CN105457587A - Instant heating mixing reaction device - Google Patents
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
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- B01J4/00—Feed or outlet devices; Feed or outlet control devices
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Abstract
Description
技术领域technical field
本发明为申请号为CN201210527723.8、申请日为2012年12月10日、发明名称为“瞬间加热混合反应方法及其装置”的分案申请,其涉及一种用于生产TPU的瞬间加热混合反应装置。The present invention is a divisional application with the application number CN201210527723.8, the application date is December 10, 2012, and the invention name is "instant heating mixing reaction method and device thereof", which relates to an instant heating mixing reaction method for producing TPU Reactor.
背景技术Background technique
由于热塑性聚胺基甲酸酯(ThermoplasticPolyurethane,TPU)具有耐磨、抗撕裂性佳以及抗张强度大等物性,因此被广泛的应用于手术手套、工业用保护膜、空气垫、雨衣等塑料产品上,而在现今社会中占有举足轻重的地位。Because thermoplastic polyurethane (Thermoplastic Polyurethane, TPU) has physical properties such as wear resistance, tear resistance and high tensile strength, it is widely used in plastics such as surgical gloves, industrial protective films, air cushions, and raincoats. Products, and occupy a pivotal position in today's society.
一般而言,该TPU多是由一含OH的羟化合物与一含NCO的异氰酸盐聚合物相混合所构成,但因为该含OH的羟化合物必须保持在150至250℃的温度才可与该含NCO的异氰酸盐聚合物顺利反应成TPU,所以现有的TPU生产技术多是将该含OH的羟化合物与该含NCO的异氰酸盐聚合物分别置放于二料桶内,并对存放有该含OH的羟化合物的料桶进行加热,之后再将加热后的该含OH的羟化合物与该含NCO的异氰酸盐聚合物进行混合。Generally speaking, the TPU is mostly composed of an OH-containing hydroxyl compound mixed with an NCO-containing isocyanate polymer, but because the OH-containing hydroxyl compound must be kept at a temperature of 150 to 250°C React smoothly with the NCO-containing isocyanate polymer to form TPU, so the existing TPU production technology is mostly to place the OH-containing hydroxyl compound and the NCO-containing isocyanate polymer in two barrels and heat the barrel containing the OH-containing hydroxy compound, and then mix the heated OH-containing hydroxy compound with the NCO-containing isocyanate polymer.
然而上述方式必须在该料桶内设置温度传感器,以便监测该含OH的羟化合物的温度,但该温度传感器在150至250℃的高温中容易发生故障,进而影响TPU的生产良率与质量,同时让该含OH的羟化合物保持在150至250℃更会导致该含OH的羟化合物发生变质、变色等结果,有鉴于此,坊间有业者提出另一种TPU生产技术,是于该含OH的羟化合物与该含NCO的异氰酸盐聚合物混合的过程中,进一步添加有促进剂,可供促进反应时间,使该含OH的羟化合物与该含NCO的异氰酸盐聚合物可于较低温的环境中顺利反应形成TPU。However, in the above method, a temperature sensor must be installed in the barrel to monitor the temperature of the OH-containing hydroxyl compound, but the temperature sensor is prone to failure at a high temperature of 150 to 250 ° C, which will affect the production yield and quality of TPU. At the same time, keeping the OH-containing hydroxy compound at 150 to 250°C will cause the OH-containing hydroxy compound to deteriorate and change color. In the process of mixing the hydroxy compound with the NCO-containing isocyanate polymer, an accelerator is further added to accelerate the reaction time, so that the OH-containing hydroxy compound and the NCO-containing isocyanate polymer can be In a relatively low temperature environment, it reacts smoothly to form TPU.
但添加促进剂不仅会大幅降低TPU的物性,且会使TPU有老化的风险,因此,本发明申请人在观察到上述缺点后,认为上述的TPU生产技术实有进一步改良的必要,而随有本发明的产生。However, adding accelerators will not only greatly reduce the physical properties of TPU, but also cause TPU to have the risk of aging. Therefore, after observing the above-mentioned shortcomings, the applicant of the present invention thinks that the above-mentioned TPU production technology needs to be further improved. Generation of the present invention.
发明内容Contents of the invention
本发明的目的在于提供一种瞬间加热混合反应方法及其装置,其可在高温中让含OH的羟化合物与含NCO的异氰酸盐聚合物顺利反应形成TPU弹性体,且不会损坏温度传感器以及让物料变质,同时亦不需添加任何促进剂。The object of the present invention is to provide a kind of instantaneous heating mixing reaction method and its device, which can make OH-containing hydroxyl compound and NCO-containing isocyanate polymer react smoothly at high temperature to form TPU elastomer, and will not damage the temperature. The sensor and the material deteriorate without adding any accelerator.
为实现上述目的,本发明提供的瞬间加热混合反应方法,包含有下列步骤:To achieve the above object, the instant heating mixed reaction method provided by the present invention comprises the following steps:
备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,其中,该含OH的羟化合物预加热一第一温度,该第一温度介于90至110℃;Preparation step: preparing an OH-containing hydroxy compound and an NCO-containing isocyanate polymer, wherein the OH-containing hydroxy compound is preheated to a first temperature, and the first temperature is between 90 and 110° C.;
瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,由该加热单元瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,该第二温度介于150至250℃;Instant heating step: transporting the OH-containing hydroxyl compound through a heating unit, and being heated by the heating unit instantaneously, so that the temperature of the OH-containing hydroxyl compound rises to a second temperature after passing through the heating unit, and the second temperature is between at 150 to 250°C;
混合步骤:将经过瞬间加热后的含OH的羟化合物与该含NCO的异氰酸盐聚合物进行混合形成一混合物;Mixing step: mixing the OH-containing hydroxyl compound and the NCO-containing isocyanate polymer after instantaneous heating to form a mixture;
反应步骤:使该混合物自行反应形成一TPU弹性体。Reaction steps: making the mixture self-react to form a TPU elastomer.
所述的瞬间加热混合反应方法,其中,于该混合步骤中混合有一添加剂,该添加剂选自链延长剂及架桥剂的其中一种。In the instant heating mixing reaction method, an additive is mixed in the mixing step, and the additive is selected from one of chain extenders and bridging agents.
所述的瞬间加热混合反应方法,其中,于该反应步骤中混合有一添加剂,该添加剂选自链延长剂及架桥剂的其中一种。In the instant heating and mixing reaction method, an additive is mixed in the reaction step, and the additive is selected from one of a chain extender and a bridging agent.
