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CN105458547A - Active brazing filler metal suitable for cast aluminum-based composite material reinforced through high-volume-fraction SiC and preparation method of active brazing filler metal - Google Patents

Active brazing filler metal suitable for cast aluminum-based composite material reinforced through high-volume-fraction SiC and preparation method of active brazing filler metal Download PDF

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CN105458547A
CN105458547A CN201510997548.2A CN201510997548A CN105458547A CN 105458547 A CN105458547 A CN 105458547A CN 201510997548 A CN201510997548 A CN 201510997548A CN 105458547 A CN105458547 A CN 105458547A
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brazing
solder
active
active solder
brazing filler
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CN105458547B (en
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张贵锋
蔡杰
陈碧强
张林杰
张建勋
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Xianyang Gazelle Valley New Material Technology Co ltd
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Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/28Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
    • B23K35/286Al as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Products (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention discloses active brazing filler metal suitable for a cast aluminum-based composite material reinforced through high-volume-fraction SiC and a preparation method of the active brazing filler metal. The brazing filler metal comprises melting-point depressant type active elements of Ga, Ma and a melting-point accelerant type element Ti. One the aspect of interface wettability, the brazing filler metal has good wetting effect on the high-volume-fraction SiC, and in-situ reinforcement of a brazing seam can be achieved. The shearing strength of the brazing filler metal is two to three times that of other brazing filler metal and is 98.8% that of base metal under the condition that brazing of SiCp/ZL101 with the volume ratio being 70% is conducted at 500 DEG C and 1.5 MPa for 30 min, and fracture paths extend into the base metal, and few part fractured along an interface of the base metal and the brazing filler metal, so that in-situ reinforcing active liquid phase diffusion welding of the cast aluminum-based composite material reinforced through high-volume-fraction SiC particles is achieved.

Description

一种适于高体积分数SiC强化的铸铝基复合材料的活性钎料及其制备方法A kind of active solder suitable for high volume fraction SiC strengthened cast aluminum matrix composite material and preparation method thereof

技术领域technical field

本发明属于焊接材料配制与焊接工艺领域,主要涉及铝基复合材料用活性钎料的成分设计、制备及钎焊工艺,尤其针对高体积分数SiC颗粒增强铸铝基复合材料(70vol.%SiCp/ZL101)在中低温条件下的“原位强化活性液相扩散焊”。The invention belongs to the field of welding material preparation and welding technology, and mainly relates to the component design, preparation and brazing process of active solder for aluminum-based composite materials, especially for high-volume SiC particle-reinforced cast aluminum-based composite materials (70vol.% SiCp/ ZL101) "in-situ enhanced active liquid phase diffusion welding" under medium and low temperature conditions.

背景技术Background technique

铝基复合材料因具有高比强度及比刚度、低热膨胀系数、高热导率、高耐磨性,高抗疲劳和蠕变性能等,广泛应用于航天航空、汽车发动机缸体等领域。然而,由于铝基复合材料内陶瓷颗粒增强相的存在严重恶化了传统熔焊方法对铝基复合材料的可焊性(参考文献[1]),主要表现在SiC颗粒与过热铝液的有害界面反应(生成脆性、潮解、针状的Al4C3)及陶瓷颗粒偏析于焊缝中心区。若采用钎焊,陶瓷增强相又恶化了钎料与复合材料母材界面的润湿性。因复合材料表面是金属基体与陶瓷增强相并存的界面,所以复合材料与钎料的界面可分为两大类:金属钎料与金属基体界面(M/M界面);陶瓷颗粒与金属钎料界面(P/M界面)。铝基复合材料钎焊主要有两方面问题:一是P/M界面润湿性差,特别对于高体积分数陶瓷颗粒增强的复合材料母材,P/M界面的润湿性更差;二是钎缝中强化相分布的均匀性问题;其中前者更为关键(参考文献[2])。Aluminum matrix composites are widely used in aerospace, automotive engine cylinders and other fields due to their high specific strength and specific stiffness, low thermal expansion coefficient, high thermal conductivity, high wear resistance, high fatigue and creep resistance, etc. However, due to the existence of the ceramic particle reinforcement phase in the aluminum matrix composite material, the weldability of the traditional fusion welding method to the aluminum matrix composite material is seriously deteriorated (reference [1]), mainly manifested in the harmful interface between the SiC particles and the superheated aluminum liquid Reaction (brittle, deliquescent, acicular Al 4 C 3 ) and ceramic particles segregate in the center of the weld. If brazing is used, the ceramic reinforcement phase deteriorates the wettability of the interface between the brazing filler metal and the composite base metal. Because the surface of the composite material is the interface where the metal matrix and the ceramic reinforcement phase coexist, the interface between the composite material and the solder can be divided into two categories: the metal solder and the metal matrix interface (M/M interface); the ceramic particle and the metal solder interface (P/M interface). There are two main problems in the brazing of aluminum matrix composites: one is the poor wettability of the P/M interface, especially for the composite material base material reinforced with high volume fraction ceramic particles, the wettability of the P/M interface is even worse; the other is the brazing The uniformity of strengthening phase distribution in fractures; the former is more critical (reference [2]).

为了解决上述问题,需在钎焊方法、钎焊材料与钎焊冶金等多方面进行有特色的针对性改进研究。国内外对铝基复合材料钎焊工艺改进研究主要分为两类:一是着眼于去膜目的在钎焊方法方面的改进。哈工大闫久春等人提出了超声振动辅助的钎焊方法,采用Zn-4Al-3Cu软钎料焊接30vol.%Al2O3P/6061Al,可在大气、低温条件下获得高强度、大尺寸钎焊接头(参考文献[3-7])。二是从不同角度对中间层或钎料的成分设计进行优化改进。纵观迄今已报道的中间层或钎料,主要有:(1)纯Cu、纯Ag中间层等:其缺点在于易造成颗粒偏聚,恶化接头强度(参考文献[8,9])。采用更薄的单质中间层、合金中间层或组合钎料层可减轻颗粒偏聚(参考文献[10])。(2)粉末中间层:黄继华等人采用Al-40.7Ag-19.3Cu-3Ti混合粉末钎料焊接15vol.%SiCp/2009Al时,接头强度得到一定程度提升,但是钎缝内部生成了较多的Al3Ti(在未熔化的Ti粉周围)、Al2Cu、Ag2Al脆性金属间化合物,恶化了接头性能(参考文献[11])。(3)预镀Ni层:牛济泰等人在55vol.%SiCp/ZL101复合材料与可伐合金4J29钎焊中,首先在复合材料表面电镀一层约40μm厚Ni,然后使用Zn-58Cd-2Ag-2Cu合金钎料钎焊,改善了接头界面的润湿性(参考文献[12])。(4)含Mg低熔点钎料:邹家生等人对于10vol.%SiCp/2024Al低体积分数复合材料母材,使用Al-28Cu-5Si-2Mg合金钎料(熔点580~590℃)实现钎焊连接,Mg与扩散进入母材的Si一起形成低熔点的Al-Si-Mg合金而熔化,从而破坏表面氧化膜与母材的结合,相比于Al-28Cu-5Si钎料,极大改善了界面润湿性(参考文献[13])。然而,大多数此类传统铝基复合材料用钎料主要将实现破膜、改善母材基体/金属钎料(M/M)界面的润湿性为重点,基本上忽略了造成接头低剪切强度的主要原因,也就是母材强化相/金属钎料(P/M)界面不良润湿性的改进。In order to solve the above problems, it is necessary to carry out characteristic and targeted improvement research in many aspects such as brazing methods, brazing materials and brazing metallurgy. The research on the improvement of the brazing process of aluminum matrix composite materials at home and abroad is mainly divided into two categories: one is to focus on the improvement of the brazing method for the purpose of film removal. Yan Jiuchun of Harbin Institute of Technology and others proposed a brazing method assisted by ultrasonic vibration, using Zn-4Al-3Cu solder to weld 30vol.% Al 2 O 3P /6061Al, which can obtain high-strength, large-scale brazing under atmospheric and low temperature conditions Linkers (References [3-7]). The second is to optimize and improve the composition design of the intermediate layer or solder from different angles. Looking at the intermediate layers or solders that have been reported so far, there are mainly: (1) pure Cu, pure Ag intermediate layers, etc.: the disadvantage is that it is easy to cause particle segregation and deteriorate the joint strength (references [8,9]). Particle segregation can be mitigated by using thinner elemental interlayers, alloy interlayers, or combined solder layers (Ref. [10]). (2) Powder intermediate layer: When Huang Jihua et al. used Al-40.7Ag-19.3Cu-3Ti mixed powder solder to weld 15vol.% SiCp/2009Al, the joint strength was improved to a certain extent, but more Al was generated inside the brazing seam 3 Ti (around the unmelted Ti powder), Al 2 Cu, Ag 2 Al brittle intermetallic compounds, which deteriorate joint performance (Reference [11]). (3) Pre-plating Ni layer: Niu Jitai et al., in the brazing of 55vol.% SiCp/ZL101 composite material and Kovar alloy 4J29, first electroplated a layer of Ni with a thickness of about 40 μm on the surface of the composite material, and then used Zn-58Cd-2Ag- 2Cu alloy solder brazing improves the wettability of the joint interface (Reference [12]). (4) Mg-containing low-melting-point brazing filler metal: Zou Jiasheng et al. used Al-28Cu-5Si-2Mg alloy brazing filler metal (melting point 580-590° C.) for the 10vol.% SiCp/2024Al low-volume fraction composite base material to realize brazing connection , Mg and Si diffused into the base metal form a low melting point Al-Si-Mg alloy and melt, thereby destroying the combination of the surface oxide film and the base metal, compared with Al-28Cu-5Si solder, greatly improving the interface wettability (ref. [13]). However, most of these traditional solders for Al matrix composites mainly focus on achieving film breakage and improving the wettability of the base metal matrix/metal solder (M/M) interface, basically ignoring the low-shear joints. The main reason for the strength is the improvement of the poor wettability of the parent metal strengthening phase/brazing filler metal (P/M) interface.

