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CN105525374A - A two-component fully drawn yarn spinning system - Google Patents

A two-component fully drawn yarn spinning system Download PDF

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Publication number
CN105525374A
CN105525374A CN201510732166.7A CN201510732166A CN105525374A CN 105525374 A CN105525374 A CN 105525374A CN 201510732166 A CN201510732166 A CN 201510732166A CN 105525374 A CN105525374 A CN 105525374A
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hot
spinning
drawing mechanism
rolling
groups
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CN201510732166.7A
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CN105525374B (en
Inventor
张明成
姜军
陈立军
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Beijing Chonglee Machinery Engineering Co Ltd
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Beijing Chonglee Machinery Engineering Co Ltd
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Abstract

The invention provides a two-component fully drawn yarn spinning system comprising two groups of spinning mechanisms, two oil wheels arranged in parallel, two groups of first hot roller drawing mechanisms arranged in parallel, a first web, a second hot roller drawing mechanism, and a yarn guide disk. The identical parts of the two groups of spinning mechanisms are arranged in parallel. The two oil wheels arranged in parallel are arranged corresponding to the two groups of spinning mechanisms and used for conveying melt fibers jetted from spinning boxes. The first hot roller drawing mechanisms are arranged corresponding to the two oil wheels. The first web is arranged on one side of the two groups of first hot roller drawing mechanisms and used for plying of melt fibers output by the two groups of first hot roller drawing mechanisms. The second hot roller drawing mechanism cooperates with the two groups of first hot roller drawing mechanisms to draw the melt fibers. The yarn guide disk is arranged above the second hot roller drawing mechanism and the second hot roller drawing mechanism and the yarn guide disk cooperate to perform tension adjustment on the melt fibers. Through the technical solution, the technical problems of difficult operation and high production cost in mixed fiber composite processing are solved, and the operation difficulty and the production cost are reduced.

Description

A kind of bi-component fullly drawn yarn (FDY) spinning system
Technical field
The present invention relates to Spinning Equipments technical field, particularly a kind of bi-component fullly drawn yarn (FDY) spinning system.
Background technology
Along with the development of science and technology, spining technology obtains and develops fast, particularly mixed fiber composite process technology.
Apparent or the interior quality utilizing mixed fiber composite process technology to make obviously is different from the style of conventional polyester long filament and chinlon filament or the fiber of characteristic.Different material, different colours, different-diameter, different cross section, difference in functionality, the different fiber shunk are mixed fine drawing-off, can obtain the product taking into account various performance and style, exploitation fibre in differentiation can be carried forward vigorously the technological progress paces of enterprise, increase the economic benefit of enterprise.Rely on how different fiber spinning equipment, more multipurpose, more high value-added product will be developed, with fierce domestic and international market of meeting competition.
In prior art, usual employing two-step method carries out mixed fiber composite processing, needs many creels during mixed fibre, also will through operations such as network, distortion, multiple twisting, heat treatments after mixed fibre, the Silk Road complexity causes operating difficulties, and production process prolongation causes production cost high.Visible, there is operating difficulties, technical problem that production cost is high in mixed fiber composite of the prior art processing.
Summary of the invention
The embodiment of the present invention provides a kind of bi-component fullly drawn yarn (FDY) spinning system, solves mixed fiber composite in prior art and adds operating difficulties in man-hour, technical problem that production cost is high, reduce operation easier and production cost.