本发明提供的瞬间加热混合反应方法,还包含有下列步骤:The instant heating mixed reaction method provided by the present invention also includes the following steps:
备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,还有一添加剂,其中,该含OH的羟化合物预加热一第一温度,该第一温度介于90至110℃;Preparation step: prepare an OH-containing hydroxy compound, an NCO-containing isocyanate polymer, and an additive, wherein the OH-containing hydroxy compound is preheated to a first temperature, and the first temperature is between 90 to 110°C;
瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,由该加热单元瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,该第二温度介于150至250℃;Instant heating step: transporting the OH-containing hydroxyl compound through a heating unit, and being heated by the heating unit instantaneously, so that the temperature of the OH-containing hydroxyl compound rises to a second temperature after passing through the heating unit, and the second temperature is between at 150 to 250°C;
混合步骤:将经过瞬间加热后的含OH的羟化合物与该添加剂进行混合形成一混合物;Mixing step: mixing the OH-containing hydroxyl compound after instantaneous heating with the additive to form a mixture;
反应步骤:将该混合物进一步与该含NCO的异氰酸盐聚合物进行混合,并反应形成一TPU弹性体。Reaction step: the mixture is further mixed with the NCO-containing isocyanate polymer, and reacted to form a TPU elastomer.
所述的瞬间加热混合反应方法,其中,该加热单元的温度控制在150至250℃,且该含OH的羟化合物通过该加热单元的时间控制在20至30秒。The instant heating mixed reaction method, wherein the temperature of the heating unit is controlled at 150 to 250° C., and the time for the OH-containing hydroxyl compound to pass through the heating unit is controlled at 20 to 30 seconds.
所述的瞬间加热混合反应方法,其中,于该反应步骤,对该混合物进行搅拌,使该混合物于动态反应形成该TPU弹性体。The instant heating mixing reaction method, wherein, in the reaction step, the mixture is stirred, and the mixture is dynamically reacted to form the TPU elastomer.
本发明提供的瞬间加热混合反应装置,包含有:The instantaneous heating mixing reaction device provided by the present invention comprises:
一料桶单元,其具有一第一料桶,且该第一料桶具有一第一输出口,以及一第二料桶,且该第二料桶具有一第二输出口;A bucket unit, which has a first bucket, and the first bucket has a first outlet, and a second bucket, and the second bucket has a second outlet;
一加热单元,其具有一加热本体,且该加热本体内设有一加热器,并于邻近该加热器处设有一加热通道,该加热通道的一端连接于该第一输出口;A heating unit, which has a heating body, and a heater is arranged in the heating body, and a heating channel is arranged adjacent to the heater, and one end of the heating channel is connected to the first output port;
一混合单元,其具有一混合槽,且该混合槽的周侧设有一第一混合入口、一第二混合入口以及一混合出口,其中,该第一混合入口与该加热通道的另端相连接,而该第二混合入口与该第二输出口相连接,此外该混合槽内设有一混合螺杆,且该混合螺杆连接有一混合马达;A mixing unit, which has a mixing tank, and the peripheral side of the mixing tank is provided with a first mixing inlet, a second mixing inlet and a mixing outlet, wherein the first mixing inlet is connected to the other end of the heating channel , and the second mixing inlet is connected to the second output port, and a mixing screw is arranged in the mixing tank, and a mixing motor is connected to the mixing screw;
一反应单元,其具有一反应管,且该反应管的周侧设有一第一反应入口以及一反应出口,该第一反应入口连接于该混合出口。A reaction unit has a reaction tube, and a first reaction inlet and a reaction outlet are arranged on the peripheral side of the reaction tube, and the first reaction inlet is connected to the mixing outlet.
所述的瞬间加热混合反应装置,其中,该料桶单元具有一第三料桶,且该第三料桶具有一第三输出口,该第三输出口通过一转接器与该第二输出口相连接,同时该混合单元的第二混合入口则与该转接器相连接,使该第三输出口可通过该转接器与该第二输出口同时连接于该第二混合入口。The instant heating mixing reaction device, wherein, the barrel unit has a third barrel, and the third barrel has a third output port, and the third output port is connected to the second output port through an adapter port, while the second mixing inlet of the mixing unit is connected to the adapter, so that the third output port and the second output port can be connected to the second mixing inlet through the adapter.
所述的瞬间加热混合反应装置,其中,该料桶单元具有一第三料桶,且该第三料桶具有一第三输出口,而该反应管的周侧则具有一第二反应入口,且该第二反应入口连接于该第三输出口。The instant heating mixing reaction device, wherein, the barrel unit has a third barrel, and the third barrel has a third output port, and the reaction tube has a second reaction inlet on the peripheral side, And the second reaction inlet is connected to the third output port.
本发明提供的瞬间加热混合反应装置,还包含有:The instantaneous heating mixing reaction device provided by the present invention also includes:
一料桶单元,其具有一第一料桶,且该第一料桶具有一第一输出口,以及一第二料桶,且该第二料桶具有一第二输出口,还有一第三料桶,且该第三料桶具有一第三输出口;A bucket unit, which has a first bucket, and the first bucket has a first output port, and a second bucket, and the second bucket has a second output port, and a third a material barrel, and the third material barrel has a third output port;
一加热单元,其具有一加热本体,且该加热本体内设有一加热器,并于邻近该加热器处设有一加热通道,该加热通道的一端连接于该第一输出口;A heating unit, which has a heating body, and a heater is arranged in the heating body, and a heating channel is arranged adjacent to the heater, and one end of the heating channel is connected to the first output port;
一混合单元,其具有一混合槽,且该混合槽的周侧设有一第一混合入口、一第二混合入口以及一混合出口,其中,该第一混合入口与该加热通道的另端相连接,而该第二混合入口与该第三输出口相连接,此外该混合槽内设有一混合螺杆,且该混合螺杆连接有一混合马达;A mixing unit, which has a mixing tank, and the peripheral side of the mixing tank is provided with a first mixing inlet, a second mixing inlet and a mixing outlet, wherein the first mixing inlet is connected to the other end of the heating channel , and the second mixing inlet is connected to the third output port, and a mixing screw is arranged in the mixing tank, and a mixing motor is connected to the mixing screw;
一反应单元,其具有一反应管,且该反应管的周侧设有一第一反应入口、一反应出口以及一第二反应入口,其中,该第一反应入口连接于该混合出口,而该第二反应入口则与该第二输出口相连接。A reaction unit, which has a reaction tube, and the peripheral side of the reaction tube is provided with a first reaction inlet, a reaction outlet and a second reaction inlet, wherein the first reaction inlet is connected to the mixing outlet, and the second The second reaction inlet is connected with the second output port.