2008年,针对P/M界面不良润湿性的改进,西安交通大学张贵锋(参考文献[14-17])提出了活性过渡液相扩散焊(Active-Transientliquidphasebonding,A-TLP),即在传统合金钎料中添加Ti等可与陶瓷增强相反应的活性元素。这一方法旨在一方面通过Ti等活性元素在焊接过程中的冶金作用,诱发P/M界面反应润湿、强化膜下液化去膜来改善P/M界面润湿性;另一方面通过添加升熔元素(熔点高于Al且与Al无共晶反应),通过等温凝固过程中分散结晶出的高熔点金属间化合物相(由铝与升熔元素形成)作为等温凝固后固溶体钎缝的原位强化相,获得原位强化钎缝(参考文献[17])。这种可获得原位强化钎缝的活性液相扩散焊被称为“原位强化活性液相扩散焊”(InsituActive-TLPbonding,InsituActive-TLP,参考文献[2])。对于低体积分数10vol.%SiCp/ZL101复合材料,申请者采用Al-19Cu-1Ti中间层,实现了InsituA-TLP,不但界面润湿良好,而且得到了原位强化的钎缝,接头剪切断裂路径几乎全在复合材料母材内部,获得了有效系数高达99%的牢固接头(参考文献[2,17])。但是,申请者在使用早期研发的上述Al-19Cu-1Ti中间层钎焊高体积分数70vol.%SiCp/ZL101复合材料时,润湿性较差(甚至包括M/M界面),接头强度较低(40MPa)。随后,申请者又研发了Al-Cu-Mg-Ti系活性钎料,接头剪切强度可提高至约60MPa[16],存在钎焊温度较高(600℃)但强度并不很高的不足。In 2008, for the improvement of the poor wettability of the P/M interface, Zhang Guifeng of Xi'an Jiaotong University (references [14-17]) proposed active-transient liquid phase bonding (A-TLP), that is, in the traditional alloy Active elements such as Ti that can react with ceramic reinforcement are added to the brazing filler metal. This method aims to improve the wettability of the P/M interface by inducing the reactive wetting of the P/M interface and strengthening the liquefaction and removal of the film under the film through the metallurgical action of active elements such as Ti in the welding process; on the other hand, by adding Melting element (melting point is higher than Al and has no eutectic reaction with Al), the high melting point intermetallic compound phase (formed by aluminum and melting element) dispersed and crystallized during isothermal solidification is used as the raw material of solid solution brazing joint after isothermal solidification In-situ strengthening phase is obtained to obtain in-situ strengthening brazing joint (reference [17]). This kind of active liquid phase diffusion welding that can obtain in situ strengthened braze is called "in situ enhanced active liquid phase diffusion welding" (InsituActive-TLPbonding, InsituActive-TLP, reference [2]). For the low volume fraction 10vol.% SiCp/ZL101 composite material, the applicant used the Al-19Cu-1Ti intermediate layer to realize InsituA-TLP, which not only has good interface wetting, but also obtains in-situ strengthened brazing joints, and the joints are sheared and fractured The paths are almost entirely inside the composite parent metal, resulting in strong joints with an efficiency factor of up to 99% (Refs [2,17]). However, when the applicant used the above-mentioned Al-19Cu-1Ti interlayer developed earlier to braze high volume fraction 70vol.% SiCp/ZL101 composite materials, the wettability was poor (even including the M/M interface), and the joint strength was low (40MPa). Subsequently, the applicant developed the Al-Cu-Mg-Ti active solder, which can increase the shear strength of the joint to about 60MPa[16], but the brazing temperature is high (600°C) but the strength is not very high. .

由于传统Al-12Si共晶钎料(HL400)熔点过高(577℃),不能用于ZL101基复合材料(固相线557℃),所以其他研究人员在ZL101基复合材料用钎料的设计改进方面主要采用了向传统钎料(如低熔点的HL401与HL402,固相线约525℃)添加Mg、Ni的思路,但无论在降低钎料熔点方面还是润湿性改进方面均效果有限。例如,王克鸿课题组采用含Mg、Ni钎料Al-15Cu-8Si-4Ni-1.5Mg(熔点593℃)和Al-20Cu-12.5Si-2Ni-1.5Mg(熔点584℃)两种粉末钎料对70vol.%SiCp/ZL101铝基复合材料在较高温度下进行真空钎焊,其接头钎焊剪切强度最高为49.7MPa(参考文献[18])。牛济泰课题组采用含Mg、Ni钎料Al-22Cu-7Si-1Mg-1Ni五元合金钎料对60vol%SiCP/6063A复合材料进行真空钎焊,在565℃、保温15min时接头剪切强度最大为89.6MPa(参考文献[19])。Since the melting point of the traditional Al-12Si eutectic solder (HL400) is too high (577°C), it cannot be used for ZL101-based composites (solidus 557°C), so other researchers have improved the design of solders for ZL101-based composites. On the one hand, the idea of adding Mg and Ni to traditional solders (such as low melting point HL401 and HL402, solidus about 525°C) is mainly adopted, but the effect is limited in terms of reducing the melting point of solder and improving wettability. For example, Wang Kehong's research group used two kinds of powdered brazing filler metals, Al-15Cu-8Si-4Ni-1.5Mg (melting point 593°C) and Al-20Cu-12.5Si-2Ni-1.5Mg (melting point 584°C) containing Mg and Ni. The 70vol.% SiCp/ZL101 aluminum matrix composite material is vacuum brazed at a higher temperature, and the brazing shear strength of the joint is the highest at 49.7MPa (reference [18]). Niu Jitai’s research group used Al-22Cu-7Si-1Mg-1Ni five-element alloy brazing filler metal containing Mg and Ni to carry out vacuum brazing on 60vol% SiCP/6063A composite material, and the maximum joint shear strength was 89.6 MPa (reference [19]).

铝基复合材料钎焊时的润湿性随其中陶瓷增强相体积分数的增加将变得更差,以至于对低体积分数母材十分优异的活性钎料(Al-19Cu-1Ti)对高体积分数(70vol.%)母材表现很差的润湿性与很低的强度,尽管复合材料母材的基体成分与强化相类别均未发生变化,仅仅只是陶瓷增强相的体积分数增加了。因此,极有必要针对难润湿的高体积分数铝基复合材料开发新的活性钎料系,以实现期盼的“原位强化活性液相扩散焊”。The wettability of aluminum matrix composites during brazing will become worse with the increase of the volume fraction of the ceramic reinforcement phase, so that the active solder (Al-19Cu-1Ti), which is excellent for the base metal with low volume fraction, will Fraction (70vol.%) base metal showed very poor wettability and very low strength, although the matrix composition and reinforcement phase category of the composite base metal did not change, only the volume fraction of ceramic reinforcement phase increased. Therefore, it is extremely necessary to develop a new active solder system for difficult-to-wet high-volume-fraction aluminum matrix composites to achieve the desired "in-situ enhanced active liquid phase diffusion welding".

参考文献:references:

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发明内容Contents of the invention

本发明的目的在于提供一种适于高体积分数SiC强化的铸铝基复合材料(极难润湿)的活性钎料及其制备方法,以便实现预期的高体积分数SiC颗粒增强铸铝基复合材料的“中低温”“原位强化活性液相扩散焊”(原位强化是指对钎缝而言;活性是指对界面润湿性而言)。The object of the present invention is to provide a kind of active brazing filler metal suitable for high volume fraction SiC reinforced cast aluminum matrix composite material (extremely difficult to wet) and preparation method thereof, so as to realize the expected high volume fraction SiC particle reinforced cast aluminum matrix composite material The "medium and low temperature" and "in-situ strengthening active liquid phase diffusion welding" (in-situ strengthening refers to the brazing seam; activity refers to the wettability of the interface).

为达到上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种适于高体积分数SiC强化的铸铝基复合材料的中温活性钎料,对于连金属基体/金属钎料(M/M)界面也难润湿的高体积分数铝基复合材料(70vol.%SiCp/ZL101),本发明提出并制备了以Mg作为核心降熔元素与活性元素、Mg与Ga含量均较高,Mg-Ga-Ti并存的,但熔点远比常用Al-12Si共晶低的Al-Mg-Ga-Ti系活性钎料,其中各元素质量比为:10~30%的Mg,10~20%的Ga,0.1~3%的Ti,余量为Al。高Mg在M/M界面的去膜反应不过度依赖于氧化膜的涨裂,适于“热膨胀系数较小”基体氧化膜涨裂困难的高体积分数铝基复合材料;Mg还可与ZL101基体及SiC强化相中的Si可能反应生成Mg2Si相。高镓有利于钎料的快速软化、降低活性钎料固相线,适于“硬度与蠕变强度均高”的高体积分数铝基复合材料,可使钎料与母材间更早、更大范围地接触、闭合、隔氧,促使早期低温段反应。Ti的添加一方面为了在陶瓷颗粒界面处诱发、强化颗粒/钎料金属(P/M)界面的在高温阶段的反应润湿,另一方面为了在钎缝中形成含Ti的、熔点高的、离散分布的、细小的金属间化合物作原位强化相,此外还有利于承受初期压力,防止在固相线降低情况下初生液相被过早挤出;Mg-Ga并存改善早期低温段M/M界面润湿;Mg-Ga-Ti并存兼顾低温与高温段的P/M界面润湿反应。A medium-temperature active solder suitable for high-volume SiC-strengthened cast aluminum-based composites, for high-volume-fraction aluminum-based composites (70vol. %SiCp/ZL101), the present invention proposes and prepares Mg as the core de-melting element and active element, Mg and Ga content are higher, Mg-Ga-Ti coexists, but the melting point is far lower than the commonly used Al-12Si eutectic The active solder of Al-Mg-Ga-Ti system, wherein the mass ratio of each element is: 10-30% of Mg, 10-20% of Ga, 0.1-3% of Ti, and the balance is Al. The film removal reaction of high Mg at the M/M interface does not depend too much on the swelling and cracking of the oxide film, and is suitable for high volume fraction aluminum-based composites with "small thermal expansion coefficient" and difficult cracking of the oxide film on the substrate; Mg can also be combined with ZL101 substrate And Si in SiC strengthening phase may react to form Mg 2 Si phase. High gallium is conducive to the rapid softening of the solder and reduces the solidus of the active solder. It is suitable for high volume fraction aluminum-based composite materials with "high hardness and creep strength", which can make the solder and base metal bond earlier and more quickly. Large-scale contact, closure, and oxygen isolation promote the early low-temperature stage reaction. On the one hand, the addition of Ti is to induce and strengthen the reactive wetting of the particle/brazing filler metal (P/M) interface at the high temperature stage at the ceramic particle interface, and on the other hand, to form a Ti-containing, high-melting point in the brazing joint. , discretely distributed, and fine intermetallic compounds are used as in-situ strengthening phases, and it is also beneficial to bear the initial pressure and prevent the primary liquid phase from being extruded prematurely when the solidus decreases; the coexistence of Mg-Ga improves the early low-temperature section M /M interface wetting; Mg-Ga-Ti coexists and takes into account the P/M interface wetting reaction in the low temperature and high temperature sections.

