CN1055310C - Supper toxic strain YBT-1520 of thuricin brood cell and its zymosis process and products - Google Patents
Supper toxic strain YBT-1520 of thuricin brood cell and its zymosis process and products Download PDFInfo
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Abstract
本发明涉及苏云金芽胞杆菌的选育及其发酵工艺与产品研制。其特征是,分离到一株对棉铃虫有特异性高毒力的苏云金胞杆菌VBT-1520菌株,其鞭毛抗原血清型为H3ab,杀虫晶体蛋白基因拷贝数依次为cry1A(c)>cryIA(a)>cryIA(b),cryIA(c)基因N-末端所在HindⅢ的片断为7.0kb,且cryIA(c)基因核苷酸序列与典型的cryIA(c)有四个核苷酸差异。采用液体发酵工艺生产生物杀虫剂,对棉铃虫防效达95%以上,对稻纵卷叶暝和玉米暝也有良好效果。The invention relates to the selection and breeding of Bacillus thuringiensis and its fermentation process and product development. It is characterized in that a Bacillus thuringiensis VBT-1520 strain with specific and high toxicity to cotton bollworm is isolated, its flagellar antigen serotype is H3ab, and the insecticidal crystal protein gene copy number is cry1A(c)>cryIA( a)>cryIA(b), the fragment of HindⅢ where the N-terminal of the cryIA(c) gene is located is 7.0kb, and the nucleotide sequence of the cryIA(c) gene has four nucleotide differences from the typical cryIA(c). The liquid fermentation process is used to produce biological insecticides, and the control effect on cotton bollworm is over 95%, and it also has good effects on rice leaf curler and corn leafworm.
Description
本发明涉及一种分离筛选得到的用于生物杀虫剂的高毒力苏云金芽胞杆菌菌株YBT-1520(一种苏云金芽胞杆菌,保存于CCTCC,保藏号M94067,保藏日期1994年10月4日)的选育,它的生产工艺以及生物杀虫剂技术领域。The present invention relates to a highly virulent Bacillus thuringiensis strain YBT-1520 (a Bacillus thuringiensis preserved in CCTCC, preservation number M94067, preservation date: October 4, 1994) used for biological insecticide obtained by separation and screening Breeding, its production process and the field of biopesticide technology.
目前棉铃虫对化学农药的抗性与日剧增,大多数化学农药对棉铃虫,特别是对抗性棉铃虫防效不佳,以致棉铃虫在部分地区猖獗危害。近十年来,国内外不少发明者致力于筛选二元或三元农药复配制成农药混剂,虽然对棉铃虫的防治起到一定的作用,但化学农药对生态环境以及对昆虫天敌的影响是不言而喻的。因此开发生物农药防治某些有害昆虫,特别是选择对棉铃虫有特异性的菌株及其生产制剂,是当前农业害虫综合治理上急待解决的问题。At present, the resistance of cotton bollworms to chemical pesticides is increasing day by day. Most chemical pesticides have poor control effects on cotton bollworms, especially resistant cotton bollworms, so that cotton bollworms are rampant in some areas. In the past ten years, many inventors at home and abroad have devoted themselves to screening binary or ternary pesticides and compounding them into pesticide mixtures. Although they have played a certain role in the control of cotton bollworms, the impact of chemical pesticides on the ecological environment and insect natural enemies It goes without saying. Therefore, the development of biological pesticides to control certain harmful insects, especially the selection of strains specific to cotton bollworm and their production preparations, is an urgent problem to be solved in the comprehensive management of agricultural pests.
生物杀虫剂具有不污染环境,对人畜安全,昆虫不易产生抗药性,生产技术简单等突出优点,而苏云金芽胞杆菌杀虫剂是目前最重要的生物杀虫剂,主要用来防治鳞翅目害虫。Biopesticides have the outstanding advantages of not polluting the environment, being safe for humans and animals, insects are not easy to develop drug resistance, and simple production technology. Bacillus thuringiensis insecticide is currently the most important biopesticide, mainly used to control Lepidoptera pests.