所述的瞬间加热混合反应装置,其中,该加热本体的一端中间位置处设有贯通另端的一穿孔,且该穿孔内设有该加热器,另,该加热本体的一端围绕该穿孔设有贯通另端的复数个贯孔,又,该加热本体的两端各设有复数个连接槽,可供将该复数个贯孔串接形成该加热通道。The instant heating mixing reaction device, wherein, a through hole is provided at the middle position of one end of the heating body through the other end, and the heater is arranged in the through hole, and one end of the heating body is provided with a through hole around the through hole. There are a plurality of through holes at the other end, and a plurality of connecting grooves are provided at both ends of the heating body, which can be used to connect the plurality of through holes in series to form the heating channel.
所述的瞬间加热混合反应装置,其中,该连接槽的中心轴垂直该贯孔的中心轴,且该连接槽采用直线连接于二对应贯孔之间。In the instant heating mixing reaction device, the central axis of the connecting groove is perpendicular to the central axis of the through hole, and the connecting groove is connected between two corresponding through holes by a straight line.
所述的瞬间加热混合反应装置,其中,该加热本体的两端各盖设有一盖体,且其中一盖体上对应该加热通道的一端设有一进口,而另一盖体上则对应该加热通道的另端设有一出口,同时该加热本体外设有一保温材,且该保温材外设有一外壳体。The instant heating mixing reaction device, wherein, each of the two ends of the heating body is covered with a cover, and one of the covers is provided with an inlet corresponding to one end of the heating channel, and the other cover is corresponding to the heating channel. An outlet is provided at the other end of the channel, and an insulating material is provided outside the heating body, and an outer casing is provided outside the insulating material.
所述的瞬间加热混合反应装置,其中,该反应管内设有一反应螺杆,且该反应螺杆连接有一反应马达。In the instant heating mixing reaction device, a reaction screw is arranged in the reaction tube, and a reaction motor is connected to the reaction screw.
本发明提供的瞬间加热混合反应方法及其装置,用户只要先将该含OH的羟化合物存放于该第一料桶并预加热至该第一温度,以及将该含NCO的异氰酸盐聚合物存放于该第二料桶,之后再将该第一料桶内的含OH的羟化合物送入该加热通道,让该含OH的羟化合物在通过该加热通道时,受该加热器瞬间加热至该第二温度,然后再将该瞬间加热后的含OH的羟化合物与该第二料桶内的含NCO的异氰酸盐聚合物同时送入该混合单元的混合槽内,并通过该混合马达驱动该混合螺杆转动,使该含OH的羟化合物与该含NCO的异氰酸盐聚合物充分混合形成一混合物,最后由该混合出口将该混合物送入该反应管内,使该混合物再流往该反应出口的过程中,自行反应形成该TPU弹性体,由此,不仅可确保该含OH的羟化合物与该含NCO的异氰酸盐聚合物能够顺利反应形成该TPU弹性体,且因为采用输送通过该加热单元的方式来瞬间提升该含OH的羟化合物的温度,所以该含OH的羟化合物不需要长时间保持在高温,而可克服公知TPU生产技术容易导致温度传感器损坏以及物料变质的缺点,同时更因为本发明不需添加促进剂,所以可维持该TPU弹性体的物性与质量。In the instantaneous heating mixing reaction method and device thereof provided by the present invention, the user only needs to first store the OH-containing hydroxyl compound in the first barrel and preheat it to the first temperature, and polymerize the NCO-containing isocyanate The material is stored in the second material barrel, and then the OH-containing hydroxyl compound in the first material barrel is sent into the heating channel, so that the OH-containing hydroxyl compound is instantly heated by the heater when passing through the heating channel to the second temperature, then the instantaneously heated OH-containing hydroxyl compound and the NCO-containing isocyanate polymer in the second barrel are simultaneously sent into the mixing tank of the mixing unit, and passed through the The mixing motor drives the mixing screw to rotate, so that the OH-containing hydroxyl compound and the NCO-containing isocyanate polymer are fully mixed to form a mixture, and finally the mixture is sent into the reaction tube through the mixing outlet, and the mixture is re- In the process of flowing to the reaction outlet, the TPU elastomer is formed by self-reaction, thereby not only ensuring that the OH-containing hydroxyl compound and the NCO-containing isocyanate polymer can react smoothly to form the TPU elastomer, but also Because the temperature of the OH-containing hydroxy compound is instantly raised by transporting through the heating unit, the OH-containing hydroxy compound does not need to be kept at a high temperature for a long time, and the known TPU production technology can easily cause damage to the temperature sensor and material damage. The shortcoming of deterioration, and because the present invention does not need to add accelerator, so can maintain the physical property and quality of this TPU elastomer.
附图说明Description of drawings
图1是本发明的第一较佳实施例的方块示意图。FIG. 1 is a schematic block diagram of a first preferred embodiment of the present invention.
图2是本发明的第一较佳实施例的装置示意图。Fig. 2 is a schematic diagram of the device of the first preferred embodiment of the present invention.
图3是本发明的第一较佳实施例的加热单元的分解图。Fig. 3 is an exploded view of the heating unit of the first preferred embodiment of the present invention.
图4是本发明的第一较佳实施例的加热单元的剖视图。Fig. 4 is a sectional view of the heating unit of the first preferred embodiment of the present invention.
图5是本发明的第一较佳实施例的加热通道的连接示意图。Fig. 5 is a schematic diagram of the connection of the heating channel in the first preferred embodiment of the present invention.
图6是本发明的第二较佳实施例的方块示意图。FIG. 6 is a block diagram of a second preferred embodiment of the present invention.
图7是本发明的第二较佳实施例的装置示意图。Fig. 7 is a schematic diagram of the device of the second preferred embodiment of the present invention.
图8是本发明的第三较佳实施例的方块示意图。FIG. 8 is a schematic block diagram of a third preferred embodiment of the present invention.
图9是本发明的第三较佳实施例的装置示意图。Fig. 9 is a schematic diagram of the device of the third preferred embodiment of the present invention.
图10是本发明的第四较佳实施例的方块示意图。FIG. 10 is a schematic block diagram of a fourth preferred embodiment of the present invention.
图11是本发明的第四较佳实施例的装置示意图。Fig. 11 is a schematic diagram of the device of the fourth preferred embodiment of the present invention.
图12是本发明的第五较佳实施例的装置示意图。Fig. 12 is a schematic diagram of the device of the fifth preferred embodiment of the present invention.
图13是本发明的第六较佳实施例的装置示意图。Fig. 13 is a schematic diagram of the device of the sixth preferred embodiment of the present invention.
图14是本发明的第七较佳实施例的装置示意图。Fig. 14 is a schematic diagram of the device of the seventh preferred embodiment of the present invention.
图15是本发明的第八较佳实施例的装置示意图。Fig. 15 is a schematic diagram of the device of the eighth preferred embodiment of the present invention.
