CN105454446A - Three-dimensional forming meat substitute device - Google Patents

Abstract

The invention relates to a three-dimensional forming meat substitute device, which can utilize a three-dimensional lamination superposition forming technology processing program to prepare food material powder for substituting meat (namely non-meat protein) into a three-dimensional shape object for substituting meat, wherein the three-dimensional forming meat substitute device comprises a control computer, can store the shape of the meat in advance by a figure file and can output an instruction by the figure file of the shape of the meat.

Description

Three-dimensionally shaped alternative meat device

[technical field]

System of the present invention, about alternative meat device, refers in particular to and utilizes three-dimensionally shaped alternative meat device.

[background technology]

Food industry for many years spends many money and makes great efforts production non-meat protein, can be described as again vegetable protein (hereinafter referred to as alternative meat, generally be commonly called as steamed bean curd roll or plain meat), such as, soybean or soybean protein processing is utilized to substitute meat to replace animality meat, if the alternative meat having price cheap to replace animality meat, then can overcome animality meat shortage problem in the world.

Separately, the food processing mode of animality meat is replaced at present with alternative meat, some utilizes the preparation method adding hot extrusion to use non-meat protein to make meat, its manufacturing method thereof still cannot reach the outward appearance identical with animality meat, more cannot make stay in grade and make energy aesthetic in appearance break through tradition, and then allow eater improve the visual enjoyment of alternative meat, therefore eater still rests on the level of the vision perception of traditional food on eating, alternative meat cannot be allowed to meet a person sponging on an aristocrat widely, also its economic worth cannot be increased, therefore animality meat food will be replaced still need with other technologies to substitute meat at present to make up the sorry of blemish in an otherwise perfect thing.

[summary of the invention]

The present invention in view of this, one is provided to utilize three-dimensionally shaped alternative meat device especially, the food materials replacing animality meat with alternative meat are provided on three-dimensionally shaped (namely utilizing three-dimensional lamination superposition forming technique) device, made the alternative meat aesthetic in appearance that its animality meat does not reach, be provided with eating.Such as can will substitute meat powder with three-dimensional modeling apparatus, utilize shaping preparation method can print into various shape aesthetic in appearance, as dried bean curd, skin of beancurd, bean curd, gluten, fried bean curd, hot dog, frankfurter, tribute ball, chinese-style sausage, the particle sausage classes such as sausage, meat suede, meat is crisp, jerky (doing), dried beef, meat angle, cutlet, shredded meat, dry class meat products, bacon, pressed salted duck, pickled class meat products, chicken, duck, goose, ox, pig, the entirety such as sheep, chicken, duck, goose, ox, pig, the rib rows such as sheep, chicken, duck, goose, ox, pig, the legs such as sheep, wing, pin cuts position etc., below be all that the mode of roasting nurses one's health class meat products etc., the halogen mode of boiling can also nurse one's health class meat products etc., and the entirety such as fresh water, salt solution fish or inner oophyte etc., this is feature of the present invention and object.

For reaching above-mentioned purpose, of the present invention one implements aspect for providing a kind of three-dimensionally shaped alternative meat device compared with broad sense, this device can utilize three-dimensional lamination superposition forming technique handling procedure, meat (i.e. non-meat protein) food materials material powder will be substituted, make the three-dimensional shape object of alternative meat, wherein three-dimensionally shaped alternative meat device comprises control computer, meat external form can be given in advance map file and store, and the map file of this meat external form can be given output order.

[accompanying drawing explanation]

Fig. 1: be the step of the three-dimensionally shaped alternative meat preparation method of preferred embodiment of the present invention.

Fig. 2: be the schematic diagram of the three-dimensional lamination superposition shaped device of preferred embodiment of the present invention.

[symbol description]

10: construction groove

20: Pu Fen mechanism

201: feeding container

202: paving powder component

30: spray printing mechanism

301: carrying biasing member

302: shower nozzle

40: workbench

The shaping alternative Rou Pin System of S1 ~ S8: tri-Victoria makes method Bu Sudden

[embodiment]

Some exemplary embodiments embodying feature & benefits of the present invention describe in detail in the explanation of back segment.Be understood that the present invention can have various changes in different aspects, it neither departs from the scope of the present invention, and explanation wherein and to be shown in be use when explain in essence, and nand architecture is in restriction the present invention.

Just the three-dimensionally shaped preparation method of alternative meat of the present invention and the specific embodiment of device explain below, and refer to Fig. 1, it is the step of the three-dimensionally shaped alternative meat preparation method of the present invention.