目前世界上所采用的菌株均为HD-1或其类似菌株,其鞭毛抗原血清型为H3ab。HD-1菌株由Dulmage于1970年从饲养的棉红铃虫中分离出来,比当时的商品生产菌株毒力高20~212倍,由此开创了苏云金芽胞杆菌杀虫剂的新起点。Abbott公司和Sandoz公司的Dipel和Javelin产品菌株分别是HD-1和NRD-12,实验室摇瓶发酵液对棉铃虫毒力效价为2000IU/ul左右。这两个菌株除了后者产生苏云金素外,检测不到差别。苏云金芽胞杆菌不同菌株之间主要通过其鞭毛抗原的差异来反映,目前商业化的菌株主要属于血清型H3ab,而同一血清型的菌株之间仍有毒力的差异,因此对一个苏云金芽胞杆菌的鉴定必须反应其杀虫基因的数量、类型及组合方式,HD-1和NRD-12都含有cryIA(a)cryIA(b)、cryIA(c)、cryIIA和cryIIB杀虫晶体蛋白基因,前三个基因N-末端所在的HindIII片断分别为4.5kb、5.3kb和6.6kb.cryIA(a)和cryIA(c)基因拷贝数相同,但都比cryIA(b)基因的拷贝数低。在SDS-PAGE电泳中可检测到130kDa和65kDa晶体蛋白,它们分别是三个cryId基因的产物(参见科学出版社,1990,苏云金杆菌,喻子牛主编)Currently the strains used in the world are all HD-1 or similar strains, and its flagellar antigen serotype is H3ab. The HD-1 strain was isolated from the raised pink bollworm by Dulmage in 1970. It was 20-212 times more virulent than the commercial production strain at that time, thus creating a new starting point for Bacillus thuringiensis insecticides. Abbott and Sandoz's Dipel and Javelin product strains are HD-1 and NRD-12 respectively, and the laboratory shake flask fermentation broth has a toxicity titer of about 2000IU/ul to cotton bollworm. There were no detectable differences between the two strains except for the production of thuringeenin by the latter. Different strains of Bacillus thuringiensis are mainly reflected by the differences in their flagellar antigens. The current commercialized strains mainly belong to serotype H3ab, but there are still differences in virulence between strains of the same serotype. Therefore, the identification of a Bacillus thuringiensis It must reflect the number, type and combination of its insecticidal genes. Both HD-1 and NRD-12 contain cryIA(a), cryIA(b), cryIA(c), cryIIA and cryIIB insecticidal crystal protein genes, the first three genes The HindIII fragments at the N-terminus are 4.5kb, 5.3kb and 6.6kb respectively. The copy numbers of cryIA(a) and cryIA(c) genes are the same, but both are lower than those of cryIA(b). 130kDa and 65kDa crystal proteins can be detected in SDS-PAGE electrophoresis, which are the products of three cryId genes respectively (see Science Press, 1990, Bacillus thuringiensis, edited by Yu Ziniu)
本发明的YBT-1520菌株对棉铃虫有特异性高毒力,与HD-1同属H3ab,与HD-1相比,它所产生的晶体蛋白类型和所含的杀虫晶体蛋白基因都相同,但这些基因所在的位置,基因拷贝数的比例,基因的核苷酸序列都有明显的差异,特别是其总体上的毒力比HD-1和NRD-12高。The YBT-1520 bacterial strain of the present invention has specific high toxicity to cotton bollworm, belongs to H3ab with HD-1, and compared with HD-1, it produces the same type of crystal protein and contains insecticidal crystal protein gene, However, the location of these genes, the ratio of gene copy number, and the nucleotide sequence of the genes all have obvious differences, especially their overall virulence is higher than that of HD-1 and NRD-12.
本发明的目的在于克服已有技术不足,选育一种对棉铃虫等害虫有特异性高毒力苏云金芽胞杆菌菌株,设计它的发酵工艺和制备生物杀虫剂。The purpose of the present invention is to overcome the deficiencies of the prior art, select and breed a bacillus thuringiensis strain with specificity and high toxicity to pests such as cotton bollworm, design its fermentation process and prepare biological insecticide.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
本发明的特征包括苏云金芽胞杆菌YBT-1520的分离筛选方法,液体深层发酵工艺及液剂和粉剂产品的制备。The features of the invention include a separation and screening method for bacillus thuringiensis YBT-1520, a liquid submerged fermentation process and preparation of liquid and powder products.
一、分离筛选方法1. Separation and screening method
采用醋酸盐选择培养基(简称BPA掊养基),从土壤中分离,并以小菜蛾幼虫为试验昆虫进行毒力测定,筛选获得本发明菌株。Acetate selective medium (abbreviated as BPA medium) is used to separate from the soil, and the larvae of Plutella xylostella xylostella are used as test insects for toxicity determination, and the bacterial strain of the present invention is obtained by screening.
1.BPA培养基配方:牛肉膏5克,蛋白胨10克,醋酸钠34克,蒸馏水1000毫升,pH值7.2~7.4。1. BPA medium formula: 5 grams of beef extract, 10 grams of peptone, 34 grams of sodium acetate, 1000 ml of distilled water, pH 7.2-7.4.
2.分离方法2. Separation method
称取1克土壤样品于BPA培养基中,充分振荡后,置30℃摇床培养4小时,取出于75~80℃水浴热处理10~15分钟,稍静置后,吸0.5毫升置于BPA平板培养基上,涂布均匀,倒置于30℃培养箱中培养24小时,挑选3~5个类似苏云金杆菌的菌落接种到BPA斜面上,30℃培养72小时以上,石炭酸复红染色镜检,将有伴胞晶体的分离体确定为苏云金芽胞杆菌。Weigh 1 gram of soil sample in BPA medium, shake it fully, put it in a shaker at 30°C for 4 hours, take it out and heat it in a water bath at 75-80°C for 10-15 minutes, after standing still, suck 0.5ml and place it on a BPA plate Spread evenly on the medium, place it upside down in an incubator at 30°C for 24 hours, select 3 to 5 colonies similar to Bacillus thuringiensis and inoculate it on the BPA slant, culture at 30°C for more than 72 hours, check under the microscope with phenol-fuchsin staining, and Isolates with parasporal crystals were identified as Bacillus thuringiensis.
3.毒力测定3. Toxicity Assay
3.1初筛3.1 Primary Screening
将苏云金杆菌分离体接种到牛肉膏蛋白胨培养基(牛肉膏0.5%,蛋白胨1.0%,NaCl0.5%,琼脂2.0%,pH7.2)斜面(18×180mm)上,30℃培养72小时以上,加10ml无菌水洗下菌苔,打碎成均匀菌悬液作为原液,用1∶10的原液稀释液浸泡白菜叶,取出凉干,置感染瓶中,每瓶投入三龄小菜蛾幼虫10头,每个菌株3次重复,并用无菌水作空白对照,25℃感染48小时后检查结果。Bacillus thuringiensis isolates were inoculated onto beef extract peptone medium (beef extract 0.5%, peptone 1.0%, NaCl 0.5%, agar 2.0%, pH7.2) on the slope (18 × 180mm), cultivated at 30°C for more than 72 hours, Add 10ml of sterile water to wash the bacterial lawn, break it into a uniform bacterial suspension as the stock solution, soak the cabbage leaves with a 1:10 dilution of the stock solution, take it out and dry it, put it in an infection bottle, and put 10 third-instar diamondback moth larvae into each bottle , each strain was repeated 3 times, and sterile water was used as a blank control, and the results were checked after 48 hours of infection at 25°C.
