CN105489476A - Patterning method and semiconductor structure - Google Patents
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- CN105489476A CN105489476A CN201410471474.4A CN201410471474A CN105489476A CN 105489476 A CN105489476 A CN 105489476A CN 201410471474 A CN201410471474 A CN 201410471474A CN 105489476 A CN105489476 A CN 105489476A
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- 238000000034 method Methods 0.000 title claims abstract description 59
- 239000004065 semiconductor Substances 0.000 title claims abstract description 33
- 238000000059 patterning Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 78
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 238000005530 etching Methods 0.000 claims description 19
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 239000010410 layer Substances 0.000 description 171
- 239000011295 pitch Substances 0.000 description 19
- 229920002120 photoresistant polymer Polymers 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 8
- 230000003667 anti-reflective effect Effects 0.000 description 6
- 238000001312 dry etching Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000000206 photolithography Methods 0.000 description 4
- 238000001020 plasma etching Methods 0.000 description 3
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 3
- 229920005591 polysilicon Polymers 0.000 description 3
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 2
- 229910000577 Silicon-germanium Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000671 immersion lithography Methods 0.000 description 2
- 230000010363 phase shift Effects 0.000 description 2
- 229910021332 silicide Inorganic materials 0.000 description 2
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000006117 anti-reflective coating Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- GALOTNBSUVEISR-UHFFFAOYSA-N molybdenum;silicon Chemical compound [Mo]#[Si] GALOTNBSUVEISR-UHFFFAOYSA-N 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 229920001558 organosilicon polymer Polymers 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- -1 polycide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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Abstract
本发明公开了一种图案化的方法,该方法包括:提供具有材料层的基底;在材料层上形成图案化的硬掩模层,其中具有多个第一孔洞;接着,形成掩模层,其中包括多条线图案掩模,线图案掩模沿着一方向延伸,且将每一第一孔洞分隔成第二孔洞与第三孔洞;以图案化的硬掩模层以及掩模层做为掩模,对材料层进行图案化,以形成具有多个第四孔洞与第五孔洞的图案化的材料层。本发明还提供一种半导体结构。
The present invention discloses a patterning method, which includes: providing a substrate having a material layer; forming a patterned hard mask layer on the material layer, wherein the hard mask layer has a plurality of first holes; then, forming a mask layer, wherein the mask layer includes a plurality of line pattern masks, the line pattern masks extend along a direction, and separate each first hole into a second hole and a third hole; using the patterned hard mask layer and the mask layer as masks, patterning the material layer to form a patterned material layer having a plurality of fourth holes and a fifth hole. The present invention also provides a semiconductor structure.
Description
技术领域technical field
本发明是有关于一种集成电路,且特别是有关于一种图案化的方法与半导体结构。The present invention relates to an integrated circuit, and more particularly to a patterning method and semiconductor structure.
背景技术Background technique
已知的光刻技术如ArF浸润式光刻(immersionlithography),单一工艺只能做出约76nm的间距,如欲做出更小间距,则需进行二次光刻与二次刻蚀工艺。然而,以此方式做出的图案,可能出现错误对准(misalignment)的现象,且基于工艺进行上的困难,关键尺寸均匀度(criticaldimensionuniformity)亦难以掌控。因此,业界亟需一种既可利用现有的光刻工艺来执行,却又可以得到较小图案间距的方法。In the known photolithography technology such as ArF immersion lithography (immersionlithography), a single process can only produce a pitch of about 76nm. To make a smaller pitch, a secondary photolithography and secondary etching process is required. However, the pattern made in this way may be misaligned, and due to the difficulty in process, it is also difficult to control the critical dimension uniformity. Therefore, there is an urgent need in the industry for a method that can be implemented using the existing photolithography process, but can also obtain a smaller pattern pitch.
发明内容Contents of the invention
本发明提供一种图案化的方法,能够得到较小的图案间距与关键尺寸,并使做出的图案彼此对齐,改善不对齐问题,并提升关键尺寸均匀度。The invention provides a patterning method, which can obtain smaller pattern spacing and critical dimensions, and align the produced patterns with each other, improve the problem of misalignment, and improve the uniformity of critical dimensions.
本发明提出一种图案化的方法如下。在基底上依序形成材料层、第一硬掩模层、第二硬掩模层以及第一掩模层。以第一掩模层做为刻蚀掩模,刻蚀第二硬掩模层,以形成图案化的第二硬掩模层,其具有多个第一孔洞,所述第一孔洞在沿着第一方向的关键尺寸(CD)大于沿着第二方向的关键尺寸。接着,移除第一掩模层,形成第二掩模层,其包括多条线图案掩模沿着第二方向延伸,且将每一第一孔洞分隔成第二孔洞与一第三孔洞。以图案化的第二硬掩模层以及第二掩模层做为刻蚀掩模,刻蚀第二孔洞与第三孔洞裸露的第一硬掩模层与材料层,以形成图案化的第一硬掩模层与图案化的材料层。然后,移除图案化的第一硬掩模层、图案化的第二硬掩模层以及第二掩模层,裸露出图案化的材料层,其具有多个第四孔洞与多个第五孔洞。The present invention proposes a patterning method as follows. A material layer, a first hard mask layer, a second hard mask layer and a first mask layer are sequentially formed on the substrate. Using the first mask layer as an etching mask, etching the second hard mask layer to form a patterned second hard mask layer having a plurality of first holes along the The critical dimension (CD) in the first direction is greater than the critical dimension along the second direction. Next, the first mask layer is removed to form a second mask layer, which includes a plurality of line pattern masks extending along the second direction, and separates each first hole into a second hole and a third hole. Using the patterned second hard mask layer and the second mask layer as an etching mask, etching the exposed first hard mask layer and material layer in the second hole and the third hole to form a patterned first A hard mask layer and patterned material layer. Then, the patterned first hard mask layer, the patterned second hard mask layer, and the second mask layer are removed to expose the patterned material layer, which has a plurality of fourth holes and a plurality of fifth holes. hole.