The embodiment of the present application provides a kind of bi-component fullly drawn yarn (FDY) spinning system, comprising:
Two groups of spinning structures, often organize spinning structure and comprise a screw extruder, a manifold, a blowing device and a path, wherein, the same parts in described two groups of spinning structures is set up in parallel each other;
Two oil tankers be set up in parallel, described oil tanker is corresponding with spinning structure described in a group to be arranged, for transmitting the melt fiber sprayed in a described manifold;
Two groups of first hot-rolling wire-drawing mechanisms be set up in parallel, the first hot-rolling wire-drawing mechanism described in a group is corresponding with described oil tanker to be arranged;
First network, is arranged on the side of described two group of first hot-rolling wire-drawing mechanism, pools capital for the melt fiber exported the first hot-rolling wire-drawing mechanism described in two groups;
Second hot-rolling wire-drawing mechanism, is arranged on the side of described first network, and described second hot-rolling wire-drawing mechanism and described two group of first hot-rolling wire-drawing mechanism cooperatively interact for stretching to described melt fiber;
Draw-off godet, is arranged on the top of described second hot-rolling wire-drawing mechanism, and described second hot-rolling wire-drawing mechanism and described draw-off godet cooperatively interact and carry out tension adjustment to described melt fiber.
Optionally, this spinning system also comprises:
Up-coiler, is reeled to the melt fiber that described draw-off godet is derived by second network;
Frame, for being fixedly installed described up-coiler and described draw-off godet.
Optionally, often organize described first hot-rolling wire-drawing mechanism, comprising: the first hot-rolling and first point of roll dies, wherein, described first hot-rolling is arranged on the below of described first point of roll dies.
Optionally, in the first hot-rolling wire-drawing mechanism described in first group: the tensioning angle of the shell of described first hot-rolling is 2 °, surface is minute surface chromium, the tensioning angle of the shell of described first point of roll dies is 1 °, surface is hair side chromium;
In first hot-rolling wire-drawing mechanism described in second group: the tensioning angle of the shell of described first hot-rolling is 1 °, surface is minute surface chromium, the tensioning angle of the shell of described first point of roll dies is 0.5 °, surface is hair side chromium; The tensioning angle of the shell of described first hot-rolling is 0.5 °, surface is hair side chromium, and the tensioning angle of described first point of roll dies shell is 0.25 °, surface is hair side chromium.
Optionally, often organize in described spinning structure:
Described screw extruder is connected by a melt pipe with described manifold;
Described blowing device is arranged on immediately below described manifold, for cooling the described melt fiber of described manifold ejection;
Described path, is arranged on below described blowing device, for evaporating described melt fiber, solidifying and dry process.
Optionally, described manifold comprises:
Measuring pump, is arranged on the casing upper end of described manifold, and one end of described measuring pump is connected with described melt pipe;
Filament spinning component, is arranged on the casing lower end of described manifold, and the arrival end of described filament spinning component is connected with the other end of described measuring pump;
Spinnerets, the arrival end of described spinnerets is connected with the port of export of described filament spinning component, and the port of export of described spinnerets sprays described melt fiber.
Optionally, this spinning system also comprises: dividing plate, between the casing being arranged on two described manifold in described two groups of spinning structures, makes each described manifold separate.
Optionally, this spinning system also comprises: oiling device, is fixedly installed in described frame, for oiling to described oil tanker.
Optionally, described blowing device is specially: cross air blowing device or ring blowing device.
Above-mentioned one or more technical scheme in the embodiment of the present application, at least has following technique effect:
The spinning system of the embodiment of the present application adopts full parallel fashion to arrange spinning components, screw extruder arranged side by side in two groups of spun structure, manifold arranged side by side, blowing device arranged side by side, path arranged side by side, and oil tanker arranged side by side, be locked in a tie for first hot-rolling wire-drawing mechanism, the second hot-rolling wire-drawing mechanism drawing-off is entered again by first network plying, directly not shaping melt fiber is carried out mixed fine, decrease distortion, the operations such as multiple twisting, the Silk Road is simple, production process shortens, operating difficulties in man-hour is added from solving mixed fiber composite prior art, the technical problem that production cost is high, reduce operation easier and production cost.
Accompanying drawing explanation
The structural representation of a kind of bi-component fullly drawn yarn (FDY) spinning system that Fig. 1 provides for the embodiment of the present application.