3.2复筛3.2 Re-screening
将初筛中校正死亡率在90%以上的菌株进行复筛,复筛按原液1∶1000稀释,并以菌株HD-1为参考标准,方法同初筛。The strains with a corrected mortality rate of more than 90% in the primary screening were re-screened, and the original solution was diluted 1:1000 for the re-screening, and the strain HD-1 was used as a reference standard, and the method was the same as that of the primary screening.
4.菌种培养,传代和保藏4. Strain culture, subculture and preservation
在牛肉膏蛋白胨培养基斜面上于30℃培养,可于4℃短期保藏,以冷冻管,或砂土管长期保藏,作为原始菌种,生产菌种需从原始菌种中转接,接种于牛肉膏蛋白胨培养基斜面上。Cultivate on the slant of beef extract peptone medium at 30°C. It can be stored at 4°C for a short period of time. It can be stored in a frozen tube or a sand tube for a long time. As the original strain, the production strain needs to be transferred from the original strain and inoculated in beef Cream the peptone medium on the slants.
5.YBT-1520菌株的生物学及遗传特性5. Biological and genetic characteristics of YBT-1520 strain
生物学特性:菌体直杆状,营养体呈链状或单生,长3~5微米,宽1~1.2微米,革兰氏染色阳性,芽胞呈圆柱状或近椭圆,偏端生,芽胞囊不膨大,在牛肉膏蛋白胨培养基上菌落圆形,边缘平滑,菌苔丰满呈蜡质状,生长温度10~45℃,最适生长温度26~32℃,适宜pH6.8~7.4,兼性嫌氧,在含7%NaCl的牛肉蛋白胨培养基中生长在核糖,葡萄糖,果糖,麦芽糖和可溶性淀粉培养基中产酸,甲基红反应阳性,芽胞生长后期产生较大伴胞晶体,伴胞晶体呈菱形,方形,不规则形等,大小不一。在发酵培养中,可以在以多种农副产品为原料的培养基中旺盛生长,产生大量伴胞晶体,对昆虫的毒力效价达3000IU/ul。用热处理的芽胞接种种子罐,用对数生长期菌接种发酵罐,菌体生长延迟期短,同步率高。Biological characteristics: the bacteria are straight rod-shaped, the vegetative body is chain-like or solitary, 3-5 microns long, 1-1.2 microns wide, Gram staining is positive, the spores are cylindrical or nearly elliptical, partial terminal, spores The capsule does not expand, and the colony is round on the beef extract peptone medium, with smooth edges and a waxy lawn. Oxyphobia, grow in beef peptone medium containing 7% NaCl, produce acid in ribose, glucose, fructose, maltose and soluble starch medium, methyl red reaction is positive, large parasporal crystals are produced in the late stage of spore growth, parasporal crystals It is diamond-shaped, square, irregular, etc., with different sizes. In the fermentation culture, it can grow vigorously in the medium with various agricultural and sideline products as raw materials, produce a large number of parasporal crystals, and the toxicity titer to insects can reach 3000IU/ul. The heat-treated spores are used to inoculate the seed tank, and the logarithmic growth phase bacteria are used to inoculate the fermenter tank. The growth delay period of the bacteria is short and the synchronization rate is high.
遗传学特性:苏云金芽胞杆菌YBT-1520为本室分离的高毒力杀虫分离株,其鞭毛抗原血清型为H3ab,伴胞晶体由130kDa和65kDa晶体蛋白组成。Genetic characteristics: Bacillus thuringiensis YBT-1520 is a highly virulent insecticidal isolate isolated in our laboratory. Its flagellar antigen serotype is H3ab, and its parasporal crystals are composed of 130kDa and 65kDa crystal proteins.
该菌株的杀虫晶体蛋白基因的特点与典型的H3ab菌株有较大差异。通过多聚酶链反应(PCR)鉴定,表明该菌株含有cryIA(a)、cryIA(b)、cryIA(c)、cryIIA和cryIIB五类杀虫晶体蛋白基因。这与典型菌株HD-1一样,但在该菌株中前三类基因的拷贝数不一样。通过PCR和Southern杂交表明该菌株的cryIA(c)基因拷贝数很高,cryIA(a)基因次之,cryIA(b)拷贝数很低。拷贝数依次为:cryIA(c)>cryIA(a)>cryIA(b),而在HD-1及NRD12中却是cryIA(b)基因拷贝数最高,cryIA(a)和cryIA(c)拷贝数相同。通过Southern杂交还表明cryIA(c)基因N-末端所在的HindIII片断为7.0kb,cryIA(b)基因片断显示不出来,进一步说明该基因拷贝数低。The characteristics of the insecticidal crystal protein gene of this strain are quite different from those of typical H3ab strains. The identification by polymerase chain reaction (PCR) indicated that the strain contained five insecticidal crystal protein genes of cryIA(a), cryIA(b), cryIA(c), cryIIA and cryIIB. This is the same as the typical strain HD-1, but the copy numbers of the first three types of genes are different in this strain. PCR and Southern hybridization showed that the strain had a high copy number of the cryIA(c) gene, followed by a cryIA(a) gene, and a very low copy number of the cryIA(b) gene. The order of copy number is: cryIA(c)>cryIA(a)>cryIA(b), but in HD-1 and NRD12, the copy number of cryIA(b) gene is the highest, and the copy number of cryIA(a) and cryIA(c) same. Southern hybridization also showed that the HindIII fragment at the N-terminal of the cryIA(c) gene was 7.0kb, and the cryIA(b) gene fragment was not displayed, which further indicated that the copy number of the gene was low.