1. alternative meat (non-meat protein) food materials Feedstock treating program (as shown in step S1) is provided:

First, it is mainly raw material with soybean that the present invention substitutes meat food materials, get that uniform particles is neat, free from insect pests, go mouldy without heating, the high quality soybean of protein content high (protein content must reach more than 40%), conscientiously after cleaning removing impurity, repeatedly clean with drinking water, thoroughly to remove soybean body surface and adsorb the silt and foreign matter that carry, in order to avoid affect quality.

2. soak and grind handling procedure (as shown in step s 2):

Soak and grind process and must grasp time of soybeans soaking, temperature and moisture.Concrete grammar is: the warm water (ratio of soybean and water is 1:1.50) soybean being placed in 14 DEG C to 25 DEG C soaks 8 to 10 hours, after immersion, by the clean water of soybean with the free from extraneous odour of 10 times, and at room temperature carry out grinding broken formation soybean mud with grinder, fineness is more than 80 orders.

3. mashing off filtration treatment program (as shown in step S3):

Soybean mud is placed in the temperature boiling 45 to 60 minutes of 100 DEG C, then high temperature soybean mud within 10 minutes, is formed with 105 DEG C of dryings, need after boiling slurry to filter, soybean mud is filtered with rotary screen or reciprocating sieve, to reduce the protein residues rate in bean dregs as far as possible, and also want conservative control and regulate ph value grinding, in mashing off, the processing procedure such as filtration, to improve soy proteinaceous stripping recovery rate.The ph value of soya-bean milk is adjusted to 6.50 and is advisable.

4. dry nebulization powder process handling procedure (as shown in step s 4):

The soybean mud filtering adjustment process emulsification pulping is adopted and obtains dry bean powder with spray dried form.Concrete grammar: soybean mud can be delivered in shower nozzle atomizer, soybean mud material can be become drop by this shower nozzle, and sprays vaporific being dispersed in hot blast container, utilizes hot blast that vaporific soybean mud dry materials is become trickle beans powdered granule.

5. spread powder layered shaping program (as shown in step s 5):

Beans powdered granule is provided on one three-dimensionally shaped (namely utilizing lamination superposition forming technique) device, and supply is paved to be formed on a construction groove and one is cut a layer layering outline portion according to meat external form institute section.

6. spray printing solidification handling procedure (as shown in step s beta):

Utilize the spray printing mechanism spray printing fluid adhesive on three-dimensionally shaped (namely utilizing lamination superposition forming technique) device, coat this section and cut on layer layering outline portion and be solidified into an individual layer object.Wherein this fluid adhesive can be a kind of cellulose of fluid state, vitamin, dietary minerals, protein and flavoring ... etc. add adhesive, spray printing cuts a layer interior zone for layering outline portion at this section, this fluid adhesive also can be a kind of food coloring adhesive of fluid state, and spray printing cuts a layer outer edge area for layering outline portion at this section.

7. three-dimensional lamination superposition forming technique handling procedure (as shown in step S7):

Repeat paving powder layered shaping and spray printing solidification treatment step, impel individual layer object on this construction groove to solidify to form pantostrat object.

8. remove clout, and take out the three-dimensional shape object program (as shown in step S8) having made alternative meat:

This construction groove is formed outside pantostrat object, shifts out clout powder material, take out the three-dimensional shape object substituting meat.

As shown in Figure 2, the present invention's three-dimensional lamination superposition shaped device mainly comprises a control computer (not shown in inside), construction groove 10, Pu Fen mechanism 20 and a spray printing mechanism 30.

The external form of alternative meat can be given map file and store by this control computer in advance, and the external form map file of this alternative meat can be given output order.In certain embodiments, this control computer can be a panel computer, a mobile phone, a Smartphone, an object wearing device and any device with this control computer function similar.In addition, this control computer has a three-dimensional scanner further, the external form of alternative meat can be scanned formation map file and prestore.

This Pu Fen mechanism 20, there is a feeding container 201, beans powdered granule is stored for splendid attire, and inner splendid attire can be made to store beans powdered granule lifting displacement, and paving powder component 202 framework displacement movement in the lump in this spray printing mechanism 30, by this feeding container 201 go up bean powder shape particle pushing and pave on this construction groove 10.

This spray printing mechanism 30 is controlled by this control computer output order, and performs spray printing fluid adhesive alternative meat powdered granule on this construction groove 10, forms the object having solidified the external form of required alternative meat.

This spray printing mechanism 30 includes a carrying biasing member 301, at least one group of shower nozzle 302.Wherein this carrying biasing member 301 framework is on the workbench 40 of device, and paving powder component 202 framework of this at least one group of shower nozzle 302 and this Pu Fen mechanism 20 makes displacement movement in the lump on this carrying biasing member 301, this carrying biasing member 301 can control towards passing through this construction groove 10 direction displacement back and forth by this control computer institute output order; This at least one group of shower nozzle 302 comprises the container (not shown in inside) and one and the nozzle (not shown in inside) of this reservoir of a filling fluid adhesive, and the output order of the controlled computer of this nozzle controls ejecting fluid adhesive.

