CN105470887A - Electrified rapid locking wire clamp - Google Patents
Electrified rapid locking wire clamp Download PDFInfo
- Publication number
- CN105470887A CN105470887A CN201410450502.4A CN201410450502A CN105470887A CN 105470887 A CN105470887 A CN 105470887A CN 201410450502 A CN201410450502 A CN 201410450502A CN 105470887 A CN105470887 A CN 105470887A
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- wire clamp
- gear
- locking
- clamp
- wire
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Abstract
Description
技术领域:本发明涉及一种安装线夹,具体说是涉及电力系统输电线路上安装带串联间隙避雷器与导线连接时使用的安装线夹。 Technical field: The present invention relates to an installation clamp, in particular to an installation clamp used when installing an arrester with a series gap on a transmission line of a power system and connecting a conductor.
背景技术:安装避雷器是输电线路防雷的重要措施,其中串联绝缘子间隙因其间隙稳定、对避雷器支撑效果好、安装方便、不受杆塔型式限制的特点,在输电线路上得到了广泛应用。目前,国内杆塔安装串联绝缘子间隙避雷器时,使用的是普通悬垂线夹,其主要由挂板、线夹主体、线夹压条、U型螺丝及配套的平垫圈、弹簧垫圈、螺母组成。安装时,必须将所有零部件拆开,把导线装入线夹后再重新组装、紧固,操作较复杂、零件易于脱落。与其它各种型式的避雷器一样,串联绝缘子间隙避雷器与线路导线连接必须在线路停电时才能进行,或者采用人体等电位带电作业方式进行操作。线路停电降低电网供电可靠性,不符合供电企业提供稳定电网的工作目标;而人员等电位带电作业,危险点多,安全风险大,施工费用高,并不适宜大范围采用。因此,研制新型带电作业金具,改进目前的安装工艺,实现输电线路不停电,人员地电位操作安装避雷器与导线连接,已成为该领域迫切需要解决的技术问题。 Background technology: The installation of lightning arresters is an important measure for lightning protection of transmission lines. The gap between series insulators has been widely used on transmission lines because of its stable gap, good support effect on lightning arresters, convenient installation, and not limited by tower types. At present, when domestic towers are installed with series insulator gap arresters, ordinary suspension clamps are used, which are mainly composed of hanging plates, clamp main bodies, clamp pressure strips, U-shaped screws and supporting flat washers, spring washers, and nuts. During installation, all the components must be disassembled, and the wires must be put into the clamps before being reassembled and fastened. The operation is complicated and the parts are easy to fall off. Like other types of surge arresters, the connection between the series insulator gap arrester and the line conductor must be carried out when the line is powered off, or it can be operated by means of human body equipotential live work. Line outages reduce the reliability of power grid power supply, which does not meet the work objectives of power supply companies to provide stable power grids; and the equal potential live work of personnel has many dangerous points, high safety risks, and high construction costs, so it is not suitable for large-scale adoption. Therefore, it has become an urgent technical problem to be solved in this field to develop a new type of live working fitting, improve the current installation process, realize the non-stop power transmission line, and connect the ground potential operation of the personnel to install the lightning arrester and the wire connection.
发明内容:Invention content:
本发明的目的在于提供一种带电快速锁紧线夹,它可在地电位带电作业情况下,实现避雷器与导线连接时线夹安全、快速、可靠的安装并锁紧,以弥补现有技术存在之不足。 The purpose of the present invention is to provide a live fast locking clamp, which can realize the safe, fast and reliable installation and locking of the clamp when the arrester is connected to the wire under the condition of live work at ground potential, so as to make up for the existence of the existing technology. Insufficient.
本发明的一种带电快速锁紧线夹,包括线夹主体、线夹压盖、橡胶瓦、连接组件和转轴,还包括在线夹主体的中间部位设置转动手柄带动的齿轮锁紧机构,并将所述齿轮锁紧机构中的从动齿轮与所述线夹压盖连接固定。 An electrified fast locking wire clip of the present invention includes a wire clip main body, a wire clip gland, a rubber shoe, a connecting assembly and a rotating shaft, and also includes a gear locking mechanism driven by a rotating handle arranged in the middle of the wire clip main body, and the The driven gear in the gear locking mechanism is connected and fixed to the clamp gland.