具体实施方式detailed description
本发明提供的瞬间加热混合反应方法,包含有一备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,其中,该含OH的羟化合物预加热一第一温度,该第一温度介于90至110℃;以及一瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,以由该加热单元的瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,该第二温度介于150至250℃;以及一混合步骤:将经过瞬间加热后的含OH的羟化合物与该含NCO的异氰酸盐聚合物进行混合形成一混合物;还有一反应步骤:使该混合物自行反应形成一TPU弹性体。The instant heating mixing reaction method provided by the present invention comprises a material preparation step: preparing an OH-containing hydroxyl compound and an NCO-containing isocyanate polymer, wherein the OH-containing hydroxyl compound is preheated to a first temperature, The first temperature is between 90 and 110° C.; and a momentary heating step: the OH-containing hydroxy compound is passed through a heating unit, so that the OH-containing hydroxy compound is heated through the heating unit by the momentary heating of the heating unit. After the unit, the temperature is raised to a second temperature, the second temperature is between 150 and 250° C.; and a mixing step: mixing the instantaneously heated OH-containing hydroxyl compound with the NCO-containing isocyanate polymer A mixture is formed; there is also a reaction step: allowing the mixture to react by itself to form a TPU elastomer.
本发明所提供的瞬间加热混合反应方法,包含有一备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,还有一添加剂,其中,该含OH的羟化合物预加热一第一温度,该第一温度介于90至110℃;以及一瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,以由该加热单元的瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,该第二温度介于150至250℃;以及一混合步骤:将经过瞬间加热后的含OH的羟化合物与该添加剂进行混合形成一混合物;还有一反应步骤:将该混合物进一步与该含NCO的异氰酸盐聚合物进行混合,并反应形成一TPU弹性体。The instantaneous heating mixed reaction method provided by the present invention includes a material preparation step: prepare an OH-containing hydroxy compound, and an NCO-containing isocyanate polymer, and an additive, wherein the OH-containing hydroxy compound is preheated a first temperature, the first temperature is between 90°C and 110°C; and an instant heating step: delivering the OH-containing hydroxyl compound through a heating unit, so that the OH-containing hydroxyl compound is instantaneously heated by the heating unit to make the OH-containing hydroxyl compound The temperature of the compound rises to a second temperature after passing through the heating unit, and the second temperature is between 150 and 250° C.; and a mixing step: mixing the OH-containing hydroxyl compound and the additive after instantaneous heating to form a mixture ; There is also a reaction step: the mixture is further mixed with the NCO-containing isocyanate polymer and reacted to form a TPU elastomer.
作为优选方案,其中,于该混合步骤和该反应步骤,进一步混合有一添加剂,该添加剂是选自链延长剂及架桥剂的其中一种。As a preferred solution, an additive is further mixed in the mixing step and the reaction step, and the additive is one selected from chain extenders and bridging agents.
作为优选方案,其中,该加热单元的温度控制在150至250℃,且该含OH的羟化合物通过该加热单元的时间控制在20至30秒。As a preferred solution, wherein the temperature of the heating unit is controlled at 150 to 250° C., and the time for the OH-containing hydroxyl compound to pass through the heating unit is controlled at 20 to 30 seconds.
作为优选方案,其中,于该反应步骤,对该混合物进行搅拌,使该混合物于动态反应形成该TPU弹性体。As a preferred solution, wherein, in the reaction step, the mixture is stirred, and the mixture is dynamically reacted to form the TPU elastomer.
本发明所提供的瞬间加热混合反应装置,包含有:一料桶单元,其具有一第一料桶,且该第一料桶具有一第一输出口,以及一第二料桶,且该第二料桶具有一第二输出口;以及一加热单元,其具有一加热本体,且该加热本体内设有一加热器,并于邻近该加热器处设有一加热通道,该加热通道的一端连接于该第一输出口;以及一混合单元,其具有一混合槽,且该混合槽的周侧设有一第一混合入口、一第二混合入口以及一混合出口,其中,该第一混合入口与该加热通道的另端相连接,而该第二混合入口与该第二输出口相连接,此外该混合槽内设有一混合螺杆,且该混合螺杆连接有一混合马达;还有一反应单元,其具有一反应管,且该反应管的周侧设有一第一反应入口以及一反应出口,该第一反应入口连接于该混合出口。The instantaneous heating mixing reaction device provided by the present invention includes: a tank unit, which has a first tank, and the first tank has a first output port, and a second tank, and the first tank The second material barrel has a second output port; and a heating unit, which has a heating body, and a heater is arranged in the heating body, and a heating channel is provided adjacent to the heater, and one end of the heating channel is connected to The first output port; and a mixing unit, which has a mixing tank, and the peripheral side of the mixing tank is provided with a first mixing inlet, a second mixing inlet and a mixing outlet, wherein the first mixing inlet and the The other end of the heating channel is connected, and the second mixing inlet is connected to the second output port, and a mixing screw is arranged in the mixing tank, and a mixing motor is connected to the mixing screw; there is also a reaction unit, which has a A reaction tube, and a first reaction inlet and a reaction outlet are arranged on the peripheral side of the reaction tube, and the first reaction inlet is connected to the mixing outlet.
本发明提供的瞬间加热混合反应装置,包含有:一料桶单元,其具有一第一料桶,且该第一料桶具有一第一输出口,以及一第二料桶,且该第二料桶具有一第二输出口,还有一第三料桶,且该第三料桶具有一第三输出口;以及一加热单元,其具有一加热本体,且该加热本体内设有一加热器,并于邻近该加热器处设有一加热通道,该加热通道的一端连接于该第一输出口;以及一混合单元,其具有一混合槽,且该混合槽的周侧设有一第一混合入口、一第二混合入口以及一混合出口,其中,该第一混合入口是与该加热通道的另端相连接,而该第二混合入口与该第三输出口相连接,此外该混合槽内设有一混合螺杆,且该混合螺杆连接有一混合马达;还有一反应单元,其具有一反应管,且该反应管的周侧设有一第一反应入口、一反应出口以及一第二反应入口,其中,该第一反应入口是连接于该混合出口,而该第二反应入口则与该第二输出口相连接。The instantaneous heating mixing reaction device provided by the present invention includes: a tank unit, which has a first tank, and the first tank has a first output port, and a second tank, and the second The barrel has a second output port, and a third barrel, and the third barrel has a third output port; and a heating unit, which has a heating body, and a heater is arranged in the heating body, And a heating channel is provided adjacent to the heater, one end of the heating channel is connected to the first output port; and a mixing unit, which has a mixing tank, and a first mixing inlet, a second mixing inlet and a mixing outlet, wherein the first mixing inlet is connected to the other end of the heating channel, and the second mixing inlet is connected to the third output port; in addition, a Mixing screw, and the mixing screw is connected with a mixing motor; there is also a reaction unit, which has a reaction tube, and the peripheral side of the reaction tube is provided with a first reaction inlet, a reaction outlet and a second reaction inlet, wherein the The first reaction inlet is connected to the mixing outlet, and the second reaction inlet is connected to the second output port.
