CN105485014B - A kind of screw rotor of uniform pitch Varied pole piece - Google Patents
A kind of screw rotor of uniform pitch Varied pole piece Download PDFInfo
- Publication number
- CN105485014B CN105485014B CN201610004897.4A CN201610004897A CN105485014B CN 105485014 B CN105485014 B CN 105485014B CN 201610004897 A CN201610004897 A CN 201610004897A CN 105485014 B CN105485014 B CN 105485014B
- Authority
- CN
- China
- Prior art keywords
- screw rotor
- tau
- tooth
- arc
- cycloid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/082—Details specially related to intermeshing engagement type pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/20—Rotors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Rotary Pumps (AREA)
Abstract
本发明公开了一种等螺距变齿宽的螺杆转子,属于干式双螺杆真空泵领域;从螺杆转子的低压端面Ⅰ‑Ⅰ到高压端面Ⅵ‑Ⅵ,螺杆转子的螺距(P1、P2、P3、P4)保持不变,而螺杆转子的齿宽,包括齿顶面宽度(M1、M2、M3)和齿根面宽度(N1、N2、N3)却逐渐增大;在任一轴向位置处,螺杆转子的轴向截面型线都包括5段曲线,依次为:圆渐开线AB、齿顶圆弧BC、摆线CD、齿根圆弧DE、摆线EA,其中齿根圆弧DE、圆渐开线AB都与摆线EA光滑连接;所提出的螺杆转子增加了低压工作腔容积、减小了高压工作腔容积、增加了内容积比、减小了螺杆长度,具有较高强度和良好的密封性能,提高了双螺杆真空泵的极限真空度和抽速。
The invention discloses a screw rotor with equal pitch and variable tooth width, which belongs to the field of dry twin - screw vacuum pumps ; P 3 , P 4 ) remain unchanged, while the tooth width of the screw rotor, including the tooth top width (M 1 , M 2 , M 3 ) and tooth root width (N 1 , N 2 , N 3 ) gradually increases Large; at any axial position, the axial section profile of the screw rotor includes 5 curves, which are: circular involute AB, addendum arc BC, cycloid CD, dedendum arc DE, cycloid EA, in which the dedendum arc DE and the circular involute AB are smoothly connected with the cycloid EA; the proposed screw rotor increases the volume of the low-pressure working chamber, reduces the volume of the high-pressure working chamber, increases the internal volume ratio, reduces The length of the screw is increased, with high strength and good sealing performance, which improves the ultimate vacuum and pumping speed of the twin-screw vacuum pump.
Description
技术领域technical field
本发明涉及干式双螺杆真空泵,特别涉及适用于干式双螺杆真空泵的一种等螺距变齿宽的螺杆转子。The invention relates to a dry twin-screw vacuum pump, in particular to a screw rotor with equal pitch and variable tooth width suitable for the dry twin-screw vacuum pump.
背景技术Background technique
干式双螺杆真空泵是一种容积式真空泵,是通过2个能够实现啮合的螺杆转子的同步异向双回转运动,在2个螺杆转子和泵体内腔之间形成多个周期性变化的工作腔容积,实现气体的吸入、增压和排出,在泵的进口处形成真空;工作腔是通过2个相互啮合的螺杆转子和泵体内腔之间形成的,各个工作腔之间的密封是通过2个螺杆转子之间的啮合实现的,因此螺杆转子是最为关键的零部件,螺杆转子的密封性能、效率、面积利用系数,直接影响双螺杆真空泵的外形尺寸、抽速和极限真空度。The dry twin-screw vacuum pump is a positive displacement vacuum pump, which forms multiple periodically changing working chambers between the two screw rotors and the inner cavity of the pump through the synchronous counter-rotating double-rotation motion of two screw rotors that can be meshed. Volume, realize the suction, pressurization and discharge of gas, and form a vacuum at the inlet of the pump; the working chamber is formed between two intermeshing screw rotors and the inner cavity of the pump, and the seal between each working chamber is through 2 The meshing between two screw rotors is realized, so the screw rotor is the most critical component. The sealing performance, efficiency and area utilization coefficient of the screw rotor directly affect the overall size, pumping speed and ultimate vacuum degree of the twin-screw vacuum pump.
螺杆转子是由螺杆转子的轴向截面型线沿圆柱螺旋线作轴向螺旋展开生成的;常用的螺杆转子是等螺距等齿宽的螺杆转子,其特点是从螺杆转子的低压端面到高压端面,螺杆转子的螺距是不变的,螺杆转子的齿宽,包括齿顶面宽度和齿底面宽度也是不变的;由等螺距等齿宽的螺杆转子所形成的工作腔容积是不变的,内容积比等于1,即高压工作腔容积等于低压工作腔容积;螺杆转子的齿宽大小影响高、低压工作腔内的气体通过齿顶面和齿底面的泄漏,同时影响螺杆转子的强度、刚度和轴向尺寸。The screw rotor is generated by the axial cross-sectional profile of the screw rotor along the cylindrical helix for axial helical expansion; the commonly used screw rotor is a screw rotor with equal pitch and equal tooth width. , the pitch of the screw rotor is constant, and the tooth width of the screw rotor, including the width of the tooth top surface and the width of the tooth bottom surface, is also constant; the volume of the working chamber formed by the screw rotor with equal pitch and equal tooth width is constant. The internal volume ratio is equal to 1, that is, the volume of the high-pressure working chamber is equal to the volume of the low-pressure working chamber; the tooth width of the screw rotor affects the leakage of gas in the high-pressure and low-pressure working chambers through the top and bottom surfaces of the teeth, and at the same time affects the strength and stiffness of the screw rotor and axial dimensions.