所述Al-Mg-Ga-Ti系活性钎料优选Al-24Mg-16Ga-1Ti钎料,该钎料按照质量分数由以下组分组成:24%的Mg,16%的Ga,1%的Ti,余量为Al。The Al-Mg-Ga-Ti active solder is preferably Al-24Mg-16Ga-1Ti solder, which is composed of the following components according to the mass fraction: 24% of Mg, 16% of Ga, 1% of Ti , the balance being Al.

所述Al-24Mg-16Ga-1Ti钎料的熔化范围为383~497℃The melting range of the Al-24Mg-16Ga-1Ti solder is 383-497°C

上述适于高体积分数SiC强化的铸铝基复合材料的活性钎料的制备方法,包括以下步骤:The above-mentioned preparation method of active solder suitable for high volume fraction SiC reinforced cast aluminum matrix composites comprises the following steps:

将块状纯Al、液态Ga以及块状Al-5Ti中间合金混合后加入坩埚内,然后在流动氩气(Ar)保护作用下,将坩埚自室温加热至750~800℃并开始保温,待保温10~30min后加入块状纯Mg,然后继续保温10~30min,保温结束后自然冷却至150~200℃时停止氩气保护,然后继续自然冷却至室温,得到熔炼块,该熔炼块即为所述Al-Mg-Ga-Ti系活性钎料。Mix block pure Al, liquid Ga and block Al-5Ti master alloy and put them into the crucible, then under the protection of flowing argon (Ar), heat the crucible from room temperature to 750-800°C and start to keep it warm. After 10-30 minutes, add block-shaped pure Mg, and then continue to keep warm for 10-30 minutes. After the heat preservation, stop the argon protection when it is naturally cooled to 150-200°C, and then continue to cool naturally to room temperature to obtain a smelted block, which is the smelted block. Said Al-Mg-Ga-Ti active solder.

所述加热采用高频感应加热。The heating adopts high-frequency induction heating.

所述方法还包括以下步骤:将所述熔炼块经急冷甩带成型,得到钎料箔带。The method also includes the following steps: forming the smelted block through rapid cooling and spinning to obtain a solder foil strip.

在钎焊工艺方面,所述Al-Mg-Ga-Ti系活性钎料采用钎料微熔与较高压力的工艺条件,以获得高强度接头;其中,微熔是指钎焊温度轻微高于(仅高2~10℃)活性钎料的熔点(以Al-24Mg-16Ga-1Ti钎料为例,即比497℃高2~10℃),目的在于为了防止在高体积分数SiC情况下低固相线液态钎料在尚未与复合材料反应润湿的情况下即被过早挤出;较高压力是指钎焊压力为1~1.5MPa,采用较高压力的目的在于高体积分数复合材料的抗蠕变强度高,施加高压有利于此类母材与含Ti高Mg活性钎料在Ga的帮助下更早、更大范围的接触及反应,也有利于防止空气的持续侵入、缩短等温凝固时间。In terms of brazing technology, the Al-Mg-Ga-Ti active solder adopts the process conditions of solder micro-melting and higher pressure to obtain high-strength joints; wherein, micro-melting means that the brazing temperature is slightly higher than (only 2-10°C higher) The melting point of the active solder (take Al-24Mg-16Ga-1Ti solder as an example, that is, 2-10°C higher than 497°C), the purpose is to prevent the low temperature in the case of high volume fraction SiC The solidus liquid solder is extruded prematurely before it reacts and wets with the composite material; the higher pressure refers to the brazing pressure of 1-1.5MPa, and the purpose of using higher pressure is high volume fraction composite material The creep strength is high, and the application of high pressure is conducive to the earlier and wider contact and reaction between the base metal and the Ti-containing high-Mg active solder with the help of Ga, and is also conducive to preventing the continuous intrusion of air and shortening the isothermal temperature. Freezing time.

所述钎焊温度优选为480~510℃。The brazing temperature is preferably 480-510°C.

所述钎焊工艺具体是指原位强化活性液相扩散焊。The brazing process specifically refers to in-situ enhanced active liquid phase diffusion welding.

另一种适于高体积分数SiC强化的铸铝基复合材料的活性钎料,该活性钎料为Al-Mg-Ti系活性钎料,所述Al-Mg-Ti系活性钎料按质量分数由以下组分组成:10~30%的Mg,0.1~3%的Ti,余量为Al。Another kind of active solder suitable for cast aluminum-based composite materials strengthened by high volume fraction SiC, the active solder is Al-Mg-Ti active solder, and the Al-Mg-Ti active solder is based on mass fraction It consists of the following components: 10-30% of Mg, 0.1-3% of Ti, and the balance of Al.

本发明具有以下创新点:The present invention has the following innovative points:

1)该系钎料一方面通过Mg、Ga降熔元素(同时也是活性元素)去膜,改善了金属基体与钎料金属(M/M)界面的润湿性,并通过Mg、Ga、Ti三重活性元素几乎完全消除陶瓷颗粒与钎料金属(P/M)界面间隙,改善了P/M界面润湿性,其中Ga具有优良的低温润湿性,甚至于在450℃也能完美连续润湿大尺寸SiC(长度可达100μm),而Ti主要在高温下起到润湿碳化硅的作用;另一方面在钎缝中离散结晶出细小Al-Mg-Ga-Ti四元金属间化合物,由此实现了对等温凝固所得固溶体型钎缝基体的原位强化,钎缝显微硬度为Hv80,比基体高Hv20,显著强化了钎缝强度。1) On the one hand, this series of solders removes the film through Mg and Ga demelting elements (also active elements), which improves the wettability of the interface between the metal matrix and the solder metal (M/M), and through Mg, Ga, Ti Triple active elements almost completely eliminate the interface gap between ceramic particles and solder metal (P/M), and improve the wettability of the P/M interface, among which Ga has excellent low-temperature wettability, and can perfectly and continuously wet even at 450°C Wet large-size SiC (length up to 100 μm), and Ti mainly plays the role of wetting silicon carbide at high temperature; on the other hand, fine Al-Mg-Ga-Ti quaternary intermetallic compounds are discretely crystallized in the brazing seam, In this way, the in-situ strengthening of the solid solution type brazing seam matrix obtained by isothermal solidification is realized. The microhardness of the brazing seam is Hv80, which is Hv20 higher than that of the matrix, and the strength of the brazing seam is significantly strengthened.

2)Al-24Mg-16Ga-1Ti活性钎料的熔点(383℃~497℃)低于ZL101固相线温度(557℃),远低于常见Al-Si系与Al-Si-Mg系钎料的熔点(577℃以上),适于ZL101母材的钎焊。显然,其中固相线的降低(比Al-Mg共晶450℃与Al-Cu-Si三元共晶525℃都低)得益于镓(Ga)的加入,这为钎料快速软化并与复合材料母材表面的先期大范围接触、随后的活性元素Mg的各种扩散及反应创造了有利条件。钎料所含活性元素越多则要求对钎料的保护越严格,而Ga加入后的熔点降低、快速软化相当于在质地坚硬、弹性模量大、蠕变强度高的高体积分数复合材料界面间预置了软质的中间层,对增大密合微区数量、密合程度、防止对前述密合区的氧化、封闭间隙防止氧化都很有裨益。2) The melting point (383℃~497℃) of Al-24Mg-16Ga-1Ti active solder is lower than the solidus temperature of ZL101 (557℃), far lower than the common Al-Si and Al-Si-Mg solders The melting point (above 577°C) is suitable for brazing of ZL101 base metal. Obviously, the reduction of the solidus (lower than the Al-Mg eutectic 450°C and the Al-Cu-Si ternary eutectic 525°C) is due to the addition of gallium (Ga), which is the rapid softening of the solder and the The initial large-scale contact on the surface of the composite material base material, and the subsequent diffusion and reaction of the active element Mg create favorable conditions. The more active elements contained in the brazing filler metal, the stricter the protection of the brazing filler metal is required, and the lower melting point and rapid softening after adding Ga are equivalent to the high volume fraction composite material interface with hard texture, large elastic modulus, and high creep strength. A soft intermediate layer is pre-set between them, which is very beneficial to increasing the number of close-bonded micro-regions, the degree of closeness, preventing the oxidation of the aforementioned close-fitting regions, and closing the gaps to prevent oxidation.

3)钎焊温度设在中温(500℃左右),即钎料处于微熔或近半固态下施焊,允许加压而不会发生钎料挤出;同时避免较高温度下(如550℃)ZL101基体过度溶解,进入液相的Si将导致钎缝中出现的原位强化相(含Si的Al-Ti-Si相)粗大化。3) The brazing temperature is set at a medium temperature (about 500°C), that is, the solder is welded in a slightly molten or nearly semi-solid state, and pressure is allowed without solder extrusion; at the same time, avoid higher temperatures (such as 550°C ) The ZL101 matrix is excessively dissolved, and the Si entering the liquid phase will lead to the coarsening of the in-situ strengthening phase (Al-Ti-Si phase containing Si) in the brazing joint.

4)界面润湿优良,即便对于高体积分数70vol.%SiCp/ZL101,甚至在450℃条件下,大尺寸SiC颗粒(长达100μm)也能完全润湿;ZL101基体同时能被溶解。4) Excellent interfacial wetting, even for high volume fraction 70vol.% SiCp/ZL101, even at 450°C, large-sized SiC particles (up to 100 μm) can be completely wetted; ZL101 matrix can be dissolved at the same time.

5)在500℃×1.5MPa×30min条件下,接头剪切强度平均值为118.6MPa,为母材剪切强度(120MPa)的98.8%。值得指出,该剪切强度高达现有报道的其他各种含Mg钎料钎焊接头剪切强度(约40~60MPa)的2~3倍。5) Under the condition of 500℃×1.5MPa×30min, the average joint shear strength is 118.6MPa, which is 98.8% of the base metal shear strength (120MPa). It is worth pointing out that the shear strength is as high as 2 to 3 times that of other reported Mg-containing brazing joints (about 40-60 MPa).