所述的齿轮锁紧机构是经线夹主体上所设的上连接座及连接组件活动连接主动齿轮、锁紧齿轮及转动手柄,在所述转动手柄中部推杆部分和下连接座上分别设一套接在制动销钉与弹簧上的第一制动锁块和第二制动锁块,所述第一、第二制动锁块端部分别与所述主动齿轮、锁紧齿轮相啮。而与线夹压盖固定一体的从动齿轮与主动齿轮相啮合。 The gear locking mechanism is to flexibly connect the driving gear, the locking gear and the rotating handle through the upper connecting seat and the connecting assembly provided on the main body of the wire clamp, and set a push rod part and the lower connecting seat in the middle of the rotating handle respectively. The first brake lock block and the second brake lock block are sleeved on the brake pin and the spring, and the ends of the first and second brake lock blocks are respectively meshed with the driving gear and the locking gear. And the driven gear fixed integrally with the wire clip gland is meshed with the driving gear.
所述的线夹主体是个在夹头上部的连接体部分中间设置矩形通孔,在夹头外侧其矩形通孔的上、下两侧分别设有向外凸起并设连接孔的上、下连接座构成的固定连接件。 The main body of the clamp is a rectangular through hole in the middle of the connecting body part on the upper part of the chuck, and the upper and lower sides of the rectangular through hole on the outside of the chuck are respectively provided with outward protrusions and connection holes. A fixed connection piece composed of a connecting seat.
所述的线夹压盖是个在可移动夹头外侧设置弧形连接板,以及该连接板上所设连接孔组成的活动连接件。 The clamp gland is a movable connecting piece composed of an arc-shaped connecting plate on the outside of the movable chuck and connecting holes on the connecting plate.
本发明由于采取了齿轮锁紧机构带动并锁紧的线夹压盖组成的安装线夹,以此来实现线夹的合闭、导线的夹紧与不可逆向的转动,它与现有技术相比,具有安装速度快、安全性能强、锁紧无松动、可带电作业以及发明构思新颖独特、结构设计紧凑合理、操作省力简便易行、工作性能稳定可靠、适合行业大力推广等实质性特点与显著的进步。 The present invention adopts the installation wire clip composed of the wire clip gland driven and locked by the gear locking mechanism, so as to realize the closing of the wire clip, the clamping of the wire and the irreversible rotation. It is similar to the prior art. Compared with it, it has the substantive characteristics of fast installation, strong safety performance, no loosening, live working, novel and unique invention concept, compact and reasonable structural design, labor-saving and easy operation, stable and reliable working performance, and is suitable for vigorous promotion in the industry. Significant progress.
附图说明 Description of drawings
图1是本发明整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图; Fig. 3 is the top view of Fig. 1;
图4是图1的展开图; Figure 4 is an expanded view of Figure 1;
图5是线夹主体结构主视图; Fig. 5 is a front view of the main structure of the wire clip;
图6是图5的俯视图; Figure 6 is a top view of Figure 5;
图7是线夹压盖主视图; Fig. 7 is a front view of the clamp gland;
图8是图7的左视图; Fig. 8 is the left view of Fig. 7;
图9是第一、第二制动锁块结构示意图。 Fig. 9 is a structural schematic diagram of the first and second brake lock blocks.