在螺杆转子所形成的工作腔中,由于在低压端面Ⅰ-Ⅰ处的工作腔内气体压力较低,而高压端面Ⅵ-Ⅵ处的工作腔内气体压力较高;根据这一特点,优化的螺杆转子所形成的工作腔容积、和齿宽的变化规律应该是:高压工作腔容积较小,低压工作腔容积较大;高压工作腔处的螺杆齿宽较大,低压工作腔处的螺杆齿宽较小。In the working chamber formed by the screw rotor, the gas pressure in the working chamber at the low-pressure end surface I-I is low, while the gas pressure in the working chamber at the high-pressure end surface VI-VI is relatively high; according to this characteristic, the optimized The volume of the working chamber formed by the screw rotor and the change rule of the tooth width should be: the volume of the high-pressure working chamber is small, and the volume of the low-pressure working chamber is large; the screw tooth width at the high-pressure working chamber is large, and the screw tooth at the low-pressure working chamber The width is smaller.
发明内容Contents of the invention
本发明提出了一种等螺距变齿宽的螺杆转子,从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,螺杆转子的螺距(P1、P2、P3、P4)保持不变,而螺杆转子的齿宽,包括齿顶面宽度(M1、M2、M3)和齿根面宽度(N1、N2、N3)却逐渐增大;由此螺杆转子所形成的工作腔,其高压工作腔容积较小,而低压工作腔容积较大,在高压工作腔处螺杆转子的齿宽较大,在低压工作腔处螺杆转子的齿宽较小。The present invention proposes a screw rotor with equal pitch and variable tooth width. From the low-pressure end surface I-I of the screw rotor to the high-pressure end surface VI-VI, the pitches (P 1 , P 2 , P 3 , P 4 ) of the screw rotor remain constant. However, the tooth width of the screw rotor, including the tooth top width (M 1 , M 2 , M 3 ) and the dedendum width (N 1 , N 2 , N 3 ), increases gradually; thus the screw rotor forms The high-pressure working chamber has a small volume, while the low-pressure working chamber has a large volume. The tooth width of the screw rotor at the high-pressure working chamber is large, and the tooth width of the screw rotor at the low-pressure working chamber is small.
本发明提出了一种双螺杆真空泵,其特征是:使用本发明所提出的等螺距变齿宽的螺杆转子。The invention proposes a twin-screw vacuum pump, which is characterized in that: the screw rotor with equal pitch and variable tooth width proposed by the invention is used.
本发明提出了一种双螺杆压缩机,其特征是:使用本发明所提出的等螺距变齿宽的螺杆转子。The present invention proposes a twin-screw compressor, which is characterized in that: the screw rotor with equal pitch and variable tooth width proposed by the present invention is used.
本发明提出了一种双螺杆膨胀机,其特征是:使用本发明所提出的等螺距变齿宽的螺杆转子。The present invention proposes a twin-screw expander, which is characterized in that: the screw rotor with equal pitch and variable tooth width proposed by the present invention is used.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
确定螺杆转子在不同轴向位置处的轴向截面型线,即确定轴向截面型线的曲线簇;螺杆转子的轴向截面型线是指用一个与螺杆转子轴线相垂直的平面,在不同的轴向位置处去截螺杆转子,所截得的轮廓曲线。Determine the axial section profile line of the screw rotor at different axial positions, that is, determine the curve cluster of the axial section profile line; the axial section profile line of the screw rotor refers to a plane perpendicular to the axis of the screw rotor, in different The contour curve obtained by cutting the screw rotor at the axial position.