总之,本发明对常用的高体积分数70vol.%SiCp/ZL101复合材料,为了进一步在中低钎焊温度下获得较高的剪切强度,基于申请者提出的“原位强化活性液相扩散焊(InsituA-TLP)”思路,“利用反应润湿改善P/M界面的润湿性”及“利用升熔元素获得原位强化钎缝”的原则性思路,研发了新的Al-Mg-Ga-Ti系活性钎料,既改善了P/M界面润湿性(甚至在较低的450℃),又在钎缝内获得了原位强化相,接头强度有效系数高达母材的98%,改进效果突出又稳定,证明了该系钎料显著的优越性。值得指出的是,采用本发明给出的Al-24Mg-16Ga-1Ti钎料钎焊70vol.%SiCp/ZL101复合材料所得接头剪切强度高达现有报道的其他各种含Mg钎料钎焊接头剪切强度(约40~60MPa[16,18])的2~3倍;对于高体积分数铝基复合材料(70vol.%SiCp/ZL101)母材,在允许使用较高钎焊温度的情况下,可使用Al-24Mg-1Ti系钎料。In a word, the present invention is for the commonly used high volume fraction 70vol.% SiCp/ZL101 composite material, in order to further obtain higher shear strength under medium and low brazing temperature, based on the "in situ strengthened active liquid phase diffusion welding" proposed by the applicant (InsituA-TLP)" idea, "using reactive wetting to improve the wettability of the P/M interface" and "using rising melting elements to obtain in-situ strengthening of the brazing joint", developed a new Al-Mg-Ga -Ti-based active brazing filler metal, which not only improves the wettability of the P/M interface (even at a lower temperature of 450°C), but also obtains an in-situ strengthening phase in the brazing joint, and the effective coefficient of joint strength is as high as 98% of the base metal, The improvement effect is outstanding and stable, which proves the remarkable superiority of this series of solders. It is worth pointing out that the shear strength of the joint obtained by brazing 70vol.% SiCp/ZL101 composite material with the Al-24Mg-16Ga-1Ti brazing material provided by the present invention is as high as that of other various Mg-containing solder brazing joints reported at present. 2 to 3 times the shear strength (about 40~60MPa[16,18]); for the base material of high volume fraction aluminum matrix composite (70vol.%SiCp/ZL101), if a higher brazing temperature is allowed , can use Al-24Mg-1Ti based solder.

附图说明Description of drawings

图1为Al-24Mg-16Ga-1Ti(a)与Al-24Mg-1Ti(b)活性钎料带的DSC曲线:前者的固相线与液相线均远低于已报道过的添加Mg、Ni的改进钎料;Figure 1 shows the DSC curves of Al-24Mg-16Ga-1Ti(a) and Al-24Mg-1Ti(b) active solder strips: the solidus and liquidus of the former are much lower than the reported addition of Mg, Ni improved solder;

图2(a)为Al-24Mg-1Ti钎料箔带对70vol.%SiCp/ZL101铝基复合材料润湿性的微观组织照片(550℃×30min;流动Ar):P/M界面部分已润湿,部分未润湿,但已润湿部分也反映了Mg-Ti的一定的有益作用;图2(b)为图2(a)中A区域的放大,图2(c)为图2(b)中虚线框区域的放大,图2(d)为图2(a)中B区域的放大,图2(e)为图2(d)中虚线框区域的放大;Figure 2(a) is a photo of the microstructure of Al-24Mg-1Ti solder foil on the wettability of 70vol.% SiCp/ZL101 aluminum matrix composite material (550℃×30min; flowing Ar): P/M interface part has been wetted Wet, some are not wetted, but the wetted part also reflects a certain beneficial effect of Mg-Ti; Figure 2(b) is the enlargement of area A in Figure 2(a), and Figure 2(c) is Figure 2( b) Enlargement of the dotted frame area in Figure 2(d) is the enlargement of B area in Figure 2(a), Figure 2(e) is the enlargement of the dotted frame area in Figure 2(d);

图3(a)为Al-24Mg-16Ga-1Ti钎料箔带对70vol.%SiCp/ZL101铝基复合材料润湿性的微观组织照片(550℃×30min;流动Ar):P/M界面几近全润湿;图3(b)为图3(a)中A区域的放大,图3(c)为图3(b)中虚线框区域的放大,图3(d)为图3(a)中B区域的放大,图3(e)为图3(d)中虚线框区域的放大;Figure 3(a) is the microstructure photo of Al-24Mg-16Ga-1Ti solder foil on the wettability of 70vol.% SiCp/ZL101 aluminum matrix composite material (550℃×30min; flowing Ar): P/M interface Nearly fully wetted; Figure 3(b) is the enlargement of the area A in Figure 3(a), Figure 3(c) is the enlargement of the dotted box area in Figure 3(b), and Figure 3(d) is the enlargement of Figure 3(a) ), and Figure 3(e) is the enlargement of the dotted box area in Figure 3(d);

图4(a)为采用Al-24Mg-1Ti中间层所得接头的(母材:70vol.%SiCp/ZL101;500℃×30min×1MPa;流动Ar)微观组织照片:P/M界面部分存在间隙,但也反映了Mg-Ti的一定作用;图4(b)为图4(a)中虚线框区域的放大;Figure 4(a) is the photo of the microstructure of the joint obtained by using the Al-24Mg-1Ti intermediate layer (base material: 70vol.% SiCp/ZL101; 500℃×30min×1MPa; flowing Ar): there is a gap at the P/M interface, But it also reflects a certain role of Mg-Ti; Figure 4(b) is an enlargement of the dotted box area in Figure 4(a);

图5a为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度450℃,1MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5a is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 450°C, 1MPa pressure, heat preservation for 30min, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5b为图5a中虚线框部分的放大(3000×);Figure 5b is an enlargement (3000×) of the dotted frame part in Figure 5a;

图5c为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度500℃,1MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5c is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 500°C, 1MPa pressure, heat preservation for 30min, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5d为图5c中虚线框部分的放大(3000×);Figure 5d is an enlargement (3000×) of the dotted box part in Figure 5c;

图5e为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度500℃,1.25MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5e is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 500 ° C, 1.25 MPa pressure, heat preservation for 30 min, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5f为图5e中虚线框部分的放大(3000×);Figure 5f is an enlargement (3000×) of the dotted box part in Figure 5e;

图5g为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度500℃,1.5MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5g is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 500 ° C, 1.5 MPa pressure, heat preservation for 30 minutes, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5h为图5g中虚线框部分的放大(3000×):界面润湿最优;并在已固溶体化的钎缝基体内原位形成细小分散的Al-Mg-Ga-Ti强化相;Figure 5h is the magnification (3000×) of the dotted box in Figure 5g: the interface wetting is optimal; and a finely dispersed Al-Mg-Ga-Ti strengthening phase is formed in situ in the solid solutionized brazing joint matrix;

图5i为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度500℃,1.75MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5i is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 500 ° C, 1.75 MPa pressure, heat preservation for 30 min, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5j为图5i中虚线框部分的放大(3000×):缝内出现较多大尺寸块状Al3Ti相偏聚;Fig. 5j is the magnification (3000×) of the dotted frame in Fig. 5i: there are many large-sized massive Al 3 Ti phase segregation in the fracture;

图5k为钎焊温度与压力对接头组织的影响示意图(1000×,焊接温度550℃,1MPa压力,保温30min,Ar保护,中间层为Al-24Mg-16Ga-1Ti);Figure 5k is a schematic diagram of the influence of brazing temperature and pressure on the joint structure (1000×, welding temperature 550 ° C, 1 MPa pressure, heat preservation for 30 min, Ar protection, the middle layer is Al-24Mg-16Ga-1Ti);

图5l为图5k中虚线框部分的放大(3000×):出现8~10μm条状Al-Si-Ti相偏聚;Figure 5l is the enlargement (3000×) of the dotted frame in Figure 5k: 8-10 μm striped Al-Si-Ti phase segregation appears;

图5a~图5k中的母材为70vol.%SiCp/ZL101;500℃×30min×1.5MPa下界面能被致密地润湿,已固溶体化的钎缝基体内有点状原位强化相形成(参见图5g、图5h);The base metal in Figures 5a to 5k is 70vol.% SiCp/ZL101; the lower interface can be densely wetted at 500℃×30min×1.5MPa, and dotted in-situ strengthening phases are formed in the solid-solutionized brazing joint matrix (see Figure 5g, Figure 5h);

图6为Al-24Mg-16Ga-1Ti钎料在500℃×30min×1.5MPa条件下“钎缝原位强化”效果示意图(钎缝高达Hv80,高出母材基体近1倍);Figure 6 is a schematic diagram of the effect of Al-24Mg-16Ga-1Ti solder under the condition of 500 ° C × 30min × 1.5MPa "brazing joint in-situ strengthening" (the brazing joint is as high as Hv80, which is nearly 1 times higher than the base metal matrix);

图7为Al-24Mg-16Ga-1Ti、无Ga的Al-24Mg-1Ti、无Ti的Al-24Mg-16Ga钎料接头剪切强度对比图:证明了同时含有Mg、Ga和Ti的Al-24Mg-16Ga-1Ti钎料的优越性;Figure 7 is a comparison chart of the shear strength of Al-24Mg-16Ga-1Ti, Ga-free Al-24Mg-1Ti, and Ti-free Al-24Mg-16Ga solder joints: it proves that Al-24Mg containing Mg, Ga and Ti at the same time -The superiority of 16Ga-1Ti solder;

图8为Al-24Mg-16Ga-1Ti钎料箔带焊接70vol.%SiCp/ZL101复合材料接头温度-剪切强度(a)、压力-剪切强度(b)变化曲线:在500℃×30min×1.5MPa条件下,接头剪切强度高达118MPa,为母材的98%,证明了其中温、高强的突出优势;Figure 8 is the temperature-shear strength (a) and pressure-shear strength (b) variation curves of Al-24Mg-16Ga-1Ti solder foil ribbon welding 70vol.% SiCp/ZL101 composite material joint: at 500 ° C × 30min × Under the condition of 1.5MPa, the shear strength of the joint is as high as 118MPa, which is 98% of the base metal, which proves the outstanding advantages of medium temperature and high strength;

图9(a)为Al-24Mg-16Ga-1Ti钎料箔带焊接70vol.%SiCp/ZL101复合材料接头断裂路径示意图(可扩展入复合材料母材,表明一方面陶瓷界面也能很好润湿,即使高体积分数母材,另一方面钎缝也得到强化,才能使断裂路径进入复合材料母材内部);图9(b)为图9(a)中A区域的放大,图9(c)为图9(b)中虚线框区域的放大,图9(d)为图9(a)中B区域的放大,图9(e)为图9(d)中虚线框区域的放大。Figure 9(a) is a schematic diagram of the fracture path of Al-24Mg-16Ga-1Ti brazing foil ribbon welding 70vol.% SiCp/ZL101 composite material joint (can be extended into the composite material base material, indicating that on the one hand, the ceramic interface can also be well wetted , even with a high volume fraction of the base metal, on the other hand the brazing joint is strengthened so that the fracture path can enter the interior of the composite base metal); Fig. 9(b) is an enlargement of the area A in Fig. 9(a), and Fig. ) is the enlargement of the dotted box area in Figure 9(b), Figure 9(d) is the enlargement of the B area in Figure 9(a), and Figure 9(e) is the enlargement of the dotted box area in Figure 9(d).