具体实施方式 detailed description
如图1-图9所示本发明的一种带电快速锁紧线夹是由线夹主体1、线夹压盖2和齿轮锁紧机构3三部分组成。其中所述的线夹主体1是个在夹头上部的连接体(也称挂板)部分中间设置矩形通孔4,在夹头外侧其矩形通孔4的上、下两侧分别设有向外凸起并设连接孔的上、下连接座6、5构成的固定连接件。所述线夹主体1的连接体顶部、夹头外侧以及线夹压盖2可移动夹头外侧连接板上均设有一悬挂固定安装孔。所述的线夹压盖2是个在可移动夹头外侧中心设置弧形连接板,以及该连接板上所设连接孔组成的活动连接件。弧形连接板与悬挂固定安装孔在同一平面内,其可移动夹头内置有橡胶瓦,以增加对导线的握着力,防止线夹松动。所述线夹主体1与线夹压盖2之间通过夹头与可移动夹头间的转轴活动连接。而线夹压盖2经弧形连接板上的连接孔和螺栓与所述齿轮锁紧机构3的从动齿轮7固定一体。所述齿轮锁紧机构3是经线夹主体1上所设的上连接座6及连接组件活动连接主动齿轮8、锁紧齿轮9(主动齿轮8、锁紧齿轮9位于连接组件轴的居中位置,且主动齿轮8、锁紧齿轮9部分穿过线夹主体1的矩形通孔4)及转动手柄10(该转动手柄10推杆部分则位于上连接座5内主动齿轮8、锁紧齿轮9的两侧),在所述转动手柄10中部推杆部分和下连接座5上分别设一套接在制动销钉与弹簧上的第一制动锁块11和第二制动锁块12,所述第一制动锁块11、第二制动锁块12端部为齿形,分别与所述主动齿轮8、锁紧齿轮9相啮。并将与线夹压盖2固定一体的从动齿轮7与主动齿轮8相啮合。 As shown in FIGS. 1-9 , a live fast locking clamp of the present invention is composed of three parts: a clamp main body 1 , a clamp cover 2 and a gear locking mechanism 3 . The clamp main body 1 is a rectangular through-hole 4 set in the middle of the connecting body (also known as the hanging plate) on the upper part of the chuck, and the upper and lower sides of the rectangular through-hole 4 on the outer side of the chuck are respectively provided with outward The upper and lower connecting bases 6, 5 that protrude and establish the connecting holes form the fixed connectors. The top of the connecting body of the clamp main body 1, the outside of the clamp and the connecting plate outside the movable clamp of the clamp gland 2 are all provided with a hanging and fixed installation hole. The clamp gland 2 is a movable connecting piece formed by setting an arc-shaped connecting plate in the center of the outer side of the movable chuck and connecting holes on the connecting plate. The arc-shaped connecting plate is in the same plane as the hanging fixing hole, and the movable chuck has built-in rubber tiles to increase the holding force on the wire and prevent the wire clip from loosening. The clamp main body 1 and the clamp cover 2 are movably connected through the rotating shaft between the clamp and the movable clamp. And the clamp gland 2 is fixed integrally with the driven gear 7 of the gear locking mechanism 3 through the connecting hole and the bolt on the arc connecting plate. The gear locking mechanism 3 is movably connected with the driving gear 8 and the locking gear 9 through the upper connecting seat 6 and the connecting assembly set on the main body of the wire clamp 1 (the driving gear 8 and the locking gear 9 are located in the center of the connecting assembly shaft, And the driving gear 8 and the locking gear 9 partly pass through the rectangular through hole 4 of the clamp main body 1) and the rotating handle 10 (the pushing part of the rotating handle 10 is located in the upper connection seat 5 between the driving gear 8 and the locking gear 9 On both sides), the first brake lock block 11 and the second brake lock block 12 set on the push rod part in the middle of the rotating handle 10 and the lower connecting seat 5 are set respectively on the brake pin and the spring. The ends of the first brake lock block 11 and the second brake lock block 12 are tooth-shaped, and mesh with the driving gear 8 and the locking gear 9 respectively. And the driven gear 7 which is fixed integrally with the wire clamp cover 2 is meshed with the driving gear 8 .
