CN105530765A - Circuit board with embedded components and manufacturing method thereof - Google Patents
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- CN105530765A CN105530765A CN201410511781.0A CN201410511781A CN105530765A CN 105530765 A CN105530765 A CN 105530765A CN 201410511781 A CN201410511781 A CN 201410511781A CN 105530765 A CN105530765 A CN 105530765A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000010410 layer Substances 0.000 claims abstract description 139
- 239000012792 core layer Substances 0.000 claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 37
- 239000011889 copper foil Substances 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 11
- 230000007423 decrease Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 238000003698 laser cutting Methods 0.000 claims description 2
- 238000004080 punching Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 10
- 238000009713 electroplating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- IYZWUWBAFUBNCH-UHFFFAOYSA-N 2,6-dichlorobiphenyl Chemical compound ClC1=CC=CC(Cl)=C1C1=CC=CC=C1 IYZWUWBAFUBNCH-UHFFFAOYSA-N 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及电路板制作领域,尤其涉及一种具有内埋元件的电路板及其制作方法。 The invention relates to the field of circuit board production, in particular to a circuit board with embedded components and a production method thereof.
背景技术 Background technique
为了要达到轻薄短小的目的,各制造商开始致力于将原来焊接于多层电路板表面的电子元件改为内埋于多层电路板内部,以此来增加电路板表面的布线面积从而缩小电路板尺寸并减少其重量和厚度,该电子元件可以为主动或被动元件。现有的内埋于多层电路板在贴装内埋式电子元件时,需要通过过回焊将锡膏电子元件焊接于电路板内,因回焊炉内温度较高,容易造成电路板变形,从而影响电路板品质。 In order to achieve the goal of lightness, lightness and shortness, various manufacturers have begun to devote themselves to changing the electronic components that were originally soldered on the surface of the multilayer circuit board to be buried inside the multilayer circuit board, so as to increase the wiring area on the surface of the circuit board and reduce the circuit size. Board size and reduce its weight and thickness, the electronic components can be active or passive components. When the existing embedded multilayer circuit board mounts the embedded electronic components, solder paste electronic components need to be welded into the circuit board through reflow soldering. Due to the high temperature in the reflow furnace, it is easy to cause deformation of the circuit board. , thereby affecting the quality of the circuit board.
发明内容 Contents of the invention
因此,有必要提供一种不需要过回焊且品质较高的具有内埋元件的电路板及其制作方法。 Therefore, it is necessary to provide a high-quality circuit board with embedded components and a manufacturing method thereof that does not require reflow.
一种具有内埋元件的多层电路板的制作方法,包括步骤:提供芯层电路板,在所述芯层电路板上形成贯通的安装孔;提供电子零件,在所述电子零件的电极上形成多个导电凸块,每个所述导电凸块在自所述电极向远离电极的方向上的截面面积逐渐减小;将形成导电凸块后的所述电子零件收容于所述芯层电路板的安装孔内,并在所述芯层电路板两侧均依次叠合胶片及铜箔;压合使所述芯层电路板与每个所述铜箔通过一个所述胶片相粘结,并使每个所述导电凸块贯穿一所述胶片并与与所述胶片相贴的所述铜箔相接触并相电连接,从而形成电路基板;将每个所述铜箔制作形成导电线路层,使所述电子零件与所述导电线路层相电连接,从而形成所述具有内埋元件的多层电路板。 A method for manufacturing a multilayer circuit board with embedded components, comprising the steps of: providing a core circuit board, forming a through installation hole on the core circuit board; providing electronic parts, on the electrodes of the electronic parts Forming a plurality of conductive bumps, the cross-sectional area of each of the conductive bumps gradually decreases from the electrode to the direction away from the electrode; storing the electronic components after the conductive bumps are formed in the core layer circuit In the installation hole of the board, and on both sides of the core layer circuit board, the film and copper foil are sequentially laminated; the pressing makes the core layer circuit board and each of the copper foils bonded through one of the films, And each of the conductive bumps penetrates through one of the films and is in contact with and electrically connected to the copper foil attached to the film, thereby forming a circuit substrate; making each of the copper foils to form a conductive circuit layer, to electrically connect the electronic components with the conductive circuit layer, thereby forming the multilayer circuit board with embedded components.
