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CN105483590A - Hot-dip galvanizing process for steel member - Google Patents

Hot-dip galvanizing process for steel member Download PDF

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Publication number
CN105483590A
CN105483590A CN201510953160.2A CN201510953160A CN105483590A CN 105483590 A CN105483590 A CN 105483590A CN 201510953160 A CN201510953160 A CN 201510953160A CN 105483590 A CN105483590 A CN 105483590A
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CN
China
Prior art keywords
plating
plating piece
hot
dip galvanizing
degreasing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201510953160.2A
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Chinese (zh)
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CN105483590B (en
Inventor
曹雁冰
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ANHUI WEIHONG STEEL STRUCTURE GROUP Co Ltd
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ANHUI WEIHONG STEEL STRUCTURE GROUP Co Ltd
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Priority to CN201510953160.2A priority Critical patent/CN105483590B/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention discloses a hot-dip galvanizing process for a steel member. The process comprises the following steps: a plating piece is put into a degreasing fluid with the temperature of 76-85 DEG C, and degreasing is carried out for 10-20 min; after the plating piece is washed with hydrochloric acid for 35-50 min, and then the plating piece is washed with water; the plating piece is put into an assistant plating liquid with the temperature of 85-98 DEG C, and assistant plating is carried out for 50-100 s; after drying is carried out in hot air with the temperature of 100-120 DEG C for 50-80 s, the plating piece is immediately put into an alloy plating solution with the temperature of 455-468 DEG C, and hot dipping is carried out for 60-150 s; and the plating piece is cooled in the air naturally to the room temperature. The hot-dip galvanizing process for the steel member is simple, the galvanized coating layer is uniform, the operation is convenient, and the production cost is reduced; and the plating piece obtained with the process has excellent corrosion resistance, so that the service life of the steel member is prolonged.