本发明所提出的等螺距变齿宽的螺杆转子,在不同轴向位置处,螺杆转子的轴向截面型线都不相同,但其组成曲线的类型相同;在任一轴向位置处,螺杆转子的轴向截面型线都包括5段曲线和2个点,依次为:圆渐开线AB、点B、齿顶圆弧BC、点C、摆线CD、齿根圆弧DE、摆线EA,其中齿根圆弧DE、圆渐开线AB都与摆线EA光滑连接,且齿顶圆弧BC的中心角∠BOC和齿根圆弧DE的中心角∠DOE相等,即为中心角θ;在不同的轴向位置处,螺杆转子的轴向截面型线都不相同,随所在轴向位置的不同而变化,从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,螺杆转子的轴向截面型线随轴向位置的变化规律是:圆渐开线AB的基圆半径Rb逐渐增大,圆渐开线AB的发生角α逐渐减小,齿顶圆弧BC和齿根圆弧DE的中心角θ逐渐增大。In the screw rotor with equal pitch and variable tooth width proposed by the present invention, the axial section profiles of the screw rotor are different at different axial positions, but the types of the composition curves are the same; at any axial position, the screw rotor The axial cross-section profile includes 5 curves and 2 points, which are: circular involute AB, point B, addendum arc BC, point C, cycloid CD, dedendum arc DE, cycloid EA , where the dedendum arc DE and the circular involute AB are smoothly connected with the cycloid EA, and the central angle ∠BOC of the dedendum arc BC is equal to the central angle ∠DOE of the dedendum arc DE, which is the central angle θ ; At different axial positions, the axial cross-sectional profile of the screw rotor is different, and varies with the axial position. From the low-pressure end surface Ⅰ-I of the screw rotor to the high-pressure end surface VI-VI, the screw rotor The changing law of the axial section shape line with the axial position is: the radius R b of the base circle of the circular involute AB gradually increases, the occurrence angle α of the circular involute AB gradually decreases, the addendum arc BC and the dedendum The central angle θ of the arc DE gradually increases.
双螺杆真空泵包括相互啮合的两个螺杆转子,即左旋螺杆转子(301)和右旋螺杆转子(302);左旋、右旋的规定是:左旋是旋向符合左手法则,左手大拇指的指示方向为从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,即圆柱螺旋线的轴向移动方向,其余四指的方向是圆柱螺旋线的转动方向;右旋是旋向符合右手法则,右手大拇指的指示方向为从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,即圆柱螺旋线的轴向移动方向,其余四指的方向是圆柱螺旋线的转动方向。The twin-screw vacuum pump includes two screw rotors meshing with each other, that is, a left-handed screw rotor (301) and a right-handed screw rotor (302); From the low-pressure end surface Ⅰ-Ⅰ of the screw rotor to the high-pressure end surface Ⅵ-Ⅵ, that is, the axial movement direction of the cylindrical helix, the direction of the other four fingers is the rotation direction of the cylindrical helix; The indication direction of the thumb is from the low-pressure end surface I-I of the screw rotor to the high-pressure end surface VI-VI, that is, the axial movement direction of the cylindrical helix, and the direction of the other four fingers is the rotation direction of the cylindrical helix.
相互啮合的2个螺杆转子:左旋螺杆转子(301)和右旋螺杆转子(302),都包括5个齿面、和2条圆柱螺旋线,右旋螺杆转子(302)的组成齿面和圆柱螺旋线依次为:摆线齿面(1)、斜齿面(2)、圆柱螺旋线(3)、齿顶面(4)、圆柱螺旋线(5)、凹齿面(6)、齿根面(7),且斜齿面(2)、齿根面(7)都与摆线齿面(1)光滑连接;左旋螺杆转子(301)的组成齿面和圆柱螺旋线依次为:摆线齿面(1')、斜齿面(2')、圆柱螺旋线(3')、齿顶面(4')、圆柱螺旋线(5')、凹齿面(6')、齿根面(7'),且斜齿面(2')、齿根面(7')都与摆线齿面(1')光滑连接;在同步异向双回转运动的工作过程中,右旋螺杆转子(302)的摆线齿面(1)、斜齿面(2)、圆柱螺旋线(3)、齿顶面(4)、圆柱螺旋线(5)、凹齿面(6)、齿根面(7),分别与左旋螺杆转子(301)的圆柱螺旋线(3')、斜齿面(2')、摆线齿面(1')、齿根面(7')、凹齿面(6')、圆柱螺旋线(5')、齿顶面(4')能够实现正确的啮合;在任一轴向位置处,左旋螺杆转子(301)和右旋螺杆转子(302)的轴向截面型线相同,且左旋螺杆转子(301)的轴向截面型线(201)中的圆渐开线AB、点B、齿顶圆弧BC、点C、摆线CD、齿根圆弧DE和摆线EA,分别与右旋螺杆转子(302)的轴向截面型线(202)中的圆渐开线ba、摆线ae、齿根圆弧ed、摆线dc、点c、齿顶圆弧cb、点b能够实现正确的啮合。Two screw rotors meshing with each other: a left-handed screw rotor (301) and a right-handed screw rotor (302), both including 5 tooth surfaces and 2 cylindrical helical lines, and a right-handed screw rotor (302) consists of a tooth surface and a cylindrical The helixes are: cycloid tooth surface (1), helical tooth surface (2), cylindrical helix (3), tooth top surface (4), cylindrical helix (5), concave tooth surface (6), dedendum surface (7), and the helical tooth surface (2) and the tooth root surface (7) are smoothly connected with the cycloidal tooth surface (1); the left-handed screw rotor (301) consists of the tooth surface and the cylindrical helix in turn: cycloidal Tooth surface (1'), helical tooth surface (2'), cylindrical helix (3'), tooth top surface (4'), cylindrical helix (5'), concave tooth surface (6'), tooth root surface (7'), and the helical tooth surface (2') and tooth root surface (7') are smoothly connected with the cycloidal tooth surface (1'); (302) cycloid tooth surface (1), helical tooth surface (2), cylindrical helix (3), tooth top surface (4), cylindrical helix (5), concave tooth surface (6), dedendum surface (7), respectively with the cylindrical helix (3'), helical tooth surface (2'), cycloidal tooth surface (1'), dedendum surface (7'), concave tooth surface ( 6'), cylindrical helix (5'), tooth top surface (4') can achieve correct meshing; at any axial position, the axial section of left-handed screw rotor (301) and right-handed screw rotor (302) The profiles are the same, and the circular involute AB, point B, addendum arc BC, point C, cycloid CD, dedendum arc DE and The cycloid EA is respectively connected with the circular involute ba, cycloid ae, dedendum arc ed, cycloid dc, point c, and addendum circle in the axial section profile (202) of the right-handed screw rotor (302). Arc cb, point b enables correct meshing.