一种具有内埋元件的多层电路板,包括一芯层电路板、一电子零件、第一胶片、第二胶片及导电线路层。所述芯层电路板上形成有贯通的安装孔。所述电子零件收容于所述安装孔内。多个导电凸块形成于所述电子零件的电极上,每个所述导电凸块在自所述电极向远离电极的方向上的截面面积逐渐减小。所述第一胶片及第二胶片分别形成于所述芯层电路板的相对两侧,多个所述导电凸块贯穿所述第一胶片。所述导电线路层分别形成于所述第一胶片及所述第二胶片表面。贯穿所述第一胶片的所述导电凸块与与所述第一胶片相贴的导电线路层相接触并相电连接。 A multi-layer circuit board with embedded components includes a core layer circuit board, an electronic component, a first film, a second film and a conductive circuit layer. A through installation hole is formed on the core layer circuit board. The electronic components are accommodated in the installation holes. A plurality of conductive bumps are formed on the electrodes of the electronic components, and the cross-sectional area of each of the conductive bumps decreases gradually in a direction away from the electrodes. The first film and the second film are respectively formed on opposite sides of the core circuit board, and a plurality of the conductive bumps penetrate the first film. The conductive circuit layers are respectively formed on the surfaces of the first film and the second film. The conductive bumps penetrating through the first film are in contact with and electrically connected to the conductive circuit layer attached to the first film.
相对于现有技术,本发明实施例本发明实施例的具有内埋元件的多层电路板及制作方法通过在电子零件上形成具有尖端的导电凸块,使导电凸块刺穿胶片与导电线路层电连接,从而将电子零件内埋,并且不需要过回焊,可以减少因回焊造成的电路板翘曲、涨缩不匹配等问题,从而提高电路板制作良率。 Compared with the prior art, the multilayer circuit board with embedded components and the manufacturing method of the embodiment of the present invention form conductive bumps with pointed ends on electronic parts, so that the conductive bumps pierce the film and conductive lines Layer electrical connection, so that the electronic parts are embedded, and no reflow is required, which can reduce the problems of circuit board warpage and shrinkage mismatch caused by reflow, thereby improving the yield of circuit board production.
附图说明 Description of drawings
图1是本发明第一实施例提供的具有内埋元件的多层电路板的剖视图。 FIG. 1 is a cross-sectional view of a multilayer circuit board with embedded components provided by the first embodiment of the present invention.
图2是本发明第二实施例提供芯层电路板的剖视图。 FIG. 2 is a cross-sectional view of a core circuit board provided by a second embodiment of the present invention.
图3是将图2中的芯层电路板上形成安装孔后的剖视图。 FIG. 3 is a cross-sectional view after forming mounting holes on the core circuit board in FIG. 2 .
图4是在本发明第二实施例提供电子零件上形成导电凸块后的剖视图。 FIG. 4 is a cross-sectional view after forming conductive bumps on the electronic component according to the second embodiment of the present invention.
图5是将图4的电子零件收容于图3的芯层电路板中的安装孔内并在芯层电路板两侧叠合增层材料形成叠合结构后的剖视图。 FIG. 5 is a cross-sectional view of the electronic component shown in FIG. 4 accommodated in the mounting hole of the core circuit board in FIG. 3 and build-up materials are laminated on both sides of the core circuit board to form a laminated structure.
图6是将图5中叠合结构压合形成电路基板后剖视图。 FIG. 6 is a cross-sectional view of the laminated structure in FIG. 5 after being pressed to form a circuit substrate.
图7是将图6中的铜箔制作形成导电线路层得到四层的具有内埋元件的电路板后的剖视图。 FIG. 7 is a cross-sectional view of a four-layer circuit board with embedded components obtained by making the copper foil in FIG. 6 into a conductive circuit layer.