在本发明的一实施例中,所述图案化的方法,其中第一孔洞组成第一孔洞阵列,图案化的第二硬掩模层为一网状硬掩模层。In an embodiment of the present invention, in the patterning method, the first holes form a first hole array, and the patterned second hard mask layer is a mesh hard mask layer.
在本发明的一实施例中,所述图案化的方法,更包括将每一线图案掩模填入在第二方向上的多个第一孔洞,且覆盖部分图案化的第二硬掩模层。In an embodiment of the present invention, the patterning method further includes filling each line pattern mask into a plurality of first holes in the second direction, and covering part of the patterned second hard mask layer .
在本发明的一实施例中,所述图案化的方法,更包括将每一线图案掩模填入在第二方向上的单一个第一孔洞中。In an embodiment of the present invention, the patterning method further includes filling each line pattern mask into a single first hole along the second direction.
在本发明的一实施例中,所述图案化的方法,更包括调整线图案掩模在第一方向上的关键尺寸,以调整所形成的第四孔洞与第五孔洞沿着第一方向的关键尺寸。In an embodiment of the present invention, the patterning method further includes adjusting the critical dimension of the line pattern mask in the first direction, so as to adjust the formed fourth hole and the fifth hole along the first direction. critical size.
在本发明的一实施例中,第二掩模层可包括图案化的有机底部层,位于第一硬掩模层上,以及图案化的含硅硬掩模底部抗反射层,位于所述图案化的有机底部层上。In an embodiment of the present invention, the second mask layer may include a patterned organic bottom layer on the first hard mask layer, and a patterned silicon-containing hard mask bottom antireflective layer on the patterned on the organic bottom layer.
本发明又提供一种图案化的方法如下。提供具有材料层的基底。在材料层上形成图案化的硬掩模层,其具有多个第一孔洞。接着,形成掩模层,其包括多条线图案掩模,线图案掩模沿着第二方向延伸,且将每一第一孔洞分隔成第二孔洞与第三孔洞。然后,以图案化的硬掩模层以及掩模层做为掩模,对材料层进行图案化,以形成具有多个第四孔洞与多个第五孔洞的图案化的材料层。The present invention further provides a patterning method as follows. A substrate having a material layer is provided. A patterned hard mask layer having a plurality of first holes is formed on the material layer. Next, a mask layer is formed, which includes a plurality of line pattern masks extending along the second direction and separating each first hole into a second hole and a third hole. Then, using the patterned hard mask layer and the mask layer as a mask, the material layer is patterned to form a patterned material layer having a plurality of fourth holes and a plurality of fifth holes.
在本发明的一实施例中,所述图案化的方法,更包括将每一线图案掩模填入在第二方向上的多个第一孔洞,且覆盖部分图案化的硬掩模层。In an embodiment of the present invention, the patterning method further includes filling each line pattern mask into a plurality of first holes in the second direction and covering part of the patterned hard mask layer.
在本发明的一实施例中,所述图案化的方法,更包括将每一线图案掩模填入在第二方向上的单一个第一孔洞中。In an embodiment of the present invention, the patterning method further includes filling each line pattern mask into a single first hole along the second direction.
本发明还提出一种半导体结构,包括图案化的材料层,配置于基底上。图案化的材料层中具有孔洞阵列,其包括沿着第一方向延伸,且彼此平行的多个孔洞行,每一孔洞行包括多个沿着第一方向排成一行的孔洞,孔洞行中的每一孔洞在沿着第一方向的边彼此对齐,且沿着第二方向的边亦彼此对齐。The invention also proposes a semiconductor structure, including a patterned material layer, configured on a substrate. The patterned material layer has a hole array, which includes a plurality of hole rows extending along the first direction and parallel to each other, and each hole row includes a plurality of holes arranged in a row along the first direction, and the holes in the hole row Sides along the first direction of each hole are aligned with each other, and sides along the second direction are also aligned with each other.
本发明的图案化方法,将线图案掩模重叠于图案化的第二硬掩模层做为刻蚀掩模,而能够得到较小的图案间距与关键尺寸,并使做出的图案彼此对齐,改善不对齐问题,并提升关键尺寸均匀度。In the patterning method of the present invention, the line pattern mask is superimposed on the patterned second hard mask layer as an etching mask, so that smaller pattern pitches and critical dimensions can be obtained, and the patterns made are aligned with each other , improve the misalignment problem, and improve the uniformity of key dimensions.
本发明的图案化方法,可透过调整所重叠的线图案掩模的关键尺寸,以调整所做出的图案间距与关键尺寸的大小。In the patterning method of the present invention, by adjusting the critical dimensions of the overlapped line pattern masks, the pitch and critical dimension of the pattern can be adjusted.
本发明的半导体结构,于图案化的材料层中,每一孔洞在第一方向与第二方向的边彼此对齐,且具有较高的关键尺寸均匀度。In the semiconductor structure of the present invention, in the patterned material layer, the sides of each hole in the first direction and the second direction are aligned with each other, and have a high critical dimension uniformity.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合所附图式作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
附图说明Description of drawings
图1A至图1E是依据本发明的一实施例绘示的图案化方法的流程的上视图。1A to 1E are top views illustrating the flow of a patterning method according to an embodiment of the present invention.
图2A至图2E是绘示图1A至图1E切线A-A'的剖面示意图。FIGS. 2A to 2E are schematic cross-sectional views illustrating a cut line AA′ in FIGS. 1A to 1E .
图3A至图3E是绘示图1A至图1E切线B-B’的剖面示意图。3A to FIG. 3E are schematic cross-sectional views showing the cut line B-B' in FIG. 1A to FIG. 1E .
图4是依据本发明的另一实施例绘示的图案化方法的流程的上视图。FIG. 4 is a top view illustrating the flow of a patterning method according to another embodiment of the present invention.