Detailed description of the invention
In the technical scheme that the embodiment of the present application provides, by the two-step method of prior art is mixed fine technology, namely three kinds of different fibers are first spun respectively, then three kinds of fibers are mixed fine method, become once to spin and complete mixed fine new technology simultaneously, achieve shortening production procedure, improve the quality of products and spinning efficiency, reduce the technique effect of production cost.
Below in conjunction with accompanying drawing, the main of the embodiment of the present application technical scheme is realized principle, detailed description of the invention and be explained in detail the beneficial effect that should be able to reach.
Embodiment
Please refer to Fig. 1, the embodiment of the present application provides a kind of fullly drawn yarn (FDY) of bi-component (being called for short FDY) spinning system, and this spinning system comprises: two groups of spinning structures, two oil tankers be set up in parallel (comprising A oil tanker 8, B oil tanker 18), two the first hot-rolling wire-drawing mechanisms be set up in parallel, first network 21, second hot-rolling wire-drawing mechanism (comprising two the second hot-rollings 22) and draw-off godets 23.In addition, this spinning system can also comprise second network 24, up-coiler 25 and frame.Below the annexation of all parts in this spinning system is illustrated respectively.
Often organize spinning structure in two groups of spinning structures and comprise a screw extruder, a manifold, a blowing device and a path, wherein, the same parts in described two groups of spinning structures is set up in parallel each other.Concrete, two groups of spinning structures represent with A, B respectively, and two groups of spinning structures comprise: the A screw extruder 1 be set up in parallel, B screw extruder 11; The A melt pipe 2 be set up in parallel, B melt pipe 12; The A manifold 3 be set up in parallel, B manifold 13; The A blowing device 6 be set up in parallel, B blowing device 16; The A path 7 be set up in parallel, B path 17.Annexation in A, B spinning structure between all parts is identical, is described in detail below for A spinning structure: A screw extruder 1 is connected by A melt pipe 2 with A manifold 13; A blowing device 6 is arranged on immediately below A manifold 13, for cooling the melt fiber that A manifold 13 sprays; A path 7 is arranged on below A blowing device 6, for evaporating melt fiber, solidifying and dry process.
Two oil tankers be set up in parallel (A oil tanker 8, B oil tanker 18), oil tanker is corresponding with one group of spinning structure to be arranged, for transmitting the melt fiber sprayed in a manifold.Further, the embodiment of the present application is also that two oil tankers are provided with oiling device.Oiling device is fixedly installed in frame, for oiling to oil tanker.Concrete, oiling device can provide the independently finish circulatory system to the oil tanker of two arrangements arranged side by side, can select identical or different spinning oil kind according to need of production.
Two groups of first hot-rolling wire-drawing mechanisms be set up in parallel, one group of first hot-rolling wire-drawing mechanism is corresponding with oil tanker to be arranged, and transfers to the first hot-rolling wire-drawing mechanism from the path melt fiber out of spinning structure via oil tanker.Wherein, often organize the first hot-rolling wire-drawing mechanism and comprise: the first hot-rolling and first point of roll dies, the first hot-rolling is arranged on the below of first point of roll dies.Concrete, two group of first hot-rolling wire-drawing mechanism also represents with A, B respectively, and the tensioning angle of the shell of A first hot-rolling 10 comprised in first group, left side is 2 °, is indicated as minute surface chromium, and the tensioning angle of the shell of A first point of roll dies 9 is 1 °, surface is hair side chromium; The tensioning angle of the shell of B first hot-rolling 20 comprised in second group is 1 °, surface is minute surface chromium, and the tensioning angle of the shell of B first point of roll dies 19 is 0.5 °, surface is hair side chromium.A first hot-rolling 10 is used for spinning the kind of roller speed lower (1000 ms/min ~ 2500 ms/min); B first hot-rolling 20 is used for spinning the kind of roller speed (2500 ms/min ~ 3500 ms/min) placed in the middle or speed higher (3500 ms/min ~ 4500 ms/min).The adjustment of A, B two the first hot-rolling Negotiation speeds, can according to the draw ratio needing setting different of product.