左旋螺杆转子(301)是由一系列螺杆转子的轴向截面型线(201)沿左旋等螺距圆柱螺旋线作螺旋展开而生成;右旋螺杆转子(302)是由一系列螺杆转子的轴向截面型线(202)沿右旋等螺距圆柱螺旋线作螺旋展开而生成;左旋等螺距圆柱螺旋线与右旋等螺距圆柱螺旋线的旋向不同;The left-handed screw rotor (301) is produced by helically expanding the axial cross-sectional profile (201) of a series of screw rotors along the left-handed cylindrical helix with equal pitch; the right-handed screw rotor (302) is formed by the axial The section profile (202) is generated by helically expanding along a right-handed cylindrical helix with equal pitch; the helical direction of the left-handed cylindrical helix with equal pitch is different from that of the right-handed cylindrical helix with equal pitch;
左旋等螺距圆柱螺旋线的方程为:The equation for a left-handed equi-pitch cylindrical helix is:
右旋等螺距圆柱螺旋线的方程为:The equation for a right-handed equi-pitch cylindrical helix is:
式中:τ为螺旋展开角,rad;R为螺旋线基圆半径,mm;n为螺旋圈数,n≥2;P为螺杆转子的螺距,mm。In the formula: τ is the helix expansion angle, rad; R is the radius of the base circle of the helix, mm; n is the number of helix turns, n≥2; P is the pitch of the screw rotor, mm.
在任一轴向位置处,螺杆转子的轴向截面型线都包括5段曲线:圆渐开线AB、齿顶圆弧BC、摆线CD、齿根圆弧DE、摆线EA;在不同的轴向位置,即对应不同的螺旋展开角τ,各曲线的曲线簇方程如下:At any axial position, the axial section profile of the screw rotor includes 5 curves: circular involute AB, addendum arc BC, cycloid CD, dedendum arc DE, cycloid EA; in different The axial position, that is, corresponding to different helical expansion angles τ, the curve cluster equation of each curve is as follows:
①圆渐开线AB的曲线簇方程为:① The curve family equation of circular involute AB is:
式中:t为角度参数,rad;Rb(τ)为不同轴向位置处圆渐开线AB的基圆半径;α(τ)为不同轴向位置处圆渐开线AB的发生角;Rb(τ)和α(τ)由如下公式确定:In the formula: t is the angle parameter, rad; R b (τ) is the radius of the base circle of the circular involute AB at different axial positions; α(τ) is the occurrence angle of the circular involute AB at different axial positions; R b (τ) and α(τ) are determined by the following formulas:
式中:k为系数;Rbs、Rbe分别为低压端面Ⅰ-Ⅰ和高压端面Ⅵ-Ⅵ的螺杆转子的轴向截面型线中的圆渐开线AB的基圆半径,mm;In the formula: k is a coefficient; R bs and R be are the base circle radius of the circular involute AB in the axial section profile of the screw rotor on the low-pressure end face Ⅰ-I and the high-pressure end face Ⅵ-Ⅵ respectively, mm;
②齿顶圆弧BC的曲线簇方程为:②The curve cluster equation of addendum arc BC is:
式中:R1为齿顶圆弧半径,mm;In the formula: R 1 is the radius of the addendum arc, mm;
③摆线CD的曲线簇方程为:③The curve family equation of cycloid CD is:
式中:R2为节圆半径,mm;In the formula: R 2 is pitch circle radius, mm;
④齿根圆弧DE的曲线簇方程为:④ The curve cluster equation of the dedendum arc DE is:
式中:R3为齿根圆弧半径,mm;In the formula: R 3 is the root arc radius, mm;
⑤摆线EA的曲线簇方程为:⑤ The curve cluster equation of cycloid EA is:
式中:θ(τ)为不同轴向位置处齿顶圆弧BC和齿根圆弧DE的中心角,由如下公式确定:In the formula: θ(τ) is the central angle of the addendum arc BC and the dedendum arc DE at different axial positions, which is determined by the following formula:
本发明的有益效果为:The beneficial effects of the present invention are:
所提出的一种等螺距变齿宽的螺杆转子,从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,螺杆转子的螺距(P1、P2、P3、P4)保持不变,而螺杆转子的齿宽,包括齿顶面宽度(M1、M2、M3)和齿根面宽度(N1、N2、N3)却逐渐增大;螺杆转子的低压端面Ⅰ-Ⅰ可作为双螺杆真空泵的吸气端,高压端面Ⅵ-Ⅵ可作为双螺杆真空泵的排气端;由此增加了吸气容积、减小了排气容积、增加了内容积比,实现了工作腔容积从吸气端到排气端的变化规律与工作腔内气体增压过程的变化规律相一致,即吸气腔容积大,排气腔容积小;同时在排气端螺杆齿宽较大,在吸气端螺杆齿宽较小,减小了各工作腔之间通过齿顶面的气体泄漏,实现了螺杆转子的齿宽从吸气端到排气端的变化规律与工作腔内气体压力的变化规律相一致;因此该螺杆转子具有结构紧凑、强度高、刚度高、密封性能好的优点,提高了双螺杆真空泵的极限真空度和抽速。