CN105496579A - Tooth implantation drilling robot based on small cavity - Google Patents
Tooth implantation drilling robot based on small cavity Download PDFInfo
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- CN105496579A CN105496579A CN201610014985.2A CN201610014985A CN105496579A CN 105496579 A CN105496579 A CN 105496579A CN 201610014985 A CN201610014985 A CN 201610014985A CN 105496579 A CN105496579 A CN 105496579A
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
- A61C8/0089—Implanting tools or instruments
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Abstract
本发明涉及基于小腔体的植牙钻孔机器人,包括承载底盘、机械臂、夹具、钻孔执行器、控制箱、底盘涡轮箱和驱动臂座,底盘涡轮箱下部固定在承载底盘上,上部与驱动臂座连接,驱动臂座上部设置有连接孔;所述控制箱通过导线与外部计算机连接,同时固定在底盘涡轮箱上,所述机械臂一端与驱动臂座上的连接孔连接,另一端与夹具一端相接,夹具的另一端与钻孔执行器连接;其特征在于所述钻孔执行器包括医用特种无刷马达、减速器、后轴套、前轴套、机头壳、钻头、小连杆、曲柄、大连杆、后传动轴、前传动轴、锥齿轮、一体式齿轮芯轴和十字轴;所述医用特种无刷马达通过减速器与后传动轴一端连接,后传动轴的另一端通过十字轴与前传动轴一端连接。
The invention relates to a dental implant drilling robot based on a small cavity, comprising a load-bearing chassis, a mechanical arm, a clamp, a drilling actuator, a control box, a chassis turbine box and a driving arm seat, the lower part of the chassis turbine box is fixed on the load-bearing chassis, and the upper part It is connected with the driving arm seat, and the upper part of the driving arm seat is provided with a connecting hole; the control box is connected with the external computer through a wire, and is fixed on the chassis turbine box at the same time, and one end of the mechanical arm is connected with the connecting hole on the driving arm seat, and the other One end is connected to one end of the fixture, and the other end of the fixture is connected to the drilling actuator; it is characterized in that the drilling actuator includes a medical special brushless motor, a reducer, a rear bushing, a front bushing, a machine head shell, and a drill bit , small connecting rod, crank, large connecting rod, rear transmission shaft, front transmission shaft, bevel gear, integrated gear mandrel and cross shaft; the medical special brushless motor is connected to one end of the rear transmission shaft through a reducer, and the rear transmission The other end of the shaft is connected with one end of the front transmission shaft through a cross shaft.
Description
技术领域technical field
本发明涉及医疗外科手术的钻孔机械技术领域,具体是一种基于小腔体的植牙钻孔机器人。The invention relates to the technical field of drilling machinery for medical surgery, in particular to a small cavity-based dental implant drilling robot.
背景技术Background technique
目前,我国牙颌畸形的患病率超过60%,固定装置技术是最常见的和有效的牙齿修复矫治方法,但是由于创伤引起的牙齿毁坏,就需要进行牙齿种植,机器人牙齿种植是机器人技术在医学领域内的一个全新的应用。At present, the prevalence of dental and jaw deformities in my country exceeds 60%. Fixture technology is the most common and effective method of tooth restoration and treatment. However, due to the destruction of teeth caused by trauma, dental implants are required. A completely new application in the field of medicine.
种植义齿是在口腔缺牙的牙槽骨内植入种植体(人工牙根),待数月后,骨整合完成,再在人工牙根上装置义齿。Implant dentures are to implant implants (artificial tooth roots) in the alveolar bone of the missing teeth in the oral cavity. After a few months, the osseointegration is completed, and then the artificial teeth are installed on the artificial tooth roots.