First network, is arranged on the side of two group of first hot-rolling wire-drawing mechanism, pools capital for the melt fiber exported two group of first hot-rolling wire-drawing mechanism.In application process, fiber can be blown out the form of cross arrangement by first network ejection pressure-air.
Second hot-rolling wire-drawing mechanism, is arranged on the side of first network, and the second hot-rolling wire-drawing mechanism and two group of first hot-rolling wire-drawing mechanism cooperatively interact for stretching to melt fiber.Concrete, the second hot-rolling wire-drawing mechanism specifically comprises two the second hot-rollings 22, transfers to draw-off godet 36 via the melt fiber after two the second hot-rollings 22 stretch.
Draw-off godet 23, is arranged on the top of the second hot-rolling wire-drawing mechanism, and the second hot-rolling wire-drawing mechanism and draw-off godet cooperatively interact and carry out tension adjustment to described melt fiber.The melt fiber that draw-off godet 23 is derived transfers to second network 24.Second network 24 is arranged on the below of draw-off godet 23, again pools capital for the appearance body fiber exported draw-off godet 23, ensures mixed fully fine.Finally, by again plying after melt fiber guiding up-coiler 25.Up-coiler 25 is arranged on the below of second network 24, and the melt fiber derived by second network 24 pairs of draw-off godets 23 is reeled.In order to ensure the stability reeled, the embodiment of the present application also provides frame, for being fixedly installed up-coiler 25 and draw-off godet 23, certainly, also the above-mentioned parts of spinning system all can be fixedly installed in frame.
In specific implementation process, include in each manifold in two groups of spinning structures: measuring pump, filament spinning component and spinnerets (i.e. spinning head).Concrete, A manifold 3 comprises: A measuring pump 4, A filament spinning component 5 and A spinnerets; B manifold 13 comprises: B measuring pump 14, B filament spinning component 15 and B spinnerets.In two manifold, the annexation of parts is identical, is described below for A manifold 3: A measuring pump 4 is arranged on the casing upper end of A manifold 3, and one end of A measuring pump 4 is connected with A melt pipe 2; A filament spinning component 5 is arranged on the casing lower end of A manifold 3, and the arrival end of A filament spinning component 5 is connected with the other end of A measuring pump 4; The arrival end of A spinnerets is connected with the port of export of A filament spinning component 5, the port of export ejection melt fiber of A spinnerets.
Also be provided with dividing plate between the casing of two manifold be set up in parallel, spinning manifold inner space be divide into two independently cavitys by dividing plate, makes each manifold separate.Each manifold has independently heating agent pipeline, can control spinning temperature separately, and the manifold that two screw extruders are corresponding with it is two independently systems, and the difference for raw material can adjust spinning technique separately.
Integrality explanation is carried out to the course of work of spinning system below:
First, two groups of melt fiber are sprayed by the manifold of two groups of spinning structures, two groups of melt fiber through blowing device (different according to the type holding body fiber, blowing device can be cross air blowing device or ring blowing device) and path respectively around on two oil tankers; The hauling machine be made up of two group of first hot-rolling wire-drawing mechanism, one group of second hot-rolling wire-drawing mechanism, two networks and a draw-off godet is transferred to again through two oil tankers.Concrete, two groups of melt fiber, successively around on the first respective hot-rolling and first point of roll dies, become a synnema through first network plying, the tow strip winding after plying are carried out drawing-off to the second hot-rolling, again successively by draw-off godet and second network, be wound into mixed long and slender dimension.
Wherein, the tensioning angle of the first hot-rolling can adjust according to the characteristic of spinning fibre kind.The roller speed of high-shrinkage polyster is between 2500m/min ~ 3500m/min, and it is 0.5 ° that the tensioning angle of the first hot-rolling can be selected to be the tensioning angle of 1 °, first point roll dies; Terylene triangle profile fiber first hot-rolling speed, between 1000m/min ~ 2500m/min, can select the first hot-rolling tensioning angle to be 2 °, and the tensioning angle of first point of roll dies is 1 °; Terylene triangle profile fiber first hot-rolling speed, between 1000m/min ~ 2500m/min, can select the first hot-rolling tensioning angle to be 2 °, and the tensioning angle of first point of roll dies is 1 °.By the size of each component hot-rolling speed, the tensioning angle of corresponding first hot-rolling and the tensioning angle of first point of roll dies can be selected in production, be used for ensureing that tow has enough tension force on the first hot-rolling, reduce the swing of tow.