图5A至图5B是依据本发明的又一实施例绘示的图案化方法的流程的剖面示意图。5A to 5B are cross-sectional schematic diagrams illustrating the flow of a patterning method according to yet another embodiment of the present invention.
图6A是依据本发明的一实施例绘示的半导体结构的上视图。FIG. 6A is a top view of a semiconductor structure according to an embodiment of the present invention.
图6B是绘示图6A的半导体结构的剖面示意图。FIG. 6B is a schematic cross-sectional view illustrating the semiconductor structure of FIG. 6A .
图7是依据本发明的另一实施例绘示的半导体结构的上视图。FIG. 7 is a top view of a semiconductor structure according to another embodiment of the present invention.
【符号说明】【Symbol Description】
10、802:基底10. 802: Base
12:材料层12: material layer
12a、804、904:图案化的材料层12a, 804, 904: patterned material layer
14:第一硬掩模层14: First hard mask layer
14a:图案化的第一硬掩模层14a: Patterned first hard mask layer
16:第二硬掩模层16: Second hard mask layer
16a:图案化的第二硬掩模层16a: Patterned second hard mask layer
18:第一掩模层18: First mask layer
19、O:孔洞19. O: hole
20:第二掩模层20: Second mask layer
22:有机底部材料层22: Organic bottom material layer
22a:图案化的有机底部层22a: Patterned organic bottom layer
24:硬掩模底部抗反射材料层24: hard mask bottom anti-reflective material layer
24a:图案化的含硅硬掩模底部抗反射层24a: Patterned silicon-containing hard mask bottom anti-reflective layer
26:图案化的光刻胶层26: Patterned photoresist layer
800:半导体结构800: Semiconductor Structures
810、910:孔洞行810, 910: hole row
D1:第一方向D1: first direction
D2:第二方向D2: Second direction
P1、P3、P5:沿着第一方向的间距P1, P3, P5: spacing along the first direction
P2、P4、P6:沿着第二方向的间距P2, P4, P6: spacing along the second direction
O1:第一孔洞O1: the first hole
O2:第二孔洞O2: Second Hole
O3:第三孔洞O3: The Third Hole
O4:第四孔洞O4: Hole Four
O5:第五孔洞O5: The Fifth Hole
O6:第六孔洞O6: Hole Six
O7:第七孔洞O7: The Seventh Hole
具体实施方式detailed description
图1A至图1E是依据本发明实施例绘示的图案化方法的流程的上视图。图2A至图2E是绘示图1A至图1E切线A-A'的剖面示意图。图3A至图3E是绘示图1A至图1E切线B-B’的剖面示意图。FIG. 1A to FIG. 1E are top views illustrating the flow of a patterning method according to an embodiment of the present invention. FIGS. 2A to 2E are schematic cross-sectional views illustrating a cut line AA′ in FIGS. 1A to 1E . 3A to FIG. 3E are schematic cross-sectional views showing the cut line B-B' in FIG. 1A to FIG. 1E .
请参照图1A至图3A,提供基底10,并在基底10上形成材料层12。基底10例如是半导体基底、半导体化合物基底或是绝缘层上有半导体基底(SemiconductorOverInsulator,SOI)。半导体例如是IVA族的原子,例如硅或锗。半导体化合物例如是IVA族的原子所形成的半导体化合物,例如是碳化硅或是硅化锗,或是IIIA族原子与VA族原子所形成的半导体化合物,例如是砷化镓。材料层12例如是导体层,其材料例如是金属(metal)、多晶硅(polysilicon)、多晶硅化金属(polycide)或金属硅化物(metalsilicide),但并不以此为限。基底10与材料层12之间亦可配置例如介电层、其他半导体材料层或半导体元件,但并不以此为限。接着,在材料层12上依序形成第一硬掩模层14、第二硬掩模层16以及第一掩模层18。第一硬掩模层14与第二硬掩模层16的材料不同。第一硬掩模层14与第二硬掩模层16的材料可以分别例如是氧化硅、氮氧化硅、氮化硅或多晶硅。第一掩模层18例如是图案化的光刻胶层。图案化的光刻胶层的形成方法可以例如是先形成光刻胶材料层,之后进行曝光工艺,然后,再进行显影。曝光工艺所使用的掩模例如是半调型相移式掩模(HalfTonePhaseShiftMask,HTPSM)、二元式掩模(binarymask,BIM)或玻璃上不透光钼硅掩模(OpaqueMoSiOnGlassMask,OMOG);光源例如是Kr、ArF、i-ArF或EUV。第一掩模层18具有多个孔洞19,孔洞19裸露出部分第二硬掩模层16。第一掩模层18例如为一网状掩模层;孔洞19组成孔洞阵列。各孔洞19在沿着第一方向D1的CD(CD)大于沿着第二方向D2的CD。在一实施例中,第一掩模层18中各孔洞19在沿着第一方向D1的CD例如约为64nm,在沿着第二方向D2的CD例如约为43nm,但并不以此为限。第二方向D2与第一方向D1不同。第二方向D2与第一方向D1可以例如是相互垂直。第一方向D1可以是X方向或Y方向;第二方向D2可以是Y方向或X方向。在本实施例的图式中,第一方向D1例如是Y方向;第二方向D2例如是X方向。Referring to FIGS. 1A to 3A , a substrate 10 is provided, and a material layer 12 is formed on the substrate 10 . The substrate 10 is, for example, a semiconductor substrate, a semiconductor compound substrate, or a semiconductor-over-insulator (SOI) substrate. Semiconductors are, for example, atoms of group IVA, such as silicon or germanium. The semiconductor compound is, for example, a semiconductor compound formed of atoms of group IVA, such as silicon carbide or germanium silicide, or a semiconductor compound formed of atoms of group IIIA and group VA, such as gallium arsenide. The material layer 12 is, for example, a conductor layer, and its material is, for example, metal, polysilicon, polycide, or metal silicide, but not limited thereto. For example, a dielectric layer, other semiconductor material layers or semiconductor elements may also be disposed between the substrate 10 and the material layer 12 , but not limited thereto. Next, a first hard mask layer 14 , a second hard mask layer 16 and a first mask layer 18 are sequentially formed on the material layer 12 . The materials of the first hard mask layer 14 and the second hard mask layer 16 are different. Materials of the first hard mask layer 14 and the second hard mask layer 16 can be, for example, silicon oxide, silicon oxynitride, silicon nitride or polysilicon, respectively. The first mask layer 18 is, for example, a patterned photoresist layer. The patterned photoresist layer can be formed by, for example, firstly forming a photoresist material layer, then performing an exposure process, and then developing. The mask