具体实施方式detailed description

下面结合附图和实施例对发明作详细说明。The invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

本发明公开了一种兼有降熔型(Ga、Mg)和升熔型(Ti)三种活性元素的低熔点Al-Mg-Ga-Ti系四元活性钎料,实现了“原位强化活性液相扩散焊”。该系钎料通过Mg、Ga降熔元素(同时也是活性元素)去膜,改善金属基体与钎料界面低温润湿性;通过Mg、Ga、Ti三重活性元素消除陶瓷颗粒与钎料界面间隙,改善P/M界面润湿性,其中Ga具有低温润湿性,甚至在450℃也能完美连续润湿大尺寸SiC;同时在钎缝中离散结晶出细小Al-Mg-Ga-Ti金属间化合物,钎缝显微硬度为Hv82,比基体高近1倍,原位强化了钎缝。The invention discloses a low-melting-point Al-Mg-Ga-Ti-based quaternary active brazing filler metal having three active elements of the melting-down type (Ga, Mg) and the melting-up type (Ti), which realizes "in-situ strengthening" Active liquid phase diffusion welding". This series of brazing filler metals removes the film by Mg and Ga demelting elements (also active elements) to improve the low-temperature wettability of the metal substrate and the brazing filler metal interface; eliminates the gap between the ceramic particles and the brazing filler metal interface through the triple active elements of Mg, Ga, and Ti, Improve P/M interface wettability, where Ga has low-temperature wettability, and can perfectly and continuously wet large-size SiC even at 450°C; at the same time, fine Al-Mg-Ga-Ti intermetallic compounds are discretely crystallized in the brazing joint , The microhardness of the brazing seam is Hv82, which is nearly 1 times higher than that of the matrix, and the brazing seam is strengthened in situ.

本发明针对陶瓷增强相的高体积分数(70vol.%SiCp/ZL101复合材料)不仅直接导致P/M界面难以润湿,而且间接导致M/M界面也难以润湿这一特殊难点,为了进一步在较低钎焊温度下获得较高的剪切强度,遵循申请者提出的“原位强化活性液相扩散焊”(这一术语中的原位强化是对钎缝本身而言的;活性是针对界面润湿性而言的)的原则思路,进一步优化降熔元素(改善M/M界面润湿性)和活性元素(改善P/M界面润湿性)以及升熔元素(强化焊缝)来制备活性合金中间层。The present invention aims at the high volume fraction of the ceramic reinforcing phase (70vol.% SiCp/ZL101 composite material) not only directly causes the P/M interface to be difficult to wet, but also indirectly leads to the special difficulty that the M/M interface is also difficult to wet. Higher shear strength is obtained at a lower brazing temperature, following the "in-situ strengthening active liquid phase diffusion welding" proposed by the applicant (the in-situ strengthening in this term is for the braze itself; the activity is for In terms of interface wettability), further optimize the demelting elements (improving the wettability of the M/M interface), the active elements (improving the wettability of the P/M interface) and the rising elements (strengthening the weld) to Preparation of active alloy interlayer.

针对现有报道添加Mg、Ni钎料接头剪切强度较低(仅40~60MPa)的普遍问题,提出了Al-Mg-Ga-Ti合金系活性钎料。Mg、Ga的作用是保证M/M界面早期的低温段润湿性;Mg、Ga、Ti共同添加以改善P/M界面的润湿性,其中Ga能够在低温段起到润湿SiC的作用,而Ti主要在高温下起到润湿SiC的作用;同时利用原位结晶出的含Ti高熔点相实现对等温凝固后已变为固溶体的钎缝基体的原位强化作用;通过上述改善M/M与P/M界面润湿性与同时获得原位强化钎缝,迫使断裂路径进入复合材料母材,大幅提高接头剪切强度。本发明能在无任何复杂辅助技术(如钎剂、刮擦、振动、垫圈)条件下,即使对高体积分数SiC强化的铝基复合材料母材(70vol.%SiCp/ZL101复合材料),依靠优化钎料成分设计,获得了剪切强度(118MPa)十分逼近母材的高强接头(98.8%)。Aiming at the common problem of low shear strength (only 40-60MPa) of brazing filler metals added with Mg and Ni in existing reports, an active brazing filler metal based on Al-Mg-Ga-Ti alloy was proposed. The role of Mg and Ga is to ensure the wettability of the M/M interface in the early low temperature section; Mg, Ga, and Ti are added together to improve the wettability of the P/M interface, and Ga can play a role in wetting SiC at the low temperature section , and Ti mainly plays the role of wetting SiC at high temperature; at the same time, the in-situ crystallized Ti-containing high-melting point phase can be used to realize the in-situ strengthening effect on the brazing joint matrix that has become a solid solution after isothermal solidification; through the above improvement M The wettability of the /M and P/M interfaces and the in-situ strengthening of the brazing joints are obtained at the same time, forcing the fracture path to enter the composite base material, which greatly improves the shear strength of the joints. The present invention can rely on the aluminum matrix composite base material (70vol.% SiCp/ZL101 composite material) reinforced by high volume fraction SiC without any complicated auxiliary technology (such as brazing flux, scraping, vibration, gasket) By optimizing the solder composition design, a high-strength joint (98.8%) with a shear strength (118MPa) very close to that of the base metal was obtained.

与经典降熔元素Cu、Si、Zn相比,Mg对M/M及P/M均有望起到活性元素的作用。其原因在于,对于P/M界面,Mg可通过与SiC反应形成Mg2Si来改善P/M界面润湿性;对于M/M界面,Mg可通过化学机制(有限还原氧化膜,不依赖于氧化膜的涨裂,适于膨胀系数小的高体积分数铝基复合材料;还可与ZL101基体中的Si反应结晶后形成Mg2Si)与物理机制(膜下潜流)两种途径均匀地去膜(与Zn比较),改善M/M界面的润湿性。因此,对于连M/M界面也变得难以润湿的高体积分数铝基复合材料母材,在降熔元素的优化方面,首选Mg作为核心降熔元素,以期同时改善M/M及P/M界面的润湿性。考虑到含Mg钎料须加大压力以防氧化并促进与母材表面的接触(特别高Mg情况),这样虽然钎料有可能在固态下即与母材表面氧化膜反应,但含Mg钎料自身较硬阻碍了其与母材表面的更早、更大范围的接触及反应,因此添加熔点极低又不使Al脆化的镓(Ga易于使钎料加热快速软化;并大幅降低钎料的固相线,加大固相线-液相线间距),为活性元素Mg、Ti与母材表面的更早、更大范围的接触(包括钎料尚处于固态的阶段)、界面闭合隔绝空气及界面反应创造有利条件(此外,申请者目前正在证明Ga亦能与SiC反应,从而通过化学机制改善P/M界面的润湿性);同时考虑到陶瓷相体积分数大,P/M界面所占比率大,则一并加大Mg含量并辅之以较大焊接压力,从另一侧面为Mg与母材表面的更早、更大范围的接触及反应出创造有利条件。基于上述方案分析,申请者根据三元合金相图设计了Mg、Ga含量均较高,Mg-Ga-Ti并存的,但熔点低的Al-Mg-Ga-Ti系活性钎料,其中各元素质量比为:10~30%的Mg,10~20%的Ga,0.1~3%的Ti,其余为Al。Compared with the classic demelting elements Cu, Si, Zn, Mg is expected to play an active role in M/M and P/M. The reason is that for the P/M interface, Mg can improve the wettability of the P/M interface by reacting with SiC to form Mg 2 Si; The swelling and cracking of the oxide film is suitable for high volume fraction aluminum-based composite materials with a small expansion coefficient; it can also react and crystallize with Si in the ZL101 matrix to form Mg 2 Si) and physical mechanism (underflow under the film) to remove it evenly film (compared to Zn), improving the wettability of the M/M interface. Therefore, for the high-volume-fraction Al-matrix composite base material that is difficult to wet even the M/M interface, Mg is the first choice as the core de-melting element in the optimization of de-melting elements, in order to improve M/M and P/M at the same time. Wettability of the M interface. Considering that the Mg-containing solder must increase the pressure to prevent oxidation and promote contact with the surface of the base metal (especially in the case of high Mg), so although the solder may react with the oxide film on the surface of the base metal in the solid state, the Mg-containing solder The hardness of the material itself hinders its earlier and wider contact and reaction with the surface of the base metal, so gallium, which has a very low melting point and does not embrittle Al (Ga is easy to make the solder heat and soften quickly; and greatly reduces the brazing temperature. The solidus line of the material, increasing the distance between the solidus line and the liquidus line), is the earlier and wider contact between the active elements Mg and Ti and the surface of the base metal (including the stage when the solder is still in a solid state), and the interface is closed Create favorable conditions for isolation of air and interfacial reaction (in addition, the applicant is currently proving that Ga can also react with SiC, thereby improving the wettability of the P/M interface through a chemical mechanism); at the same time, considering the large volume fraction of the ceramic phase, the P/M If the proportion of the interface is large, the Mg content will be increased together with a larger welding pressure, which will create favorable conditions for earlier and wider contact and reaction between Mg and the surface of the base metal from the other side. Based on the analysis of the above scheme, the applicant designed an Al-Mg-Ga-Ti active solder with high content of Mg and Ga, coexistence of Mg-Ga-Ti, but low melting point according to the ternary alloy phase diagram. The mass ratio is: 10-30% Mg, 10-20% Ga, 0.1-3% Ti, and the rest is Al.