A screw rotor with equal pitch and variable tooth width is proposed. From the low-pressure end surface I-I of the screw rotor to the high-pressure end surface VI-VI, the pitch (P 1 , P 2 , P 3 , P 4 ) of the screw rotor remains unchanged. , while the tooth width of the screw rotor, including the tooth top width (M 1 , M 2 , M 3 ) and dedendum width (N 1 , N 2 , N 3 ), gradually increases; the low-pressure end surface of the screw rotor Ⅰ- Ⅰ can be used as the suction end of the twin-screw vacuum pump, and the high-pressure end face Ⅵ-Ⅵ can be used as the exhaust end of the twin-screw vacuum pump; thus, the suction volume is increased, the exhaust volume is reduced, and the internal volume ratio is increased. The change law of the chamber volume from the suction end to the exhaust end is consistent with the change law of the gas pressurization process in the working chamber, that is, the volume of the suction chamber is large, and the volume of the exhaust chamber is small; at the same time, the tooth width of the screw at the exhaust end is large, The tooth width of the screw at the suction end is small, which reduces the gas leakage through the tooth top surface between the working chambers, and realizes the change law of the tooth width of the screw rotor from the suction end to the exhaust end and the gas pressure in the working chamber. The change rules are consistent; therefore, the screw rotor has the advantages of compact structure, high strength, high rigidity and good sealing performance, which improves the ultimate vacuum degree and pumping speed of the twin-screw vacuum pump.
与现有的等螺距等齿宽的螺杆转子相比,所提出的一种等螺距变齿宽的螺杆转子具有如下优点:①能够形成较大的低压工作腔容积、较小的高压工作腔容积,因此具有较大的内容比,有利于提高真空泵的极限真空度和抽速;②在压力较高的工作腔处,螺杆转子的齿宽较大,具有更强的级间泄漏阻挡能力,能够使减小气体在各个工作腔之间的泄漏;③强度高、刚度高。Compared with the existing screw rotors with equal pitch and equal tooth width, the proposed screw rotor with variable tooth width and equal pitch has the following advantages: ①It can form a larger volume of low-pressure working chamber and a smaller volume of high-pressure working chamber , so it has a larger content ratio, which is beneficial to improve the ultimate vacuum degree and pumping speed of the vacuum pump; ②In the working chamber with higher pressure, the tooth width of the screw rotor is larger, which has a stronger interstage leakage blocking ability, which can To reduce the leakage of gas between each working chamber; ③High strength and high rigidity.
附图说明Description of drawings
图1为等螺距变齿宽螺杆转子的轴向截面型线图。Figure 1 is an axial cross-sectional line diagram of a constant-pitch variable-tooth-width screw rotor.
图2为相互啮合的2个螺杆转子轴向截面型线之间的啮合图。Fig. 2 is the meshing diagram between the axial section profiles of two screw rotors meshing with each other.
图3为等螺距变齿宽的螺杆转子图。Figure 3 is a diagram of a screw rotor with equal pitch and variable tooth width.
图4为2个等螺距变齿宽的螺杆转子的啮合图。Figure 4 is the meshing diagram of two screw rotors with equal pitch and variable tooth width.
图中:R1—齿顶圆半径;R2—节圆半径;R3—齿根圆半径;Rb—圆渐开线的基圆半径;α—圆渐开线的发生角;θ—齿顶圆弧BC和齿根圆弧DE的中心角;201、202—螺杆转子轴向截面型线;301—左旋螺杆转子;302—右旋螺杆转子;1、1'—摆线齿面;2、2'—斜齿面;3、3'、5、5'—圆柱螺旋线;4、4'—齿顶面;6、6'—凹齿面;7、7'—齿根面;P1、P2、P3、P4—螺杆转子的螺距;M1、M2、M3—螺杆转子的齿顶面宽度;N1、N2、N3—螺杆转子的齿根面宽度。In the figure: R 1 — radius of addendum circle; R 2 — radius of pitch circle; R 3 — radius of root circle; R b — radius of base circle of circular involute; α — occurrence angle of circular involute; θ — Central angle of addendum arc BC and dedendum arc DE; 201, 202—axial section profile of screw rotor; 301—left-handed screw rotor; 302—right-handed screw rotor; 1, 1’—cycloid tooth surface; 2, 2'—helical tooth surface; 3,3',5,5'—cylindrical helix; 4,4'—tooth top surface; 6,6'—concave tooth surface; 7,7'—dedendum surface; P 1 , P 2 , P 3 , P 4 —the pitch of the screw rotor; M 1 , M 2 , M 3 —the width of the top surface of the screw rotor; N 1 , N 2 , N 3 —the width of the root surface of the screw rotor .