To produce high-shrinkage polyester and polyamide fibre 6 mixes long and slender dimension, the spinning system provided by the embodiment of the present application can complete mixed fine while spinning above-mentioned two kinds of fibers.Because two kinds of fiber thermal contractions are different, spin simultaneously mixed fine time, the characteristics such as shrink large polyster fibre and shorten in inner side, shrink little nylon fibre length in outside, fabric also has both soft outside but hard inside, has gloss as real silk, good hand feeling nature.Meanwhile, the two-step method of prior art is mixed fine technology, become once to spin and complete mixed fine new technology simultaneously, achieve and shorten production procedure, improve the quality of products and spinning efficiency and reduce the technique effect of power consumption.
By the one or more technical schemes in the embodiment of the present application, following technique effect can be realized:
The spinning system of the embodiment of the present application adopts full parallel fashion to arrange spinning components, screw extruder arranged side by side in two groups of spun structure, manifold arranged side by side, blowing device arranged side by side, path arranged side by side, and oil tanker arranged side by side, be locked in a tie for first hot-rolling wire-drawing mechanism, the second hot-rolling wire-drawing mechanism drawing-off is entered again by first network plying, directly not shaping melt fiber is carried out mixed fine, decrease distortion, the operations such as multiple twisting, the Silk Road is simple, production process shortens, operating difficulties in man-hour is added from solving mixed fiber composite prior art, the technical problem that production cost is high, reduce operation easier and production cost.
Although describe the preferred embodiments of the present invention, those skilled in the art once obtain the basic creative concept of cicada, then can make other change and amendment to these embodiments.So claims are intended to be interpreted as comprising preferred embodiment and falling into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (9)

1. a bi-component fullly drawn yarn (FDY) spinning system, is characterized in that, comprising:
Two groups of spinning structures, often organize spinning structure and comprise a screw extruder, a manifold, a blowing device and a path, wherein, the same parts in described two groups of spinning structures is set up in parallel each other;
Two oil tankers be set up in parallel, described oil tanker is corresponding with spinning structure described in a group to be arranged, for transmitting the melt fiber sprayed in a described manifold;
Two groups of first hot-rolling wire-drawing mechanisms be set up in parallel, the first hot-rolling wire-drawing mechanism described in a group is corresponding with described oil tanker to be arranged;
First network, is arranged on the side of described two group of first hot-rolling wire-drawing mechanism, pools capital for the melt fiber exported the first hot-rolling wire-drawing mechanism described in two groups;
Second hot-rolling wire-drawing mechanism, is arranged on the side of described first network, and described in described second hot-rolling wire-drawing mechanism and two groups, the first hot-rolling wire-drawing mechanism cooperatively interacts for stretching to described melt fiber;
Draw-off godet, is arranged on the top of described second hot-rolling wire-drawing mechanism, and described second hot-rolling wire-drawing mechanism and described draw-off godet cooperatively interact and carry out tension adjustment to described melt fiber.
2. spinning system as claimed in claim 1, is characterized in that, also comprise:
Up-coiler, is reeled to the melt fiber that described draw-off godet is derived by second network;
Frame, for being fixedly installed described up-coiler and described draw-off godet.
3. spinning system as claimed in claim 1, is characterized in that, often organize described first hot-rolling wire-drawing mechanism, comprising:
First hot-rolling and first point of roll dies, wherein, described first hot-rolling is arranged on the below of described first point of roll dies.