牙齿种植过程中,将人工牙根植入到理想的位置是非常重要的,另外,钻孔的好坏直接决定义齿能否种植成功。传统的植牙钻孔过程中,牙科医生手持植牙钻进行钻孔,这个过程中会出现很多问题。一方面,由于牙医手持植牙钻的稳定性太差,钻孔过程中的手颤会严重影响钻孔的质量,所钻孔的位置(义齿的植入位置)很难精确的控制,只能靠医生的经验来决定。另一方面,由于人体的骨质密度各异,不管是传统的植牙手术还是利用机器人钻孔植牙,手术器械对牙床的力度不能量化,这会给病人带来很大的手术风险。In the process of tooth implantation, it is very important to implant the artificial tooth root in the ideal position. In addition, the quality of the drilling directly determines whether the denture can be successfully implanted. In the traditional implant drilling process, the dentist holds the implant drill to drill, and many problems will occur in this process. On the one hand, because the stability of the dental implant drill held by the dentist is too poor, hand tremor during the drilling process will seriously affect the quality of the drilling, and the position of the drilled hole (the implantation position of the denture) is difficult to accurately control It depends on the doctor's experience. On the other hand, due to the different bone densities of the human body, whether it is traditional dental implant surgery or robotic drilling for dental implants, the strength of surgical instruments on the gums cannot be quantified, which will bring great surgical risks to patients.
机器人技术是解决上述问题很好的方法,能够减少人为因素引起的手术误差,提高手术质量。国外在植牙机器人领域有了一定的发展,但还没有应用于临床实践中。美国欧道明大学研究的图像引导下的植牙机器人是目前为止比较先进的一套机器人,但是还没有应用于临床实践中,总体上还处于试验阶段,除去钻头的旋转,其钻孔执行器本身没有自由度,不能够做弯曲运动,从而限制了整套机器人的灵活性。一方面,人体口腔腔体空间较小,结构因人而异,有些位置机器手很难到达并进行钻孔操作,而且,该钻孔机器人灵活性的降低会限制它在其它外科手术中应用。另一方面,该植牙机器人在真正口腔手术中,视野上会因为末端灵活性的不足而受遮挡,这会使手术难度加大,影响手术质量。Robot technology is a good way to solve the above problems, which can reduce surgical errors caused by human factors and improve surgical quality. There has been some development in the field of implant robots abroad, but it has not been applied in clinical practice. The image-guided dental implant robot researched by Old Dominion University in the United States is a relatively advanced set of robots so far, but it has not been used in clinical practice, and it is still in the experimental stage in general. Except for the rotation of the drill bit, the drilling actuator itself Without degrees of freedom, it is impossible to do bending movements, which limits the flexibility of the entire robot. On the one hand, the cavity space of the human oral cavity is small, and the structure varies from person to person. Some positions are difficult for the robot to reach and perform drilling operations. Moreover, the reduced flexibility of the drilling robot will limit its application in other surgical operations. On the other hand, in real oral surgery, the field of view of the implant robot will be blocked due to the lack of flexibility at the end, which will make the operation more difficult and affect the quality of the operation.
发明内容Contents of the invention
本发明的目的就是为了解决现有技术中存在的上述问题,提供一种基于小腔体的植牙钻孔机器人,该机器人由于末端的钻孔执行器中增加了一个微调自由度,大大提高了该机器人的灵活性,从而使该机器人既可以用于小腔体的植牙钻孔手术中,又可以应用在图像设备介入下的其它骨外科手术钻孔中,扩大了该机器人的应用范围。The purpose of the present invention is to solve the above-mentioned problems in the prior art, and to provide a dental implant drilling robot based on a small cavity, which greatly improves the robot’s ability to perform fine-tuning due to the addition of a degree of freedom for fine-tuning in the drilling actuator at the end. The flexibility of the robot enables the robot to be used not only in the implant drilling of small cavities, but also in the drilling of other orthopedic surgery under the intervention of imaging equipment, which expands the application range of the robot.
