CN105462196B - A preparation method of a high-strength polylactic acid composite film with barrier properties - Google Patents
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Abstract
本发明涉及一种具有阻隔性的高强度聚乳酸复合膜的制备方法,其过程为将聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐‑异丁基接枝POSS溶解于二氯甲烷溶液得到透明溶液,后将溶液移于槽中作为底液,在溶液中引入静电纺丝尼龙纳米纤维,后流延于聚四氟乙烯模具中,静置后干燥蒸发溶液得到复合膜。该复合膜具有优异的强度、韧性,并对氧气具有良好的阻隔性,可应用于环保包装膜领域。The invention relates to a preparation method of a high-strength polylactic acid composite film with barrier properties. The process is to dissolve polylactic acid, polylactic acid grafted maleic anhydride, polycaprolactone, and maleic anhydride-isobutyl grafted POSS Obtain a transparent solution in dichloromethane solution, then move the solution into the tank as the bottom liquid, introduce electrospun nylon nanofibers into the solution, cast it in a polytetrafluoroethylene mold, dry and evaporate the solution after standing to obtain a composite membrane. The composite film has excellent strength and toughness, and good barrier property to oxygen, and can be applied in the field of environmental protection packaging film.
Description
技术领域technical field
本发明涉及一种聚乳酸复合膜,尤其涉及一种优异强、韧性及高阻隔性的聚乳酸复合膜及其制备方法。The invention relates to a polylactic acid composite film, in particular to a polylactic acid composite film with excellent strength, toughness and high barrier property and a preparation method thereof.
背景技术Background technique
塑料材料虽然拥有较优异的性能和广泛的适用性,但其来源于石油产品且无法降解,在资源危机和环境污染越发严重的今天,寻找性能优良且可再生的替代材料则成为目前材料领域研究的重中之重。Although plastic materials have excellent performance and wide applicability, they are derived from petroleum products and cannot be degraded. In today's resource crisis and environmental pollution are becoming more and more serious, looking for excellent performance and renewable alternative materials has become the current research field in the field of materials. top priority.
在目前的可降解材料中,淀粉因其便宜的价格和广泛的来源已被深入研究并通过改性与复合制备了多种生活与工业用品,如淀粉基膜、淀粉餐具等。但淀粉有其天然的缺陷,它的力学性能差,性能不稳定,只能运用于对力学性能要求低的领域。而聚乳酸的出现改变了这一现状。聚乳酸(PLA)是脂肪族聚酯,以乳酸(2-羟基丙酸)为基本结构单元。PLA可通过发酵玉米等天然原料制得,也可采用乳酸缩聚制得。PLA及其终端产品可在堆肥条件下自然分解成为CO2和水,降低了固体废弃物排放量,是一种绿色环保的生物来源材料。Among the current degradable materials, starch has been deeply studied due to its cheap price and wide range of sources, and a variety of daily and industrial products have been prepared through modification and compounding, such as starch-based films, starch tableware, etc. However, starch has its natural defects. Its mechanical properties are poor and its performance is unstable, so it can only be used in fields that require low mechanical properties. The emergence of polylactic acid has changed this situation. Polylactic acid (PLA) is an aliphatic polyester with lactic acid (2-hydroxypropionic acid) as its basic structural unit. PLA can be produced by fermenting natural raw materials such as corn, or by polycondensation of lactic acid. PLA and its end products can be naturally decomposed into CO2 and water under composting conditions, which reduces solid waste emissions and is a green and environmentally friendly biological source material.