主要元件符号说明 Explanation of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式 detailed description
请参阅图1,本发明第一实施例提供一种具有内埋元件的多层电路板100,包括:一芯层电路板10、收容于芯层电路板10内的电子零件17、形成与芯层电路板10两侧的第一胶片181及第二胶片191、形成于第一胶片181侧的第三导电线路层22、以及形成于第二胶片191侧的第四导电线路层23。 Please refer to Fig. 1, the first embodiment of the present invention provides a multilayer circuit board 100 with embedded components, including: a core layer circuit board 10, electronic components 17 accommodated in the core layer circuit board 10, forming and core The first film 181 and the second film 191 on both sides of the laminated circuit board 10 , the third conductive circuit layer 22 formed on the first film 181 side, and the fourth conductive circuit layer 23 formed on the second film 191 side.
所述芯层电路板10包括基材层11,以及设置于基材层11相对两侧的第一导电线路层121及第二导电线路层131,一导电通孔141电连接所述第一导电线路层121及所述第二导电线路层131,一安装孔16贯通所述芯层电路板10。 The core circuit board 10 includes a substrate layer 11, and a first conductive circuit layer 121 and a second conductive circuit layer 131 arranged on opposite sides of the substrate layer 11, and a conductive via 141 is electrically connected to the first conductive circuit layer 131. The circuit layer 121 and the second conductive circuit layer 131 have a mounting hole 16 passing through the core circuit board 10 .
所述电子零件17收容于所述安装孔16内。所述电子零件17包括主体部173及电极171,所述电子零件17的厚度等于或略小于所述安装孔16的深度。所述主体部173大致呈长方形,所述两个电极171及形成于所述主体部173长方向的两端,所述两个电极171均包括一上表面1711及与所述上表面1711相对的下表面1712,两个所述上表面1711位于所述电子零件17的同一侧,两个所述下表面1712位于所述电子零件17的相对另一侧,所述两个电极171的上表面1711及下表面1712上形成有导电凸块172。所述导电凸块172突出的延伸方向与所述芯层电路板10相垂直。所述导电凸块172在自所述电极171向远离电极171的方向上截面面积逐渐减小。 The electronic component 17 is accommodated in the mounting hole 16 . The electronic component 17 includes a main body 173 and an electrode 171 , and the thickness of the electronic component 17 is equal to or slightly smaller than the depth of the installation hole 16 . The main body 173 is roughly rectangular, and the two electrodes 171 are formed at both ends of the main body 173 in the longitudinal direction. The two electrodes 171 each include an upper surface 1711 and an upper surface 1711 opposite The lower surface 1712, the two upper surfaces 1711 are located on the same side of the electronic component 17, the two lower surfaces 1712 are located on the opposite side of the electronic component 17, the upper surfaces 1711 of the two electrodes 171 And the conductive bump 172 is formed on the lower surface 1712 . The extension direction of the conductive bump 172 is perpendicular to the core circuit board 10 . The cross-sectional area of the conductive bump 172 gradually decreases from the electrode 171 to the direction away from the electrode 171 .
所述第一胶片181内形成有至少一个第一导电盲孔24,所述第二胶片191内形成有至少一个第二导电盲孔25,所述第一导电盲孔24电连接所述第一导电线路层121与所述第三导电线路层22,所述第二导电盲孔25电连接所述第二导电线路层131与所述第四导电线路层23。所述电子零件17两侧的的导电凸块172分别贯穿所述第一及第二胶片181、191,并分别与所述第三及第四导电线路层22、23相电连接。 At least one first conductive blind hole 24 is formed in the first film 181, at least one second conductive blind hole 25 is formed in the second film 191, and the first conductive blind hole 24 is electrically connected to the first The conductive circuit layer 121 is connected to the third conductive circuit layer 22 , and the second conductive blind hole 25 is electrically connected to the second conductive circuit layer 131 and the fourth conductive circuit layer 23 . The conductive bumps 172 on both sides of the electronic component 17 pass through the first and second films 181 and 191 respectively, and are electrically connected to the third and fourth conductive circuit layers 22 and 23 respectively.