used in the exposure process is, for example, a half-tone phase shift mask (HalfTonePhaseShiftMask, HTPSM), a binary mask (binarymask, BIM) or an opaque MoSiOnGlass mask on glass (OpaqueMoSiOnGlassMask, OMOG); For example Kr, ArF, i-ArF or EUV. The first mask layer 18 has a plurality of holes 19 , and the holes 19 expose part of the second hard mask layer 16 . The first mask layer 18 is, for example, a mesh mask layer; the holes 19 form a hole array. The CD (CD) of each hole 19 along the first direction D1 is larger than the CD along the second direction D2. In one embodiment, the CD along the first direction D1 of each hole 19 in the first mask layer 18 is, for example, about 64 nm, and the CD along the second direction D2 is, for example, about 43 nm. limit. The second direction D2 is different from the first direction D1. The second direction D2 and the first direction D1 may be, for example, perpendicular to each other. The first direction D1 may be the X direction or the Y direction; the second direction D2 may be the Y direction or the X direction. In the drawings of this embodiment, the first direction D1 is, for example, the Y direction; the second direction D2 is, for example, the X direction.
请参照图1A至图3A以及图1B至图3B,以第一掩模层18做为刻蚀掩模,刻蚀第二硬掩模层16,以形成图案化的第二硬掩模层16a。此刻蚀工艺可以是非等向性刻蚀工艺,例如是干式刻蚀工艺。干式刻蚀工艺例如是等离子体刻蚀工艺。图案化的第二硬掩模层16a中具有多个第一孔洞O1。在一实施例中,第一孔洞O1组成第一孔洞阵列,图案化的第二硬掩模层16a为一网状硬掩模层。第一孔洞O1裸露出部分第一硬掩模层14,且第一孔洞O1在沿着第一方向D1的CD大于沿着第二方向D2的CD。在一实施例中,沿着第一方向D1的间距P1与沿着第二方向D2的间距P2例如皆约为86nm,第一孔洞O1在沿着第一方向D1的CD例如约为64nm,在沿着第二方向D2的CD例如约为43nm,但并不以此为限。接着,移除第一掩模层18。Referring to FIGS. 1A to 3A and FIGS. 1B to 3B, the second hard mask layer 16 is etched using the first mask layer 18 as an etching mask to form a patterned second hard mask layer 16a. . The etching process may be an anisotropic etching process, such as a dry etching process. The dry etching process is, for example, a plasma etching process. There are a plurality of first holes O1 in the patterned second hard mask layer 16a. In one embodiment, the first holes O1 form a first hole array, and the patterned second hard mask layer 16a is a mesh hard mask layer. The first hole O1 exposes part of the first hard mask layer 14 , and the CD of the first hole O1 along the first direction D1 is larger than the CD along the second direction D2 . In one embodiment, the pitch P1 along the first direction D1 and the pitch P2 along the second direction D2 are both about 86 nm, for example, the CD of the first hole O1 along the first direction D1 is about 64 nm, for example, The CD along the second direction D2 is, for example, about 43 nm, but not limited thereto. Next, the first mask layer 18 is removed.
请参照图1B至图3B、图1C至图3C与图4,接着,形成第二掩模层20。第二掩模层20以及第二硬掩模层16a的材料,与第一硬掩模层14或/以及材料层12的材料不同。第二掩模层20例如图案化的光刻胶层,但不以此为限。图案化的光刻胶层的形成方法可以例如是先形成光刻胶材料层,之后进行曝光工艺,然后,再进行显影。曝光工艺所使用的掩模例如是半调型相移式掩模、二元式掩模或玻璃上不透光钼硅掩模;光源例如是Kr、ArF、i-ArF或EUV。形成第二掩模层20所使用的掩模、光源可以与形成第一掩模层18所使用的掩模、光源相同或相异。第二掩模层20包括多条线图案掩模。线图案掩模沿着第二方向D2延伸,且将每一第一孔洞O1分隔成第二孔洞O2与第三孔洞O3。在一实施例中,每一第一孔洞O1被分隔成大小相等的两个小孔洞。换言之,即所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD相等,但并不以此为限。在另一实施例中,第二孔洞O2与第三孔洞O3组成第二孔洞阵列,图案化的第二硬掩模层16a以及第二掩模层20构成一网状刻蚀掩模。Referring to FIG. 1B to FIG. 3B , FIG. 1C to FIG. 3C and FIG. 4 , next, a second mask layer 20 is formed. The material of the second mask layer 20 and the second hard mask layer 16 a is different from that of the first hard mask layer 14 or/and the material layer 12 . The second mask layer 20 is, for example, a patterned photoresist layer, but not limited thereto. The patterned photoresist layer can be formed by, for example, firstly forming a photoresist material layer, then performing an exposure process, and then developing. The mask used in the exposure process is, for example, a halftone phase-shift mask, a binary mask, or an opaque molybdenum silicon mask on glass; the light source is, for example, Kr, ArF, i-ArF or EUV. The mask and light source used to form the second mask layer 20 may be the same as or different from those used to form the first mask layer 18 . The second mask layer 20 includes a plurality of line pattern masks. The line pattern mask extends along the second direction D2 and separates each first hole O1 into a second hole O2 and a third hole O3 . In one embodiment, each first hole O1 is divided into two small holes of equal size. In other words, CDs along the first direction D1 of the separated second hole O2 and third hole O3 are equal, but not limited thereto. In another embodiment, the second holes O2 and the third holes O3 form a second hole array, and the patterned second hard mask layer 16 a and the second mask layer 20 form a mesh etching mask.