4. spinning system as claimed in claim 3, it is characterized in that, in first hot-rolling wire-drawing mechanism described in first group: the tensioning angle of the shell of described first hot-rolling is 2 °, surface is minute surface chromium, the tensioning angle of the shell of described first point of roll dies is 1 °, surface is hair side chromium;
In first hot-rolling wire-drawing mechanism described in second group: the tensioning angle of the shell of described first hot-rolling is 1 °, surface is minute surface chromium, the tensioning angle of the shell of described first point of roll dies is 0.5 °, surface is hair side chromium; Or the tensioning angle of the shell of described first hot-rolling is 0.5 °, surface is hair side chromium, the tensioning angle of described first point of roll dies shell is 0.25 °, surface is hair side chromium.
5. the spinning system as described in as arbitrary in Claims 1 to 4, is characterized in that, often organize in described spinning structure:
Described screw extruder is connected by a melt pipe with described manifold;
Described blowing device is arranged on immediately below described manifold, for cooling the described melt fiber of described manifold ejection;
Described path, is arranged on below described blowing device, for evaporating described melt fiber, solidifying and dry process.
6. the spinning system as described in as arbitrary in Claims 1 to 4, it is characterized in that, described manifold comprises:
Measuring pump, is arranged on the casing upper end of described manifold, and one end of described measuring pump is connected with described melt pipe;
Filament spinning component, is arranged on the casing lower end of described manifold, and the arrival end of described filament spinning component is connected with the other end of described measuring pump;
Spinnerets, the arrival end of described spinnerets is connected with the port of export of described filament spinning component, and the port of export of described spinnerets sprays described melt fiber.
7. the spinning system as described in as arbitrary in Claims 1 to 4, is characterized in that, also comprise:
Dividing plate, between the casing being arranged on two described manifold in described two groups of spinning structures, makes each described manifold separate.
8. spinning system as claimed in claim 2, is characterized in that, also comprise:
Oiling device, is fixedly installed in described frame, for oiling to described oil tanker.
9. the spinning system as described in as arbitrary in Claims 1 to 4, it is characterized in that, described blowing device is specially: cross air blowing device or ring blowing device.
CN201510732166.7A 2015-11-02 2015-11-02 A kind of bi-component fully drawn yarn spinning system Active CN105525374B (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN109355716A (en) * 2018-12-04 2019-02-19 吴江精美峰实业有限公司 A kind of process units and its production method of nylon 6 and nylon66 fiber composite elastic fiber arranged side by side
CN111719192A (en) * 2020-07-02 2020-09-29 北京中丽制机工程技术有限公司 Production method and system of nylon 66 antistatic fiber
CN115354404A (en) * 2022-09-21 2022-11-18 北京中丽制机工程技术有限公司 A spinning box, a spinning device and a combined spinning, drawing and winding machine
CN115418772A (en) * 2022-09-21 2022-12-02 北京中丽制机工程技术有限公司 A nylon 6 flexible parallel spinning industrial filament drafting and winding device and combined machine

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US4153660A (en) * 1977-10-28 1979-05-08 E. I. Du Pont De Nemours And Company Process for producing a mixed-shrinkage heat-bulkable polyester yarn
JPH0382842A (en) * 1989-08-21 1991-04-08 Kanebo Ltd Production of combined filament yarn of different shrinkage
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Publication number Priority date Publication date Assignee Title
CN109355716A (en) * 2018-12-04 2019-02-19 吴江精美峰实业有限公司 A kind of process units and its production method of nylon 6 and nylon66 fiber composite elastic fiber arranged side by side
CN111719192A (en) * 2020-07-02 2020-09-29 北京中丽制机工程技术有限公司 Production method and system of nylon 66 antistatic fiber
CN115354404A (en) * 2022-09-21 2022-11-18 北京中丽制机工程技术有限公司 A spinning box, a spinning device and a combined spinning, drawing and winding machine
CN115418772A (en) * 2022-09-21 2022-12-02 北京中丽制机工程技术有限公司 A nylon 6 flexible parallel spinning industrial filament drafting and winding device and combined machine

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