所述第三导电线路层22侧还依次形成有第三胶片27及第五导电线路层28,所述第四导电线路层23侧还依次形成有第四胶片29及第六导电线路层30。所述第三胶片27及第四胶片29内分别形成有第三导电盲孔31及第四导电盲孔32,所述第三导电盲孔31电连接所述第三导电线路层22与所述第五导电线路层28,所述第四导电盲孔32电连接所述第四导电线路层23与所述第六导电线路层30。 A third film 27 and a fifth conductive circuit layer 28 are sequentially formed on the side of the third conductive circuit layer 22 , and a fourth film 29 and a sixth conductive circuit layer 30 are sequentially formed on the side of the fourth conductive circuit layer 23 . A third conductive blind hole 31 and a fourth conductive blind hole 32 are respectively formed in the third film 27 and the fourth film 29, and the third conductive blind hole 31 is electrically connected to the third conductive circuit layer 22 and the The fifth conductive circuit layer 28 , the fourth conductive circuit layer 32 electrically connects the fourth conductive circuit layer 23 and the sixth conductive circuit layer 30 .
请一并参阅图2-7,本发明第二实施例提供一种上述具有内埋元件的多层电路板100的制作方法,包括如下步骤: Please refer to FIGS. 2-7 together. The second embodiment of the present invention provides a method for manufacturing the above-mentioned multilayer circuit board 100 with embedded components, including the following steps:
第一步,请参阅图2,提供一芯层电路板10,所述芯层电路板10包括基材层11,以及设置于基材层11相对两侧的第一导电层12及第二导电层13。 The first step, please refer to FIG. 2, provides a core layer circuit board 10, the core layer circuit board 10 includes a substrate layer 11, and a first conductive layer 12 and a second conductive layer arranged on opposite sides of the substrate layer 11. Layer 13.
本实施例中,以所述芯层电路板10的一个电路板单元为例进行说明,所述芯层电路板10划分出一线路区14及一零件安装区15。所述零件安装区15的尺寸与待安装的零件的尺寸大致相同。所述线路区14内的所述第一导电层12及第二导电层13均为形成有导电线路的导电线路层,定义线路区14内的所述第一导电层12及第二导电层13分别为第一导电线路层121及第二导电线路层131。所述芯层电路板10在所述线路区14内还形成有至少一个导电通孔141,所述导电通孔141电连接所述第一导电线路层121及所述第二导电线路层131。所述零件安装区15内的所述第一导电层12及第二导电层13并未形成导电线路,且分别与线路区14内的第一导电层12及第二导电层13相断开。在另一实施例中,所述零件安装区15内的所述第一导电层12及第二导电层13也可以不与所述线路区14内的第一导电层12及第二导电层13相断开。在其他实施例中,所述零件安装区15内也可以不形成所述第一导电层12及第二导电层13。 In this embodiment, a circuit board unit of the core circuit board 10 is taken as an example for illustration. The core circuit board 10 is divided into a circuit area 14 and a component mounting area 15 . The size of the part mounting area 15 is approximately the same as the size of the parts to be mounted. The first conductive layer 12 and the second conductive layer 13 in the circuit region 14 are all conductive circuit layers formed with conductive circuits, defining the first conductive layer 12 and the second conductive layer 13 in the circuit region 14 They are the first conductive circuit layer 121 and the second conductive circuit layer 131 respectively. The core circuit board 10 is further formed with at least one conductive via 141 in the circuit area 14 , and the conductive via 141 is electrically connected to the first conductive circuit layer 121 and the second conductive circuit layer 131 . The first conductive layer 12 and the second conductive layer 13 in the component mounting area 15 do not form conductive circuits, and are disconnected from the first conductive layer 12 and the second conductive layer 13 in the circuit area 14 respectively. In another embodiment, the first conductive layer 12 and the second conductive layer 13 in the component mounting area 15 may not be connected with the first conductive layer 12 and the second conductive layer 13 in the circuit area 14. phase disconnected. In other embodiments, the first conductive layer 12 and the second conductive layer 13 may not be formed in the component mounting area 15 .