具体实施方式detailed description
下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,为等螺距变齿宽螺杆转子的轴向截面型线图,在任一轴向位置处,螺杆转子的轴向截面型线都包括5段曲线和2个点,依次为:圆渐开线AB、点B、齿顶圆弧BC、点C、摆线CD、齿根圆弧DE、摆线EA;其中齿根圆弧DE、圆渐开线AB都与摆线EA光滑连接,且齿顶圆弧BC的中心角∠BOC和齿根圆弧DE的中心角∠DOE相等,即为中心角θ。As shown in Figure 1, it is the axial section profile diagram of the screw rotor with equal pitch and variable tooth width. At any axial position, the axial section profile line of the screw rotor includes 5 curves and 2 points, in order: Circular involute AB, point B, addendum arc BC, point C, cycloid CD, dedendum arc DE, cycloid EA; among them, dedendum arc DE, circular involute AB are smooth with cycloid EA connected, and the central angle ∠BOC of the addendum arc BC is equal to the central angle ∠DOE of the dedendum arc DE, which is the central angle θ.
如图2所示,为相互啮合的2个螺杆转子轴向截面型线之间的啮合图,在同一轴向位置处,左旋螺杆转子(301)和右旋螺杆转子(302)的轴向截面型线相同,且左旋螺杆转子(301)的轴向截面型线(201)中的圆渐开线AB、点B、齿顶圆弧BC、点C、摆线CD、齿根圆弧DE和摆线EA,分别与右旋螺杆转子(302)的轴向截面型线(202)中的圆渐开线ba、摆线ae、齿根圆弧ed、摆线dc、点c、齿顶圆弧cb、点b能够实现正确的啮合。As shown in Figure 2, it is the meshing diagram between the axial section profiles of two screw rotors meshing with each other. At the same axial position, the axial sections of the left-handed screw rotor (301) and the right-handed screw rotor (302) The profiles are the same, and the circular involute AB, point B, addendum arc BC, point C, cycloid CD, dedendum arc DE and The cycloid EA is respectively connected with the circular involute ba, cycloid ae, dedendum arc ed, cycloid dc, point c, and addendum circle in the axial section profile (202) of the right-handed screw rotor (302). Arc cb, point b enables correct meshing.
如图3所示,为等螺距变齿宽的螺杆转子图,双螺杆真空泵包括2个螺杆转子:左旋螺杆转子(301)和右旋螺杆转子(302);左旋螺杆转子(301)是由一系列螺杆转子的轴向截面型线(201)沿左旋等螺距圆柱螺旋线作螺旋展开而生成;右旋螺杆转子(302)是由一系列螺杆转子的轴向截面型线(202)沿右旋等螺距圆柱螺旋线作螺旋展开而生成;左旋等螺距圆柱螺旋线与右旋等螺距圆柱螺旋线的旋向不同。As shown in Figure 3, it is a screw rotor diagram with equal pitch and variable tooth width. The twin-screw vacuum pump includes two screw rotors: a left-handed screw rotor (301) and a right-handed screw rotor (302); the left-handed screw rotor (301) is composed of a The axial section profile (201) of a series of screw rotors is helically expanded along a left-handed equal-pitch cylindrical helix; the right-handed screw rotor (302) is formed by a series of axial section profiles (202) of a screw rotor Cylindrical helixes of equal pitch are generated by helical expansion; left-handed cylindrical helixes of equal pitch are different from right-handed cylindrical helices of equal pitch.