本发明的目的通过以下技术方案来实现:一种基于小腔体的植牙钻孔机器人,包括承载底盘、机械臂、夹具、钻孔执行器、控制箱、底盘涡轮箱和驱动臂座,底盘涡轮箱下部固定在承载底盘上,上部与驱动臂座连接,驱动臂座上部设置有连接孔;所述控制箱通过导线与外部计算机连接,同时固定在底盘涡轮箱上,所述机械臂一端与驱动臂座上的连接孔连接,另一端与夹具一端相接,夹具的另一端与钻孔执行器连接;The object of the present invention is achieved through the following technical solutions: a dental implant drilling robot based on a small cavity, including a load-bearing chassis, a mechanical arm, a clamp, a drilling actuator, a control box, a chassis turbine box and a driving arm seat, and a chassis The lower part of the turbine box is fixed on the load-bearing chassis, the upper part is connected with the driving arm base, and the upper part of the driving arm base is provided with a connection hole; the control box is connected with the external computer through a wire, and is fixed on the chassis turbine box at the same time, and one end of the mechanical arm is connected to the The connecting hole on the driving arm seat is connected, the other end is connected with one end of the fixture, and the other end of the fixture is connected with the drilling actuator;
其特征在于所述钻孔执行器包括医用特种无刷马达、减速器、后轴套、前轴套、机头壳、钻头、小连杆、曲柄、大连杆、后传动轴、前传动轴、锥齿轮、一体式齿轮芯轴和十字轴;所述医用特种无刷马达通过减速器与后传动轴一端连接,后传动轴的另一端通过十字轴与前传动轴一端连接,前传动轴的另一端设置有锥齿轮,锥齿轮与一体式齿轮芯轴相配合,一体式齿轮芯轴通过圆锥滚子轴承固定在机头壳内,钻头插入一体式齿轮芯轴内;在前传动轴和后传动轴外部分别套有前轴套和后轴套,均通过深沟球轴承将传动轴与相应的轴套连接;在后轴套的下部设有曲柄,在前轴套和后轴套的连接处设置有小连杆,且小连杆与前轴套固定连接,曲柄和小连杆之间通过大连杆连接在一起,曲柄、小连杆、大连杆及后轴套共同构成一个平行四边形机构;该平行四边形机构通过夹具上的步进电机驱动;It is characterized in that the drilling actuator includes a medical special brushless motor, a reducer, a rear bushing, a front bushing, a machine head shell, a drill bit, a small connecting rod, a crank, a large connecting rod, a rear transmission shaft, and a front transmission shaft , bevel gear, integrated gear mandrel and cross shaft; the medical special brushless motor is connected to one end of the rear transmission shaft through a reducer, the other end of the rear transmission shaft is connected to one end of the front transmission shaft through a cross shaft, and the front transmission shaft The other end is provided with a bevel gear, the bevel gear is matched with the integrated gear mandrel, the integrated gear mandrel is fixed in the machine head shell through a tapered roller bearing, and the drill bit is inserted into the integrated gear mandrel; the front transmission shaft and the rear The outside of the transmission shaft is respectively covered with a front bushing and a rear bushing, both of which are connected to the corresponding bushings through deep groove ball bearings; a crank is arranged at the bottom of the rear bushing, and the connection between the front bushing and the rear bushing A small connecting rod is arranged at the place, and the small connecting rod is fixedly connected with the front bushing, and the crank and the small connecting rod are connected together through a large connecting rod. The crank, small connecting rod, large connecting rod and rear bushing together form a parallel Quadrilateral mechanism; the parallelogram mechanism is driven by a stepping motor on the fixture;
所述夹具包括夹具本体、紧固螺栓、电机固定块和电机保持架;所述夹具本体左右两个侧面上设有盲孔,通过该盲孔与机械臂的一端连接,在夹具本体中间设有凹槽,该凹槽用来安放医用特种无刷电机,并通过紧固螺栓固定;在夹具本体上,靠近钻孔执行器的端面上设置有电机固定块和电机保持架,通过电机固定块和电机保持架固定步进电机。The fixture includes a fixture body, fastening bolts, a motor fixing block and a motor holder; blind holes are provided on the left and right sides of the fixture body, through which one end of the mechanical arm is connected, and in the middle of the fixture body there is a Groove, the groove is used to place the medical special brushless motor, and it is fixed by fastening bolts; on the fixture body, a motor fixing block and a motor holder are arranged on the end surface close to the drilling actuator, through the motor fixing block and The motor holder holds the stepper motor.
