Summary of the invention
Based on this, the invention reside in overcoming the deficiencies of existing technologies, a kind of device position instruction system and device position are provided
The frequency occurs for the problem of setting indicating means, improve the search efficiency of position device on PCB/PCBA plate, reducing wrong material and missing part, and
Its is easy to operate, reliable.
The technical scheme of the present invention is realized as follows:
A kind of device position instruction system, including operating device, control device, support device, image capturing device, position
Instruction device and load-bearing part;
The operating device and the control device communicate to connect, described image capture device and position instruction dress
Set be slidably secured the support device and with the control device communicate to connect, described image capture device and
The position indicator is oppositely arranged with the load-bearing part.
Further technical method is illustrated below:
Further, the support device includes pedestal, the support post on the pedestal and carries crossbearer, described
Support post is equipped with height adjustment mechanism, and the carrying crossbearer is detachably secured to the branch by the height adjustment mechanism
It supports on column.
It further, further include driving device, the driving device includes actuator, and the biography connecting with the actuator
Moving part, the carrying crossbearer connect with the driving member and are slidably secured the support post.
It further, further include the position adjusting mechanism equipped with sliding channel, the position adjusting mechanism includes opposite sets
Two rolling members being placed on the sliding channel, the STATEMENT OF FEDERALLY SPONSORED and one of them described rolling that connect two rolling members
The swing handle that part is fixedly connected, described image capture device and the position indicator are fixed with the STATEMENT OF FEDERALLY SPONSORED.
It further, further include the image capturing device locating piece and position indicator being fixed on the sliding channel
Locating piece.
Further, the load-bearing part includes the fixation edges of boards and movable edges of boards for being equipped with step, and the activity edges of boards can
Sliding is fixed on the step of the fixed edges of boards, and the movable edges of boards and the fixed edges of boards cooperatively form and put area
Domain.
Further, the length range for putting region is 0~400mm, and width range is 0~350mm.
It further, further include workbench, it is vertical between the bottom surface and the table top of the workbench for putting region
Distance is not less than 50mm.
It further, further include bar shaped fixing piece, the support device is fixedly connected with the bar shaped fixing piece, and described
Bar shaped fixing piece is equipped with sliding slot, and the load-bearing part is flush-mounted in the sliding slot.
The present invention also provides a kind of device position indicating means, device position of the application as described in above-mentioned any one refers to
Show system, which includes the following steps:
S100: it is placed on load-bearing part using the lower left corner of load-bearing part as origin by plate is processed;
S200: operating device receive instruction the coordinate system prestored and material information are integrated, and formed material level number,
Material coordinate points and material specification information;
S300: operating device receives instruction and enters debugging mode, and output order is to control device, control device calling figure
As capture device shoot processing plate image be back to operating device, edited by operating device, make process plate image
With material level number, material coordinate points and material specification information matches, and by the processing plate image after matching be stored as processing life
Produce information;
S400: operating device calls processing information to carry out simulating cutting verification;
S500: simulating cutting verification finishes, and operating device locking processing information carries out material installation.
It further, further include that operating device receives order opening correction program, and output order before step S200
To control device, control device starts image capturing device and position indicator carries out position deviation correct operation.
The beneficial effects of the present invention are:
Above-mentioned device position instruction system is installed on the load-bearing part by described image capture device by what is taken
Plate figure, be transferred to the operating device, by the operating device complete shooting image and coordinate system high-precision integrate,
And by outputing signal to the control device to control the high accuracy positioning that the position indicator treats assembly material
Instruction, so that it is guaranteed that the high efficiency and high-precision of device installation, avoid the problem that wrong material and missing part generation, to improve enterprise
Production efficiency and saving cost.
The operation of above-mentioned device position indicating means passes through the precision assembly of each device, and described image capture device will be clapped
The plate figure being installed on the load-bearing part taken the photograph, is transferred to the operating device, completes to shoot by the operating device
The integration of the high-precision of image and coordinate system, and by outputing signal to the control device to control the position indicator
The high accuracy positioning instruction of assembly material is treated, so that it is guaranteed that the high efficiency and high-precision of device installation, avoid wrong material and missing part
The problem of occur, thus improve enterprise production efficiency and save cost.