如图4所示,为2个等螺距变齿宽的螺杆转子的啮合图,相互啮合的2个螺杆转子:左旋螺杆转子(301)和右旋螺杆转子(302),都包括5个齿面、和2条圆柱螺旋线,右旋螺杆转子(302)的组成齿面和圆柱螺旋线依次为:摆线齿面(1)、斜齿面(2)、圆柱螺旋线(3)、齿顶面(4)、圆柱螺旋线(5)、凹齿面(6)、齿根面(7),且斜齿面(2)、齿根面(7)都与摆线齿面(1)光滑连接;左旋螺杆转子(301)的组成齿面和圆柱螺旋线依次为:摆线齿面(1')、斜齿面(2')、圆柱螺旋线(3')、齿顶面(4')、圆柱螺旋线(5')、凹齿面(6')、齿根面(7'),且斜齿面(2')、齿根面(7')都与摆线齿面(1')光滑连接;在同步异向双回转运动的工作过程中,右旋螺杆转子(302)的摆线齿面(1)、斜齿面(2)、圆柱螺旋线(3)、齿顶面(4)、圆柱螺旋线(5)、凹齿面(6)、齿根面(7),分别与左旋螺杆转子(301)的圆柱螺旋线(3')、斜齿面(2')、摆线齿面(1')、齿根面(7')、凹齿面(6')、圆柱螺旋线(5')、齿顶面(4')能够实现正确的啮合;在任一轴向位置处,左旋螺杆转子(301)和右旋螺杆转子(302)的轴向截面型线都相同。As shown in Figure 4, it is the meshing diagram of two screw rotors with equal pitch and variable tooth width. The two screw rotors meshing with each other: left-handed screw rotor (301) and right-handed screw rotor (302), both include 5 tooth surfaces . Surface (4), cylindrical helix (5), concave tooth surface (6), tooth root surface (7), and helical tooth surface (2), tooth root surface (7) are smooth with cycloidal tooth surface (1) connection; left-handed screw rotor (301) consists of tooth surface and cylindrical helix in order: cycloidal tooth surface (1'), helical tooth surface (2'), cylindrical helix (3'), tooth top surface (4' ), cylindrical helix (5'), concave tooth surface (6'), dedendum surface (7'), and helical tooth surface (2'), dedendum surface (7') and cycloidal tooth surface (1 ’) smooth connection; during the working process of synchronous and opposite double-rotational motion, the cycloidal tooth surface (1), helical tooth surface (2), cylindrical helix (3), tooth top surface of the right-handed screw rotor (302) (4), cylindrical helix (5), concave tooth surface (6), dedendum surface (7), respectively with the cylindrical helix (3 '), helical tooth surface (2 '), Cycloid tooth surface (1'), dedendum surface (7'), concave tooth surface (6'), cylindrical helix (5'), and tooth top surface (4') can achieve correct meshing; in any axial direction position, the axial section profiles of the left-handed screw rotor (301) and the right-handed screw rotor (302) are the same.
相互啮合的2个螺杆转子,左旋螺杆转子(301)和右旋螺杆转子(302)的螺旋圈数都大于2。The number of helical turns of the two screw rotors engaged with each other, the left-handed screw rotor (301) and the right-handed screw rotor (302), are both larger than 2.
如图4所示,为2个等螺距变齿宽的螺杆转子的啮合图,螺杆转子的螺距从低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ保持不变,即P1=P2=P3=P4,但齿顶面和齿根面的宽度从低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ逐渐增加,即M1<M2<M3、N1<N2<N3;截面图Ⅰ-Ⅰ、Ⅱ-Ⅱ、Ⅲ-Ⅲ、Ⅳ-Ⅳ、Ⅴ-Ⅴ、Ⅵ-Ⅵ,为螺旋展开角τ分别为0、2π、3π、4π、6π、8π时,螺杆转子的轴向截面型线的啮合图;在任一轴向位置处,螺杆转子的轴向截面型线都包括5段曲线:圆渐开线AB、齿顶圆弧BC、摆线CD、齿根圆弧DE、摆线EA;从螺杆转子的低压端面Ⅰ-Ⅰ到高压端面Ⅵ-Ⅵ,螺杆转子的轴向截面型线随轴向位置的变化规律是:圆渐开线AB的基圆半径Rb逐渐增大,圆渐开线AB的发生角α逐渐减小,齿顶圆弧BC和齿根圆弧DE的中心角θ逐渐增大。由此螺杆转子所形成的工作腔,其高压工作腔容积较小,而低压工作腔容积较大,在高压工作腔处螺杆转子的齿宽较大,在低压工作腔处螺杆转子的齿宽较小。As shown in Figure 4, it is the meshing diagram of two screw rotors with equal pitch and variable tooth width. The pitch of the screw rotor remains unchanged from the low-pressure end surface I-I to the high-pressure end surface VI-VI, that is, P 1 =P 2 =P 3 =P 4 , but the width of tooth top surface and tooth root surface gradually increases from low pressure end surface I-I to high pressure end surface VI-VI, that is, M 1 <M 2 <M 3 , N 1 <N 2 <N 3 ; sectional view Ⅰ-Ⅰ, Ⅱ-Ⅱ, Ⅲ-Ⅲ, Ⅳ-Ⅳ, Ⅴ-Ⅴ, Ⅵ-Ⅵ, are the axial sections of the screw rotor when the helical expansion angle τ is 0, 2π, 3π, 4π, 6π, 8π respectively The meshing diagram of the profile; at any axial position, the axial section profile of the screw rotor includes 5 curves: circular involute AB, addendum arc BC, cycloid CD, dedendum arc DE, pendulum Line EA; from the low-pressure end surface Ⅰ-Ⅰ of the screw rotor to the high-pressure end surface Ⅵ-Ⅵ, the change law of the axial section profile line of the screw rotor with the axial position is: the radius R b of the base circle of the circular involute AB gradually increases , the occurrence angle α of the circular involute AB gradually decreases, and the central angle θ of the addendum arc BC and the dedendum arc DE gradually increases. The working chamber formed by the screw rotor has a small volume of the high-pressure working chamber and a large volume of the low-pressure working chamber. The tooth width of the screw rotor is larger in the high-pressure working chamber and wider in the low-pressure working chamber. small.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610004897.4A CN105485014B (en) | 2016-01-05 | 2016-01-05 | A kind of screw rotor of uniform pitch Varied pole piece |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610004897.4A CN105485014B (en) | 2016-01-05 | 2016-01-05 | A kind of screw rotor of uniform pitch Varied pole piece |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105485014A CN105485014A (en) | 2016-04-13 |