与现有技术相比,本发明机器人在钻孔执行器的后传动轴和前传动轴之间加入了一个十字轴,后轴套上设置有平行四边形机构,用来传递夹具上的步进电机产生的驱动力,从而通过控制十字轴和平行四边形机构的运动来实现钻孔执行器前端在一定角度范围内的转动,这个转动自由度的加入,相当于增加了一个可使钻孔执行器前端弯曲的微调机构,能够实现钻孔执行器前端在小腔体内的转弯动作,再配合机械臂的运动,进一步扩大了整个机器人运动范围,大大提高了机器人的灵活性,而且扩大了该机器人的应用范围,可以应用于图像设备介入下的其它骨外科手术中;本发明机器人在夹具和小机械手臂之间设置扭矩传感器,使钻头对病人骨组织产生的力得到有效的控制,很好的避免了手术过程中对骨质较差的病人产生的附加伤害;本发明机械臂的构型符合医用机器人的标准,机器人整体上结构紧凑,易于控制,精度高,能够满足小腔体钻孔的需求,提高手术质量。Compared with the prior art, the robot of the present invention adds a cross shaft between the rear transmission shaft and the front transmission shaft of the drilling actuator, and a parallelogram mechanism is arranged on the rear shaft sleeve to transmit the stepper motor on the clamp. The driving force generated, so that the front end of the drilling actuator can be rotated within a certain angle range by controlling the movement of the cross axis and the parallelogram mechanism. The addition of this degree of freedom of rotation is equivalent to adding a front end that can make the drilling actuator The curved fine-tuning mechanism can realize the turning action of the front end of the drilling actuator in the small cavity, and cooperate with the movement of the mechanical arm to further expand the range of motion of the entire robot, greatly improving the flexibility of the robot, and expanding the application of the robot range, it can be applied to other orthopedic surgeries under the intervention of imaging equipment; the robot of the present invention is provided with a torque sensor between the clamp and the small mechanical arm, so that the force generated by the drill bit on the patient's bone tissue can be effectively controlled, and it is well avoided Additional damage to patients with poor bone quality during the operation; the configuration of the mechanical arm of the present invention meets the standards of medical robots, and the overall structure of the robot is compact, easy to control, and high in precision, and can meet the needs of drilling small cavities. Improve the quality of surgery.
附图说明Description of drawings
图1为本发明基于小腔体的植牙钻孔机器人一种实施例的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of an embodiment of a dental implant drilling robot based on a small cavity of the present invention.
图2为本发明基于小腔体的植牙钻孔机器人一种实施例的夹具3的立体结构示意图。FIG. 2 is a schematic perspective view of the three-dimensional structure of the jig 3 of an embodiment of the dental implant drilling robot based on the small cavity of the present invention.
图3为本发明基于小腔体的植牙钻孔机器人一种实施例的钻孔执行器4的主视结构示意图。FIG. 3 is a schematic front view of the drilling actuator 4 of an embodiment of the small cavity-based dental implant drilling robot of the present invention.
图4为本发明基于小腔体的植牙钻孔机器人一种实施例的钻孔执行器4的部分结构剖面图。Fig. 4 is a partial structural cross-sectional view of the drilling actuator 4 of an embodiment of the dental implant drilling robot based on the small cavity of the present invention.
图5为本发明基于小腔体的植牙钻孔机器人一种实施例的机械臂2的立体结构示意图。FIG. 5 is a schematic perspective view of the three-dimensional structure of the robotic arm 2 of an embodiment of the dental implant drilling robot based on the small cavity of the present invention.