作为优选方案,其中,该料桶单元更进一步具有一第三料桶,且该第三料桶具有一第三输出口,该第三输出口通过一转接器与该第二输出口相连接,同时该混合单元的第二混合入口则与该转接器相连接,使该第三输出口可通过该转接器与该第二输出口同时连接于该第二混合入口。As a preferred solution, wherein, the material barrel unit further has a third material barrel, and the third material barrel has a third output port, and the third output port is connected to the second output port through an adapter , and at the same time, the second mixing inlet of the mixing unit is connected to the adapter, so that the third output port and the second output port can be connected to the second mixing inlet simultaneously through the adapter.
作为优选方案,其中,该料桶单元更进一步具有一第三料桶,且该第三料桶具有一第三输出口,而该反应管的周侧则具有一第二反应入口,且该第二反应入口连接于该第三输出口。As a preferred solution, wherein, the barrel unit further has a third barrel, and the third barrel has a third output port, and the reaction tube has a second reaction inlet on the peripheral side, and the first The two reaction inlets are connected to the third output port.
作为优选方案,其中,该加热本体的一端中间位置处设有贯通另端的一穿孔,且该穿孔内设有该加热器,另,该加热本体的一端围绕该穿孔设有贯通另端的复数个贯孔,又,该加热本体的两端各设有复数个连接槽,可供将该复数个贯孔串接形成该加热通道。As a preferred solution, a through hole penetrating through the other end is provided at the middle position of one end of the heating body, and the heater is disposed in the through hole, and in addition, one end of the heating body is provided with a plurality of through holes penetrating the other end around the through hole. In addition, both ends of the heating body are provided with a plurality of connecting grooves, which can be used to connect the plurality of through holes in series to form the heating channel.
作为优选方案,其中,该连接槽的中心轴是垂直该贯孔的中心轴,且该连接槽是采用直线连接于二对应贯孔之间。As a preferred solution, wherein, the central axis of the connecting groove is perpendicular to the central axis of the through hole, and the connecting groove is connected between two corresponding through holes by a straight line.
作为优选方案,其中,该加热本体的两端还各盖设有一盖体,且其中一盖体上是对应该加热通道的一端设有一进口,而另一盖体上则对应该加热通道的另端设有一出口,同时该加热本体外还设有一保温材,且该保温材外设有一外壳体。As a preferred solution, the two ends of the heating body are each covered with a cover, and one of the covers is provided with an inlet corresponding to one end of the heating channel, and the other cover is corresponding to the other end of the heating channel. An outlet is provided at the end, and an insulating material is provided outside the heating body, and an outer casing is provided outside the insulating material.
作为优选方案,其中,该反应管内还设有一反应螺杆,且该反应螺杆连接有一反应马达。As a preferred solution, a reaction screw is further arranged in the reaction tube, and a reaction motor is connected to the reaction screw.
以下结合附图对本发明作详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
请参阅图1所示,为本发明的第一较佳实施例的方块示意图,其揭示有一种瞬间加热混合反应方法,该瞬间加热混合反应方法包含有下列步骤:Please refer to Fig. 1, which is a schematic block diagram of a first preferred embodiment of the present invention, which discloses a method for instantaneous heating and mixing reaction, which includes the following steps:
备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,其中,该含OH的羟化合物预加热至一第一温度,该第一温度介于90至110℃。Material preparation step: prepare an OH-containing hydroxy compound and an NCO-containing isocyanate polymer, wherein the OH-containing hydroxy compound is preheated to a first temperature, and the first temperature is between 90°C and 110°C.
瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,以由该加热单元的瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,其中,该加热单元的温度控制在150至250℃,且该含OH的羟化合物通过该加热单元的时间控制在20至30秒,而该第二温度介于150至250℃Instant heating step: transporting the OH-containing hydroxy compound through a heating unit, so that the temperature of the OH-containing hydroxy compound rises to a second temperature after passing through the heating unit due to the instantaneous heating of the heating unit, wherein the The temperature of the heating unit is controlled at 150 to 250°C, and the time for the OH-containing hydroxyl compound to pass through the heating unit is controlled at 20 to 30 seconds, and the second temperature is between 150 and 250°C
混合步骤:将经过瞬间加热后的含OH的羟化合物与该含NCO的异氰酸盐聚合物进行混合形成一混合物。Mixing step: the instantaneously heated OH-containing hydroxyl compound is mixed with the NCO-containing isocyanate polymer to form a mixture.
反应步骤:使该混合物自行反应形成一TPU弹性体。Reaction steps: making the mixture self-react to form a TPU elastomer.
请再同时参阅图2所示,为本发明的第一较佳实施例的装置示意图,并请配合参阅图3、图4以及图5所示,为本发明的第一较佳实施例的加热单元的分解图、剖视图以及加热通道的连接示意图,其揭示有一种瞬间加热混合反应装置100,该瞬间加热混合反应装置100,包含有:Please refer to Fig. 2 at the same time, which is a schematic diagram of the device of the first preferred embodiment of the present invention, and please refer to Fig. 3, Fig. 4 and Fig. 5, which are the heating of the first preferred embodiment of the present invention The exploded view, cross-sectional view of the unit, and the schematic diagram of the connection of the heating channel disclose a kind of instantaneous heating mixed reaction device 100. The instantaneous heating mixed reaction device 100 includes:
一料桶单元10,其具有一第一料桶11,且该第一料桶11具有一第一输出口111,该第一输出口111处设有一第一计量器112,以及一第二料桶12,且该第二料桶12具有一第二输出口121,该第二输出口121处设有一第二计量器122。A bucket unit 10, which has a first bucket 11, and the first bucket 11 has a first output port 111, the first output port 111 is provided with a first meter 112, and a second material The barrel 12, and the second barrel 12 has a second output port 121, and a second gauge 122 is provided at the second output port 121.