在一实施例中,如图1B与图1C所示,做为第二掩模层20的每一线图案掩模填入于第二方向D2上的多个第一孔洞O1中,且连续延伸覆盖部分图案化的第二硬掩模层16a。在另一实施例中,如图4所示,做为第二掩模层20的每一线图案掩模填入于第二方向D2上的单一个第一孔洞O1,且每一线图案掩模沿着第二方向D2的长度等于所对应的第一孔洞O1沿着第二方向D2的CD。In one embodiment, as shown in FIG. 1B and FIG. 1C, each line pattern mask used as the second mask layer 20 is filled in a plurality of first holes O1 in the second direction D2, and extends continuously to cover Partially patterned second hard mask layer 16a. In another embodiment, as shown in FIG. 4, each line pattern mask used as the second mask layer 20 is filled in a single first hole O1 in the second direction D2, and each line pattern mask is along the The length along the second direction D2 is equal to the CD of the corresponding first hole O1 along the second direction D2.
接下来,请继续参照图1C至图3C、图1D至图3D,以图案化的第二硬掩模层16a以及第二掩模层20做为刻蚀掩模,刻蚀第二孔洞O2与第三孔洞O3裸露的第一硬掩模层14与材料层12,以形成图案化的第一硬掩模层14a与图案化的材料层12a,如图2D与图3D所示。此刻蚀工艺可以是非等向性刻蚀工艺,例如是干式刻蚀工艺。干式刻蚀工艺例如是等离子体刻蚀工艺。第二掩模层20以及第二硬掩模层16a与第一硬掩模层14或/以及材料层12的材料不同。Next, please continue to refer to FIG. 1C to FIG. 3C and FIG. 1D to FIG. 3D , using the patterned second hard mask layer 16a and the second mask layer 20 as an etching mask to etch the second hole O2 and The third hole O3 exposes the first hard mask layer 14 and the material layer 12 to form a patterned first hard mask layer 14 a and a patterned material layer 12 a, as shown in FIG. 2D and FIG. 3D . The etching process may be an anisotropic etching process, such as a dry etching process. The dry etching process is, for example, a plasma etching process. The materials of the second mask layer 20 and the second hard mask layer 16 a are different from those of the first hard mask layer 14 and/or the material layer 12 .
然后,请参照图1E至图3E,移除图案化的第一硬掩模层14a、图案化的第二硬掩模层16a以及第二掩模层20,裸露出图案化的材料层12a。图案化的材料层12a具有多个第四孔洞O4与多个第五孔洞O5。在一实施例中,第四孔洞O4与第五孔洞O5组成第三孔洞阵列,图案化的材料层12a为一网状材料层。在另一实施例中,第四孔洞O4与第五孔洞O5沿着第一方向D1的CD相等,亦即第四孔洞O4与第五孔洞O5的大小相等,但并不以此为限。Then, referring to FIG. 1E to FIG. 3E , the patterned first hard mask layer 14a, the patterned second hard mask layer 16a and the second mask layer 20 are removed to expose the patterned material layer 12a. The patterned material layer 12a has a plurality of fourth holes O4 and a plurality of fifth holes O5. In one embodiment, the fourth hole O4 and the fifth hole O5 form a third hole array, and the patterned material layer 12a is a mesh material layer. In another embodiment, CDs of the fourth hole O4 and the fifth hole O5 along the first direction D1 are equal, that is, the sizes of the fourth hole O4 and the fifth hole O5 are equal, but not limited thereto.
请参照图1C、图4与图1E,可调整做为第二掩模层20的线图案掩模在第一方向D1上的CD,以调整所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD,而进一步调整图案化的材料层12a中所形成的第四孔洞O4与第五孔洞O5沿着第一方向D1的CD。换言之,若做为第二掩模层20的线图案掩模在第一方向D1上的CD愈大,则所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD愈小,而图案化的材料层12a中所形成的第四孔洞O4与第五孔洞O5沿着第一方向D1的CD也愈小。反之,若做为第二掩模层20的线图案掩模在第一方向D1上的CD愈小,则所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD愈大,而图案化的材料层12a中所形成的第四孔洞O4与第五孔洞O5沿着第一方向D1的CD也愈大。Please refer to FIG. 1C, FIG. 4 and FIG. 1E, the CD of the line pattern mask used as the second mask layer 20 in the first direction D1 can be adjusted to adjust the separated second hole O2 and third hole O3 The CD of the fourth hole O4 and the fifth hole O5 formed in the patterned material layer 12 a along the first direction D1 is further adjusted. In other words, if the CD of the line pattern mask used as the second mask layer 20 in the first direction D1 is larger, the CD of the separated second hole O2 and third hole O3 along the first direction D1 is larger. The CD of the fourth hole O4 and the fifth hole O5 formed in the patterned material layer 12a along the first direction D1 is also smaller. Conversely, if the CD of the line pattern mask used as the second mask layer 20 in the first direction D1 is smaller, the CD of the separated second hole O2 and third hole O3 along the first direction D1 is smaller. The CD of the fourth hole O4 and the fifth hole O5 formed in the patterned material layer 12a along the first direction D1 is also larger.