聚乳酸虽然具有良好的生物可降解性,可加工性,优良的力学性能,但是其性脆易碎,缺乏弹性和柔韧性,很大程度上限制了聚乳酸的应用,而且,在膜的主要应用即为包装应用上,其阻隔性较差,无法应用于需要较好阻隔性的包装领域。针对聚乳酸膜的强度改性,目前已有了一定的研究,不同的物质通过共混或化学改性的方式加入聚乳酸中。如如孙志丹等(孙志丹,徐阳,陈晓浪,张志斌;高分子材料科学与工程.2013.2,29(2):54-57.)以聚乳酸-聚乙二醇-聚乳酸嵌段共聚物为增韧改性剂与聚乳酸共混,得到了在80℃下断裂延伸率增加15%的聚乳酸复合材料,韧性得到一定程度上的改善,但其制备过程较为复杂,相对耗用能量和费用值增加;张伟等(Wei Zhang,Long Chen,Yu Zhang,Polymer.2009,50:1311-1315.)通过聚酰胺弹性体与聚乳酸的共混,使聚乳酸柔韧性大幅提升,却引起了复合材料力学性能的严重下降。陈支泽等发明了一种透明高韧性聚乳酸膜的其制备方法(201310393192.2),其将聚乳酸与甲基MQ硅树脂共溶涂膜而成,有效的提高了膜的韧性。而涉及聚乳酸阻隔性提高的方法包括在其中引入层状纳米粒子如纳米蒙脱土实现插层或共混其他阻隔物质,但其阻隔性提高仍有限,且极大的依赖于加工条件。Although polylactic acid has good biodegradability, processability, and excellent mechanical properties, it is brittle and brittle, lacks elasticity and flexibility, which largely limits the application of polylactic acid, and, in the main film The application is the packaging application, and its barrier property is poor, so it cannot be used in the packaging field that requires better barrier property. For the strength modification of polylactic acid film, there has been some research. Different substances are added to polylactic acid by blending or chemical modification. For example, Sun Zhidan et al. (Sun Zhidan, Xu Yang, Chen Xiaolang, Zhang Zhibin; Polymer Materials Science and Engineering. 2013.2, 29(2): 54-57.) use polylactic acid-polyethylene glycol-polylactic acid block copolymer as the additive The toughness modifier is blended with polylactic acid to obtain a polylactic acid composite material with a 15% increase in the elongation at break at 80 °C, and the toughness is improved to a certain extent, but the preparation process is relatively complicated, and the relative energy and cost value increase; Zhang Wei et al. (Wei Zhang, Long Chen, Yu Zhang, Polymer.2009,50:1311-1315.) through the blending of polyamide elastomer and polylactic acid, the flexibility of polylactic acid was greatly improved, but it caused the composite A serious decline in the mechanical properties of the material. Chen Zhize et al. invented a method for preparing a transparent and high-toughness polylactic acid film (201310393192.2), which is formed by co-dissolving polylactic acid and methyl MQ silicone resin, which effectively improves the toughness of the film. The methods involving improving the barrier properties of polylactic acid include introducing layered nanoparticles such as nano-montmorillonite to achieve intercalation or blending other barrier substances, but the improvement of barrier properties is still limited and greatly depends on processing conditions.
发明内容Contents of the invention
本发明的目的是为了克服聚乳酸膜材料脆性大,阻隔性差的缺陷,提供一种具有优异韧性和强度的聚乳酸膜复合材料的制备方法。The purpose of the present invention is to provide a preparation method of a polylactic acid film composite material with excellent toughness and strength in order to overcome the defects of high brittleness and poor barrier property of the polylactic acid film material.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种具有阻隔性的高强度聚乳酸复合膜的制备方法,该复合膜以聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS和静电纺丝尼龙纳米纤维为原料,以溶剂法制得;A preparation method of a high-strength polylactic acid composite film with barrier properties, the composite film is made of polylactic acid, polylactic acid grafted maleic anhydride, polycaprolactone, maleic anhydride-isobutyl grafted POSS and electrospinning Nylon nanofibers are used as raw materials and prepared by solvent method;