Description

A kind of steel beam column hot-dip galvanizing technique
Technical field
The invention belongs to galvanizing technical field, specifically a kind of steel beam column hot-dip galvanizing technique.
Background technology
Steel construction under atmospheric environment acts on by sunlight, dust storm, sleet, frost and dew and temperature and humidity change throughout the year, oxygen wherein in air and moisture are the important factors causing outdoor iron structure to corrode, the industrial gasses of corrosion of steel structure are caused to contain SO2, CO2, NO2, CI2, H2S and NH3 etc., although these composition content are very little, but be all very important to the corrosion harmfulness of iron and steel, wherein SO2 has the greatest impact, and CI2 can make metallic surface passivating film be destroyed.These gases are soluble in water in acid, form acid rain, corroding metal facility.
The feature of marine atmosphere is containing a large amount of salt, mainly NaCI, and on the metal surface, the electric action having moisture absorption due to it and increase surperficial liquid film simultaneously CI-itself has again very strong aggressiveness, has thus increased the weight of the corrosion of metallic surface in salt particle sedimentation.Steel construction bank off sea more closely corrodes also more serious, in its etch ratio inland air high times.
Pot galvanize also claims galvanizing, is that steel and iron member immerses a kind of method obtaining metal cladding in the zinc liquid of melting.Develop rapidly with high voltage power transmission, traffic, communication career in recent years, more and more higher to steel part requirement of shelter, pot galvanize demand also constantly increases.
Summary of the invention
The object of the invention is to the defect overcoming prior art existence, a kind of steel beam column hot-dip galvanizing technique is provided.
Object of the present invention can be achieved through the following technical solutions:
A kind of steel beam column hot-dip galvanizing technique, is characterized in that, comprise the steps:
(1) degreasing: degreasing fluid degreasing 10-20min plating piece being placed in 76-85 DEG C;
(2) acid washing: plating piece step (1) obtained adopts salt acid elution plating piece 35-50min after washing;
(3) plating is helped: the quickening liquid plating piece that step (2) obtains being placed in 85-98 DEG C helps plating 50-100s, and wherein quickening liquid formula is: ammonia chloride 100-120g/L, zinc chloride 5-8g/L, sodium-chlor 10-20g/L, and surplus is water;
(4) hot dip process: plating piece step (3) obtained is placed in the alloy electroplating bath hot dip process 60-150s of 455-468 DEG C immediately in 100-120 DEG C of warm air after dry 50-80s, wherein alloy electroplating bath weight percent consist of aluminium 0.1-0.5%, magnesium 1-3%, indium 0.002-0.01%, lanthanum 0.1-0.5%, surplus is zinc;
(5) cool: the plating piece that step (4) obtains is naturally cooled to room temperature in atmosphere.
As preferred further, in step of the present invention (1), the formula of degreasing fluid is: Sodium phosphate dibasic 15-30g/L, sodium hydroxide 50-60g/L, phosphoesterase 30 .5-1g/L, polyoxyethylene carboxylate 1-3g/L, surplus are water.
As preferred further, help plating temperature to be 90 DEG C in step of the present invention (3), help the plating time to be 80s.
In present invention process, the formula of alloy electroplating bath is particularly important, directly affects the quality of plating piece coating.
The bright property of hot galvanized layer can be significantly improved when adding the aluminium of 0.005-0.02% in alloy electroplating bath, reduce zinc liquid surface oxidation, when being added beyond the aluminium of 0.15% in zinc liquid, can suppress the formation of Fe-Zn alloy phase and obtain the coating of appropriate thickness, good adhesion, the present invention selects aluminium content to be 0.1-0.5%.
Indium and lanthanum are rare earth element, because rare earth has outstanding chemically reactive and very strong avidity, can greatly reduce zinc-aluminium melting viscosity, improve zinc liquid mobility, thus improve even zinc layer.
Beneficial effect of the present invention: steel beam column hot-dip galvanizing technique of the present invention is simple, zinc coating is even, easy to operate, reduces production cost; The plating piece utilizing present invention process to obtain has good antiseptic property, extends the work-ing life of steel beam column.
Embodiment
If no special instructions, the present invention " % " is all weight percentage.
Embodiment 1
A kind of steel beam column hot-dip galvanizing technique, comprises the steps:
1, degreasing: degreasing fluid degreasing 15min plating piece being placed in 80 DEG C, wherein the formula of degreasing fluid is: Sodium phosphate dibasic 20g/L, sodium hydroxide 56g/L, phosphoric acid ester 1g/L, polyoxyethylene carboxylate 2g/L, surplus are water.
2, acid washing: wash after plating piece obtained above being adopted salt acid elution plating piece 45min.
3, plating is helped: quickening liquid plating piece obtained above being placed in 90 DEG C helps plating 80s, and wherein quickening liquid formula is: ammonia chloride 110g/L, zinc chloride 6.5g/L, sodium-chlor 20g/L, and surplus is water.
4, hot dip process: alloy electroplating bath hot dip process 100s plating piece obtained above being placed in 110 DEG C of warm airs 460 DEG C after dry 60s immediately, wherein the weight percent of alloy electroplating bath consists of aluminium 0.3%, magnesium 2%, indium 0.006%, lanthanum 0.3%, and surplus is zinc.
Alloy electroplating bath preparation method is: by aluminium 0.3%, magnesium 2%, indium 0.006%, lanthanum 0.3%, and surplus is that zinc carries out melting, namely obtains alloy electroplating bath.
5, cool: plating piece obtained above naturally cools to room temperature in atmosphere.
Embodiment 2
A kind of steel beam column hot-dip galvanizing technique, comprises the steps:
1, the degreasing of plating piece: degreasing fluid degreasing 12min plating piece being placed in 85 DEG C, wherein the formula of degreasing fluid is: Sodium phosphate dibasic 30g/L, sodium hydroxide 50g/L, phosphoesterase 30 .5g/L, polyoxyethylene carboxylate 3g/L, surplus are water.
2, acid washing: plating piece obtained above is adopted salt acid elution plating piece 40min after washing.
3, plating is helped: quickening liquid plating piece obtained above being placed in 98 DEG C helps plating 60s, and wherein quickening liquid formula is: ammonia chloride 100g/L, zinc chloride 8g/L, sodium-chlor 20g/L, and surplus is water.
4, hot dip process: alloy electroplating bath hot dip process 70s plating piece obtained above being placed in 120 DEG C of warm airs 468 DEG C after dry 50s immediately, wherein the weight percent of alloy electroplating bath consists of aluminium 0.5%, magnesium 3%, indium 0.01%, lanthanum 0.4%, and surplus is zinc.
Alloy electroplating bath preparation method: by aluminium 0.5%, magnesium 3%, indium 0.01%, lanthanum 0.4%, surplus is that zinc carries out melting, namely obtains alloy electroplating bath.
5, cool: plating piece obtained above is naturally cooled to room temperature in atmosphere.