Specific embodiment
The embodiment of the present invention is described in detail below:
As shown in Figure 1, a kind of device position indicates system, including operating device 100, control device 200, support device
300, image capturing device 400, position indicator 500 and load-bearing part 600;
The operating device 100 is communicated to connect with the control device 200, described image capture device 400 and described
Position indicator 500 is slidably secured the support device 300 and communicates to connect with the control device 200,
Described image capture device 400 and the position indicator 500 are oppositely arranged with the load-bearing part 600.
Wherein, in order to take the overall picture of the entire load-bearing part 600 to obtain the full picture data of plate to be processed,
Described image capture device 400 is installed in the support device 300, and guarantees to be located at right above it, later by the figure
As capture device 300 by the plate graphics transport being installed on the load-bearing part 600 taken give the operating device 100,
The customized processing to picture is completed by special-purpose software, integrates to realize with the high-precision of gerber coordinate system, finally leads to
It crosses signal to export to the control device 200, so that controlling the position indicator 500 treats the high-precision fixed of assembly material
Position indicative function avoids the problem that wrong material and missing part generation, to improve to realize the high efficiency and high-precision of device installation
The production efficiency and saving cost of enterprise.
Specifically, above-mentioned position indicator 500 is preferably the suitable laser designator of energy, described image capture device
400 can be camera, video camera etc., and needing to be corrected laser instrument before use ensures higher positioning accuracy and tune
The readability of whole shooting photo, in addition, should be as far as possible by described image capture device 400 and the position indicator 500
Be set to middle position, in order to which the picture that takes is more conducive to match laser coordinate, it is also possible to reduce laser beam because
The distortion of indicating positions caused by deviation angle is excessive.
As shown in Fig. 2, further, the support device 300 includes pedestal 320, the support on the pedestal 320
Column 340 and carrying crossbearer 360, the support post 340 are equipped with height adjustment mechanism 342, and the carrying crossbearer 360 passes through institute
Height adjustment mechanism 342 is stated to be detachably secured on the support post 340.By described image capture device 400 and institute
It states position indicator 500 to be installed on the carrying crossbearer 360, in order to obtain good picture quality and laser positioning essence
The longitudinal direction of the carrying crossbearer 360 may be implemented by the height adjustment mechanism 342 being set on the support post for degree
Lifting moving on direction, thus according to actual condition adjustment height to desired value, it is ensured that the quality and precision of system work.
In addition, above-mentioned device position instruction system further includes the image capturing device being fixed on the sliding channel 362
Locating piece 700 and position indicator locating piece 800.It is thick step installation, transverse direction side when due to installing described image capture device
To installation point ideal installation site is often not achieved, therefore, the sliding channel is set on the carrying crossbearer 360
362 and guarantee that described image capture device locating piece 700 and the position indicator locating piece 800 are free to slide on it,
The position in transverse direction can flexibly be changed to the desired value needed, so that it is guaranteed that the integrality of shooting image and laser are fixed
The high-precision of position.
It further, further include the position adjusting mechanism 364 equipped with sliding channel 362, the position adjusting mechanism 364 wraps
The STATEMENT OF FEDERALLY SPONSORED for including two rolling members 366 being relatively arranged on the sliding channel 362, connecting two rolling members 366
368, the swing handle 367 being fixedly connected with rolling member 366 described in one of them, described image capture device 400 and institute's rheme
It is fixed with the STATEMENT OF FEDERALLY SPONSORED 368 to set instruction device 500.Specifically, by described image capture device 400 and the position instruction
Device 500 is fixedly connected with the STATEMENT OF FEDERALLY SPONSORED 368, and the STATEMENT OF FEDERALLY SPONSORED 368 is set on two idler wheels 366, simultaneously
The swing handle 367 and one of them described idler wheel 366 is fixed, when rotating the swing handle 367, the idler wheel
366 rotations, it is mobile to drive the STATEMENT OF FEDERALLY SPONSORED 368 at this time, so that described image capture device 400 and the position instruction be driven to fill
500 movement on the sliding channel 362 is set, to realize that the position in transverse direction is adjusted, to meet job requirement, is realized
High-precision high-efficiency mount electronic device, and above-mentioned adjustment structure is simple to operation, it is at low cost.Certainly, in other implementations
Other adjustment structures can also be used to realize position change, also all within the scope of the present invention.