CN105485014B true CN105485014B (en) | 2017-06-30 |
Family
ID=55672222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610004897.4A Expired - Fee Related CN105485014B (en) | 2016-01-05 | 2016-01-05 | A kind of screw rotor of uniform pitch Varied pole piece |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105485014B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105952641B (en) * | 2016-07-11 | 2017-11-14 | 中国石油大学(华东) | A kind of three-stage screw rotor and its Twin-screw vacuum pump |
CN106438370B (en) * | 2016-12-07 | 2018-07-06 | 中国石油大学(华东) | A kind of varying pitch conical screw rotor of self-balancing |
CN107816383A (en) * | 2017-08-07 | 2018-03-20 | 张益民 | To cycloid rotor engine of changing one's position |
CN109356659B (en) * | 2018-12-25 | 2024-01-02 | 中国石油大学(华东) | Conical screw rotor of double-screw expander |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3501807A (en) * | 1966-09-10 | 1970-03-24 | Rolf Kestermann Mas Fab | Masticating system for plastic materials |
CN1444700A (en) * | 2000-07-25 | 2003-09-24 | 阿特里尔斯布希股份有限公司 | Twin screw rotors and displacement machines containing the same |
CN201366785Y (en) * | 2009-03-20 | 2009-12-23 | 韩旻 | Three-change screw rod with screw pitch, groove depth and groove width |
CN205277822U (en) * | 2016-01-05 | 2016-06-01 | 中国石油大学(华东) | Uniform pitch becomes screw rotor of breadth of tooth |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3673743B2 (en) * | 2001-09-27 | 2005-07-20 | 大晃機械工業株式会社 | Screw type vacuum pump |
JP2008196390A (en) * | 2007-02-13 | 2008-08-28 | Toyota Industries Corp | Variable volume fluid machine |
-
2016
- 2016-01-05 CN CN201610004897.4A patent/CN105485014B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3501807A (en) * | 1966-09-10 | 1970-03-24 | Rolf Kestermann Mas Fab | Masticating system for plastic materials |
CN1444700A (en) * | 2000-07-25 | 2003-09-24 | 阿特里尔斯布希股份有限公司 | Twin screw rotors and displacement machines containing the same |
CN201366785Y (en) * | 2009-03-20 | 2009-12-23 | 韩旻 | Three-change screw rod with screw pitch, groove depth and groove width |
CN205277822U (en) * | 2016-01-05 | 2016-06-01 | 中国石油大学(华东) | Uniform pitch becomes screw rotor of breadth of tooth |
Also Published As
Publication number | Publication date |
---|---|
CN105485014A (en) | 2016-04-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105422448B (en) | A kind of screw rotor of Varied pole piece varying pitch | |
CN205277822U (en) | Uniform pitch becomes screw rotor of breadth of tooth | |
CN205277808U (en) | Become screw rotor of breadth of tooth variable -pitch | |
CN104776027B (en) | Strict seal type dry screw vacuum pump screw rotor | |
CN105971877B (en) | A kind of conical screw rotor and its Twin-screw vacuum pump | |
CN102808771B (en) | Single-head varying-pitch screw rotor with equal tooth top width | |
CN105485014B (en) | A kind of screw rotor of uniform pitch Varied pole piece | |
CN103195716B (en) | A kind of tooth screw stem molded line | |
CN108050069A (en) | A kind of complete smooth screw rotor of low leakage | |
CN205388011U (en) | Screw rotor of no acute angle cusp and twin screw vacuum pump thereof | |
CN105240277A (en) | Fully-smooth screw rotor of twin-screw vacuum pump | |
CN110821835B (en) | Conical screw rotor of double-screw vacuum pump | |
CN105317677B (en) | A kind of screw rotor without acute angle cusp | |
CN105332914B (en) | A kind of complete smooth screw rotor | |
CN105952641B (en) | A kind of three-stage screw rotor and its Twin-screw vacuum pump | |
CN106438358B (en) | A kind of conical screw rotor of self-balancing | |
CN206448946U (en) | A kind of conical screw rotor of self-balancing | |
CN106438370A (en) | Self-balancing variable-pitch cone-shaped screw rotor | |
CN206957921U (en) | A kind of complete smooth screw rotor based on eccentric circle involute | |
CN107023484A (en) | A kind of asymmetric screw rotor | |
CN105952645A (en) | Arc molded line screw rotor for screw vacuum pump | |
CN205805908U (en) | A kind of conical screw rotor and Twin-screw vacuum pump thereof | |
CN108019348A (en) | A kind of screw rotor for including elliptic arc | |
CN207864168U (en) | A kind of complete smooth screw rotor of low leakage | |
CN206801869U (en) | A kind of asymmetric screw rotor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170630 Termination date: 20180105 |