另一方面,请参照图1C、图4与图1E,将做为第二掩模层20的线图案掩模填入在第二方向D2上的多个或单一个第一孔洞O1时,依据本发明的一实施例,可将线图案掩模对齐第一孔洞O1在第一方向D1上的中线填入。如此一来,则可将第一孔洞O1分隔成大小相等的两孔洞,亦即所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD相等。接着进行材料层12的图案化,则可使图案化的材料层12a中第四孔洞O4与第五孔洞O5沿着第一方向D1的CD相等,亦即第四孔洞O4与第五孔洞O5的大小相等。On the other hand, please refer to FIG. 1C, FIG. 4 and FIG. 1E, when filling multiple or single first holes O1 in the second direction D2 with the line pattern mask as the second mask layer 20, according to In an embodiment of the present invention, the line pattern mask can be aligned with the center line of the first hole O1 in the first direction D1 and filled. In this way, the first hole O1 can be divided into two holes of equal size, that is, the CDs of the separated second hole O2 and third hole O3 along the first direction D1 are equal. Then, patterning the material layer 12 can make the CDs of the fourth hole O4 and the fifth hole O5 in the patterned material layer 12a equal along the first direction D1, that is, the CD of the fourth hole O4 and the fifth hole O5 equal in size.
另外,请继续参照图1B、图1C、图4与图1E,依据本发明的一实施例,第一孔洞O1在沿着第一方向D1的CD例如约为64nm,在沿着第二方向D2的CD例如约为43nm;沿着第一方向D1的间距P1与沿着第二方向D2的间距P2例如皆约为86nm。调整做为第二掩模层20的线图案掩模在第一方向D1上的CD,使孔洞O2或O3沿着第一方向D1的CD,与孔洞O2与O3沿着第一方向D1的距离相当。在一实施例中,做为第二掩模层20的线图案掩模在第一方向D1上的CD例如约为21nm。接着,利用线图案掩模填入在第二方向D2上的多个或单一个第一孔洞O1时,将线图案掩模对齐第一孔洞O1在第一方向D1上的中线填入。如此一来,可将第一孔洞O1分隔成大小相等的两孔洞,亦即所分隔出的第二孔洞O2与第三孔洞O3沿着第一方向D1的CD相等。接着进行材料层12的图案化,则可使图案化的材料层12a中第四孔洞O4与第五孔洞O5沿着第一方向D1的CD相等,亦即第四孔洞O4与第五孔洞O5的大小相等。第四孔洞O4与第五孔洞O5沿着第一方向D1的CD例如皆约为21nm,沿着第二方向D2的CD例如皆约为43nm。更值得注意的是,此时所形成的大小相等的第四孔洞O4与第五孔洞O5,其中沿着第一方向D1的间距P3彼此相等,沿着第二方向D2的间距P4亦彼此相等。大小相等的第四孔洞O4与第五孔洞O5沿着第一方向D1的间距P3例如约为43nm,沿着第二方向D2的间距P4例如约为86nm。更具体而言,此时所形成的图案化材料层12a为具有多个大小相等的孔洞O4和O5的一网状材料层,且各孔洞O4和O5沿着第一方向D1的间距P3彼此相等,沿着第二方向D2的间距P4亦彼此相等。In addition, please continue to refer to FIG. 1B, FIG. 1C, FIG. 4 and FIG. 1E. According to an embodiment of the present invention, the CD of the first hole O1 along the first direction D1 is, for example, about 64 nm, and the CD along the second direction D2 The CD of is about 43 nm, for example; the pitch P1 along the first direction D1 and the pitch P2 along the second direction D2 are both about 86 nm, for example. Adjust the CD of the line pattern mask used as the second mask layer 20 in the first direction D1, so that the CD of the hole O2 or O3 along the first direction D1 is the distance from the holes O2 and O3 along the first direction D1 quite. In one embodiment, the CD of the line pattern mask used as the second mask layer 20 in the first direction D1 is, for example, about 21 nm. Next, when using the line pattern mask to fill in multiple or single first holes O1 in the second direction D2, align the line pattern mask with the centerline of the first hole O1 in the first direction D1 and fill in. In this way, the first hole O1 can be divided into two holes of equal size, that is, the CDs of the separated second hole O2 and third hole O3 along the first direction D1 are equal. Then, patterning the material layer 12 can make the CDs of the fourth hole O4 and the fifth hole O5 in the patterned material layer 12a equal along the first direction D1, that is, the CD of the fourth hole O4 and the fifth hole O5 equal in size. The CDs of the fourth hole O4 and the fifth hole O5 along the first direction D1 are, for example, about 21 nm, and the CDs along the second direction D2 are, for example, about 43 nm. What is more noteworthy is that the fourth hole O4 and the fifth hole O5 of equal size are formed at this time, wherein the pitch P3 along the first direction D1 is equal to each other, and the pitch P4 along the second direction D2 is also equal to each other. The distance P3 between the fourth hole O4 and the fifth hole O5 of equal size along the first direction D1 is, for example, about 43 nm, and the distance P4 along the second direction D2 is, for example, about 86 nm. More specifically, the patterned material layer 12a formed at this time is a network material layer having a plurality of holes O4 and O5 of equal size, and the pitch P3 of each hole O4 and O5 along the first direction D1 is equal to each other. , the pitches P4 along the second direction D2 are also equal to each other.
图5A至图5B是依据本发明的又一实施例绘示的图案化方法的流程的剖面示意图。图5A至图5B的工艺与前述工艺相似,因此相同的元件以相同的标号表示,且在此仅针对差异处详细说明。5A to 5B are cross-sectional schematic diagrams illustrating the flow of a patterning method according to yet another embodiment of the present invention. The processes in FIGS. 5A-5B are similar to the aforementioned processes, so the same components are denoted by the same reference numerals, and only the differences will be described in detail here.