本实施例中,第一导电层12及第二导电层13的材质均为铜。所述本实施例中,所述基材层11为绝缘层,即所述芯层电路板10为双面电路板。在其他实施例中,所述基材层11也可以包括多层绝缘层及导电线路层,此时,绝缘层与导电线路层交替排列,且基材层11最外两侧为绝缘层,也即,在其他实施例中,所述芯层电路板10也可以为多层电路板。在其他实施例中,所述零件安装区15的数量也可以为多个;所述芯层电路板10可以包括多个电路板单元。 In this embodiment, the materials of the first conductive layer 12 and the second conductive layer 13 are both copper. In the present embodiment, the substrate layer 11 is an insulating layer, that is, the core circuit board 10 is a double-sided circuit board. In other embodiments, the base material layer 11 may also include multiple layers of insulating layers and conductive circuit layers. At this time, the insulating layers and conductive circuit layers are arranged alternately, and the outermost two sides of the base material layer 11 are insulating layers. That is, in other embodiments, the core circuit board 10 may also be a multi-layer circuit board. In other embodiments, the number of component mounting areas 15 may also be multiple; the core circuit board 10 may include multiple circuit board units.
第二步,请一并参阅图3,去除所述零件安装区15内的所述芯层电路板10,从而在所述芯层电路板10上形成一安装孔16。 The second step, please refer to FIG. 3 , is to remove the core circuit board 10 in the component mounting area 15 , so as to form a mounting hole 16 on the core circuit board 10 .
本实施例中,通过激光切割的方式沿所述线路区14与所述零件安装区15的交界线切割所述芯层电路板10,从而去除所述零件安装区15内的所述芯层电路板10。所述安装孔16贯通所述芯层电路板10,所述安装孔16用于收容一电子零件。因在本实施例中,所述零件安装区15内的所述第一导电层12及第二导电层13分别与线路区14内的第一导电层12及第二导电层13相断开,故,切割时只切割到基材层11而并不会切割到导电层,较容易切割。在其他实施例中,也可以通过冲型、捞型等方式形成所述安装孔16。 In this embodiment, the core layer circuit board 10 is cut along the boundary line between the circuit area 14 and the component mounting area 15 by means of laser cutting, thereby removing the core layer circuit in the component mounting area 15 plate 10. The installation hole 16 penetrates through the core circuit board 10 , and the installation hole 16 is used for accommodating an electronic component. Because in this embodiment, the first conductive layer 12 and the second conductive layer 13 in the component mounting area 15 are respectively disconnected from the first conductive layer 12 and the second conductive layer 13 in the circuit area 14, Therefore, only the substrate layer 11 is cut and the conductive layer is not cut during cutting, which is easier to cut. In other embodiments, the installation hole 16 may also be formed by punching, scooping and other methods.
第三步,请参阅图4,提供一电子零件17,在所述电子零件17的电极171上形成导电凸块172,所述导电凸块172在自所述电极171向远离电极171的方向上截面面积逐渐减小。 The third step, referring to FIG. 4 , provides an electronic component 17, and forms a conductive bump 172 on the electrode 171 of the electronic component 17, and the conductive bump 172 is in a direction away from the electrode 171 from the electrode 171. The cross-sectional area gradually decreases.
本实施例中,所述电子零件17包括主体部173及两个电极171。所述主体部173大致呈长方形,所述两个电极171及形成于所述主体部173长方向的两端,所述两个电极171均包括一上表面1711及与所述上表面1711相对的下表面1712,两个所述上表面1711位于所述电子零件17的同一侧,两个所述下表面1712位于所述电子零件17的相对另一侧。所述导电凸块172的数量为四个,分别形成于所述两个电极171的上表面1711及下表面1712上。所述电子零件17的厚度等于或略小于所述安装孔16的深度。 In this embodiment, the electronic component 17 includes a main body 173 and two electrodes 171 . The main body 173 is roughly rectangular, and the two electrodes 171 are formed at both ends of the main body 173 in the longitudinal direction. The two electrodes 171 each include an upper surface 1711 and an upper surface 1711 opposite For the lower surface 1712 , the two upper surfaces 1711 are located on the same side of the electronic component 17 , and the two lower surfaces 1712 are located on the opposite side of the electronic component 17 . The number of the conductive bumps 172 is four, which are respectively formed on the upper surface 1711 and the lower surface 1712 of the two electrodes 171 . The thickness of the electronic component 17 is equal to or slightly smaller than the depth of the installation hole 16 .