图中,1-承载底盘、2-机械臂、3-夹具、4-钻孔执行器、5-控制箱、6-底盘涡轮箱、7-驱动臂座、21-伺服电机、22-大机械手臂、23-行星减速机、24-小机械手臂、31-夹具本体、32-紧固螺栓、33-电机固定块、34-电机保持架、401-医用特种无刷电机、402-减速器、403-后轴套、404-前轴套、405-机头壳、406-钻头、407-小连杆、408-曲柄、409-大连杆、410-后传动轴、411-前传动轴、412-锥齿轮、413-一体式齿轮芯轴、414-十字轴。In the figure, 1-carrying chassis, 2-mechanical arm, 3-fixture, 4-drilling actuator, 5-control box, 6-chassis turbine box, 7-driving arm seat, 21-servo motor, 22-big machine Arm, 23-planetary reducer, 24-small mechanical arm, 31-fixture body, 32-fastening bolt, 33-motor fixing block, 34-motor cage, 401-medical special brushless motor, 402-reducer, 403-rear bushing, 404-front bushing, 405-head shell, 406-drill, 407-small connecting rod, 408-crank, 409-big connecting rod, 410-rear drive shaft, 411-front drive shaft, 412-bevel gear, 413-integrated gear mandrel, 414-cross shaft.
具体实施方式detailed description
下面结合实施例及其附图进一步详细解释本发明,但并不以此作为对本申请权利要求保护范围的限定。The present invention will be further explained in detail below in conjunction with the embodiments and accompanying drawings, but this should not be used as a limitation to the protection scope of the claims of the present application.
本发明基于小腔体的植牙钻孔机器人(简称机器人,参见图1-5)包括承载底盘1、机械臂2、夹具3、钻孔执行器4、控制箱5、底盘涡轮箱6和驱动臂座7,底盘涡轮箱6下部固定在承载底盘1上,上部与驱动臂座7连接,驱动臂座7上部设置有连接孔;所述控制箱5通过导线与外部计算机连接,同时固定在底盘涡轮箱6上,所述机械臂2一端与驱动臂座7上的连接孔连接,另一端与夹具3一端相接,夹具3的另一端与钻孔执行器4连接;The dental implant drilling robot based on the small cavity of the present invention (referred to as the robot, see Fig. The lower part of the arm base 7 and the chassis turbine box 6 are fixed on the bearing chassis 1, the upper part is connected with the driving arm base 7, and the upper part of the driving arm base 7 is provided with a connecting hole; the control box 5 is connected with an external computer through a wire, and is fixed on the chassis On the turbine box 6, one end of the mechanical arm 2 is connected to the connection hole on the driving arm seat 7, the other end is connected to one end of the clamp 3, and the other end of the clamp 3 is connected to the drilling actuator 4;
所述钻孔执行器4(参见图3-4)包括医用特种无刷马达401、减速器402、后轴套403、前轴套404、机头壳405、钻头406、小连杆407、曲柄408、大连杆409、后传动轴410、前传动轴411、锥齿轮412、一体式齿轮芯轴413和十字轴414;所述医用特种无刷马达401通过减速器402与后传动轴410一端连接,后传动轴410的另一端通过十字轴414与前传动轴411一端连接,前传动轴411的另一端设置有锥齿轮412,锥齿轮412与一体式齿轮芯轴413相配合,一体式齿轮芯轴通过圆锥滚子轴承固定在机头壳405内,钻头406插入一体式齿轮芯轴413内,通过后传动轴、前传动轴、锥齿轮、一体式齿轮芯轴将医用特种无刷马达401的速度及转矩传递给钻头406,驱动钻头工作;在前传动轴411和后传动轴410外部分别套有前轴套404和后轴套403,均通过深沟球轴承将传动轴与相应的轴套连接;在后轴套403的下部设有曲柄408,在前轴套404和后轴套403的连接处设置有小连杆407,且小连杆407与前轴套404固定连接,曲柄和小连杆之间通过大连杆409连接在一起,曲柄408、小连杆407、大连杆409及后轴套403共同构成一个平行四边形机构;该平行四边形机构通过夹具3上的步进电机驱动;当十字轴414转动到原点(十字轴跟前轴套和后轴套均同轴心)位置时,平行四边机构的运动,会带动前轴套404的运动,从而实现钻孔执行器4前端的弯曲运动;The drilling actuator 4 (see Fig. 3-4) includes a special medical brushless motor 401, a reducer 402, a rear bushing 403, a front bushing 404, a nose shell 405, a drill bit 406, a small connecting rod 407, a crank 408, large connecting rod 409, rear transmission shaft 410, front transmission shaft 411, bevel gear 412, integrated gear mandrel 413 and cross shaft 414; the medical special brushless motor 401 is connected to one end of the rear transmission shaft 410 through the reducer 402 connection, the other end of the rear transmission shaft 410 is connected to one end of the front transmission shaft 411 through the cross shaft 414, the other end of the front transmission shaft 411 is provided with a bevel gear 412, the bevel gear 412 is matched with the integrated gear mandrel 413, and the integrated gear The mandrel is fixed in the machine head shell 405 through