该菌cryIA(c)基因的核苷酸序列与典型的cryIA(c)基因的序列(Adang,M.J.,etal 1985,Gene.36:289-300)有四个核苷酸的差异,即在1365、1368、1389和1407位置上分别是C、T、G、C,而不是A、G、T、T。There are four nucleotide differences between the nucleotide sequence of the cryIA (c) gene and the typical cryIA (c) gene sequence (Adang, M.J., etal 1985, Gene.36:289-300), that is, at 1365 , 1368, 1389 and 1407 positions are C, T, G, C, respectively, instead of A, G, T, T.
该菌株对棉铃虫(Heliothis armigera)和小菜蛾(Plutella xylostella)有很高的毒力,比HD-1和NRD-12毒力高。The strain has high virulence to cotton bollworm (Heliothis armigera) and diamondback moth (Plutella xylostella), and is more virulent than HD-1 and NRD-12.
二、苏云金芽胞杆菌YBT-1520的生产工艺2. Production process of Bacillus thuringiensis YBT-1520
YBT-1520菌株作为生物杀虫剂的发酵工艺分为液体深层发酵和制剂化两部分:The fermentation process of YBT-1520 strain as a biopesticide is divided into two parts: liquid submerged fermentation and formulation:
液体深层发酵工艺(见图1)和制剂化过程如下:The liquid submerged fermentation process (see Figure 1) and preparation process are as follows:
(1)原始菌种(1) Original strain
用冷冻管或砂土管保藏于华中农业大学微生物农药室的毒力高,性能稳定的苏云金芽胞杆菌YBT-1520菌株作为原始菌株。Bacillus thuringiensis YBT-1520 strain with high virulence and stable performance preserved in the microbial pesticide room of Huazhong Agricultural University in frozen tube or sand tube was used as the original strain.
(2)斜面菌种(2) Inclined bacteria
斜面培养基配方:牛肉膏0.5%,蛋白胨1.0%,NaCl0.5%,琼脂2.0%,pH7.2。将培养基分装入试管或茄子瓶,湿热灭菌(15磅/平方英寸,121℃)30分钟,待温度降到50℃左右时摆成斜面。如果温度太高,冷凝水多,可将斜面置37℃培养一天,如无菌生长,方可使用。Slant medium formula: beef extract 0.5%, peptone 1.0%, NaCl 0.5%, agar 2.0%, pH7.2. Divide the medium into test tubes or eggplant bottles, sterilize with damp heat (15 psi, 121°C) for 30 minutes, and place them on an inclined plane when the temperature drops to about 50°C. If the temperature is too high and there is a lot of condensed water, the slope can be incubated at 37°C for one day, and it can be used only if it grows sterile.
斜面菌种的培养:将原始菌种接种于试管斜面培养基上,30℃培养24小时进行活化。然后从试管斜面转接于茄子瓶斜面,30℃培养72小时,肉眼观察菌苔丰满,表面乳白色,无噬菌斑,显微镜检查无杂菌,90%以上芽胞脱落方可用于生产。供生产用斜面菌种,在冰箱内保存最多不超过一周。Cultivation of slant strains: Inoculate the original strains on the slant medium of the test tube, and cultivate them at 30°C for 24 hours for activation. Then transfer from the inclined plane of the test tube to the inclined plane of the eggplant bottle, cultivate at 30°C for 72 hours, observe with the naked eye that the bacterial lawn is plump, the surface is milky white, there is no phage plaque, there is no miscellaneous bacteria in the microscopic examination, and more than 90% of the spores can be used for production. The slant strains for production should be stored in the refrigerator for no more than one week.
(3)种子罐培养(3) Seed tank cultivation
种子罐培养基配方:豆饼粉3.0~5.0%,玉米粉1.0~5.0%,鱼粉0.3~2.0%,酵母粉0.1~2.0%,无机盐0.2~1.8%,泡敌0.01~0.03%,所有原料都需要过80目筛,灭菌后pH为7.0~7.2。按种子罐容积的60~80%投入培养基,然后把高压蒸汽直接通入发酵罐使温达到121℃,压力为15磅/平方英寸,维持30分钟,冷却至30-35℃后,接入经活化的斜面菌种制成的菌悬液。pH值灭菌前8.5,灭菌后7.0~7.2。Seed tank medium formula: bean cake powder 3.0-5.0%, corn flour 1.0-5.0%, fish meal 0.3-2.0%, yeast powder 0.1-2.0%, inorganic salt 0.2-1.8%, foam enemy 0.01-0.03%, all raw materials are It needs to pass through an 80 mesh sieve, and the pH after sterilization is 7.0-7.2. 60-80% of the volume of the seed tank is put into the medium, and then the high-pressure steam is directly passed into the fermenter to make the temperature reach 121°C, the pressure is 15 psi, maintain for 30 minutes, cool to 30-35°C, and insert Bacterial suspension made from activated slant strains. The pH value is 8.5 before sterilization and 7.0-7.2 after sterilization.