针对连金属基体/金属钎料(M/M)界面也难润湿的高体积分数铝基复合材料,在该系活性钎料中,以Mg作为核心降熔元素,高Mg在M/M界面的去膜反应不过度依赖于氧化膜的涨裂,适于高体积分数铝基复合材料母材;高镓有利于钎料的快速软化、降低固相线,可使钎料与母材间更早、更大范围地闭合、隔氧、接触、反应;Ti的添加一方面为了在陶瓷颗粒界面处诱发、强化颗粒/钎料金属(P/M)界面的在高温阶段的反应润湿,另一方面为了在钎缝中形成含Ti的、熔点高的、离散分布的、细小的金属间化合物作原位强化相,此外还有利于承受初期压力,防止在固相线降低情况下初生液相被过早挤出。For the high volume fraction aluminum matrix composites that are difficult to wet even the metal matrix/metal solder (M/M) interface, in this series of active solders, Mg is used as the core de-melting element, and high Mg is at the M/M interface The film removal reaction does not depend too much on the swelling and cracking of the oxide film, and is suitable for the base material of aluminum matrix composite materials with high volume fraction; high gallium is conducive to the rapid softening of the solder, reducing the solidus line, and can make the solder and the base metal more Early and wider closure, oxygen barrier, contact, and reaction; on the one hand, the addition of Ti is to induce and strengthen the reactive wetting of the particle/brazing filler metal (P/M) interface at the high temperature stage at the ceramic particle interface, and on the other hand On the one hand, in order to form Ti-containing, high melting point, discretely distributed, and fine intermetallic compounds in the brazing joint as in-situ strengthening phases, it is also beneficial to withstand the initial pressure and prevent the initial liquid phase when the solidus decreases. Get squeezed out prematurely.

在钎焊工艺方面,采用钎料微熔与较高压力的工艺条件,以获得高强度接头。其中,微熔是指钎焊温度轻微高于(仅高几度)活性钎料的熔点,目的在于为了防止在高体积分数情况下液态钎料在尚未与复合材料反应润湿的情况下即被过早挤出;同时避免温度过高使基体中的过量的Si溶解进入液态钎料,导致形成的原位强化相(Al-Ti-Si相)过于粗大。采用较高压力的目的在于高体积分数复合材料的抗蠕变强度高,施加高压有利于此类母材与含Ti高Mg活性钎料在Ga的帮助下更早、更大范围的接触及反应,也有利于缩短等温凝固时间。应该指出的是,正是由于本发明给出的Al-Mg-Ga-Ti系活性钎料(如Al-24Mg-16Ga-1TGi)优良的润湿性方可允许采用高压条件(否则会被挤出)。In terms of brazing process, the process conditions of micro-melting of solder and higher pressure are used to obtain high-strength joints. Among them, slight melting means that the brazing temperature is slightly higher (only a few degrees higher) than the melting point of the active solder. Premature extrusion; at the same time, avoid excessive temperature so that excessive Si in the matrix dissolves into the liquid solder, resulting in the formation of an in-situ strengthening phase (Al-Ti-Si phase) that is too coarse. The purpose of using higher pressure is that the high volume fraction composite material has high creep resistance, and the application of high pressure is beneficial to the earlier and wider contact and reaction between such base metal and Ti-containing high-Mg active solder with the help of Ga. , is also beneficial to shorten the isothermal solidification time. It should be pointed out that just because of the excellent wettability of the Al-Mg-Ga-Ti active solder (such as Al-24Mg-16Ga-1TGi) provided by the present invention, it can allow the use of high pressure conditions (otherwise it will be squeezed out) out).

实例1Example 1

本实例中,铝基复合材料用Al-24Mg-16Ga-1Ti系四元活性钎料的制备方法,包括以下步骤:In this instance, the preparation method of Al-24Mg-16Ga-1Ti series quaternary active solder for aluminum-based composite material may further comprise the steps:

1)选料1) material selection

选择原始材料为:块状纯Al,块状纯Mg,液态99.99%Ga,块状Al-5Ti中间合金。The selected raw materials are: block pure Al, block pure Mg, liquid 99.99% Ga, block Al-5Ti master alloy.

2)配料与装料2) Ingredients and loading

配料比例按照24%的Mg,16%的Ga,1%的Ti,其余为Al。将12克块状纯Al、4.8克液态Ga以及6克块状Al-5Ti中间合金一并混装于刚玉坩埚内(不能用玻璃管)。The proportion of ingredients is 24% Mg, 16% Ga, 1% Ti, and the rest is Al. Mix 12 grams of block pure Al, 4.8 grams of liquid Ga and 6 grams of block Al-5Ti master alloy in a corundum crucible (glass tubes cannot be used).

3)熔炼3) Smelting

在流动Ar保护作用下,采用高频感应加热,将坩埚内配料自室温加热至750~800℃并开始保温,待保温10min后立即加入7.2克Mg,之后继续保温20min,保温完成后冷却至200℃关气,随后降至室温,得熔炼块。Under the protection of flowing Ar, use high-frequency induction heating to heat the ingredients in the crucible from room temperature to 750-800°C and start to keep warm. After keeping warm for 10 minutes, add 7.2 grams of Mg immediately, and then continue to keep warm for 20 minutes. After the heat preservation is completed, cool to 200 Close the gas at ℃, and then lower to room temperature to obtain a smelted block.

4)甩带成型4) Strip molding

将步骤3)所得熔炼块重熔后,采用急冷甩带工艺制成箔带。After the smelted block obtained in step 3) is remelted, a foil strip is made by adopting a rapid cooling strip stripping process.

实例2Example 2

本实例中,作为对比钎料,相近类似钎料Al-24Mg-1Ti系三元活性钎料的制备包括以下步骤:In this example, as contrast solder, the preparation of similar solder Al-24Mg-1Ti system ternary active solder comprises the following steps:

1)选料1) material selection

选择原始材料为:块状纯Al,块状纯Mg,块状Al-5Ti中间合金。The selected raw materials are: block pure Al, block pure Mg, block Al-5Ti master alloy.

2)配料与装料2) Ingredients and loading

配料比例按照24%的Mg,1%的Ti,其余为Al。将16.8克块状纯Al、6克块状Al-5Ti中间合金一并混装于刚玉坩埚内。The proportion of ingredients is 24% Mg, 1% Ti, and the rest is Al. 16.8 grams of block pure Al and 6 grams of block Al-5Ti master alloy were mixed together in a corundum crucible.

3)熔炼3) Smelting

在流动Ar保护作用下,采用高频感应加热,将坩埚内配料自室温加热至750~800℃并开始保温,待保温10min后立即加入相应含量的7.2克Mg,之后继续保温20min,保温完成后冷却至200℃关气,随后降至室温,得熔炼块。Under the protection of flowing Ar, use high-frequency induction heating to heat the ingredients in the crucible from room temperature to 750-800°C and start to keep warm. After keeping warm for 10 minutes, immediately add 7.2 grams of Mg with corresponding content, and then continue keeping warm for 20 minutes. Cool to 200°C and turn off the gas, then lower to room temperature to obtain a smelted block.

4)甩带成型4) Strip molding

将步骤3)所得熔炼块重熔后,采用急冷甩带工艺制成箔带。After the smelted block obtained in step 3) is remelted, a foil strip is made by adopting a rapid cooling strip stripping process.

熔点测试实施方法:采用差示扫描量热法(DSC:Differentialscanningcalorimeter)实测了Al-Mg-Ga-Ti系活性钎料箔带的熔点。如图1(a)、图1(b)所示,Al-24Mg-16Ga-1Ti钎料箔带的熔化区间为383~497℃,Al-24Mg-1Ti钎料箔带的熔化区间为446~537℃。对比两种钎料熔化区间可发现,Al-24Mg-16Ga-1Ti钎料熔点显著低于Al-24Mg-1Ti钎料箔带的熔点,16wt.%Ga可降低钎料熔点约40~60℃,可作为降熔元素(MPD)使用;而且液相线温度均低于复合材料母材基体(ZL101)固相线温度(557℃),适于钎焊。Implementation method of melting point test: The melting point of the Al-Mg-Ga-Ti active solder foil strip was actually measured by differential scanning calorimetry (DSC: Differential scanning calorimeter). As shown in Figure 1(a) and Figure 1(b), the melting range of Al-24Mg-16Ga-1Ti solder foil is 383-497°C, and the melting range of Al-24Mg-1Ti solder foil is 446-446℃. 537°C. Comparing the melting range of the two solders, it can be found that the melting point of Al-24Mg-16Ga-1Ti solder is significantly lower than that of Al-24Mg-1Ti solder foil, and 16wt.% Ga can reduce the melting point of solder by about 40-60 ° C. It can be used as a demelting element (MPD); and the liquidus temperature is lower than the solidus temperature (557°C) of the composite material matrix (ZL101), suitable for brazing.

润湿性实验实施方法:选用母材为70vol.%SiCp/ZL101铝基复合材料,试样尺寸为15mm×15mm×3mm。焊接之前,母材依次使用240#金刚石磨盘、600#金刚石磨盘、600#水砂纸进行打磨,随后将钎料箔带(尺寸为7mm×5mm×0.15mm)与打磨后的母材均在丙酮中进行10min超声清洗。润湿实验采用高频感应加热管状钢质腔壁,试样及钎料放置于钢质腔体内部,5L/minAr气保护,保温温度设定为550℃,保温时间30min。Al-24Mg-1Ti钎料对70vol.%SiCp/ZL101铝基复合材料的润湿行为参见图2(a)~(e),从低倍图中可发现,金属钎料与母材之间界面非常致密,在高倍放大情况下,部分SiC表面润湿非常致密(这主要得益于活性Ti对SiC的反应润湿),但是也可明显发现部分P/M界面甚至存在着长达30μm的连续间隙,而且些许SiC颗粒表面完全没有润湿。相比之下,可明显从图3(a)~(e)发现,Al-24Mg-16Ga-1Ti钎料对70vol.%SiCp/ZL101铝基复合材料的润湿性非常好,不仅M/M界面致密,而且P/M界面也非常致密,不存在明显的间隙或孔洞,这主要得益于Ga以及Ti对SiC的双重润湿作用,极大改善了P/M界面的润湿性。而从图2(a)~(e)、图3(a)~(e)的残余钎料及母材基体中均发现Mg2Si相,表明母材基体中Si溶解进入钎料,而且钎料中Mg也扩散进入母材基体,从而达到去膜改善M/M界面的效果。上述结果表明Al-24Mg-16Ga-1Ti钎料对70vol.%SiCp/ZL101铝基复合材料的润湿性要优于Al-24Mg-1Ti钎料。Wettability test implementation method: the base material is 70vol.% SiCp/ZL101 aluminum-based composite material, and the sample size is 15mm×15mm×3mm. Before welding, the base metal is polished with 240# diamond grinding disc, 600# diamond grinding disc, and 600# water sandpaper in sequence, and then the solder foil strip (size 7mm×5mm×0.15mm) and the ground base metal are both in acetone Perform 10min ultrasonic cleaning. The wetting experiment adopts high-frequency induction to heat the tubular steel cavity wall. The sample and solder are placed inside the steel cavity, protected by 5L/min Ar gas, the holding temperature is set at 550°C, and the holding time is 30 minutes. The wetting behavior of Al-24Mg-1Ti solder on 70vol.%SiCp/ZL101 aluminum matrix composite material is shown in Figure 2(a)~(e). It can be found from the low-magnification images that the interface between the metal solder and the base metal Very dense, in the case of high magnification, part of the SiC surface is very densely wetted (this is mainly due to the reactive wetting of SiC by active Ti), but it can also be clearly found that there are even 30 μm continuous gaps, and some SiC particle surfaces are not wetted at all. In contrast, it can be clearly found from Figure 3(a)~(e) that Al-24Mg-16Ga-1Ti solder has very good wettability to 70vol.% SiCp/ZL101 aluminum matrix composite material, not only M/M The interface is dense, and the P/M interface is also very dense without obvious gaps or holes. This is mainly due to the double wetting effect of Ga and Ti on SiC, which greatly improves the wettability of the P/M interface. However, Mg2Si phases are found in the residual solder and base metal matrix in Figure 2(a)~(e) and Figure 3(a)~(e), indicating that Si in the base metal matrix dissolves into the solder, and the Mg in the solder It also diffuses into the matrix of the base material, so as to achieve the effect of removing the film and improving the M/M interface. The above results show that the wettability of Al-24Mg-16Ga-1Ti solder to 70vol.% SiCp/ZL101 aluminum matrix composite is better than that of Al-24Mg-1Ti solder.