As shown in the above description, three-dimensionally shaped alternative meat device specifically performs the alternative meat object made than with the more beautiful and more magical outward appearance of animality meat according to above-mentioned preparation method.

Therefore three-dimensionally shaped alternative meat device is according to above-mentioned three-dimensional lamination superposition forming technique preparation method and device, be described in detail as follows to form three-dimensional object mode:

First paving powder layered shaping is carried out, system will substitute meat powdered granule (this powdered granule can be mung bean, red bean, black soya bean, Peas, broad bean, chick-pea, peanut, green soy bean, French beans, white peas or beans, flower waist beans, waist beans, chicken beans, green soya bean, Brazilian beans, natto, emperor's beans, Kidney bean, sword bean and Lens culinaris etc.), be provided on the feeding container 201 of this Pu Fen mechanism 20, and with this paving powder component 202 by this feeding container 201 go up alternative meat powdered granule and pass to pave and cut a layer layering outline portion in the formation one of getting on of this construction groove 10 according to meat external form institute section, carry out spray printing solidification process again, system utilizes this carrying biasing member 301 can control towards passing through this construction groove 10 direction displacement by this control computer institute output order, impel framework in upper at least one group of shower nozzle 302 ejecting fluid adhesive, be coated on this to pave and on this construction groove 10, substitute meat powdered granule cut on layer layering outline portion be solidified into an individual layer object to form this section, wherein this fluid adhesive is a kind of cellulose of fluid state, vitamin, dietary minerals, protein and flavoring etc. add adhesive, and flavoring wherein comprises: soy sauce, salt solution, vinegar, edible alcohol, syrup, chilli oil and edible oil, sesame oil, beautiful osmanthus essential oil, nutmeg essential oil, celery essential oil, coriandrum essential oil, black pepper essential oil, fish sauce, tomato juice, thick gravy, oyster sauce, XO dip, fruit juice etc., this plural fluid adhesive can utilize at least one group of shower nozzle 302, repeat spray printing respectively and cut a layer interior zone for layering outline portion at this section, certainly this fluid adhesive also can be a kind of food coloring adhesive of fluid state, and spray printing cuts a layer outer edge area for layering outline portion at this section, to present the shaped article with tone, implement lamination superposition forming processes again, be repeat above-mentioned paving powder layered shaping and spray printing solidification treatment step, individual layer object on this construction groove 10 is impelled to solidify to form pantostrat object, that is this alternative meat powdered granule is paved spray printing fluid adhesive on this construction groove 10 and is solidified into an individual layer object, implementing this alternative meat powdered granule again paves on this individual layer object, spray printing fluid adhesive is solidified into another individual layer object again, levels individual layer object cementation each other, so repeat above-mentioned paving powder layered shaping and spray printing solidification treatment step always, this alternative meat powdered granule on this construction groove 10 is impelled to solidify to form a pantostrat object, finally carry out removing clout powder material, then can make the three-dimensional shape object of alternative meat, shift out by the outer clout powder material (unnecessary alternative meat powdered granule) this construction groove 10 being formed pantostrat object, the three-dimensional shape object of alternative meat can be made, such as: dried bean curd, skin of beancurd, bean curd, gluten, fried bean curd, hot dog, frankfurter, tribute ball, chinese-style sausage, the particle sausage classes such as sausage, meat suede, meat is crisp, jerky (doing), dried beef, meat angle, cutlet, shredded meat, dry class meat products, bacon, pressed salted duck, pickled class meat products, chicken, duck, goose, ox, pig, the entirety such as sheep, chicken, duck, goose, ox, pig, the rib rows such as sheep, chicken, duck, goose, ox, pig, the legs such as sheep, wing, pin cuts position etc., below be all that the mode of roasting nurses one's health class meat products etc., the halogen mode of boiling can also nurse one's health class meat products etc., and the entirety such as fresh water, salt solution fish or inner oophyte etc., reach the alternative meat object with animality meat identical appearance.

In sum, the invention provides a kind of three-dimensionally shaped alternative meat device, the food materials replacing animality meat with alternative meat (non-meat protein) are provided on three-dimensional lamination superposition shaped device, made the unique and alternative meat of tool visual enjoyment of external form that its animality meat do not reach, also taste the dual enjoyment of the sense of taste and there is nutrition equally that meet animality meat simultaneously, having industrial utilization.

