗轮传动轴9上端的皮带轮连接,所述蜗轮传动轴9下端的蜗轮与传动皮带轮7上的主传动轴8端部的蜗杆连接,同时在搅拌轴10上设置有搅拌叶片,能够实现主食与夹馅原料的自动搅拌。 The structure diagram of the stuffed food forming machine is shown in Figures 1 to 6, including the machine base 1, the transmission pulley 7 installed on one end of the machine base 1, and the shell 2 docked with the other end of the machine base 1 and connected to the end of the shell 2. The end cover 3, the drive pulley 7 is driven by the motor arranged on the base 1, and the motor is controlled by the control box. In order to simplify the view, the present invention does not show the motor and the control box in the accompanying drawings. In the axial through hole that support 1, shell 2 and end cover 3 form, be provided with staple food screw shaft 12, in the inner hole of staple food screw shaft 12, be provided with stuffing and feed screw rod 16, described staple food screw shaft 12 and the end of stuffing feeding screw rod 16 are respectively provided with the first bearing 17 and the second bearing 25, and the transmission belt pulley 7 is connected with the staple food screw shaft 12 and the staple food screw shaft 12 by the staple food gong gear set 21 and the stuffing gong bar gear set 22 respectively. Stuffing feeds the feeding screw rod 16 transmission connection, and described staple food screw shaft 12 is made of staple food feeding section screw rod 13, staple food crushing roller 14, staple food extruding section screw rod 15 and the cone that is arranged on the staple food extruding section screw rod 15 ends. Shape extruding head 6 constitutes; Staple food feeding hopper 4 and stuffing feeding hopper 5 are installed on the support 1 and are respectively positioned at staple food feeding section screw rod 13 tops and stuffing feeding feeding screw rod 16 end tops. Referring to Fig. 7, three groups of axial grooves are arranged on the circumference of the staple food crushing drum 14, including a semi-closed feeding groove 26 arranged at one end of the staple food crushing drum 14, a semi-closed feed groove 26 arranged at the staple food crushing drum 14 other end Semi-closed discharge groove 27, and the closed transition groove 28 that is arranged in the middle of the staple food crushing roller 14, therefore, when staple foods such as " whole grains " pass through the staple food crushing roller 14, the staple food first passes through the staple food feeding section The screw rod 13 enters the semi-closed feed groove 26 at one end of the staple food crushing roller 14 for crushing and crushing. During the rotation of the staple food crushing roller 14, the preliminary crushed staple food enters the middle of the staple food crushing roller 14. Further pulverize in the closed transition groove 28, then transition from the closed transition groove 28 to the semi-closed discharge groove 27 at the other end of the staple food crushing roller 14, and then the staple food after being crushed and rolled is discharged from the semi-closed Come out in material groove 27 and enter staple food extruding section screw rod 15, finally staple food is extruded in the gap between the tapered extruding head 6 of staple food extruding section screw rod 15 ends and the tapered hole of end cover 3; The gap between the tapered hole of the end cover 3 and the tapered extrusion head 6 at the end of the staple food extrusion section screw 15 can be adjusted according to the thickness of the skin of the stuffed food actually produced, and the gap is preferably 5-10mm . When stuffed food is processed, in order to prevent impurities such as machine oil from entering the stuffed food processing area, between the end of the staple food screw shaft 12 and the staple food gong bar gear set 21 and between the end of the stuffing feed screw 16 and the clamp A sealing plate 23 is arranged between the stuffing rod gear sets 22, and the sealing plate 23 is a circular sealing plate, and an O-ring 24 is used for sealing on its outer diameter and inner diameter. Stirrer shaft 10 is all arranged in staple food feed hopper 4 and stuffing feed hopper 5, and described stirrer shaft 10 is connected with pulley assembly 18 in the transmission case 11, and pulley assembly 18 is connected with worm gear drive shaft 9 upper ends by belt. The pulley is connected, and the worm wheel at the lower end of the worm gear transmission shaft 9 is connected with the worm screw at the end of the main drive shaft 8 on the transmission pulley 7, while the stirring shaft 10 is provided with stirring blades, which can realize the automatic stirring of staple food and stuffing raw materials.
在刚开始启动本发明的成型机进行夹馅食品加工时,由于机器的初始温度不能将最初放入的原料熟化,为此本发明在外壳2的外壁上设置有电加热板19及热电偶20,并使电加热板19及热电偶20与控制箱连接,因此,在进行夹馅食品加工前,通过控制箱使电加热板19与电源连接,通过电加热板19将外壳2加热制100℃~120℃,然后再启动电机进行最初一部分的夹馅食品加工,待成型机运行10min左右,此时成型机外壳2的温度可以通过主食螺杆轴12碾压粉碎主食产生的热量维持,因此可以将电加热板19与电源断开连接,继续进行夹馅食品加工。 When the forming machine of the present invention is just started to process stuffed food, the initial temperature of the machine cannot ripen the raw materials put in initially, so the present invention is provided with an electric heating plate 19 and a thermocouple 20 on the outer wall of the casing 2 , and connect the electric heating plate 19 and the thermocouple 20 to the control box. Therefore, before the stuffed food is processed, the electric heating plate 19 is connected to the power supply through the control box, and the shell 2 is heated to 100°C by the electric heating plate 19. ~120°C, and then start the motor to process the first part of stuffed food. Wait for the molding machine to run for about 10 minutes. At this time, the temperature of the casing 2 of the molding machine can be maintained by the heat generated by the staple food screw shaft 12 grinding and crushing the staple food, so it can be kept Electric heating plate 19 is disconnected from power supply, continues to carry out stuffed food processing.
Claims (6)
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