Claims (3)

1. a steel beam column hot-dip galvanizing technique, is characterized in that, comprises the steps:
(1) degreasing: degreasing fluid degreasing 10-20min plating piece being placed in 76-85 DEG C;
(2) acid washing: plating piece step (1) obtained adopts salt acid elution plating piece 35-50min after washing;
(3) plating is helped: the quickening liquid plating piece that step (2) obtains being placed in 85-98 DEG C helps plating 50-100s, and wherein quickening liquid formula is: ammonia chloride 100-120g/L, zinc chloride 5-8g/L, sodium-chlor 10-20g/L, and surplus is water;
(4) hot dip process: plating piece step (3) obtained is placed in the alloy electroplating bath hot dip process 60-150s of 455-468 DEG C immediately in 100-120 DEG C of warm air after dry 50-80s, wherein the weight percent of alloy electroplating bath consists of aluminium 0.1-0.5%, magnesium 1-3%, indium 0.002-0.01%, lanthanum 0.1-0.5%, and surplus is zinc;
(5) cool: the plating piece that step (4) obtains is naturally cooled to room temperature in atmosphere.
2. a kind of steel beam column hot-dip galvanizing technique according to claim 1, it is characterized in that, in described step (1), the formula of degreasing fluid is: Sodium phosphate dibasic 15-30g/L, sodium hydroxide 50-60g/L, phosphoesterase 30 .5-1g/L, polyoxyethylene carboxylate 1-3g/L, surplus are water.
3. a kind of steel beam column hot-dip galvanizing technique according to claim 1, is characterized in that, helps plating temperature to be 90 DEG C, help the plating time to be 80s in described step (3).
CN201510953160.2A 2015-12-20 2015-12-20 A kind of steel member hot-dip galvanizing technique Active CN105483590B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108796416A (en) * 2018-08-17 2018-11-13 南京力同重工机械有限公司 A kind of galvanized method of steel member
CN110106460A (en) * 2019-05-21 2019-08-09 安徽伟宏钢结构集团股份有限公司 A kind of continuous operation steel member hot-dip galvanizing technique
CN111719072A (en) * 2020-07-28 2020-09-29 惠博新型材料有限公司 Zn-Al-Si-Mn-Bi-Ti-Ce alloy for hot dip coating and use method thereof
CN114807812A (en) * 2022-04-24 2022-07-29 上海聚丰热镀锌有限公司 Hot-dip galvanizing process for metal plated part

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368139A (en) * 2007-08-15 2009-02-18 江苏海迅实业集团股份有限公司 Laboratory glassware detergent
CN103160765A (en) * 2013-02-20 2013-06-19 国网智能电网研究院 Electric transmission line steel member hot-dip galvanizing alloy clad layer and preparation technology thereof
CN103589981A (en) * 2013-11-13 2014-02-19 常熟市宝华建筑装璜材料有限公司 Formula of hot galvanizing plating auxiliary
TW201504473A (en) * 2013-05-20 2015-02-01 Nippon Steel & Sumitomo Metal Corp Alloyed hot-dip galvanized steel sheet and manufacturing method thereof
CN104487606A (en) * 2012-07-23 2015-04-01 Posco公司 Molten zinc alloy plated steel strip having excellent corrosion resistance and external surface and method for manufacturing same
CN105051239A (en) * 2013-03-28 2015-11-11 杰富意钢铁株式会社 Hot-dip Al-Zn alloy coated steel sheet and method for producing same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368139A (en) * 2007-08-15 2009-02-18 江苏海迅实业集团股份有限公司 Laboratory glassware detergent
CN104487606A (en) * 2012-07-23 2015-04-01 Posco公司 Molten zinc alloy plated steel strip having excellent corrosion resistance and external surface and method for manufacturing same
CN103160765A (en) * 2013-02-20 2013-06-19 国网智能电网研究院 Electric transmission line steel member hot-dip galvanizing alloy clad layer and preparation technology thereof
CN105051239A (en) * 2013-03-28 2015-11-11 杰富意钢铁株式会社 Hot-dip Al-Zn alloy coated steel sheet and method for producing same
TW201504473A (en) * 2013-05-20 2015-02-01 Nippon Steel & Sumitomo Metal Corp Alloyed hot-dip galvanized steel sheet and manufacturing method thereof
CN103589981A (en) * 2013-11-13 2014-02-19 常熟市宝华建筑装璜材料有限公司 Formula of hot galvanizing plating auxiliary

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108796416A (en) * 2018-08-17 2018-11-13 南京力同重工机械有限公司 A kind of galvanized method of steel member
CN110106460A (en) * 2019-05-21 2019-08-09 安徽伟宏钢结构集团股份有限公司 A kind of continuous operation steel member hot-dip galvanizing technique
CN111719072A (en) * 2020-07-28 2020-09-29 惠博新型材料有限公司 Zn-Al-Si-Mn-Bi-Ti-Ce alloy for hot dip coating and use method thereof
CN114807812A (en) * 2022-04-24 2022-07-29 上海聚丰热镀锌有限公司 Hot-dip galvanizing process for metal plated part

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