一加热单元20,其具有一加热本体21,且该加热本体21内设有一加热器22,并于邻近该加热器22处设有一加热通道23,该加热通道211的一端连接于该第一输出口111,于本实施例中,该加热本体11的一端中间位置处设有贯通另端的一穿孔211,且该穿孔211内设有该加热器22,另,该加热本体21的一端围绕该穿孔211设有贯通另端的复数个贯孔212,又,该加热本体21的两端各设有复数个连接槽213,可供将该复数个贯孔212串接形成该加热通道23,其中,该连接槽213的中心轴是垂直该贯孔212的中心轴,且该连接槽213是采用直线连接于二对应贯孔212之间,同时该加热通道23的二端分别位于该加热本体21的二端,此外该加热本体21的两端还各盖设有一盖体24,且其中一盖体24上对应该加热通道23的一端设有一进口241,而另一盖体24上则对应该加热通道23的另端设有一出口242,该进口241连接于该第一计量器111,而使该加热通道211的一端连接于该第一输出口111,另,该盖体24上还设有可控制该加热器22的一控制件25,又,该加热本体21外还设有一保温材26,且该保温材26外还设有一外壳体27。A heating unit 20, which has a heating body 21, and a heater 22 is arranged in the heating body 21, and a heating channel 23 is arranged adjacent to the heater 22, and one end of the heating channel 211 is connected to the first output Port 111. In this embodiment, a through hole 211 is provided at the middle position of one end of the heating body 11 through the other end, and the heater 22 is arranged in the through hole 211. In addition, one end of the heating body 21 surrounds the through hole. 211 is provided with a plurality of through-holes 212 passing through the other end, and each of the two ends of the heating body 21 is provided with a plurality of connecting grooves 213, which can be used to connect the plurality of through-holes 212 in series to form the heating channel 23, wherein the The central axis of the connecting groove 213 is perpendicular to the central axis of the through hole 212, and the connecting groove 213 is connected between the two corresponding through holes 212 by a straight line, and the two ends of the heating channel 23 are respectively located at the two ends of the heating body 21. In addition, the two ends of the heating body 21 are also covered with a cover 24, and one of the covers 24 is provided with an inlet 241 corresponding to one end of the heating channel 23, and the other cover 24 is corresponding to the heating channel. The other end of 23 is provided with an outlet 242, and this inlet 241 is connected with this first gauge 111, and makes one end of this heating channel 211 be connected with this first output port 111, and in addition, this cover body 24 is also provided with controllable A control member 25 of the heater 22 , and an insulating material 26 is provided outside the heating body 21 , and an outer casing 27 is provided outside the insulating material 26 .
一混合单元30,其具有一混合槽31,且该混合槽31的周侧设有一第一混合入口311、一第二混合入口312以及一混合出口313,其中,该第一混合入口311与该加热通道23的另端相连接,而该第二混合入口312与该第二输出口121相连接,于本实施例中,是让该第二混合入口312连接于该第二计量器122,而与该第二输出口121相连接,此外该混合槽31内设有一混合螺杆32,且该混合螺杆32连接有一混合马达33。A mixing unit 30, which has a mixing tank 31, and the peripheral side of the mixing tank 31 is provided with a first mixing inlet 311, a second mixing inlet 312 and a mixing outlet 313, wherein the first mixing inlet 311 and the mixing outlet The other end of the heating channel 23 is connected, and the second mixing inlet 312 is connected to the second output port 121. In this embodiment, the second mixing inlet 312 is connected to the second meter 122, and It is connected to the second output port 121 , and a mixing screw 32 is arranged in the mixing tank 31 , and a mixing motor 33 is connected to the mixing screw 32 .
一反应单元40,其具有一反应管41,且该反应管41的周侧设有一第一反应入口411以及一反应出口412,其中,该第一反应入口411与该混合出口313相连接。A reaction unit 40 has a reaction tube 41 , and a first reaction inlet 411 and a reaction outlet 412 are disposed on the peripheral side of the reaction tube 41 , wherein the first reaction inlet 411 is connected to the mixing outlet 313 .
请继续参阅图1至图5所示,本发明所揭示的一种瞬间加热混合反应方法及其装置,用户只要先将该含OH的羟化合物存放于该第一料桶11并预加热至该第一温度,以及将该含NCO的异氰酸盐聚合物存放于该第二料桶12,之后再将该第一料桶11内的含OH的羟化合物由该进口241送入该加热通道23,并通过该第一计量器112控制流速,使该含OH的羟化合物在20至30秒间通过该加热通道23,并由该出口242流出该加热通道23,以让该含OH的羟化合物在通过该加热通道23时,受该加热器22瞬间加热至该第二温度,然后再将由该出口242流出的含OH的羟化合物与该第二料桶12内的含NCO的异氰酸盐聚合物同时送入该混合单元30的混合槽31内,并通过该混合马达33驱动该混合螺杆32转动,使该含OH的羟化合物与该含NCO的异氰酸盐聚合物充分混合形成一混合物,最后由该混合出口313输出该混合物,并让该混合物由该第一反应入口411进入该反应管41内,即可让该混合物在流往该反应出口412时,自行反应形成该TPU弹性体。Please continue to refer to Fig. 1 to Fig. 5, a kind of instantaneous heating mixing reaction method and its device disclosed by the present invention, the user only needs to store the OH-containing hydroxyl compound in the first barrel 11 and preheat it to the First temperature, and storing the NCO-containing isocyanate polymer in the second tank 12, and then the OH-containing hydroxyl compound in the first tank 11 is sent into the heating channel from the inlet 241 23, and the flow rate is controlled by the first meter 112, so that the OH-containing hydroxyl compound passes through the heating channel 23 in 20 to 30 seconds, and flows out of the heating channel 23 from the outlet 242, so that the OH-containing hydroxyl compound When the compound passes through the heating channel 23, it is instantly heated to the second temperature by the heater 22, and then the OH-containing hydroxyl compound flowing out from the outlet 242 is combined with the NCO-containing isocyanic acid in the second barrel 12 Salt polymer is sent into the mixing tank 31 of the mixing unit 30 at the same time, and the mixing screw 32 is driven by the mixing motor 33 to rotate, so that the OH-containing hydroxyl compound and the NCO-containing isocyanate polymer are fully mixed to form A mixture, finally output the mixture from the mixing outlet 313, and allow the mixture to enter the reaction tube 41 from the first reaction inlet 411, so that the mixture can react by itself to form the TPU when flowing to the reaction outlet 412 elastomer.