请参照图5A至图5B,依据本发明的又一实施例,其中第二掩模层20可以是包括位于第一硬掩模层14上的图案化的有机底部层(organicunderlayer,ODL)22a,以及位于所述图案化的有机底部层22a上的图案化的含硅硬掩模底部抗反射层(silicon-containinghard-maskbottomanti-reflectioncoating,SHB)24a。图案化的有机底部层22a例如是自组装的有机分子单层或经旋涂的有机层。图案化的含硅硬掩模底部抗反射层24a的材料可例如是用于底部抗反射层(silicon-containingbottomanti-reflectivecoating,BARC)的有机硅高分子聚合物(organosiliconpolymer)或聚硅烷(polysilane)。第二掩模层20的形成方法如下。请参照图5A,于第一硬掩模层14上依序形成有机底部材料层22、硬掩模底部抗反射材料层24与图案化的光刻胶层26。以图案化的光刻胶层26为掩模,刻蚀有机底部材料层22与硬掩模底部抗反射材料层24,以形成图案化的有机底部层22a与图案化的含硅硬掩模底部抗反射层24a,如图5B所示。此刻蚀工艺可以是非等向性刻蚀工艺,例如是干式刻蚀工艺。干式刻蚀工艺例如是等离子体刻蚀工艺。接着,移除图案化的光刻胶层26。如此一来,即形成图5B所绘示的第二掩模层20的结构。5A to 5B, according to another embodiment of the present invention, wherein the second mask layer 20 may include a patterned organic bottom layer (organic underlayer, ODL) 22a located on the first hard mask layer 14, And a patterned silicon-containing hard-mask bottom anti-reflection coating (SHB) 24a on the patterned organic bottom layer 22a. The patterned organic bottom layer 22a is, for example, a self-assembled organic molecular monolayer or a spin-coated organic layer. The material of the patterned silicon-containing hard mask bottom anti-reflective layer 24 a can be, for example, organosilicon polymer or polysilane for a bottom anti-reflective coating (silicon-containing bottom-manti-reflective coating, BARC). The method of forming the second mask layer 20 is as follows. Referring to FIG. 5A , an organic bottom material layer 22 , a hard mask bottom anti-reflective material layer 24 and a patterned photoresist layer 26 are sequentially formed on the first hard mask layer 14 . Using the patterned photoresist layer 26 as a mask, etch the organic bottom material layer 22 and the hard mask bottom anti-reflective material layer 24 to form a patterned organic bottom layer 22a and a patterned silicon-containing hard mask bottom The anti-reflection layer 24a is shown in FIG. 5B. The etching process may be an anisotropic etching process, such as a dry etching process. The dry etching process is, for example, a plasma etching process. Next, the patterned photoresist layer 26 is removed. In this way, the structure of the second mask layer 20 shown in FIG. 5B is formed.
图6A是依据本发明的一实施例绘示的半导体结构的上视图。图6B是绘示图6A的半导体结构的剖面示意图。图7是依据本发明的另一实施例绘示的半导体结构的上视图。FIG. 6A is a top view of a semiconductor structure according to an embodiment of the present invention. FIG. 6B is a schematic cross-sectional view illustrating the semiconductor structure of FIG. 6A . FIG. 7 is a top view of a semiconductor structure according to another embodiment of the present invention.
请参照图6A至图6B,半导体结构800包括基底802与图案化的材料层804,其中图案化的材料层804配置于基底802上。基底802例如是半导体基底、半导体化合物基底或是绝缘层上有半导体基底。半导体例如是IVA族的原子,例如硅或锗。半导体化合物例如是IVA族的原子所形成的半导体化合物,例如是碳化硅或是硅化锗,或是IIIA族原子与VA族原子所形成的半导体化合物,例如是砷化镓。图案化的材料层804例如是导体层,其材料例如是金属、多晶硅、多晶硅化金属或金属硅化物,但并不以此为限。基底802与材料层804之间可配置例如介电层、其他半导体材料层或半导体元件,但并不以此为限。虽然本发明图式未绘示基底802与材料层804之间配置例如介电层或其他半导体材料层的情况,但图6A至6B仅为例示作用,并非用以限定本发明。Referring to FIGS. 6A-6B , the semiconductor structure 800 includes a substrate 802 and a patterned material layer 804 , wherein the patterned material layer 804 is disposed on the substrate 802 . The substrate 802 is, for example, a semiconductor substrate, a semiconductor compound substrate, or a semiconductor substrate on an insulating layer. Semiconductors are, for example, atoms of group IVA, such as silicon or germanium. The semiconductor compound is, for example, a semiconductor compound formed of atoms of group IVA, such as silicon carbide or germanium silicide, or a semiconductor compound formed of atoms of group IIIA and group VA, such as gallium arsenide. The patterned material layer 804 is, for example, a conductor layer, and its material is, for example, metal, polysilicon, metal polycide or metal silicide, but not limited thereto. For example, a dielectric layer, other semiconductor material layers or semiconductor elements may be disposed between the substrate 802 and the material layer 804 , but not limited thereto. Although the drawings of the present invention do not show the situation that a dielectric layer or other semiconductor material layers are disposed between the substrate 802 and the material layer 804, FIGS. 6A to 6B are only for illustration purposes and are not intended to limit the present invention.
请继续参照图6A至图6B,图案化的材料层804中具有孔洞阵列,孔洞阵列包括沿着第一方向D1延伸,且彼此平行的多个孔洞行810,每一孔洞行810包括多个沿着第一方向D1排成一行的孔洞O,其中各孔洞行810中的每一孔洞O在沿着第一方向D1的边彼此对齐,且沿着第二方向D2的边亦彼此对齐。第二方向D2与第一方向D1不同。第二方向D2与第一方向D1可以例如是相互垂直。第一方向D1可以是X方向或Y方向;第二方向D2可以是Y方向或X方向。在本实施例的图式中,第一方向D1例如是Y方向;第二方向D2例如是X方向。Please continue to refer to FIG. 6A to FIG. 6B , the patterned material layer 804 has a hole array, the hole array includes a plurality of hole rows 810 extending along the first direction D1 and parallel to each other, each hole row 810 includes a plurality of holes along the The holes O are arranged in a row along the first direction D1, wherein the sides of each hole O in each hole row 810 are aligned with each other along the first direction D1, and the sides along the second direction D2 are also aligned with each other. The second direction D2 is different from the first direction D1. The second direction D2 and the first direction D1 may be, for example, perpendicular to each other. The first direction D1 may be the X direction or the Y direction; the second direction D2 may be the Y direction or the X direction. In the drawings of this embodiment, the first direction D1 is, for example, the Y direction; the second direction D2 is, for example, the X direction.