In another embodiment, compared to the above-mentioned change implemented in carrying crossbearer 360 short transverse manually
The difference is that above-mentioned device position instruction system further includes driving device in the present embodiment, the driving device includes driving
Moving part, and the driving member connecting with the actuator, the carrying crossbearer 360 connect with the driving member and slideably fix
In the support post 340.Wherein the driving device and the operating device 100 are electrically connected, and pass through the operating device
The manipulation at 100 ends, the automatic adjustment of carrying 360 height and position of crossbearer, pole can be realized by providing corresponding command signal
The earth improves work efficiency, and while saving manpower, can also realize high precision position by choosing high precision movement device
It moves, is more suitable to the demanding workplace of installation accuracy.
As shown in figure 3, the load-bearing part 600 includes the fixation edges of boards 620 and movable edges of boards 640 for being equipped with step 660, institute
Movable edges of boards 640 are stated slidably to be fixed on the step 660 of the fixed edges of boards 620, and the movable edges of boards 640 with it is described
Fixed edges of boards 620, which cooperatively form, puts region 680.Wherein, the load-bearing part includes the fixed edges of boards 620 and the movable plate
640 two parts of side are spliced, and are both equipped with step, in order to place and fix plate to be installed, the in addition activity
Edges of boards 640 be it is movable, i.e., it can freely be slided relative to the fixed edges of boards 620, therefore the two can be according to reality
The size in the storing region 680 surrounded is adjusted to the flexible in size of plate, so that its use scope is wider, flexibility ratio is more
It is high.
The length range for putting region 680 is 0~400mm, and width range is 0~350mm.In this preferred implementation
In example, the storings region 680 is preferably rectangular configuration, and limits its length range as 0~400mm, width range for 0~
350mm's, to control the size of plank in OK range, to improve the accuracy of laser designation position.Certainly, plate is being used
When the size of part is larger, two or more laser designator can also be configured and cooperated, to compensate single laser designator
Caused by coordinate problem of dtmf distortion DTMF, also within the scope of the present invention.
Above-mentioned device position instruction system further includes workbench 900, the bottom surface for putting region 680 and the workbench
Vertical range between 900 table top is not less than 50mm.Wherein, the bottom surface for putting region 680 is kept and the workbench
Vertical range between 900 table top is not less than 50mm, to ensure to reserve enough installations when carrying out DIP component card
Region to meet the needs that large component is installed on plate bottom, avoid the problem that because height it is too small caused by can not normal mounting production
It is raw.In other examples, the distance between the bottom surface for putting region 680 and the workbench 900 can also bases
Actual conditions are adjusted, also in present invention hair protection scope.
In addition, above-mentioned device position instruction system further includes bar shaped fixing piece 900a, the support device 300 and the item
Shape fixing piece 900a is fixedly connected, and the bar shaped fixing piece 900a is equipped with sliding slot 920a, and the load-bearing part 600 is flush-mounted in described
Sliding slot 920a.In order to guarantee higher positioning accuracy and installation accuracy, using the bar shaped fixing piece 900a to be fixedly connected
The support device 300 and the load-bearing part 600, with both fixed relative between the position coordinates of workbench and both
Relative coordinate position, to guarantee the precision consistency of entire device installation process, in addition, in the bar shaped fixing piece 900a
The upper setting sliding slot 920a, can fix in order to the load-bearing part 600 and its assembly, improve working efficiency.In addition, described
It can be using such as bonding, bolt and nut between bar shaped fixing piece 900a and the support device 300 and the load-bearing part 600
The various connection types such as connection, clamping.
The present invention also provides a kind of device position indicating means, device position of the application as described in above-mentioned any one refers to
Show system, which includes the following steps:
S100: it is placed on the load-bearing part 600 using the lower left corner of the load-bearing part 600 as origin by plate is processed;
S200: the operating device 100 receives instruction and integrates the coordinate system prestored and material information, and formation
Material position number, material coordinate points and material specification information;
S300: the operating device 100 receives instruction and enters debugging mode, and output order gives the control device 200,
The processing plate image that the control device 200 calls described image capture device 400 to shoot is back to the operating device
100, it is edited by the operating device 100, makes to process plate image and material level number, material coordinate points and material specification are believed
Breath matching, and the processing plate image after matching is stored as processing information;
S400: the operating device 100 calls processing information to carry out simulating cutting verification;
S500: simulating cutting verification finishes, and the locking of the operating device 100 processing information carries out material installation.