由以上可知,本发明从动齿轮7与线夹压盖2经螺栓连接一体,并通过转轴9进行转动,主动齿轮8、锁紧齿轮9、转动手柄10同轴连接在线夹主体1上。转动手柄10通过第一制动锁块11推动主动齿轮8转动,并带动锁紧齿轮9转动。从动齿轮7与主动齿轮8齿轮啮合,带动线夹压盖2转动,实现线夹合闭并夹紧导线。通过制动锁块12实现锁紧齿轮9的不可逆向转动,从而保证线夹握紧导线。本发明中从动齿轮7、主动齿轮8、锁紧齿轮9的转动半径分别为140mm、20mm、50mm,主动齿轮8及从动齿轮7模数均为2,锁紧齿轮9模数为1.5。锁紧齿轮9转动一齿时,转动角度为5.4度,从动齿轮7对线夹压缩转动1.04度。转动手柄长度175mm,并且可以加长。经实验表明:其转动压力比为1:45,即转动手柄10施加一牛顿力,线夹对导线产生45牛顿力。当线夹需2500牛顿压力时,只需手柄施加56牛顿力即可。由于本发明设计结构上的优势,安装时各部件不必拆开,只需用相当小的力就能实现线夹安全、快速、可靠的安装。所述线夹主体1与线夹压盖2采用节能无磁材料制备,通过齿轮锁紧机构3将导线快速安装在线夹内,保证线夹运行中不损伤导线并完全满足避雷器电气与机械性能的各项技术要求。 As can be seen from the above, the driven gear 7 of the present invention is integrally connected with the clamp gland 2 via bolts, and rotates through the rotating shaft 9, and the driving gear 8, the locking gear 9, and the rotating handle 10 are coaxially connected to the clamp main body 1. The rotating handle 10 pushes the driving gear 8 to rotate through the first brake block 11, and drives the locking gear 9 to rotate. The driven gear 7 is meshed with the driving gear 8, which drives the wire clamp gland 2 to rotate, realizes the closing of the wire clamp and clamps the wire. The irreversible rotation of the locking gear 9 is realized by the brake lock block 12, thereby ensuring that the wire clamp holds the wire tightly. The radius of rotation of driven gear 7, driving gear 8, and locking gear 9 are respectively 140mm, 20mm, and 50mm among the present invention, and the modulus of driving gear 8 and driven gear 7 is 2, and the modulus of locking gear 9 is 1.5. When the locking gear 9 rotates one tooth, the rotation angle is 5.4 degrees, and the driven gear 7 rotates 1.04 degrees to the compression of the wire clamp. The length of the turning handle is 175mm and can be extended. Experiments show that: the rotation pressure ratio is 1:45, that is, turning the handle 10 exerts a Newton force, and the wire clamp generates a 45 Newton force on the wire. When the clamp needs 2500 Newton pressure, it only needs to apply 56 Newton force by the handle. Due to the advantages of the design structure of the present invention, the components do not need to be disassembled during installation, and the wire clip can be installed safely, quickly and reliably only with relatively small force. The clamp body 1 and the clamp cover 2 are made of energy-saving and non-magnetic materials, and the wires are quickly installed in the clamp through the gear locking mechanism 3, so as to ensure that the wires are not damaged during the operation of the clamp and fully meet the requirements of the electrical and mechanical properties of the arrester. Various technical requirements.
Claims (4)
Priority Applications (1)
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CN201410450502.4A CN105470887A (en) | 2014-09-05 | 2014-09-05 | Electrified rapid locking wire clamp |
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CN201410450502.4A CN105470887A (en) | 2014-09-05 | 2014-09-05 | Electrified rapid locking wire clamp |
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Citations (6)
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US4971293A (en) * | 1989-03-07 | 1990-11-20 | Roberson Jr John | Cable pulling device |
JPH07211376A (en) * | 1994-01-10 | 1995-08-11 | Asahi Metal Ind Ltd | Clamp metal fitting for high voltage bypass |
US5586210A (en) * | 1994-08-26 | 1996-12-17 | Nkk Corporation | Apparatus for connecting metal tubes covering optical fiber cables and method of joining or splicing two optical fiber cables |
JPH1113310A (en) * | 1997-06-25 | 1999-01-19 | Yotsugi Kk | Cable locking tool |
CN2706931Y (en) * | 2004-03-31 | 2005-06-29 | 罗若晖 | Movable wire clamp for high voltage operating |
CN204089114U (en) * | 2014-09-05 | 2015-01-07 | 四平线路器材厂 | Charged rapid locking cable clamp |
-
2014
- 2014-09-05 CN CN201410450502.4A patent/CN105470887A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4971293A (en) * | 1989-03-07 | 1990-11-20 | Roberson Jr John | Cable pulling device |
JPH07211376A (en) * | 1994-01-10 | 1995-08-11 | Asahi Metal Ind Ltd | Clamp metal fitting for high voltage bypass |
US5586210A (en) * | 1994-08-26 | 1996-12-17 | Nkk Corporation | Apparatus for connecting metal tubes covering optical fiber cables and method of joining or splicing two optical fiber cables |
JPH1113310A (en) * | 1997-06-25 | 1999-01-19 | Yotsugi Kk | Cable locking tool |
CN2706931Y (en) * | 2004-03-31 | 2005-06-29 | 罗若晖 | Movable wire clamp for high voltage operating |
CN204089114U (en) * | 2014-09-05 | 2015-01-07 | 四平线路器材厂 | Charged rapid locking cable clamp |
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