CN105482435B - Three-dimensional drape shape graphene radiating slurry, its preparation method and application - Google Patents
Three-dimensional drape shape graphene radiating slurry, its preparation method and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种散热材料及其制备工艺,尤其涉及一种三维褶皱状石墨烯散热浆料及其制备方法,属于纳米技术领域。The invention relates to a heat dissipation material and a preparation process thereof, in particular to a three-dimensional wrinkled graphene heat dissipation slurry and a preparation method thereof, belonging to the field of nanotechnology.
背景技术Background technique
随着微电子技术微型化,高集成化的趋势,芯片及传感器等核心器件运行频率和消耗功率急剧增加,产生大量热量。此外,一些功率器件功率不断提高,封装散热要求越来越高。在LED和激光器等光电器件领域,导热散热不好,将导致器件结温升高,从而影响效率和寿命。在消费电子产品(电池、手机等)中由于产品储能高,发热量大,热量如果不能及时传导出去,堆积造成局部热点,导致产品的功效不稳定甚至损坏,进而造成电子产品的失效,使用寿命缩短等问题。汽车、航空航天工业中的发动机、刹车片、轮胎等也对导热、散热有很高的要求。With the trend of miniaturization and high integration of microelectronics technology, the operating frequency and power consumption of core devices such as chips and sensors have increased sharply, generating a lot of heat. In addition, the power of some power devices continues to increase, and the heat dissipation requirements for packaging are getting higher and higher. In the field of optoelectronic devices such as LEDs and lasers, poor heat conduction and heat dissipation will lead to an increase in the junction temperature of the device, thereby affecting efficiency and life. In consumer electronic products (batteries, mobile phones, etc.), due to the high energy storage and high calorific value of the product, if the heat cannot be transmitted out in time, the accumulation will cause local hot spots, resulting in unstable or even damaged product functions, which in turn will cause electronic products to fail. issues such as shortened lifespan. Engines, brake pads, and tires in the automotive and aerospace industries also have high requirements for heat conduction and heat dissipation.
石墨烯作为新兴的二维碳材料,因具有大的比表面积和优异的电学、热学及力学性能,有望在散热方面取得重要的应用。然而,现有的石墨烯散热膜尽管在水平方向上具有令其它金属难以企及的热传导系数,但在垂直方向上其热传导系数很低,一般仅为5-20W/mK,甚至可以被视为隔热材料。Graphene, as an emerging two-dimensional carbon material, is expected to have important applications in heat dissipation due to its large specific surface area and excellent electrical, thermal and mechanical properties. However, although the existing graphene heat dissipation film has a thermal conductivity that is difficult for other metals to match in the horizontal direction, its thermal conductivity in the vertical direction is very low, generally only 5-20W/mK, and can even be regarded as an insulating material. hot material.
发明内容Contents of the invention
鉴于现有技术中的不足,本发明的主要目的在于提供一种在各个方向均具有良好导热性能的三维褶皱状石墨烯散热浆料及其制备方法。In view of the deficiencies in the prior art, the main purpose of the present invention is to provide a three-dimensional wrinkled graphene heat dissipation paste with good thermal conductivity in all directions and a preparation method thereof.
为实现前述发明目的,本发明采用的技术方案包括:In order to realize the aforementioned object of the invention, the technical solutions adopted in the present invention include:
一种三维褶皱状石墨烯散热浆料的制备方法,包括如下步骤:A preparation method for a three-dimensional wrinkled graphene heat dissipation slurry, comprising the steps of:
(1)将薄层石墨烯通过溶剂作用形成多孔石墨烯聚集体,并在加热后急剧降温,获得三维褶皱状石墨烯块;(1) Thin-layer graphene is formed into porous graphene aggregates through solvent action, and the temperature is dropped sharply after heating to obtain three-dimensional wrinkled graphene blocks;
(2)将所述三维褶皱状石墨烯块粉碎,获得三维褶皱状石墨烯;(2) Pulverizing the three-dimensional wrinkled graphene block to obtain three-dimensional wrinkled graphene;
(3)将三维褶皱状石墨烯与聚合物和/或聚合物的单体复合,形成所述散热浆料。(3) Composite the three-dimensional wrinkled graphene with the polymer and/or the monomer of the polymer to form the heat dissipation paste.
进一步的,步骤(1)包括:将多孔石墨烯聚集体加热至50~500 ℃,再迅速转移至温度为-200℃~0℃的环境中,冷却时间为5-60 s。Further, step (1) includes: heating the porous graphene aggregates to 50-500°C, and then rapidly transferring to an environment with a temperature of -200°C-0°C, and the cooling time is 5-60 s.
进一步的,所述三维褶皱状石墨烯的长宽尺寸为0.01μm~100μm,厚度为1~100层,比表面积为100 m2/g-900 m2/g。Further, the length and width of the three-dimensional wrinkled graphene are 0.01 μm-100 μm, the thickness is 1-100 layers, and the specific surface area is 100 m 2 /g-900 m 2 /g.