In above-mentioned device position indicating means step, coordinate system is that plate to be processed is located at using the lower left corner to hold described in origin
Theoretical coordinate system in holder 600;Material information specifically refers to need to be installed on the example of various types part on plate to be processed
Such as title, type, size information;Material level number, material coordinate points and material specification information for being formed after integration etc. are specifically
Various parts are set on plate to be processed by finger after being edited by 100 embedded software of operating device by installation requirement
The correspondence mount message formed later, in order to the use of subsequent actual processing.Later, it usually needs by practical plate to be processed
Image is matched with what is formed with the information such as material level number, and operating software is by entire material installation process dry run one
Time, in order to check mistake or missing part problem, it is ensured that the correct and integrality of actual processing, above-mentioned processing information are specifically
Refer in actual processing, processes the information such as coordinate points, material variety corresponding to each material on plate and press installation processing sequence
Then the information flow successively arranged is installing what material, behaviour according to what material the realization of optimal erection sequence first installs
Make personnel while can clearly observe material variety, the coordinate points etc. of not step installation in the operating device 100, from
And the purpose of artificial assistance debugging leakage detection is played, realize the processing purpose of high-precision high-efficiency.
Specific operating process is as follows: each assembling fittings are good, correction program is opened, starts laser designator, placed in the middle
Position emits a branch of convection light, to the central point of the correcting plate of positive 400mm*350mm, the load-bearing part 600 is fixed.Institute
Four calibration points of design on load-bearing part 600 are stated, laser designator emits four beam alignment light beams, judges institute with point of irradiation left-right deviation
Whether suitable state 500 height of position indicator.Camera is opened, plate panorama is shot, photo is formed into grating battle array in software
Column, mark point bright spot correspond to device coordinate system initial setting up, and inside carries out subtle compensation, and correction is completed.
By gerber file and BOM file import system, internal integration, formation position number, coordinate, material specification are corresponding, protect
It deposits program and names.This step should filter out unwanted position in corresponding SMT/DIP.
PCB/PCBA plate is placed on the load-bearing part, using the lower left corner as origin, keep left placement." programmer " is used to weigh
Limit enters " debugging mode ", in kind using camera shooting PCBA, and using software clipping function, plank length and width and origin is arranged.If
Without camera, also can corresponding software template be configured.
It is operated using remote-control handle and carries out position instruction race point, all points that need to confirm direction are gone over, cursor locking
It beats on angle column, it is corresponding to modify incorrect angle;Check the setting of automatic turning position duration, it is ensured that when position number changes automatically
It is long to place a material enough.It is formal to save after confirming OK.
In use, exiting " programmer " permission, into " operator " permission, open " production model ", program can not at this time
It adjusts, realizes fool proof.A material level placement location (patch, plug-in unit) is completed during automatic position-changing sets instruction, and keyboard also can be used
It stirs about " ↑ "/" ↓ " key or wireless remote control handle control bit number, when there is manual control signal, preferentially manually controls.
Described image capture device 400 can be installed in the support device 300, and protected by above-mentioned working method
Card is located at right above it, the plate being installed on the load-bearing part 600 that later will take described image capture device 300
Graphics transport gives the operating device 100, completes the customized processing to picture by special-purpose software, thus realization and gerber
The high-precision of coordinate system is integrated, and is exported finally by signal to the control device 200, to control the position indicator
500 treat the high accuracy positioning indicative function of assembly material, to realize the high efficiency and high-precision of device installation, avoid wrong material
And the problem of missing part, occurs, to improve the production efficiency of enterprise and save cost.
It further, further include that the operating device receives order opening correction program, and exports before step S200
It instructs to the control device 200, the control device 200 starts described image capture device 400 and position instruction dress
Set 500 carry out position deviation correct operations.Before the position placement operation for carrying out practical material, described image capture device is carried out
400 and the position indicator 500 correct operation, it can be ensured that good working condition, to obtain more accurate object
Expect installation accuracy.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.