请继续参照图6A至6B,依据本发明的一实施例,图案化材料层804中每一孔洞O的大小相同,亦即每一孔洞O沿着第一方向D1的CD彼此相等,且沿着第二方向D2的CD亦彼此相等。另一方面,依据本发明的又一实施例,图案化材料层804中每一孔洞O不但大小相同,且沿着第一方向D1的间距P5彼此相等,沿着第二方向D2的间距P6亦彼此相等。此时,孔洞O沿着第一方向D1的CD例如约为21nm,沿着第二方向D2的CD例如约为43nm;沿着第一方向D1的间距P5例如约为43nm,沿着第二方向D2的间距P6例如约为86nm。Please continue to refer to FIGS. 6A to 6B. According to an embodiment of the present invention, the size of each hole O in the patterned material layer 804 is the same, that is, the CDs of each hole O along the first direction D1 are equal to each other, and along the The CDs of the second direction D2 are also equal to each other. On the other hand, according to yet another embodiment of the present invention, not only the size of each hole O in the patterned material layer 804 is the same, but also the pitch P5 along the first direction D1 is equal to each other, and the pitch P6 along the second direction D2 is also equal. equal to each other. At this time, the CD of the hole O along the first direction D1 is about 21 nm, for example, and the CD along the second direction D2 is about 43 nm; the pitch P5 along the first direction D1 is about 43 nm, for example, along the second direction The pitch P6 of D2 is, for example, about 86 nm.
请参照图7,依据本发明上述实施例的方法,当图1C或图4中做为第二掩模层20的线图案掩模发生错误对准,线图案掩模未对齐第一孔洞O1在第一方向D1上的中线,所分隔成的两个孔洞尺寸不同,以致在材料层904中形成的第六孔洞O6与第七孔洞O7尺寸不同。更具体地说,图案化的材料层904中的孔洞阵列包括沿着第一方向D1延伸,且彼此平行的多个孔洞行910,每一孔洞行910包括多个沿着第一方向D1排成一行的第六孔洞O6与第七孔洞O7。第六孔洞O6与第七孔洞O7的大小并不相同。换言之,第六孔洞O6与第七孔洞O7沿着第一方向D1的CD彼此并不相等,但沿着第二方向D2的CD彼此相等。然而,每一对第六孔洞O6与第七孔洞O7在沿着第一方向D1的边彼此还是会对齐,且沿着第二方向D2的边亦彼此对齐。而且各孔洞行910中的每一第六孔洞O6与每一第七孔洞O7在沿着第一方向D1的边彼此对齐,且沿着第二方向D2的边亦彼此对齐。Please refer to FIG. 7, according to the method of the above-mentioned embodiment of the present invention, when the line pattern mask used as the second mask layer 20 in FIG. 1C or FIG. The centerline in the first direction D1 separates the two holes with different sizes, so that the sixth hole O6 and the seventh hole O7 formed in the material layer 904 have different sizes. More specifically, the hole array in the patterned material layer 904 includes a plurality of hole rows 910 extending along the first direction D1 and parallel to each other, and each hole row 910 includes a plurality of holes arranged along the first direction D1. The sixth hole O6 and the seventh hole O7 of a row. The sizes of the sixth hole O6 and the seventh hole O7 are different. In other words, CDs of the sixth hole O6 and the seventh hole O7 along the first direction D1 are not equal to each other, but CDs along the second direction D2 are equal to each other. However, sides along the first direction D1 of each pair of sixth holes O6 and seventh holes O7 are still aligned with each other, and sides along the second direction D2 are also aligned with each other. Moreover, each sixth hole O6 and each seventh hole O7 in each hole row 910 are aligned with each other along sides along the first direction D1 , and are also aligned with each other along sides along the second direction D2 .
综上所述,本发明提供的图案化方法,以多条线图案掩模重叠于具有多个孔洞的网状硬掩模层,做为光刻刻蚀的掩模,藉由线图案掩模将网状硬掩模层的每一孔洞分隔成更小的两孔洞,因此,可形成比已知方法更小的图案间距与关键尺寸,并使做出的图案彼此对齐,而得以改善不对齐问题,并提升关键尺寸均匀度。此外,更可透过调整所重叠的线图案掩模的宽度,以调整所做出的图案间距与关键尺寸的大小。此外,本发明提供的半导体结构,于图案化的材料层中,每一孔洞在第一方向与第二方向的边彼此对齐,且具有较高的关键尺寸均匀度。To sum up, in the patterning method provided by the present invention, a plurality of line pattern masks are superimposed on a network hard mask layer with a plurality of holes as a mask for photolithography. Each hole of the mesh hard mask layer is divided into two smaller holes, therefore, the pattern pitch and critical dimension can be formed smaller than the known method, and the patterns made are aligned with each other, so that the misalignment can be improved problems and improve critical dimension uniformity. In addition, by adjusting the width of the overlapped line pattern mask, the pattern pitch and CD size can be adjusted. In addition, in the semiconductor structure provided by the present invention, in the patterned material layer, the sides of each hole in the first direction and the second direction are aligned with each other, and have higher critical dimension uniformity.
虽然本发明已以实施例揭露如上,然其并非用以限定本发明,任何所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,故本发明的保护范围当视随附的权利要求范围所界定的为准。Although the present invention has been disclosed as above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the appended claims.
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