tapered roller bearings, the drill bit 406 is inserted into the integrated gear mandrel 413, and the medical special brushless motor 401 is connected through the rear drive shaft, front drive shaft, bevel gear, and integrated gear mandrel. The speed and torque are transmitted to the drill bit 406 to drive the drill bit to work; the front shaft sleeve 404 and the rear shaft sleeve 403 are respectively sleeved outside the front transmission shaft 411 and the rear transmission shaft 410, and the transmission shaft is connected to the corresponding shaft through deep groove ball bearings. The shaft sleeve is connected; the bottom of the rear shaft sleeve 403 is provided with a crank 408, and a small connecting rod 407 is arranged at the junction of the front shaft sleeve 404 and the rear shaft sleeve 403, and the small connecting rod 407 is fixedly connected with the front shaft sleeve 404, and the crank Connected together with the small connecting rod through the large connecting rod 409, the crank 408, the small connecting rod 407, the large connecting rod 409 and the rear bushing 403 together form a parallelogram mechanism; Driven by a motor; when the cross shaft 414 rotates to the origin (the cross shaft is coaxial with the front bushing and the rear bushing), the movement of the parallelogram mechanism will drive the movement of the front bushing 404, thereby realizing the drilling actuator 4 Bending movement of the front end;
所述夹具3(参见图2)包括夹具本体31、紧固螺栓32、电机固定块33和电机保持架34;所述夹具本体31左右两个侧面上设有盲孔,通过该盲孔与机械臂2的一端连接,在夹具本体31中间设有凹槽,该凹槽用来安放医用特种无刷电机401,并通过紧固螺栓32固定;在夹具本体31上,靠近钻孔执行器4的端面上设置有电机固定块33和电机保持架31,通过电机固定块33和电机保持架31固定步进电机。Described clamp 3 (referring to Fig. 2) comprises clamp body 31, fastening bolt 32, motor fixing block 33 and motor holder 34; Described clamp body 31 is provided with blind holes on the left and right two sides, through this blind hole and machine One end of the arm 2 is connected, and a groove is provided in the middle of the clamp body 31, which is used to place a medical special brushless motor 401, and is fixed by fastening bolts 32; A motor fixing block 33 and a motor holder 31 are arranged on the end face, and the stepper motor is fixed by the motor fixing block 33 and the motor holder 31 .
本发明的进一步特征在于所述机械臂2(参见图5)包括伺服电机21、大机械手臂22、行星减速机23和小机械手臂24;所述大机械手臂22下端通过关节轴承和关节芯轴与驱动臂座7上部的连接孔连接,大机械手臂22的上部通过关节轴承和关节芯轴与小机械手臂24的一端连接,且小机械手臂24可以绕大机械手臂与小机械手臂连接的关节轴承转动;在每个关节轴承处均安装有伺服电机21和行星减速机23,伺服电机21通过行星减速机23与大机械手臂22连接;所述小机械手臂24由两段组成,上段小机械手臂可360°旋转,上段小机械手臂与夹具本体31左右两个侧面上的盲孔连接。A further feature of the present invention is that the mechanical arm 2 (see Fig. 5) comprises a servo motor 21, a large mechanical arm 22, a planetary reducer 23 and a small mechanical arm 24; Connect with the connecting hole on the upper part of the driving arm base 7, the upper part of the large mechanical arm 22 is connected with one end of the small mechanical arm 24 through the joint bearing and the joint mandrel, and the small mechanical arm 24 can be connected around the joint of the large mechanical arm and the small mechanical arm The bearing rotates; a servo motor 21 and a planetary reducer 23 are installed at each joint bearing, and the servo motor 21 is connected with the large mechanical arm 22 through the planetary reducer 23; the small mechanical arm 24 is composed of two sections, and the upper small mechanical arm The arm can rotate 360°, and the small mechanical arm of the upper section is connected with the blind holes on the left and right sides of the clamp body 31 .