钎焊实验实施方法:选用母材为70vol.%SiCp/ZL101铝基复合材料,上板试样尺寸为7.5mm×7.5mm×3mm,下板试样尺寸为15mm×15mm×3mm,焊接之前,母材依次使用240#金刚石磨盘、600#金刚石磨盘、600#水砂纸进行打磨,随后将钎料箔带(尺寸为9mm×9mm×0.15mm)与打磨后的母材均在丙酮中进行10min超声清洗。焊接实验使用高频感应线圈加热,5L/minAr气保护,保温时间30min。Brazing experiment implementation method: the base material is 70vol.% SiCp/ZL101 aluminum matrix composite material, the sample size of the upper plate is 7.5mm×7.5mm×3mm, and the sample size of the lower plate is 15mm×15mm×3mm. Before welding, The base metal was polished sequentially with 240# diamond grinding disc, 600# diamond grinding disc, and 600# water sandpaper, and then the solder foil (size 9mm×9mm×0.15mm) and the polished base metal were subjected to 10min ultrasonic in acetone cleaning. The welding experiment uses high-frequency induction coil heating, 5L/min Ar gas protection, and the holding time is 30min.

使用Al-24Mg-1Ti中间层在500℃、1MPa压力下的接头组织参见图4(a)、图4(b),由图可知,其M/M界面以及部分P/M界面非常致密,但是也有些许间隙与孔洞存在于部分P/M界面,从而影响了接头性能。因此鉴于其熔点较高,且界面较差,不将其作为最优选钎料方案。See Figure 4(a) and Figure 4(b) for the joint structure of the Al-24Mg-1Ti intermediate layer at 500 °C and 1 MPa pressure. It can be seen from the figure that the M/M interface and part of the P/M interface are very dense, but There are also some gaps and holes in some P/M interfaces, which affect the performance of the joint. Therefore, in view of its high melting point and poor interface, it is not the most preferred solder solution.

使用Al-24Mg-16Ga-1Ti中间层在不同焊接参数下的接头微观组织参见图5a~图5l,由图可发现,在450℃×1MPa情况下,M/M与P/M界面非常致密,且在SiC周围存在着一层厚度约为0.5μm的白色过渡层,从而表明Ga确实起到反应润湿SiC的作用(只有Ti与Ga的原子序号高才能形成亮层,而测得的Ti含量极少,Ga较多,说明Ga对P/M界面润湿起到了有益作用);而在钎缝中发现了高Mg含量的粗大白色网状相存在,此为脆性金属间化合物,极大恶化了接头强度。而随着焊接温度升高至550℃,可明显发现,钎缝内部存在着偏聚的强化相以及属于弱结合区的IMC/SiC界面,此两种缺陷会是断裂过程中的裂纹源。而在适当焊接温度500℃(仅高于钎料液相线3℃),1MPa压力时,可明显发现钎缝中既无高Mg含量的粗大白色网状相存在,钎缝基体成为固溶体,而且细小强化相弥散分布不存在偏聚现象,此类改善强化了接头性能。但是在其部分P/M界面存在着间隙亟需得到消除,因此申请者在500℃下继续增加压力,在500℃×1.5MPa情况下,整个M/M与P/M界面十分致密,钎缝中离散结晶出细化弥散分布的点状相(约为Al-2.0Mg-1.0Ga-0.4Ti(at.%)),尺寸约为0.2~0.8μm,钎缝显微硬度为Hv82(见图6),比基体高Hv40,显著强化了焊缝强度,可起到原位强化钎缝的作用。但是当焊接压力增加至1.75MPa时,P/M界面存在很大间隙以及接头中产生了大块的Al3Ti相,极大恶化了接头性能。The microstructure of the joint using the Al-24Mg-16Ga-1Ti intermediate layer under different welding parameters is shown in Figure 5a to Figure 5l. It can be seen from the figure that at 450 ° C × 1 MPa, the M/M and P/M interfaces are very dense. And there is a white transition layer with a thickness of about 0.5 μm around SiC, which shows that Ga does play a role in reactively wetting SiC (only Ti and Ga with high atomic numbers can form a bright layer, and the measured Ti content Ga is very little, and Ga is more, indicating that Ga plays a beneficial role in the wetting of the P/M interface); and a coarse white network phase with high Mg content is found in the brazing joint, which is a brittle intermetallic compound, which greatly deteriorates the the joint strength. As the welding temperature increases to 550 °C, it can be clearly found that there are segregated strengthening phases and IMC/SiC interfaces belonging to the weak bonding zone inside the brazing joint, and these two defects will be the source of cracks in the fracture process. However, at an appropriate welding temperature of 500°C (only 3°C higher than the solder liquidus) and a pressure of 1 MPa, it can be clearly found that there is no coarse white network phase with high Mg content in the brazing seam, and the brazing seam matrix becomes a solid solution, and There is no segregation phenomenon in the dispersed distribution of the fine strengthening phase, and this improvement strengthens the performance of the joint. However, there are gaps in part of the P/M interface that need to be eliminated urgently, so the applicant continues to increase the pressure at 500°C. In the case of 500°C×1.5MPa, the entire M/M and P/M interface is very dense, and the brazing seam Medium-discrete crystallization produces fine and dispersed point-like phases (about Al-2.0Mg-1.0Ga-0.4Ti(at.%)), the size is about 0.2-0.8μm, and the microhardness of the brazing joint is Hv82 (see figure 6), Hv40 is higher than that of the matrix, which significantly strengthens the strength of the weld, and can play the role of in-situ strengthening of the braze. However, when the welding pressure increased to 1.75MPa, there was a large gap at the P/M interface and a large Al 3 Ti phase was formed in the joint, which greatly deteriorated the joint performance.

Al-24Mg-16Ga-1Ti、无Ga的Al-24Mg-1Ti、无Ti的Al-24Mg-16Ga钎料接头剪切强度对比参见图7,证明了同时含有Ga和Ti的Al-24Mg-16Ga-1Ti钎料的优越性。由此可优选出Al-24Mg-16Ga-1Ti钎料作为重点研究对象,其中Mg、Ga的作用是保证M/M界面的润湿性,Mg、Ga、Ti共同添加以改善P/M界面的润湿性,其中Ga能够在低温起到润湿碳化硅的作用,Ti将在高温下起作用,改善高温段的润湿性。The shear strength comparison of Al-24Mg-16Ga-1Ti, Ga-free Al-24Mg-1Ti, and Ti-free Al-24Mg-16Ga solder joints is shown in Figure 7, which proves that Al-24Mg-16Ga- The superiority of 1Ti solder. Therefore, the Al-24Mg-16Ga-1Ti solder can be selected as the key research object. The role of Mg and Ga is to ensure the wettability of the M/M interface. Mg, Ga, and Ti are added together to improve the wettability of the P/M interface. Wettability, in which Ga can play the role of wetting silicon carbide at low temperature, and Ti will work at high temperature to improve the wettability of the high temperature section.

对优选出的Al-24Mg-16Ga-1Ti中间层,焊接条件(温度与压力)对采用其钎焊70vol.%SiCp/ZL101所得接头剪切强度的影响效果参加图8(a)、图8(b)。在500℃×1.5MPa的优化条件下,接头强度最大,可达119.3MPa。为验证重复性,根据相同实施方法,焊接多个试样,可测得此条件下的接头平均剪切强度高达118.6MPa,约占母材强度的98.8%(母材剪切强度约为120MPa),证明了接头强度分散性很小。对于不同的温度,在1MPa压力下,焊接温度在500℃时接头强度最大,其平均剪切强度可达90.6MPa,约占母材强度的75.5%(母材剪切强度约为120MPa)。若温度过高(550℃),接头强度反而降低,这是由于钎缝中偏聚的Al-Si-Ti相弱化了界面及钎缝的性能。上述焊接试验证明了本发明给出的Al-24Mg-16Ga-1Ti四元活性钎料的优势在于:(1)钎焊温度较低(500℃);(2)接头剪切强度高(118MPa,为母材的98%);(3)性能稳定,重复性好。For the optimized Al-24Mg-16Ga-1Ti intermediate layer, the effect of welding conditions (temperature and pressure) on the shear strength of the joint obtained by brazing 70vol.% SiCp/ZL101 is shown in Figure 8(a), Figure 8( b). Under the optimal condition of 500℃×1.5MPa, the joint strength is the highest, up to 119.3MPa. In order to verify the repeatability, according to the same implementation method, welding multiple samples, the average shear strength of the joint under this condition can be measured as high as 118.6MPa, accounting for about 98.8% of the strength of the base metal (the shear strength of the base metal is about 120MPa) , demonstrating that the joint strength dispersion is small. For different temperatures, under the pressure of 1MPa, the joint strength is the highest when the welding temperature is 500°C, and its average shear strength can reach 90.6MPa, accounting for about 75.5% of the base metal strength (the base metal shear strength is about 120MPa). If the temperature is too high (550°C), the strength of the joint will decrease instead, because the segregated Al-Si-Ti phase in the brazing seam weakens the performance of the interface and the brazing seam. Above-mentioned welding test proves that the advantage of the Al-24Mg-16Ga-1Ti quaternary active solder that the present invention provides is: (1) brazing temperature is lower (500 ℃); (2) joint shear strength is high (118MPa, 98% of the base material); (3) stable performance and good repeatability.