进一步的,步骤(2)中采用的粉碎方法可选自但不限于机械粉碎、气流粉碎、超声粉碎中的任一种。Further, the pulverization method used in step (2) may be selected from, but not limited to, any one of mechanical pulverization, jet pulverization, and ultrasonic pulverization.
进一步的,步骤(3)包括:将三维褶皱状石墨烯及导热添加剂与聚合物复合形成所述散热浆料。Further, the step (3) includes: compounding the three-dimensional wrinkled graphene and the heat conduction additive with the polymer to form the heat dissipation paste.
其中,所述聚合物可选自但不限于聚苯胺、聚吡咯、聚噻吩、环氧树脂、硅橡胶、聚乙烯、聚丙烯、聚氯乙烯、高密度聚乙烯、聚偏氟乙烯、聚四氟乙烯、聚乙烯吡咯烷酮、聚乙烯醇、聚丙烯酸、酚醛树脂、聚甲基丙烯酸甲酯、聚酰胺、橡胶树脂、聚乙二醇、聚碳酸酯、聚酰亚胺、尼龙中的任一种或两种以上的组合。Wherein, the polymer may be selected from but not limited to polyaniline, polypyrrole, polythiophene, epoxy resin, silicone rubber, polyethylene, polypropylene, polyvinyl chloride, high-density polyethylene, polyvinylidene fluoride, polytetrafluoroethylene Any of vinyl fluoride, polyvinylpyrrolidone, polyvinyl alcohol, polyacrylic acid, phenolic resin, polymethyl methacrylate, polyamide, rubber resin, polyethylene glycol, polycarbonate, polyimide, nylon or a combination of two or more.
其中,所述导热添加剂可选自但不限于石墨、富勒烯、炭黑、碳纳米管、碳纳米管纤维、碳纤维、氮化硼、氮化铝、碳化硅、锌、铝、铜、银、镍、镉、铁、碳素钢、氧化铝、硅、氧化铍、氮化硅、氧化镁中的任一种或两种以上的组合。Wherein, the thermal conductivity additive can be selected from but not limited to graphite, fullerene, carbon black, carbon nanotube, carbon nanotube fiber, carbon fiber, boron nitride, aluminum nitride, silicon carbide, zinc, aluminum, copper, silver , nickel, cadmium, iron, carbon steel, aluminum oxide, silicon, beryllium oxide, silicon nitride, magnesium oxide, or any combination of two or more.
其中,所述石墨优选采用粒径为10nm-1mm的颗粒,所述碳纳米管优选采用长度为10 nm-1cm的单壁或多壁碳管,而其它碳材料、金属或非金属材料优选采用粒径为1 nm-1mm的颗粒。Wherein, the graphite preferably adopts particles with a particle diameter of 10nm-1mm, the carbon nanotube preferably adopts a single-wall or multi-wall carbon tube with a length of 10nm-1cm, and other carbon materials, metal or non-metallic materials preferably adopt Particles with a particle size of 1 nm-1 mm.
进一步的,所述三维褶皱状石墨烯散热浆料包含0.01-90 wt%基体组分和0.01-90wt%填料组分,所述基体组分包含聚合物,所述填料组分包含三维褶皱状石墨烯。Further, the three-dimensional wrinkled graphene heat dissipation slurry comprises 0.01-90 wt% matrix component and 0.01-90wt% filler component, the matrix component includes polymer, and the filler component includes three-dimensional wrinkled graphite alkene.
进一步的,所述填料组分还包括导热添加剂。Further, the filler component also includes thermal conductivity additives.
采用前述任一种方法制备的三维褶皱状石墨烯散热浆料。The three-dimensional wrinkled graphene heat dissipation slurry prepared by any one of the aforementioned methods.
前述任一种三维褶皱状石墨烯散热浆料在制备光学器件、电子器件或光电器件中的应用。Application of any of the aforementioned three-dimensional wrinkled graphene heat dissipation pastes in the preparation of optical devices, electronic devices or optoelectronic devices.
例如,可以将所述三维褶皱状石墨烯散热浆料应用于手机、电脑、发光二极管、电子器件封装材料等器件的散热。For example, the three-dimensional wrinkled graphene heat dissipation paste can be applied to the heat dissipation of devices such as mobile phones, computers, light emitting diodes, and electronic device packaging materials.