在所述电子零件17的电极171上形成导电凸块172包括步骤:首先,通过印刷的方式在所述电子零件17的每个电极171其中上表面1711及下表面1712上形成导电膏体,所述导电膏体可以为银膏、铜膏等;其次,将所述导电膏体固化得到所述导电凸块172,所述导电凸块172在自所述电极171向远离电极171的方向上截面面积逐渐减小,所述导电凸块172可以为圆锥状、圆台状、三棱锥状、三棱台状、多棱锥状、多棱台状等。 Forming the conductive bump 172 on the electrode 171 of the electronic component 17 includes the steps: first, form a conductive paste on the upper surface 1711 and the lower surface 1712 of each electrode 171 of the electronic component 17 by printing, so The conductive paste can be silver paste, copper paste, etc.; secondly, the conductive paste is solidified to obtain the conductive bump 172, and the conductive bump 172 is cross-sectional from the electrode 171 to the direction away from the electrode 171. The area gradually decreases, and the conductive bump 172 may be in the shape of a cone, a truncated cone, a triangular pyramid, a triangular prism, a polygonal pyramid, or a polygonal truncated pyramid.
在其他实施例中,所述导电凸块172也可以只形成在所述上表面1711上,或只形成在所述下表面1712上;所述导电凸块172的数量也不限于本实施例,例如,每个电极171的上表面1711及下表面1712上还可以形成两个或者更多导电凸块172。 In other embodiments, the conductive bumps 172 may also be formed only on the upper surface 1711, or only on the lower surface 1712; the number of the conductive bumps 172 is not limited to this embodiment, For example, two or more conductive bumps 172 may be formed on the upper surface 1711 and the lower surface 1712 of each electrode 171 .
第四步,请参阅图5,将形成导电凸块172后的所述电子零件17收容于所述芯层电路板10的安装孔16内,并在所述芯层电路板10两侧分别叠合一第一增层材料18及第二增层材料19,使所述电子零件17的导电凸块172均与增层材料相接触,从而形成一叠合结构20。 The fourth step, please refer to FIG. 5, accommodate the electronic components 17 formed with conductive bumps 172 in the mounting holes 16 of the core circuit board 10, and stack them on both sides of the core circuit board 10. Combine the first build-up material 18 and the second build-up material 19 so that the conductive bumps 172 of the electronic components 17 are all in contact with the build-up material, thereby forming a stacked structure 20 .
本实施例中,所述第一增层材料18包括一第一胶片181及一第一铜箔182,所述第二增层材料19包括一第二胶片191及一第二铜箔192,所述电子零件17两侧的导电凸块172分别与所述第一及胶片181、191直接相接触。所述第一及第二胶片181、191可以为半固化绝缘树脂片,且可以包含玻璃纤维布等增韧材料。所述第一胶片181及第二胶片191的厚度分别与与其相接触的导电凸块172突出于所述芯层电路板10的高度大致相同。 In this embodiment, the first build-up material 18 includes a first film 181 and a first copper foil 182, and the second build-up material 19 includes a second film 191 and a second copper foil 192, so The conductive bumps 172 on both sides of the electronic component 17 are in direct contact with the first and films 181 and 191 respectively. The first and second films 181 and 191 may be semi-cured insulating resin sheets, and may include toughening materials such as glass fiber cloth. The thicknesses of the first film 181 and the second film 191 are substantially the same as the heights of the contacting conductive bumps 172 protruding from the core circuit board 10 .
本实施例中,所述叠合结构20的形成步骤包括:首先,提供所述第一胶片181,通过滚压的方式将所述第一胶片预贴合于所述芯层电路板10的一侧,也即,通过所述第一胶片181封闭所述安装孔16的一端开口;之后,将形成导电凸块172后的所述电子零件17收容于所述芯层电路板10的安装孔16内,并使所述电子零件17一侧的导电凸块172支撑于所述第一胶片181上;然后,在所述第一胶片181远离所述芯层电路板10的一侧叠合所述第一铜箔182,在所述芯层电路板10远离所述第一胶片181的一侧依次叠合所述第二胶片191及一第二铜箔192,从而形成所述叠合结构20。 In this embodiment, the forming step of the laminated structure 20 includes: firstly, providing the first film 181, and pre-laminating the first film 181 on one side of the core circuit board 10 by rolling. side, that is, the opening of one end of the mounting hole 16 is closed by the first film 181; then, the electronic component 17 formed with the conductive bump 172 is accommodated in the mounting hole 16 of the core circuit board 10 and the conductive bump 172 on one side of the electronic component 17 is supported on the first film 181; then, on the side of the first film 181 away from the core circuit board 10 The first copper foil 182 is sequentially laminated with the second film 191 and a second copper foil 192 on the side of the core circuit board 10 away from the first film 181 , so as to form the laminated structure 20 .