种子罐的培养基也可采用以下配方:豆饼粉3.5~4.5%,玉米粉1.0~3.0%,鱼粉0.8-1.6%,酵母粉0.1~0.5%,无机盐0.2~0.8%,泡敌0.01~0.03%,所有原料都需要过80目筛,灭菌后pH为7.0~7.2;The medium of the seed tank can also adopt the following formula: bean cake powder 3.5-4.5%, corn flour 1.0-3.0%, fish meal 0.8-1.6%, yeast powder 0.1-0.5%, inorganic salt 0.2-0.8%, bubble enemy 0.01-0.03 %, all raw materials need to pass through an 80-mesh sieve, and the pH after sterilization is 7.0-7.2;
种子罐接种:在已培养好的茄子瓶斜面菌种中加入无菌水,制成每毫升含0.2~1.0亿活细胞的菌悬液,转入500毫升血清瓶内,塞上经灭菌的针头或接种管,并用绳索捆紧置80℃水浴锅内保温15~20分钟,以杀死游离的噬菌体并活化芽胞。经热处理的芽胞悬液,用压差法接入种子罐。接种时种子罐培养基pH值为7.0。Seed tank inoculation: Add sterile water to the cultured eggplant bottle slant to make a bacterial suspension containing 0.2 to 100 million viable cells per milliliter, transfer it into a 500 milliliter serum bottle, and plug it with sterilized Needle or inoculation tube, and tightly tied with a rope, placed in an 80°C water bath for 15 to 20 minutes to kill free phages and activate spores. The heat-treated spore suspension is connected to the seed tank by the differential pressure method. The pH value of the seed tank culture medium was 7.0 at the time of inoculation.
种子罐培养:在温度30~32℃,罐压0.3~0.5公斤/平方厘米通气量1∶0.6~1∶0.8搅拌200~250rpm的条件下。培养6~12小时。经显微镜观察芽胞全部萌发长成营养体,菌形正常,无杂菌污染,培养液含活菌数0.6~1.0亿个/毫升,方可作合格的种子液应用。Seed tank cultivation: at a temperature of 30-32° C., a tank pressure of 0.3-0.5 kg/cm2, and a ventilation rate of 1:0.6-1:0.8 and stirring at 200-250 rpm. Cultivate for 6-12 hours. Observed under a microscope that all the spores have germinated and grown into vegetative bodies. The shape of the bacteria is normal and there is no contamination by bacteria.
(4)发酵罐培养(4) Fermentation tank culture
发酵罐培养基配方:豆饼粉3.0~5.0%,玉米粉1.0~5.0%,鱼粉0.3~2.0%,酵母粉0.1~2.0%,无机盐0.2~1.8%,泡敌0.01~0.03%,所有原料都需要过80目筛,灭菌前pH为8.5,灭菌后pH为7.0~7.2。Fermentation tank medium formula: bean cake powder 3.0-5.0%, corn flour 1.0-5.0%, fish meal 0.3-2.0%, yeast powder 0.1-2.0%, inorganic salt 0.2-1.8%, foam enemy 0.01-0.03%, all raw materials are Need to pass through 80 mesh sieve, the pH before sterilization is 8.5, and the pH after sterilization is 7.0-7.2.
发酵罐的培养基也可采用以下配方:豆饼粉3.5~4.5%,玉米粉1.0~3.0%,鱼粉0.8~1.6%,酵母粉0.1~0.5%,无机盐0.2~0.8%,泡敌0.01~0.03%,所有原料都需要过80目筛,灭菌前pH为8.5,灭菌后pH为7.0~7.2。The culture medium of the fermenter can also adopt the following formula: soybean cake powder 3.5-4.5%, corn flour 1.0-3.0%, fish meal 0.8-1.6%, yeast powder 0.1-0.5%, inorganic salt 0.2-0.8%, bubble enemy 0.01-0.03 %, all raw materials need to pass through an 80-mesh sieve, the pH before sterilization is 8.5, and the pH after sterilization is 7.0-7.2.
发酵培养:按发酵罐容积的60~70%投入培养基,通过高压蒸汽使发酵罐温度达到121℃,压力为15磅/平方英寸,维持灭菌30分钟,冷却至30~33℃后,按投料体积1~10%移入种子液。在温度28~32℃,罐压0.3~0.8公斤/平方厘米,通气量1∶0.6~1∶1.2(V/V),搅拌200~250rpm条件下培养24-48小时,用显微镜检查有20~40%的芽胞囊破裂后,便可以放罐。Fermentation culture: 60-70% of the volume of the fermenter is put into the medium, the temperature of the fermenter reaches 121°C through high-pressure steam, the pressure is 15 psi, and the sterilization is maintained for 30 minutes. After cooling to 30-33°C, press 1-10% of the feeding volume is transferred into the seed solution. Cultivate for 24-48 hours at a temperature of 28-32°C, a tank pressure of 0.3-0.8 kg/cm2, an air volume of 1:0.6-1:1.2 (V/V), and stirring at 200-250 rpm. Once 40% of the spores have ruptured, they are ready for canning.
发酵控制:本培养基灭菌前pH值调至8.5左右,灭菌后的pH值为7.0~7.2左石,使芽胞萌发率达到最高。当菌体开始生长后pH值下降至5.8~6.0,随后又回升至放罐时pH值8.5左右。通气:在发酵前期,菌数低,耗氧少;进入对数期,耗氧增大,一般要求通气流量达到1∶1.0至1∶1.2(指发酵培养基体积与每分种通入空气的体积之比)。当芽胞开始形成以后,虽然菌体代谢活性降低,但氧对芽胞的成熟和伴胞晶体的形成有重要影响,因此在发酵后期仍应保持较大的通气量,温度:随时检查温度值,控制温度变化在30±2℃。Fermentation control: The pH value of this medium is adjusted to about 8.5 before sterilization, and the pH value after sterilization is 7.0-7.2, so that the germination rate of spores reaches the highest. When the bacteria began to grow, the pH value dropped to 5.8-6.0, and then rose back to about 8.5 when the tank was released. Aeration: In the early stage of fermentation, the number of bacteria is low and the oxygen consumption is low; when entering the logarithmic phase, the oxygen consumption increases, and the ventilation flow rate is generally required to reach 1:1.0 to 1:1.2 (referring to the ratio of the volume of the fermentation medium to the air per minute) volume ratio). When the spores begin to form, although the metabolic activity of the bacteria decreases, oxygen has an important impact on the maturation of the spores and the formation of parasporal crystals. Therefore, a large amount of ventilation should be maintained in the late fermentation period. Temperature: check the temperature value at any time, control The temperature variation is 30±2°C.