与现有技术相比,本发明的优点包括:通过采用三维褶皱状石墨烯作为散热涂料的组分,由于石墨烯材料中褶皱状的存在,不但增加了复合材料的表面积,提高了散热效率,还可以在垂直方向上形成较多导热通路,使得在垂直方向上的散热效率大幅提高,因而可以让该三维褶皱状石墨烯散热涂料在垂直方向获得与水平方向相比拟的导热系数,实现在三维方向上的散热,进而可以解决光学器件、电子器件或光电器件在散热方面的问题,并在散热材料领域取得广泛的应用。Compared with the prior art, the advantages of the present invention include: by using three-dimensional wrinkled graphene as a component of the heat dissipation coating, due to the existence of wrinkles in the graphene material, not only the surface area of the composite material is increased, but the heat dissipation efficiency is also improved. It can also form more heat conduction paths in the vertical direction, so that the heat dissipation efficiency in the vertical direction is greatly improved, so that the three-dimensional wrinkled graphene heat dissipation coating can obtain a thermal conductivity in the vertical direction that is comparable to that in the horizontal direction. Direction of heat dissipation can solve the problem of heat dissipation in optical devices, electronic devices or optoelectronic devices, and has been widely used in the field of heat dissipation materials.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明一典型实施方案中一种三维褶皱状石墨烯散热浆料的制备工艺流程图;Fig. 1 is the preparation process flowchart of a kind of three-dimensional wrinkled graphene heat dissipation slurry in a typical embodiment of the present invention;
图2是实施例1中一种三维褶皱状石墨烯的扫描电镜图;Fig. 2 is the scanning electron micrograph of a kind of three-dimensional wrinkled graphene in embodiment 1;
图3是实施例1中一种三维褶皱状石墨烯散热浆料的散热曲线图。3 is a heat dissipation curve of a three-dimensional wrinkled graphene heat dissipation paste in Example 1.
具体实施方案specific implementation plan
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行详细的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参阅图1,在本发明一典型实施方案之中,该三维褶皱状石墨烯散热浆料的制备方法包括:将薄层石墨烯通过溶剂作用形成多孔石墨烯聚集体,再加热到高温,然后急剧冷却形成褶皱状石墨烯块,然后通过球磨、粉碎等方式获得三维褶皱状石墨烯粉体,将该三维褶皱石墨烯或该三维褶皱石墨烯与其它导热添加剂复合材料与聚合物粘结剂复合制备散热浆料。Referring to Fig. 1, in a typical embodiment of the present invention, the preparation method of this three-dimensional wrinkled graphene heat dissipation slurry comprises: forming porous graphene aggregates with thin-layer graphene through the action of solvent, heating to high temperature, and then sharply Cool to form a wrinkled graphene block, and then obtain a three-dimensional wrinkled graphene powder by ball milling, pulverization, etc., and prepare by compounding the three-dimensional wrinkled graphene or the three-dimensional wrinkled graphene with other thermally conductive additive composite materials and polymer binders Thermal paste.
以下结合附图及一较佳实施例对本发明的技术方案作更为具体的解释说明。The technical solution of the present invention will be explained in more detail below in conjunction with the accompanying drawings and a preferred embodiment.
实施例1 该三维褶皱状石墨烯散热浆料的制备工艺包括:Embodiment 1 The preparation process of the three-dimensional wrinkled graphene heat dissipation slurry includes:
1)1 g薄层石墨烯粉体加热至200℃后,迅速放入液氮中形成石墨烯块,气流粉碎形成三维褶皱状石墨烯(其形貌请参阅图2),其比表面积为400 ㎡/g,然后加入到28 g 聚氨酯溶液中,机械搅拌15分钟后,加入磷片石墨5 g继续机械搅拌45分钟后即得到散热浆料,所得散热浆料在垂直和水平方向上的导热率均为45 W/(m K)。1) After heating 1 g of thin-layer graphene powder to 200°C, it is quickly put into liquid nitrogen to form graphene blocks, and jet crushed to form three-dimensional wrinkled graphene (see Figure 2 for its morphology), with a specific surface area of 400 ㎡/g, then added to 28 g polyurethane solution, mechanically stirred for 15 minutes, then added 5 g of phosphorus flake graphite and continued to mechanically stir for 45 minutes to obtain the heat dissipation slurry. The thermal conductivity of the obtained heat dissipation slurry in the vertical and horizontal directions Both are 45 W/(m K).
2)5 g薄层石墨烯粉体加热至200℃后,迅速放入液氮中形成石墨烯块,气流粉碎形成图2中的三维褶皱状石墨烯,然后加入到60 g 环氧树脂中,机械搅拌15分钟后,加入20g氧化铝,继续搅拌45分钟,加入60 g 固化剂搅拌15分钟,得到散热浆料,该散热浆料的散热性能请参阅图3。2) After heating 5 g of thin-layer graphene powder to 200 °C, quickly put it into liquid nitrogen to form a graphene block, jet mill to form the three-dimensional wrinkled graphene in Figure 2, and then add it to 60 g of epoxy resin, After mechanical stirring for 15 minutes, add 20 g of alumina, continue stirring for 45 minutes, add 60 g of curing agent and stir for 15 minutes to obtain a heat dissipation paste. Please refer to Figure 3 for the heat dissipation performance of the heat dissipation paste.
本发明工艺简单,易于规模化生产,所得三维褶皱状石墨烯散热浆料具有良好的散热效果,可以广泛应用于LED照明,电力、电子、通讯等需要散热的产品。The process of the invention is simple and easy for large-scale production. The obtained three-dimensional wrinkled graphene heat dissipation paste has good heat dissipation effect and can be widely used in LED lighting, electric power, electronics, communication and other products requiring heat dissipation.
需要说明的是,在本文中,在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, without further restrictions, the elements defined by the statement "comprising a..." do not exclude the existence of additional of the same elements.
以上所述仅是本发明的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The foregoing is only a specific embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present invention. It should be regarded as the protection scope of the present invention.
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