第五步,请参阅图6,压合所述叠合结构20,使所述芯层电路板10与所述第一增层材料18及第二增层材料19相粘结,并使所述电子零件17两侧的的导电凸块172分别贯穿所述第一及第二胶片181、191,并分别与同侧的所述铜箔相电连接,从而形成一电路基板21。 The fifth step, please refer to FIG. 6, is to press the laminated structure 20, make the core layer circuit board 10 bond with the first build-up material 18 and the second build-up material 19, and make the The conductive bumps 172 on both sides of the electronic component 17 pass through the first and second films 181 and 191 respectively, and are respectively electrically connected to the copper foils on the same side, thereby forming a circuit substrate 21 .
因在本实施例中,所述导电凸块172在自所述电极171向远离电极171的方向上截面面积逐渐减小,也即具有较尖锐的端部,故,在压力作用下,所述导电凸块172可以刺穿所述第一胶片181与第二胶片191从而与第一及第二铜箔182、192相电连接,又因所述第一胶片181及第二胶片191的厚度与与其相接触的导电凸块172突出于所述芯层电路板10的高度大致相同,故,所述导电凸块172可以与所述第一及第二铜箔182、192相电连接而不刺穿所述第一及第二铜箔182、192。 Because in this embodiment, the cross-sectional area of the conductive bump 172 gradually decreases from the electrode 171 to the direction away from the electrode 171, that is, it has a sharper end, so under the action of pressure, the The conductive bump 172 can pierce through the first film 181 and the second film 191 so as to be electrically connected with the first and second copper foils 182, 192, and because the thickness of the first film 181 and the second film 191 is consistent with The heights of the conductive bumps 172 that are in contact with the core layer circuit board 10 are substantially the same, so the conductive bumps 172 can be electrically connected with the first and second copper foils 182, 192 without piercing. through the first and second copper foils 182,192.
第六步,请参阅图7,将所述第一铜箔182制作形成第三导电线路层22,将所述第二铜箔192制作形成第四导电线路层23,并在所述第一胶片181内形成至少一个第一导电盲孔24,在所述第二胶片191内形成至少一个第二导电盲孔25,使所述第一导电盲孔24电连接所述第一导电线路层121与所述第三导电线路层22,使所述第二导电盲孔25电连接所述第二导电线路层131与所述第四导电线路层23,并使所述电子零件17两侧的的导电凸块172分别与同侧的所述导电线路层相电连接,也即,使所述电子零件17与所述第三及第四导电线路层22、23相电连接,从而得到一四层的具有内埋元件的电路板26。 The sixth step, please refer to FIG. 7, the first copper foil 182 is fabricated to form the third conductive circuit layer 22, the second copper foil 192 is fabricated to form the fourth conductive circuit layer 23, and the first film At least one first conductive blind hole 24 is formed in 181, at least one second conductive blind hole 25 is formed in the second film 191, so that the first conductive blind hole 24 is electrically connected to the first conductive circuit layer 121 and The third conductive circuit layer 22 makes the second conductive blind hole 25 electrically connect the second conductive circuit layer 131 and the fourth conductive circuit layer 23, and makes the conductive parts on both sides of the electronic component 17 electrically conductive. The bumps 172 are respectively electrically connected to the conductive circuit layers on the same side, that is, the electronic component 17 is electrically connected to the third and fourth conductive circuit layers 22, 23, thereby obtaining a four-layer Circuit board 26 with embedded components.