其制备过程为:Its preparation process is:
(1):将聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS于60度下真空干燥24h后,投入二氯甲烷中,70度下高速搅拌1-2h后,溶液得到透明溶液,其中,聚乳酸在溶液中的质量浓度为15-25wt%,聚己内酯的质量浓度为5-15wt%,聚乳酸接枝马来酸酐的质量浓度为3-6wt%,马来酸酐-异丁基接枝POSS的质量浓度为1-3wt%;(1): Dry polylactic acid, polylactic acid grafted with maleic anhydride, polycaprolactone, and maleic anhydride-isobutyl grafted POSS in vacuum for 24 hours at 60 degrees, then put them into dichloromethane, and run at high speed at 70 degrees After stirring for 1-2h, the solution obtained a transparent solution, wherein the mass concentration of polylactic acid in the solution was 15-25wt%, the mass concentration of polycaprolactone was 5-15wt%, and the mass concentration of polylactic acid grafted maleic anhydride 3-6wt%, the mass concentration of maleic anhydride-isobutyl grafted POSS is 1-3wt%;
(2):将(1)制备的溶液移于槽中作为静电纺丝底液,通过静电纺丝在溶液中引入尼龙纳米纤维,静置4小时,其中,引入溶液的尼龙纳米纤维质量为聚乳酸的20-40%;(2): The solution prepared in (1) was moved to the tank as the electrospinning base liquid, and nylon nanofibers were introduced into the solution by electrospinning, and left to stand for 4 hours, wherein the quality of the nylon nanofibers introduced into the solution was poly 20-40% of lactic acid;
(3):将(2)得到的溶液移至聚四氟乙烯模具中,静置后干燥蒸发溶液得到复合膜。(3): Move the solution obtained in (2) into a polytetrafluoroethylene mold, dry and evaporate the solution after standing to obtain a composite film.
进一步,所述聚乳酸为L-乳酸,D-乳酸、或L、D-乳酸组合物,该聚乳酸的分子量介于10万-30万,最优的,选择分子量介于15万-25万。Further, the polylactic acid is L-lactic acid, D-lactic acid, or L, D-lactic acid composition, the molecular weight of the polylactic acid is between 100,000-300,000, and optimally, the molecular weight is between 150,000-250,000 .
进一步,所述聚乳酸接枝马来酸酐的接枝度介于1.2%-2%之间,分子量介于12万-24万之间。Further, the degree of grafting of the polylactic acid grafted with maleic anhydride is between 1.2% and 2%, and the molecular weight is between 120,000 and 240,000.
进一步,本发明所涉及马来酸酐-异丁基接枝POSS是一种多面体低聚硅倍半氧烷(POSS)衍生物,POSS是具有八面体笼状结构的硅氧结构,POSS在笼状结构的角落上存在8个可进行改性的基团R。本发明中R基团为异丁基,其分子结构式如下:Further, the maleic anhydride-isobutyl grafting POSS involved in the present invention is a polyhedral oligomeric silsesquioxane (POSS) derivative, and POSS is a silicon-oxygen structure with an octahedral cage structure, and POSS is in a cage There are 8 modifiable groups R on the corners of the structure. Among the present invention, R group is an isobutyl group, and its molecular structural formula is as follows:
进一步,所述尼龙纳米纤维静电纺丝所用的溶剂为二氯甲烷/甲酸混合溶液,两者体积比介于2:1-1:2之间,尼龙在其中的质量分数为20-35wt%。Further, the solvent used for the electrospinning of the nylon nanofibers is a mixed solution of dichloromethane/formic acid, the volume ratio of which is between 2:1-1:2, and the mass fraction of nylon in it is 20-35wt%.
进一步,所述静电纺丝的条件为:溶液流率介于0.7-1ml/h,电压介于20-30kV之间,纺丝距离设定为15-20cm,湿度介于25%-35%之间。Further, the conditions of the electrospinning are: the solution flow rate is between 0.7-1ml/h, the voltage is between 20-30kV, the spinning distance is set at 15-20cm, and the humidity is between 25%-35%. between.
进一步,所述尼龙纳米纤维的直径介于20-200nm之间。Further, the diameter of the nylon nanofiber is between 20-200nm.