(5)发酵物后处理(5) post-treatment of fermented product
发酵液经酸化和适量浓缩后加入助剂制成液剂产品或经喷雾干燥制成粉剂。The fermented liquid is acidified and concentrated in an appropriate amount, and then additives are added to make a liquid product or spray-dried to make a powder.
发酵液液剂化:首先用HCl将发酵液调pH值5.0-6.0,然后根据发酵液水平进行适当浓缩。采用流体式连续离心机将发酵液浓缩0.5~1倍,使毒力效价达到所需水平,然后加入5~10%NaCl和0.3%苯甲酸钠防腐剂和其它助剂。Liquefaction of fermentation broth: first adjust the pH value of the fermentation broth to 5.0-6.0 with HCl, and then properly concentrate according to the level of the fermentation broth. The fermented liquid is concentrated by 0.5-1 times by using a fluid continuous centrifuge to make the toxicity titer reach the required level, and then 5-10% NaCl and 0.3% sodium benzoate preservatives and other auxiliary agents are added.
发酵粉剂化:发酵液经浓缩达到一定浓度后,加入适量的填料(如硅藻土或碳酸钙)和润湿剂(1~0.3%农乳100),打入喷雾干藻塔顶的高位槽中。当进口温度达到140~150℃,开始喷雾,控制流入离心盘浆液的速度,使喷雾干燥塔中层温度保持在60~65℃,这样使所干燥的制剂含水量在4%以下。Fermentation powder formulation: After the fermented liquid is concentrated to a certain concentration, add an appropriate amount of filler (such as diatomaceous earth or calcium carbonate) and wetting agent (1-0.3% agricultural milk 100), and put it into the high tank on the top of the spray-dried algae tower middle. When the inlet temperature reaches 140-150°C, start spraying, control the speed of slurry flowing into the centrifugal disc, and keep the temperature of the middle layer of the spray drying tower at 60-65°C, so that the water content of the dried preparation is below 4%.
(6)产品质量检验(6) Product quality inspection
发酵中间产物以及产品质量检验,按我国已建立的以小菜蛾幼虫作供试昆虫的生物测定方法进行。采用本实验室制备的标准品[CS3ab-1991,毒力效价18000IU/mg(国际单位/毫克)],将标准品和待测样品进行系列稀释,将不同浓度的感染液和小菜蛾人工饲料混合制成感染饲料,感染三龄小菜蛾幼虫,检查不同浓度下的幼虫死亡率,用统计法计算待测样品和标准品的LC50值,由下列公式计算待测样品的毒力效价: The quality inspection of fermentation intermediate products and products was carried out according to the bioassay method established in my country using Plutella xylostella larvae as test insects. Using the standard product [CS3ab-1991, virulence titer 18000IU/mg (international unit/mg)] prepared by this laboratory, the standard product and the sample to be tested were serially diluted, and the infection solution of different concentrations and the artificial diet of diamondback moth Mix and make infected feed, infect third instar diamondback moth larvae, check the larval mortality rate under different concentrations, use statistical method to calculate the LC50 value of test sample and standard product, calculate the virulence potency of test sample by the following formula:
(7)产品包装(7) Product packaging
制剂按每个小包装为1公斤,产品按所含有效成分的不同分为几个种类。The preparation is 1 kg in each small package, and the products are divided into several types according to the different active ingredients contained.
液剂I型: 毒力效价为2000IU/ulLiquid type I: The toxicity potency is 2000IU/ul
液剂II型: 毒力效价为4000IU/ulLiquid Type II: The toxicity potency is 4000IU/ul
液剂III型: 毒力效价为8000IU/ulLiquid Type III: The toxicity potency is 8000IU/ul
粉剂I型: 毒力效价为8000IU/mgPowder type I: The toxicity potency is 8000IU/mg
粉剂II型: 毒力效价为16000IU/mgPowder type II: The toxicity potency is 16000IU/mg
粉剂III型: 毒力效价为32000IU/mgPowder type III: The toxicity potency is 32000IU/mg
以上提出苏云金芽胞杆菌剂型和规格,但不限与此。The dosage forms and specifications of Bacillus thuringiensis are mentioned above, but not limited thereto.
三、本发明的积极成果Three, positive results of the present invention
用本发明及其实施例制成的YBT-1520名杀虫剂(商品名简称棉丰杀虫剂)选用粉剂产品防治第二代棉铃虫,可达到控制目的,当施用200倍稀释液时防治效果可达95%以上;400倍稀释液可达90%以上,与400倍Dipel粉剂(美国Abbott公司生产的商品苏云金芽胞杆菌制剂)与1000倍20%灭多威防治效果相当(见表1)。由于棉铃虫对化学农药抗药性的产生,在化学防治面临失控的情况下,本发明及其产品在防治棉铃虫方面具有较高的使用价值和推广价值。The YBT-1520 name insecticide (commodity name is called for short Mianfeng insecticide) that is made with the present invention and its embodiments selects the powder product control second generation cotton bollworm for use, can reach control purpose, when using 200 times dilutions, control Effect can reach more than 95%; 400 times of dilution can reach more than 90%, and 400 times of Dipel powder (commercial bacillus thuringiensis preparation produced by U.S. Abbott Company) and 1000 times of 20% methomyl control effect are equivalent (see Table 1) . Because the cotton bollworm is resistant to chemical pesticides, the invention and its products have high use value and popularization value in the control of the cotton bollworm when the chemical control is out of control.