本发明的进一步特征在于在夹具3和机械臂2连接处设置有扭矩传感器,该扭矩传感器可以实时反馈钻孔过程中钻头对骨组织的力大小,能有效避免手术过程中对骨质较差的病人产生附加伤害。A further feature of the present invention is that a torque sensor is provided at the connection between the clamp 3 and the mechanical arm 2, and the torque sensor can provide real-time feedback on the force of the drill bit on the bone tissue during the drilling process, and can effectively avoid damage to the bone quality during the operation. The patient suffers additional damage.
本发明的进一步特征在于所述钻头406上安装有定位装置。A further feature of the present invention is that a positioning device is installed on the drill bit 406 .
本发明的进一步特征在于所述医用特种无刷马达401的型号为Sce-0042379。A further feature of the present invention is that the model of the medical special brushless motor 401 is Sce-0042379.
本发明的进一步特征在于该机器人上还安装有导航系统。通过该导航系统可以延伸外科医生有限的视觉范围,最大可能的提供手术部位信息,实现医学影像与手术部位的术前、术中交互动态定位。A further feature of the present invention is that a navigation system is also installed on the robot. The navigation system can extend the surgeon's limited visual range, provide the surgical site information as much as possible, and realize the interactive dynamic positioning of the medical image and the surgical site before and during the operation.
本发明基于小腔体的植牙钻孔机器人的工作原理是:承载底盘1上均匀分布有螺栓孔,用于固定整套机器人;底盘涡轮箱6固定在承载底盘上,内部有涡轮蜗杆,涡轮带动蜗杆沿Z轴(竖直方向)转动,从而带动底盘涡轮箱上面的驱动臂座7转动,驱动臂座7的转动会带动机械臂2、夹具3及钻孔执行器4在Z轴方向上的转动;该机器人属于关节式机器人的范畴,设计有六个自由度,其中驱动臂座7沿Z轴的一个转动自由度,机械臂2绕驱动臂座7与机械臂2连接的关节处转动的一个自由度,机械臂2上具有两个自由度,一个是大机械手臂22和小机械手臂24连接关节处的转动自由度,另一个是小机械手臂24自身的转动自由度,夹具3连接着小机械手臂24和钻孔执行器4,夹具3绕夹具3与小机械手臂24连接处转动具有一个自由度,最后一个自由度是钻孔执行器4自身的弯曲自由度,在钻孔执行器中,医用特种无刷电机401的转动依次经减速器402、后传动轴410、十字轴414、前传动轴411、锥齿轮412、一体式齿轮芯轴413传递给钻头406,另外该自由度的实现步骤是:当医用特种无刷电机转动到原点(十字轴与前轴套和后轴套均同轴心的位置处)位置时,此时平行四边形机构的运动会带动前轴套404绕十字轴的轴线转动。这样整套机器人在各关节的运动配合下会到达指定位置,进行钻孔等操作。The working principle of the dental implant drilling robot based on the small cavity of the present invention is: there are bolt holes evenly distributed on the bearing chassis 1, which are used to fix the whole set of robots; The worm rotates along the Z axis (vertical direction), thereby driving the driving arm seat 7 on the chassis turbine box to rotate, and the rotation of the driving arm seat 7 will drive the movement of the mechanical arm 2, the fixture 3 and the drilling actuator 4 in the Z axis direction. Rotation; the robot belongs to the category of articulated robots, and is designed with six degrees of freedom, in which the driving arm base 7 rotates along the Z-axis, and the mechanical arm 2 rotates around the joint where the driving arm base 7 and the mechanical arm 2 are connected. One degree of freedom, there are two degrees of freedom on the mechanical arm 2, one is the rotational degree of freedom at the joint joint between the large mechanical arm 22 and the small mechanical arm 24, and the other is the rotational degree of freedom of the small mechanical arm 24 itself, and the clamp 3 is connected to the The small mechanical arm 24 and the drilling actuator 4 have one degree of freedom when the clamp 3 rotates around the connection between the clamp 3 and the small mechanical arm 24, and the last degree of freedom is the bending degree of freedom of the drilling actuator 4 itself. Among them, the rotation of the medical special brushless motor 401 is transmitted to the drill bit 406 through the reducer 402, the rear transmission shaft 410, the cross shaft 414, the front transmission shaft 411, the bevel gear 412, and the integrated gear mandrel 413 in sequence. The implementation steps are: when the medical special brushless motor rotates to the origin (the position where the cross shaft is coaxial with the front bushing and the rear bushing), the movement of the parallelogram mechanism will drive the front bushing 404 around the cross shaft axis rotation. In this way, the entire set of robots will reach the designated position under the cooperation of the movements of each joint, and perform operations such as drilling.