由此,可于该含OH的羟化合物与该含NCO的异氰酸盐聚合物混合前,先通过该加热单元20将该含OH的羟化合物瞬间加热至该第二温度,如此不仅可确保该含OH的羟化合物与该含NCO的异氰酸盐聚合物能够顺利反应形成该TPU弹性体,且因为是采用输送通过该加热单元20的方式来瞬间提升该含OH的羟化合物的温度,所以该含OH的羟化合物不需要长时间保持在高温,而可克服公知TPU生产技术容易导致温度传感器损坏以及物料变质的缺点,同时还因为本发明不需添加促进剂,所以可维持该TPU弹性体的物性与质量。Therefore, before the OH-containing hydroxy compound is mixed with the NCO-containing isocyanate polymer, the OH-containing hydroxy compound can be heated to the second temperature instantaneously by the heating unit 20, so that not only can ensure The OH-containing hydroxy compound and the NCO-containing isocyanate polymer can react smoothly to form the TPU elastomer, and because the temperature of the OH-containing hydroxy compound is instantly raised by transporting through the heating unit 20, Therefore, the OH-containing hydroxyl compound does not need to be kept at a high temperature for a long time, and can overcome the shortcomings of the known TPU production technology, which easily causes damage to the temperature sensor and deterioration of the material. At the same time, because the present invention does not need to add accelerators, it can maintain the elasticity of the TPU. Body properties and quality.
值得一提的是,因为该加热通道23是由间隔设置于该加热器22周围的贯孔212与该连接槽213互相串接所构成,且该连接槽213的中心轴是垂直该贯孔212的中心轴,并采用直线连接于二对应贯孔212之间,所以不仅可对流经该加热通道23的含OH的羟化合物均匀加热,且可确保该含OH的羟化合物能够顺畅的由其中一贯孔212穿过该连接槽213进入另一贯孔212以维持流速稳定,从而使该含OH的羟化合物能够均匀受热且温度维持一致。It is worth mentioning that because the heating channel 23 is formed by connecting the through holes 212 spaced around the heater 22 and the connecting groove 213 in series, and the central axis of the connecting groove 213 is perpendicular to the through hole 212 and connected between the two corresponding through-holes 212 by a straight line, so not only can the OH-containing hydroxy compound flowing through the heating channel 23 be evenly heated, but also ensure that the OH-containing hydroxy compound can pass through it smoothly. The hole 212 passes through the connection groove 213 and enters another through hole 212 to maintain a stable flow rate, so that the OH-containing hydroxyl compound can be heated evenly and maintain a consistent temperature.
请再同时参阅图6以及图7所示,为本发明的第二较佳实施例的方块示意图以及装置示意图,该瞬间加热混合反应方法与前述第一较佳实施例不同之处在于,于该混合步骤时,可进一步混合有一添加剂,该添加剂是选自链延长剂及架桥剂的其中一种,且为了配合上述步骤,该瞬间加热混合反应装置100进一步具有一第三料桶13,该第三料桶13具有一第三输出口131,该第三输出口131处设有一第三计量器132,该第三计量器132通过一转接器14与该第二计量器122相连接,该转接器14与该第二混合入口312相连接,使该第三输出口131可通过该转接器14与该第二输出口121同时连接于该第二混合入口312,由此,可将该添加剂装填于该第三料桶13,使该含OH的羟化合物、该含NCO的异氰酸盐聚合物以及该添加剂可同时于该混合单元30内进行混合形成该混合物,再于该反应单元40内自行反应形成该TPU弹性体,而可由该添加剂增加该TPU弹性体的分子量,以提升该TPU弹性体的物性。Please refer to Fig. 6 and Fig. 7 at the same time, which is a schematic block diagram and a schematic diagram of the device of the second preferred embodiment of the present invention. The difference between the instant heating and mixing reaction method and the first preferred embodiment is that in this During the mixing step, an additive can be further mixed, which is one of the chain extenders and bridging agents, and in order to cooperate with the above steps, the instant heating mixing reaction device 100 further has a third barrel 13, the The third material barrel 13 has a third output port 131, the third output port 131 is provided with a third meter 132, the third meter 132 is connected to the second meter 122 through an adapter 14, The adapter 14 is connected to the second mixing inlet 312, so that the third output port 131 can be connected to the second mixing inlet 312 through the adapter 14 and the second output port 121 simultaneously, thus, can The additive is filled in the third bucket 13, so that the OH-containing hydroxyl compound, the NCO-containing isocyanate polymer and the additive can be mixed in the mixing unit 30 to form the mixture, and then in the The reaction unit 40 automatically reacts to form the TPU elastomer, and the molecular weight of the TPU elastomer can be increased by the additive to improve the physical properties of the TPU elastomer.
请再同时参阅图8以及图9所示,为本发明的第三较佳实施例的方块示意图以及装置示意图,由于同时混合该含OH的羟化合物、该含NCO的异氰酸盐聚合物以及该添加剂,可能会产生混合不均的缺点,因此本实施例的瞬间加热混合反应方法与前述第二较佳实施例不同之处在于,于该反应步骤时,才进一步混合有该添加剂,且为了配合上述步骤,该反应管41的周侧则具有一第二反应入口413,且该第二反应入口413连接于该第三计量器132而进一步与该第三输出口131相连接,由此,使该含OH的羟化合物与该含NCO的异氰酸盐聚合物可先于该混合单元30内均匀混合成该混合物,再于该反应单元40内与该添加剂进行均匀混合,而可通过二段混合的方式确保该含OH的羟化合物、该含NCO的异氰酸盐聚合物以及该添加剂能够均匀混合。Please refer to Fig. 8 and Fig. 9 at the same time, which is a schematic block diagram and a schematic diagram of the device of the third preferred embodiment of the present invention, since the OH-containing hydroxyl compound, the NCO-containing isocyanate polymer and The additive may have the disadvantage of uneven mixing, so the instantaneous heating mixing reaction method of this embodiment is different from the aforementioned second preferred embodiment in that the additive is further mixed during the reaction step, and for Cooperating with the above steps, the peripheral side of the reaction tube 41 has a second reaction inlet 413, and the second reaction inlet 413 is connected to the third meter 132 and further connected to the third output port 131, thus, The OH-containing hydroxyl compound and the NCO-containing isocyanate polymer can be uniformly mixed in the mixing unit 30 to form the mixture, and then uniformly mixed with the additive in the reaction unit 40, and can pass two The stage mixing method ensures that the OH-containing hydroxyl compound, the NCO-containing isocyanate polymer and the additive can be uniformly mixed.
请再同时参阅图10以及图11所示,为本发明的第四较佳实施例的方块示意图以及装置示意图,其另提供一种瞬间加热混合反应方法,该方法包含有下列步骤:Please refer to Fig. 10 and Fig. 11 at the same time, which are schematic block diagrams and device schematic diagrams of a fourth preferred embodiment of the present invention, which also provides a method for instantaneous heating and mixing reaction, which includes the following steps:
备料步骤:准备一含OH的羟化合物,以及一含NCO的异氰酸盐聚合物,还有一添加剂,其中,该含OH的羟化合物预加热至一第一温度,该第一温度介于90至110℃。Preparation step: prepare an OH-containing hydroxy compound, an NCO-containing isocyanate polymer, and an additive, wherein the OH-containing hydroxy compound is preheated to a first temperature, and the first temperature is between 90 to 110°C.