YBT-1520粉剂(棉丰杀虫剂)防治稻纵卷叶螟和玉米螟田间防治效果见表2和The field control effects of YBT-1520 powder (Mianfeng insecticide) against rice leaf roller and corn borer are shown in Table 2 and
表1 YBT-1520粉剂(II型)防治第三代棉铃虫的田间防治效果
表2 YBT-1520粉剂(II型)对水稻稻纵卷叶螟田间防治效果
表3所示,由表2和表3看出1000倍棉丰杀虫剂粉剂对稻纵卷叶螟与相同稀释倍数的Dipel粉剂防治效果相当,对于玉米螟来说30g/kg颗粒剂与50%1605颗粒剂的防治效果相当。As shown in table 3, it can be seen from table 2 and table 3 that 1000 times of Mianfeng insecticide powder is equivalent to the Dipel powder control effect of rice leaf roller and the same dilution multiple, for corn borer 30g/kg granule and 50 The control effect of %1605 granule was equivalent.
表3 YBT-1520粉剂防治一代玉米螟田间药效
实施例:Example:
1.斜面菌种1. Inclined bacteria
(1)菌种来源:本实验室筛选的高毒力菌株YBT-1520。(1) Strain source: the highly virulent strain YBT-1520 screened by our laboratory.
(2)斜面的准备(2) Preparation of inclined plane
培养基配方:牛肉膏5克,蛋白胨10克,NaCl5克,琼脂20克,水1000毫升,pH7.2,培养基分装,分装试管(18×180mm)装量10ml,塞上棉塞;每支茄子瓶(200ml)装量60ml,塞上棉塞,内用一层纱布,外用一层牛皮纸包扎瓶口,湿热灭菌(15磅/平方英寸,121℃)30分钟待温度降至50℃左右时摆成斜面,斜面置37℃培养一天后,如无菌生长,方可使用。Culture medium formula: 5 grams of beef extract, 10 grams of peptone, 5 grams of NaCl, 20 grams of agar, 1000 milliliters of water, pH 7.2, the culture medium is subpackaged, and the subpackage test tube (18×180 mm) has a capacity of 10 ml, and is plugged with a cotton plug; Each eggplant bottle (200ml) has a capacity of 60ml, plugged with a cotton plug, wrapped with a layer of gauze inside and a layer of kraft paper outside, and sterilized by moist heat (15 psi, 121°C) for 30 minutes until the temperature dropped to 50 When it is around ℃, it is placed on a slope, and the slope is placed at 37°C for one day, and it can be used only if it grows aseptically.
(3)斜面菌种的培养(3) Cultivation of Inclined Strains
将烧红的接种环冷却,蘸一点无菌水(不可过多,以免滴入砂土管把砂土打湿),按无菌操作从砂土管挑到一环砂土,均匀涂布于试管斜面培养基上,30℃培养24小时进行活化,然后从试管斜面转接于茄子瓶斜面,去掉牛皮纸,只包一层纱布(便于通气),置30℃培养72小时,肉眼观察菌苔丰满,表面乳白包,无噬菌斑,显微镜检查无杂菌,90%以上芽胞脱落方可用于生产。每支茄子瓶斜面含活芽胞数在300亿以上。Cool the red-hot inoculation loop, dip it in a little sterile water (not too much, so as not to drip into the sand tube to wet the sand), pick a ring of sand from the sand tube according to the aseptic operation, and spread it evenly on the slope of the test tube On the medium, culture at 30°C for 24 hours for activation, then transfer from the slope of the test tube to the slope of the eggplant bottle, remove the kraft paper, wrap only a layer of gauze (to facilitate ventilation), and culture at 30°C for 72 hours. Milky white bag, no phage plaque, microscopic examination without miscellaneous bacteria, more than 90% of spores can be used for production. The slant of each eggplant bottle contains more than 30 billion viable spores.
2.种子罐培养2. Seed jar culture
种子罐培养基配方:豆饼粉3.2%,玉米粉2.0%,鱼粉0.8%,酵母粉0.16%,无机盐0.3%,泡敌0.01%,pH调至8.5。所有原料都需要过80目筛。按种子罐容积的65~80%投入培养基,然后将高压蒸汽直接通入发酵罐使温度达到121℃,15磅/平方英寸,保持30分钟。在整个灭菌过程中,必须连续搅拌以避免培养基中固体物质的聚集和沉淀。搅拌速度只要能维持不产生固体物质的沉淀即可。在冷却过程中,必须保证一定的罐压避免杂菌污染。Seed tank medium formula: bean cake powder 3.2%, corn flour 2.0%, fish meal 0.8%, yeast powder 0.16%, inorganic salt 0.3%, foam enemy 0.01%, pH adjusted to 8.5. All raw materials need to pass through 80 mesh sieve. Drop into the culture medium by 65~80% of the volume of the seed tank, then directly feed the high-pressure steam into the fermenter to make the temperature reach 121° C., 15 pounds per square inch, and keep for 30 minutes. Throughout the sterilization process, continuous agitation is necessary to avoid aggregation and precipitation of solid matter in the medium. The stirring speed may be maintained as long as no precipitation of solid matter occurs. During the cooling process, a certain tank pressure must be ensured to avoid bacterial contamination.