本发明基于小腔体的植牙钻孔机器人的使用方法是:结合实际情况来看,病人固定在手术台上,将机器人装配到距离病人合适位置的机架上。机器人上设置有导航系统,术前,机器人会先利用安装在钻头406附近的定位装置对目标位置进行定位,取该目标位置的坐标,通过控制箱5内的控制器将该坐标信息传递并记录到外部计算机内,再依据术前对目标牙床骨的CT扫描数据,通过三维重建软件生成目标牙床骨的数字化参数,外部计算机内安装有操控软件,通过操控软件引导机械臂2和钻孔执行器4工作。The use method of the implant drilling robot based on the small cavity of the present invention is as follows: in combination with the actual situation, the patient is fixed on the operating table, and the robot is assembled on a frame at a suitable position away from the patient. The robot is equipped with a navigation system. Before the operation, the robot will first use the positioning device installed near the drill bit 406 to locate the target position, take the coordinates of the target position, and transmit and record the coordinate information through the controller in the control box 5. into the external computer, and then according to the preoperative CT scan data of the target gum bone, the digital parameters of the target gum bone are generated through the three-dimensional reconstruction software, and the control software is installed in the external computer, and the robotic arm 2 and the drilling actuator are guided by the control software 4 work.
具体来说,外部计算机发出指令,指令传送到控制箱5内的控制器上,控制器会根据指令控制各个电机驱动相应部件运动,从而使定位装置运动,并到达目标位置,外部计算机记录其坐标值。再依据对病人牙床骨的CT扫描数据,通过三维重建软件生成病人牙床骨的数字化参数,进而整合坐标数据。然后,将定位装置取下,通过术前规划,确定牙根的植入点(钻孔的位置)、植入方向和植入深度。操控软件会在导航系统的辅助下引导机械臂2和钻孔执行器4沿空间坐标系运动到目标位置进行钻孔工作。Specifically, the external computer issues instructions, which are transmitted to the controller in the control box 5, and the controller will control each motor to drive the corresponding parts to move according to the instructions, so that the positioning device moves and reaches the target position, and the external computer records its coordinates value. Then, according to the CT scan data of the patient's gum bone, the digital parameters of the patient's gum bone are generated through the three-dimensional reconstruction software, and then the coordinate data are integrated. Then, the positioning device is removed, and the implantation point (position of the drilling hole), implantation direction and implantation depth of the tooth root are determined through preoperative planning. The control software will guide the mechanical arm 2 and the drilling actuator 4 to move to the target position along the spatial coordinate system with the assistance of the navigation system for drilling.
本发明中所述的基于小腔体是指基于人体口腔或者类似于人体口腔大小的腔体。The term based on a small cavity in the present invention refers to a cavity based on a human oral cavity or a size similar to that of a human oral cavity.
本发明中涉及的操控软件及三维重建软件均属于现有技术,扭矩传感器、导航系统、定位装置等也可商购得到。The control software and three-dimensional reconstruction software involved in the present invention belong to the prior art, and torque sensors, navigation systems, positioning devices, etc. are also commercially available.
本发明未述之处适用于现有技术。What is not described in the present invention is applicable to the prior art.
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