瞬间加热步骤:将该含OH的羟化合物输送通过一加热单元,以由该加热单元的瞬间加热,使该含OH的羟化合物在通过该加热单元后温度上升至一第二温度,该第二温度介于150至250℃。Instant heating step: transporting the OH-containing hydroxy compound through a heating unit, so that the temperature of the OH-containing hydroxy compound rises to a second temperature after passing through the heating unit through the instantaneous heating of the heating unit, and the second The temperature is between 150 and 250°C.
混合步骤:将经过瞬间加热后的含OH的羟化合物与该添加剂进行混合形成一混合物。Mixing step: mixing the OH-containing hydroxyl compound after instantaneous heating with the additive to form a mixture.
反应步骤:将该混合物进一步与该含NCO的异氰酸盐聚合物进行混合,并反应形成一TPU弹性体。Reaction step: the mixture is further mixed with the NCO-containing isocyanate polymer, and reacted to form a TPU elastomer.
而为了配合上述步骤,本发明另提供一种瞬间加热混合反应装置100,该瞬间加热混合反应装置100,包含有:In order to cooperate with the above steps, the present invention additionally provides an instantaneous heating mixing reaction device 100, the instantaneous heating mixing reaction device 100 includes:
一料桶单元10,其具有一第一料桶11,且该第一料桶11具有一第一输出口111,该第一输出口111处设有一第一计量器112,以及一第二料桶12,且该第二料桶12具有一第二输出口121,该第二输出口121处设有一第二计量器122,还有一第三料桶13,且该第三料桶13具有一第三输出口131,该第三输出口131处设有一第三计量器132。A bucket unit 10, which has a first bucket 11, and the first bucket 11 has a first output port 111, the first output port 111 is provided with a first meter 112, and a second material barrel 12, and the second material barrel 12 has a second output port 121, a second gauge 122 is provided at the second output port 121, and a third material barrel 13 is also provided, and the third material barrel 13 has a The third output port 131 is provided with a third gauge 132 at the third output port 131 .
一加热单元20,其具有一加热本体21,且该加热本体21内设有一加热器22,并于邻近该加热器22处设有一加热通道23,该加热通道23的一端连接于该第一计量器112而进一步与该第一输出口111相连接,其中,该加热单元20与本发明第一较佳实施例的揭示相同,故不再赘述其进一步结构。A heating unit 20, which has a heating body 21, and a heater 22 is arranged in the heating body 21, and a heating channel 23 is arranged adjacent to the heater 22, and one end of the heating channel 23 is connected to the first measurement The device 112 is further connected to the first output port 111, wherein, the heating unit 20 is the same as that disclosed in the first preferred embodiment of the present invention, so its further structure will not be repeated here.
一混合单元30,其具有一混合槽31,且该混合槽31的周侧设有一第一混合入口311、一第二混合入口312以及一混合出口313,其中,该第一混合入口311是与该加热通道23的另端相连接,而该第二混合入口312连接于该第三计量器132,以进一步与该第三输出口131相连接,此外该混合槽31内设有一混合螺杆32,且该混合螺杆32连接有一混合马达33。A mixing unit 30, which has a mixing tank 31, and the peripheral side of the mixing tank 31 is provided with a first mixing inlet 311, a second mixing inlet 312 and a mixing outlet 313, wherein the first mixing inlet 311 and The other end of the heating channel 23 is connected, and the second mixing inlet 312 is connected to the third meter 132, so as to be further connected to the third output port 131, and a mixing screw 32 is arranged in the mixing tank 31, And the mixing screw 32 is connected with a mixing motor 33 .
一反应单元40,其具有一反应管41,且该反应管41的周侧设有一第一反应入口411、一反应出口412以及一第二反应入口413,其中,该第一反应入口411连接于该混合出口313,而该第二反应入口412则与该第二计量器122相连接,以进一步与该第二输出口121相连接。A reaction unit 40, which has a reaction tube 41, and the peripheral side of the reaction tube 41 is provided with a first reaction inlet 411, a reaction outlet 412 and a second reaction inlet 413, wherein the first reaction inlet 411 is connected to The mixing outlet 313 and the second reaction inlet 412 are connected to the second meter 122 to be further connected to the second output port 121 .
由此,让使用者可先将该含OH的羟化合物装填于该第一料桶11,以及将该含NCO的异氰酸盐聚合物装填于该第二料桶12,再将该添加剂装填于该第三料桶13,而使该含OH的羟化合物会先与该添加剂于该混合单元30内进行混合,再进一步与该含NCO的异氰酸盐聚合物于该反应单元40内进行混合,从而能够同样达到让该含OH的羟化合物与该含NCO的异氰酸盐聚合物顺利反应形成该TPU弹性体的功效。Thus, the user can first fill the OH-containing hydroxyl compound into the first tank 11, and fill the NCO-containing isocyanate polymer into the second tank 12, and then fill the additive In the third bucket 13, the OH-containing hydroxyl compound is first mixed with the additive in the mixing unit 30, and then further mixed with the NCO-containing isocyanate polymer in the reaction unit 40 Mixing, so that the effect of allowing the OH-containing hydroxyl compound to react smoothly with the NCO-containing isocyanate polymer to form the TPU elastomer can also be achieved.
请再同时参阅图12至图15所示,为本发明的第五至第八较佳实施例的装置示意图,为了因应该混合物可能因黏度较高而无法于该反应管41内流动,故前述第一至第四较佳实施例中,于该反应步骤时,可对该混合物进行搅拌,使该混合物于动态反应形成该TPU弹性体,而为了配合上述实施方式,本发明进一步于该反应管41内设有一反应螺杆42,且该反应螺杆42连接有一反应马达43,由此,可由该反应马达43驱动该反应螺杆42转动,以对该混合物进行搅拌,使该混合物于动态反应形成该TPU弹性体,并同时通过螺杆押出的方式,将该TPU弹性体推出该反应出口412。Please refer to Fig. 12 to Fig. 15 at the same time, which are the device diagrams of the fifth to eighth preferred embodiments of the present invention. In order to cope with the fact that the mixture may not flow in the reaction tube 41 due to its high viscosity, the aforementioned In the first to fourth preferred embodiments, during the reaction step, the mixture can be stirred so that the mixture can react dynamically to form the TPU elastomer. 41 is provided with a reaction screw 42, and the reaction screw 42 is connected with a reaction motor 43, thus, the reaction screw 42 can be driven to rotate by the reaction motor 43 to stir the mixture, so that the mixture can be dynamically reacted to form the TPU elastic body, and at the same time push out the TPU elastic body from the reaction outlet 412 by means of screw extrusion.
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