种子罐接种:在已培养好的茄子瓶斜面菌种中加入无菌水,制成每毫升含02~1.0亿活细胞的菌悬液,然后转入500毫升血清瓶内,塞上经灭菌的针头或接种管,并用绳索捆紧,置80℃水浴锅内保温15~20分钟,以杀死游离的噬菌体并活化芽胞。将经热处理的芽胞悬液,用压差法接入种子罐。接种时种子罐温度为30~35℃,pH值为7.0~7.2。Seed tank inoculation: Add sterile water to the cultured eggplant bottle slant strain to make a bacterial suspension containing 0.2 to 100 million viable cells per ml, then transfer it to a 500 ml serum bottle, plug it and sterilize it Take the needle or inoculation tube, and tie it tightly with a rope, and keep it in an 80°C water bath for 15 to 20 minutes to kill free phages and activate spores. The heat-treated spore suspension is introduced into the seed tank by the differential pressure method. When inoculating, the temperature of the seed tank is 30-35°C, and the pH value is 7.0-7.2.
种子罐培养:在温度30~35℃,罐压0.3~0.5公斤/平方厘米,通气量1∶0.6~1∶0.8,搅抖200~250rpm的条件下培养6~12小时。经显微镜观察芽胞全部萌发长成营养体,菌形正常,无杂菌污染,培养液含活菌数0.6~1.0亿个/毫升,方可作合格的种子液应用。Seed tank cultivation: Cultivate for 6-12 hours at a temperature of 30-35°C, tank pressure of 0.3-0.5 kg/cm2, ventilation rate of 1:0.6-1:0.8, and stirring at 200-250 rpm. Observed under a microscope that all the spores have germinated and grown into vegetative bodies. The shape of the bacteria is normal and there is no contamination by bacteria.
3.发酵罐培养3. Fermenter culture
发酵罐培养基配方:豆饼粉3.2%,玉米粉2.0%,鱼粉0.8%,酵母粉0.16%,无机盐0.3%,泡敌0.01%,pH调至8.5。所有原料都需要过80目筛。Fermentation tank medium formula: bean cake powder 3.2%, corn flour 2.0%, fish meal 0.8%, yeast powder 0.16%, inorganic salt 0.3%, foam enemy 0.01%, pH adjusted to 8.5. All raw materials need to pass through 80 mesh sieve.
发酵培养:按发酵罐容积的60~70%投入培养基,通入高压蒸汽使发酵罐温度达到121℃,压力为15磅/平方英寸,维持30分钟,冷却至30~33℃,pH值为7.0~7.2。按投料体积的1~10%移入种子液;在温度28~35℃,罐压0.3~0.8公斤/平方厘米,通气量1∶0.6~1.2(V/V),搅拌200~250rpm常开的条件下培养24~48小时,用显微镜检查有20~40%的芽胞囊破裂后,便可以放罐。Fermentation culture: 60-70% of the volume of the fermenter is put into the medium, and high-pressure steam is introduced to make the temperature of the fermenter reach 121°C, the pressure is 15 psi, maintain for 30 minutes, cool to 30-33°C, and the pH is 7.0~7.2. Transfer the seed liquid according to 1-10% of the feeding volume; at a temperature of 28-35°C, a tank pressure of 0.3-0.8 kg/cm2, a ventilation rate of 1:0.6-1.2 (V/V), stirring at 200-250rpm and normally open conditions Cultivate for 24-48 hours under the microscope, and after checking with a microscope, 20-40% of the spore capsules are ruptured, and then they can be put into a tank.
4.发酵物后处理4. Post-treatment of fermented product
当发酵液效价稳定在2000~3500IU/ml,无杂菌污染时,方可进行酸化,适量浓缩,加入助剂制成液剂产品和经喷雾干燥制成粉剂。When the titer of the fermented liquid is stable at 2000-3500IU/ml and there is no contamination by bacteria, it can be acidified, concentrated in an appropriate amount, added with additives to make a liquid product and spray-dried to make a powder.
A.调pH,放罐后应迅速用HCl将发酵液pH调至5.0-6.0,以防止伴胞晶体的降解。A. To adjust the pH, the pH of the fermentation broth should be adjusted to 5.0-6.0 with HCl immediately after putting into the tank to prevent the degradation of the parasporal crystals.
B.浓缩。根据发酵液水平(毒力效价),采用流体式连续离心机将发酵液浓缩0.5~1倍,使毒力效价达到所需水平。B. Concentrate. According to the level of fermentation broth (virulence titer), the fermentation broth is concentrated by 0.5 to 1 times with a fluid continuous centrifuge, so that the toxicity titer reaches the required level.
C.液剂化。在经酸化和浓缩的发酵液中加入防腐剂(NaCl 5%和苯甲酸钠0.3%)及润湿剂(2%农乳100),即可包装成品。C. Liquefaction. Add preservative (NaCl 5% and sodium benzoate 0.3%) and wetting agent (2% Nongru 100) to the fermented liquid that has been acidified and concentrated, and then the finished product can be packaged.
D.粉化剂。在经酸化和浓缩的发酵液中加入适量填料(硅藻土)和润湿剂(3%农乳100)后打入喷雾干燥塔顶的高位槽中。使喷雾干燥塔中层温度保持在60~65℃,这样使所干燥的制剂含水量在4%以下。D. Powdering agent. Add appropriate amount of filler (diatomaceous earth) and wetting agent (3% Nongru 100) to the acidified and concentrated fermented liquid, and pour it into the high tank at the top of the spray drying tower. The temperature of the middle layer of the spray drying tower is kept at 60-65° C., so that the water content of the dried preparation is below 4%.
5.产品质量检验5. Product quality inspection
发酵中间产物以及产品的质量检验,按我国已建立的以小菜蛾三龄幼虫作供试昆虫的生物测定方法进行。标准品为本实验室制备的CS3ab-1991,效价18000IU/mg(国际单位/毫克)。The quality inspection of fermentation intermediates and products was carried out according to the bioassay method established in my country using the third instar larvae of diamondback moth as test insects. The standard product is CS3ab-1991 prepared by our laboratory with a potency of 18000IU/mg (International Unit/mg).
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