进一步,本发明的优异效果在于,聚乳酸接枝马来酸酐的加入有效的使得马来酸酐-异丁基接枝POSS可良好的分散于聚乳酸基体中,并与聚乳酸基体紧密连接,从而提高材料的阻隔性,静电纺丝尼龙的加入一方面大幅提高了材料的力学性能,另一方面尼龙的加入也有利于膜阻隔性的提高。Further, the excellent effect of the present invention is that the addition of polylactic acid grafted maleic anhydride effectively makes the maleic anhydride-isobutyl grafted POSS well dispersed in the polylactic acid matrix, and closely connected with the polylactic acid matrix, thereby To improve the barrier property of the material, the addition of electrospun nylon greatly improves the mechanical properties of the material on the one hand, and on the other hand, the addition of nylon is also conducive to the improvement of the barrier property of the film.
具体实施方式detailed description
以下将详细描述本发明的示例性实施方法。但这些实施方法仅为示范性目的,而本发明不限于此。Exemplary implementation methods of the present invention will be described in detail below. However, these implementation methods are for exemplary purposes only, and the present invention is not limited thereto.
实施例1Example 1
一种具有阻隔性的高强度聚乳酸复合膜,以聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS和静电纺丝尼龙纳米纤维为原料,以溶剂法制得;A high-strength polylactic acid composite film with barrier properties, made of polylactic acid, polylactic acid grafted maleic anhydride, polycaprolactone, maleic anhydride-isobutyl grafted POSS and electrospun nylon nanofibers as raw materials, Prepared by solvent method;
其制备过程为:Its preparation process is:
聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS于60度下真空干燥24h后,溶解于二氯甲烷溶液得到透明溶液,其中,聚乳酸在溶液中的浓度为22wt%,聚己内酯的浓度为12wt%,聚乳酸接枝马来酸酐的浓度为4.5wt%,马来酸酐-异丁基接枝POSS的浓度为1.3wt%;将溶液移于槽中作为底液,在溶液中静电纺丝引入尼龙纳米纤维,后置于聚四氟乙烯模具中,静置后干燥蒸发溶液得到复合膜。其中,引入溶液的尼龙纳米纤维质量为聚乳酸的25%。Polylactic acid, polylactic acid grafted maleic anhydride, polycaprolactone, and maleic anhydride-isobutyl grafted POSS were vacuum-dried at 60 degrees for 24 hours, and then dissolved in dichloromethane solution to obtain a transparent solution. Among them, polylactic acid was Concentration in the solution is 22wt%, and the concentration of polycaprolactone is 12wt%, and the concentration of polylactic acid grafted maleic anhydride is 4.5wt%, and the concentration of maleic anhydride-isobutyl grafted POSS is 1.3wt%; The solution was moved into the tank as the bottom liquid, and the nylon nanofibers were introduced into the solution by electrospinning, and then placed in a polytetrafluoroethylene mold, and after standing still, the solution was dried and evaporated to obtain a composite film. Wherein, the quality of the nylon nanofiber introduced into the solution is 25% of the polylactic acid.
所述聚乳酸为L-乳酸,该聚乳酸的分子量介于15万-20万。The polylactic acid is L-lactic acid, and the molecular weight of the polylactic acid is between 150,000 and 200,000.
所述聚乳酸接枝马来酸酐的接枝度为1.4%,分子量介于14万-20万之间。The degree of grafting of the polylactic acid grafted with maleic anhydride is 1.4%, and the molecular weight is between 140,000 and 200,000.
进一步,所述尼龙纳米纤维静电纺丝所用的溶剂为二氯甲烷/甲酸混合溶液,两者体积比为2∶1.5,尼龙在其中的质量分数为30wt%。Further, the solvent used for the electrospinning of the nylon nanofibers is a mixed solution of dichloromethane/formic acid, the volume ratio of which is 2:1.5, and the mass fraction of nylon in it is 30wt%.
所述静电纺丝的条件为:溶液流率介于0.8ml/h,电压为25kV,纺丝距离设定为18cm,湿度为30%。The electrospinning conditions are as follows: the solution flow rate is 0.8ml/h, the voltage is 25kV, the spinning distance is set at 18cm, and the humidity is 30%.
所述尼龙纳米纤维的直径介于50-100nm之间。The diameter of the nylon nanofiber is between 50-100nm.
具体性能如表1所示。The specific performance is shown in Table 1.