采用Al-24Mg-16Ga-1Ti中间层在500℃×1.5MPa优化焊接条件下的断裂路径参见图9(a)~(e)。由图可知,除少部分沿金属钎料/母材界面断裂,断裂路径大部分能扩展至母材内部(大部分沿母材基体断裂,少部分穿过母材内SiC颗粒断裂),表明界面与钎缝的强度均已足够高,才能迫使断裂路径进入复合材料母材内部。此断裂路径行为与接头强度结果相一致。The fracture paths of the Al-24Mg-16Ga-1Ti interlayer under the optimized welding conditions of 500°C×1.5MPa are shown in Figure 9(a)-(e). It can be seen from the figure that, except for a small part of the fracture along the metal solder/base metal interface, most of the fracture path can extend to the inside of the base metal (mostly along the base metal matrix, and a small part breaks through the SiC particles in the base metal), indicating that the interface Both the strength of the joint and the brazing joint are high enough to force the fracture path into the interior of the composite base metal. This fracture path behavior is consistent with the joint strength results.

综上所述,本发明提出的Al-Mg-Ga-Ti系四元活性钎料成功实现了对高体积分数SiC颗粒增强铸铝基复合材料期待的“中低温”“原位强化活性液相扩散焊”(原位强化是指对钎缝而言;活性是指对界面润湿性而言)。该钎料优点表现在:(1)在活化润湿性方面:一方面通过Mg、Ga降熔元素去膜改善M/M界面的润湿性;另一方面通过Mg、Ga、Ti三重活性元素完全消除P/M间隙,改善P/M界面润湿性,其中Ga具有低温润湿性,在较低的450℃即能消除P/M(甚至长达100微米的大尺寸SiC颗粒)界面间隙,改善P/M界面润湿性。(2)在钎缝强化方面,成功获得弥散分布的Al-2.5Mg-1.5Ga-0.3Ti(at.%)细小强化相,实现了对固溶体基钎缝的原位强化。该原位强化相的成分特点为“微Ti无Si”,表明由于中温焊接的温度特点母材基体溶解有限(不同于传统TLP的膜下潜流去膜机制),Mg与Ga的化学去膜机制起到了不可忽视的作用。(3)使接头性能获得飞跃性提升:在500℃×1.5MPa×30min钎焊70vol.%SiCp/ZL101,剪切强度为其他钎料的2~3倍,为母材的98.8%,断裂路径扩展至母材内部,极少部分沿母材与钎料界面断裂。(4)钎焊温度低:500℃即能获得良好润湿与扩散,钎缝基体得以变为固溶体(Al-1.3Mg-0.8Ga)。(5)解决了钎料制备过程中高熔点元素Ti的熔化添加。因此,十分适于中温钎焊(500℃左右)高体积分数SiC颗粒增强铸铝基复合材料。In summary, the Al-Mg-Ga-Ti system quaternary active solder proposed in the present invention has successfully realized the "medium and low temperature" and "in-situ strengthening active liquid phase" expected for high volume fraction SiC particle reinforced cast aluminum matrix composites. Diffusion welding" (in-situ strengthening refers to the braze; active refers to the wettability of the interface). The advantages of this brazing material are as follows: (1) In terms of activated wettability: on the one hand, the wettability of the M/M interface is improved by removing the film of Mg and Ga demelting elements; on the other hand, the triple active elements of Mg, Ga, and Ti Completely eliminate the P/M gap and improve the wettability of the P/M interface. Ga has low temperature wettability, and can eliminate the P/M (even large-sized SiC particles up to 100 microns) interface gap at a lower temperature of 450 °C , Improve P/M interface wettability. (2) In terms of brazing joint strengthening, fine strengthening phases of dispersed Al-2.5Mg-1.5Ga-0.3Ti (at.%) were successfully obtained, realizing in-situ strengthening of solid solution-based brazing joints. The composition characteristics of the in-situ strengthening phase are "micro-Ti and no Si", indicating that due to the temperature characteristics of medium-temperature welding, the dissolution of the base metal matrix is limited (different from the underflow film removal mechanism under the traditional TLP film), and the chemical film removal mechanism of Mg and Ga played a role that cannot be ignored. (3) The performance of the joint has been greatly improved: Brazing 70vol.% SiCp/ZL101 at 500℃×1.5MPa×30min, the shear strength is 2 to 3 times that of other solders, 98.8% of the base metal, and the fracture path It extends to the inside of the base metal, and very few parts break along the interface between the base metal and the solder. (4) Low brazing temperature: good wetting and diffusion can be obtained at 500°C, and the brazing seam matrix can become a solid solution (Al-1.3Mg-0.8Ga). (5) Solve the melting and adding of high melting point element Ti in the process of solder preparation. Therefore, it is very suitable for medium temperature brazing (about 500 ° C) high volume fraction SiC particle reinforced cast aluminum matrix composites.

Claims (9)

1.一种适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:该活性钎料为Al-Mg-Ga-Ti系活性钎料,所述Al-Mg-Ga-Ti系活性钎料按质量分数由以下组分组成:10~30%的Mg,10~20%的Ga,0.1~3%的Ti,余量为Al。1. An active solder material suitable for high-volume fraction SiC reinforced cast aluminum-based composite materials, characterized in that: the active solder material is an Al-Mg-Ga-Ti system active solder material, and the Al-Mg-Ga - The Ti-based active solder is composed of the following components according to the mass fraction: 10-30% of Mg, 10-20% of Ga, 0.1-3% of Ti, and the balance of Al. 2.根据权利要求1所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:所述Al-Mg-Ga-Ti系活性钎料优选Al-24Mg-16Ga-1Ti钎料,该钎料按照质量分数由以下组分组成:24%的Mg,16%的Ga,1%的Ti,余量为Al。2. The active solder suitable for cast aluminum-based composites reinforced with high volume fraction SiC according to claim 1, characterized in that: said Al-Mg-Ga-Ti active solder is preferably Al-24Mg-16Ga - 1 Ti solder, which is composed of the following components according to the mass fraction: 24% Mg, 16% Ga, 1% Ti, and the balance is Al. 3.根据权利要求2所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:所述Al-24Mg-16Ga-1Ti钎料的熔化范围为383~497℃。3. The active solder suitable for casting aluminum-based composite materials strengthened by high volume fraction SiC according to claim 2, characterized in that: the melting range of the Al-24Mg-16Ga-1Ti solder is 383-497°C . 4.根据权利要求1所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:所述Al-Mg-Ga-Ti系活性钎料的钎焊工艺参数包括:钎焊温度高于该Al-Mg-Ga-Ti系活性钎料的熔点2~10℃,钎焊压力为1~1.5MPa。4. the active solder suitable for high volume fraction SiC reinforced cast aluminum matrix composites according to claim 1, characterized in that: the brazing process parameters of the Al-Mg-Ga-Ti system active solder include : The brazing temperature is 2-10° C. higher than the melting point of the Al-Mg-Ga-Ti-based active solder, and the brazing pressure is 1-1.5 MPa. 5.根据权利要求4所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:所述钎焊温度为480~510℃。5 . The active solder suitable for high volume fraction SiC reinforced cast aluminum matrix composites according to claim 4 , characterized in that the brazing temperature is 480-510° C. 5 . 6.根据权利要求4所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:所述钎焊工艺具体是指原位强化活性液相扩散焊。6 . The active solder suitable for high volume fraction SiC reinforced cast aluminum matrix composites according to claim 4 , wherein the brazing process specifically refers to in-situ enhanced active liquid phase diffusion welding. 7 . 7.一种制备如权利要求1所述的适于高体积分数SiC强化的铸铝基复合材料的活性钎料的方法,其特征在于:包括以下步骤:7. A method for preparing an active solder material suitable for high volume fraction SiC reinforced cast aluminum matrix composites as claimed in claim 1, characterized in that: comprising the following steps: 将块状纯Al、液态Ga以及块状Al-5Ti中间合金混合后加入坩埚内,然后在流动氩气保护作用下,将坩埚加热至750~800℃并开始保温,待保温10~30min后加入块状纯Mg,然后继续保温10~30min,保温结束后自然冷却至150~200℃时停止氩气保护,然后继续自然冷却至室温,得到熔炼块,该熔炼块即为所述Al-Mg-Ga-Ti系活性钎料。Mix block pure Al, liquid Ga and block Al-5Ti master alloy and add them into the crucible, then under the protection of flowing argon, heat the crucible to 750-800°C and start to keep warm, wait for 10-30 minutes before adding Block pure Mg, then continue to keep warm for 10-30 minutes, stop the argon protection when it is naturally cooled to 150-200°C after the heat preservation, and then continue to cool naturally to room temperature to obtain a smelted block, which is the Al-Mg- Ga-Ti active solder. 8.根据权利要求7所述的方法,其特征在于:所述方法还包括以下步骤:将所述熔炼块甩带成型,得到钎料箔带。8 . The method according to claim 7 , characterized in that: the method further comprises the following step: forming the smelted block by spinning to obtain a solder foil strip. 9.一种适于高体积分数SiC强化的铸铝基复合材料的活性钎料,其特征在于:该活性钎料为Al-Mg-Ti系活性钎料,所述Al-Mg-Ti系活性钎料按质量分数由以下组分组成:10~30%的Mg,0.1~3%的Ti,余量为Al。9. An active solder suitable for cast aluminum-based composite materials reinforced by high volume fraction SiC, characterized in that: the active solder is an Al-Mg-Ti active solder, and the Al-Mg-Ti active solder is The brazing material is composed of the following components according to the mass fraction: 10-30% of Mg, 0.1-3% of Ti, and the balance of Al.
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CN104646850A (en) * 2015-01-09 2015-05-27 西安交通大学 Al-Cu-Mg-Ti quaternary active solder for high-volume-fraction cast aluminum-based composite material, and preparation method for Al-Cu-Mg-Ti quaternary active solder

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