本实施例中,所述导电盲孔及导电线路层可以通过如下步骤形成:首先,通过激光烧蚀在所述第一胶片181及第一铜箔182上形成至少一个盲孔,及在所述第二胶片191及第二铜箔192上形成至少一个盲孔;之后,电镀在所述盲孔孔壁形成电镀层,从而将所述盲孔制作形成第一导电盲孔24及第二导电盲孔25;最后,通过影像转移工艺及蚀刻工艺将所述第一铜箔182制作形成第三导电线路层22,及将所述第二铜箔192制作形成第四导电线路层23。 In this embodiment, the conductive blind hole and the conductive circuit layer can be formed through the following steps: first, at least one blind hole is formed on the first film 181 and the first copper foil 182 by laser ablation, and At least one blind hole is formed on the second film 191 and the second copper foil 192; after that, electroplating forms an electroplating layer on the wall of the blind hole, so that the blind hole is made to form a first conductive blind hole 24 and a second conductive blind hole. holes 25; finally, the first copper foil 182 is fabricated to form the third conductive circuit layer 22 by image transfer process and etching process, and the second copper foil 192 is fabricated to form the fourth conductive circuit layer 23.
第七步,请一并参阅图1,在所述四层的具有内埋元件的电路板26两侧增层,分别形成第三胶片27及第五导电线路层28、第四胶片29及第六导电线路层30,并分别在所述第三胶片27及第四胶片29内分别形成第三导电盲孔31及第四导电盲孔32,使所述第三导电盲孔31电连接所述第三导电线路层22与所述第五导电线路层28,使所述第四导电盲孔32电连接所述第四导电线路层23与所述第六导电线路层30,从而得到具有内埋元件的多层电路板100。 In the seventh step, please refer to FIG. 1 together, add layers on both sides of the circuit board 26 with embedded components in the four layers, and form the third film 27 and the fifth conductive circuit layer 28, the fourth film 29 and the fourth film respectively. Six conductive circuit layers 30, and respectively form a third conductive blind hole 31 and a fourth conductive blind hole 32 in the third film 27 and the fourth film 29, so that the third conductive blind hole 31 is electrically connected to the The third conductive circuit layer 22 and the fifth conductive circuit layer 28 make the fourth conductive blind hole 32 electrically connect the fourth conductive circuit layer 23 and the sixth conductive circuit layer 30, thereby obtaining a buried multilayer circuit board 100 of components.
本步骤中增层方式与第四至第六步类似,即均为先压合胶片及铜箔,之后在胶片内形成导电盲孔,最后再将铜箔制作成导电线路。当然,如果仅需要形成四层电路板,则不需要进行本步骤。 The way of adding layers in this step is similar to that of the fourth to sixth steps, that is, the film and copper foil are laminated first, then conductive blind holes are formed in the film, and finally the copper foil is made into a conductive circuit. Of course, if only a four-layer circuit board needs to be formed, this step does not need to be performed.
可以理解,还可以在所述具有内埋元件的多层电路板100上形成防焊层以保护最外两侧裸露的导电线路;本案的多层电路板还可以用第七步的方式形成更多的导电线路层从而得到包括更多层线路层的具有内埋元件的多层电路板100。 It can be understood that a solder resist layer can also be formed on the multilayer circuit board 100 with embedded components to protect the exposed conductive lines on the outermost sides; the multilayer circuit board in this case can also be formed in the seventh step. The multilayer circuit board 100 with embedded components can be obtained by having more conductive circuit layers and including more circuit layers.
相对于现有技术,本发明实施例的具有内埋元件的多层电路板100及制作方法通过在电子零件17上形成具有尖端的导电凸块172,使导电凸块刺穿胶片与导电线路层电连接,从而将电子零件17内埋,并且不需要过回焊,可以减少因回焊造成的电路板翘曲、涨缩不匹配等问题,从而提高电路板制作良率。 Compared with the prior art, the multilayer circuit board 100 with embedded components and the manufacturing method of the embodiment of the present invention form the conductive bump 172 with a sharp point on the electronic component 17, so that the conductive bump penetrates the film and the conductive circuit layer Electrical connection, so that the electronic parts 17 are embedded, and no reflow is required, which can reduce the problems of circuit board warping and shrinkage mismatch caused by reflow, thereby improving the production yield of the circuit board.
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。 It can be understood that those skilled in the art can make various other corresponding changes and modifications according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.
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