实施例2Example 2
一种具有阻隔性的高强度聚乳酸复合膜,以聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS和静电纺丝尼龙纳米纤维为原料,以溶剂法制得;将聚乳酸、聚乳酸接枝马来酸酐、聚己内酯、马来酸酐-异丁基接枝POSS于60度下真空干燥24h后,溶解于二氯甲烷溶液得到透明溶液,其中,聚乳酸在溶液中的浓度为20wt%,聚己内酯的浓度为10wt%,聚乳酸接枝马来酸酐的浓度为4wt%,马来酸酐-异丁基接枝POSS的浓度为2wt%;将溶液移于槽中作为底液,在溶液中引入静电纺丝尼龙纳米纤维,后置于聚四氟乙烯模具中,静置后干燥蒸发溶液得到复合膜,其中,引入溶液的尼龙纳米纤维质量为聚乳酸的30%。A high-strength polylactic acid composite film with barrier properties, made of polylactic acid, polylactic acid grafted maleic anhydride, polycaprolactone, maleic anhydride-isobutyl grafted POSS and electrospun nylon nanofibers as raw materials, Prepared by solvent method; polylactic acid, polylactic acid grafted with maleic anhydride, polycaprolactone, and maleic anhydride-isobutyl grafted POSS are vacuum-dried at 60 degrees for 24 hours, then dissolved in dichloromethane solution to obtain a transparent solution , wherein, the concentration of polylactic acid in the solution is 20wt%, the concentration of polycaprolactone is 10wt%, the concentration of polylactic acid grafted maleic anhydride is 4wt%, the concentration of maleic anhydride-isobutyl grafted POSS is 2wt%; move the solution in the tank as the bottom liquid, introduce electrospun nylon nanofibers into the solution, place it in a polytetrafluoroethylene mold, dry and evaporate the solution after standing to obtain a composite film, wherein, the nylon nanofiber introduced into the solution The mass of nanofibers is 30% of that of polylactic acid.
所述聚乳酸为D-乳酸,该聚乳酸的分子量介于15万-20万。The polylactic acid is D-lactic acid, and the molecular weight of the polylactic acid is between 150,000 and 200,000.
所述聚乳酸接枝马来酸酐的接枝度为1.8%,分子量介于16万-20万之间。The degree of grafting of the polylactic acid grafted with maleic anhydride is 1.8%, and the molecular weight is between 160,000 and 200,000.
进一步,所述尼龙纳米纤维静电纺丝的溶剂为二氯甲烷/甲酸混合溶液,两者体积比为1∶1,尼龙在其中的质量分数为25wt%。Further, the solvent for the electrospinning of nylon nanofibers is a mixed solution of dichloromethane/formic acid, the volume ratio of the two is 1:1, and the mass fraction of nylon in it is 25wt%.
所述静电纺丝的条件为:溶液流率介于0.9ml/h,电压为25kV,纺丝距离设定为16cm,湿度为30%。The conditions of the electrospinning are: the solution flow rate is 0.9ml/h, the voltage is 25kV, the spinning distance is set at 16cm, and the humidity is 30%.
所述尼龙纳米纤维的直径介于50-150nm之间。The diameter of the nylon nanofiber is between 50-150nm.
具体性能如表1所示。The specific performance is shown in Table 1.
表1实施例1、2中复合膜的性能The performance of composite membrane in table 1 embodiment 1,2
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| JP4826114B2 (en) * | 2004-12-24 | 2011-11-30 | 凸版印刷株式会社 | Gas barrier substrate film having an inorganic oxide vapor deposition layer and a protective layer |
| CN101928996A (en) * | 2010-07-20 | 2010-12-29 | 东华大学 | A kind of preparation method of fiber membrane with superhydrophobic multilevel nanostructure |
| CN104559095B (en) * | 2013-10-28 | 2018-05-01 | 东丽先端材料研究开发(中国)有限公司 | It is used to prepare the resin combination of micro- porous membrane and micro- porous membrane |
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2015
- 2015-05-03 CN CN201510216265.XA patent/CN105462196B/en not_active Expired - Fee Related
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