Claims (20)

1. A three-dimensional forming meat substitute device, which can use a three-dimensional layered superposition molding technology processing program to make a meat substitute (ie non-meat protein) raw material powder into a three-dimensional meat substitute The appearance object, wherein the three-dimensional forming meat substitute device includes a control computer, which can store a picture file of the appearance of a meat product in advance, and can give an output instruction to the picture file of the appearance of the meat product. 2. The three-dimensionally formed meat substitute device according to claim 1, wherein the control computer can be a tablet computer, a mobile phone, a smart phone, a wearable device or a device with the function of controlling a computer. 3. The three-dimensional forming meat substitute device according to claim 1, characterized in that the control computer further has a three-dimensional scanning device, which can scan the appearance of the meat to form a picture file for pre-store. 4. The three-dimensionally formed meat substitute device according to claim 1, characterized in that the raw material powder of the meat substitute mainly uses soybeans as the raw material powder. 5. The three-dimensionally formed meat substitute device according to claim 1, wherein the raw material powder of the meat substitute is mainly mung bean, red bean, black bean, pea, broad bean, chickpea, peanut, edamame, lentil, white At least one of bean, pinto bean, kidney bean, chickpea, green bean, Brazilian bean, natto, emperor bean, kidney bean, sword bean and lentil is the raw material powder. 6. The three-dimensionally formed meat substitute device as claimed in claim 1, further comprising a powder spreading mechanism with a feeding container for storing the powder particles of the substitute meat material ingredients, and making the powder The up and down displacement of shaped particles. 7. The three-dimensionally formed meat substitute device as claimed in claim 1, further comprising a powder spreading member framed on the printing mechanism for displacement movement, and the meat substitute raised by the feeding container The powdery particles of the food material are pushed and spread on the construction groove, so as to carry out the layering treatment of powder coating to form a layered outline part cut according to the section of the meat product. 8. The three-dimensionally formed meat substitute device according to claim 7, wherein the printing mechanism comprises a load-bearing displacement component and at least one set of nozzles, the load-bearing displacement component is built on a working platform of the device, and the At least one group of nozzles and the powder spreading member of the powder spreading mechanism are supported on the load-bearing displacement component for simultaneous displacement movement, and the load-bearing displacement component can be controlled to move back and forth in the direction of passing through the construction groove by instructions output from the control computer. 9. The three-dimensionally formed meat substitute device according to claim 8, wherein the at least one group of nozzles includes a container containing a fluid adhesive and a nozzle connected to the container, and the nozzle is controlled by the control computer. The output command controls the spraying of the fluid adhesive, which is spray-printed and solidified and coated on the layered outline of the cross-section to solidify into a single-layer object. 10. The three-dimensionally formed meat substitute device as claimed in claim 9, characterized in that the fluid adhesive can be an additive adhesive of at least one of cellulose, vitamins, dietary minerals, and protein in a fluid state, and is spray printed on the The section slices an inner region of the layered contour portion. 11. The three-dimensionally formed meat substitute device according to claim 9, characterized in that the fluid adhesive can be a seasoning in a fluid state, such as: soy sauce, salt water, vinegar, edible alcohol, syrup, chili oil and edible oil , sesame oil, cinnamon essential oil, nutmeg essential oil, celery essential oil, coriander essential oil, black pepper essential oil, fish sauce, tomato juice, marinade, oyster sauce, XO sauce, fruit juice at least one of the adhesives, spray printed on the Section Slice An interior region of a layered contour section. 12 . The three-dimensionally formed meat substitute device according to claim 9 , wherein the fluid adhesive is a food coloring adhesive in a fluid state, which is spray-printed on an outer edge area of the layered outline of the cross-section. 13 . 13. The three-dimensionally shaped meat substitute device according to claim 1, wherein the three-dimensional shape of the meat substitute includes shapes such as dried tofu, tofu skin, tofu, gluten and fried tofu. 14. The three-dimensionally formed meat substitute device according to claim 1, wherein the three-dimensional shape of the meat substitute includes hot dogs, frankfurters, meatballs, Chinese sausages, sausages and other granular sausages. 15. The three-dimensionally shaped meat substitute device as claimed in claim 1, characterized in that the three-dimensional appearance of the meat substitute includes minced meat, crispy meat, jerky (dried), beef jerky, meat horns, and meat strips The appearance of dried meat products such as shredded meat and shredded meat. 16. The three-dimensionally shaped meat substitute device according to claim 1, wherein the three-dimensional shape of the meat substitute includes the shape of pickled meat products such as bacon and salted duck. 17. The three-dimensionally formed meat substitute device as claimed in claim 1, characterized in that the three-dimensional appearance of the meat substitute includes chickens, ducks, geese, cattle, pigs, sheep and other wholes, chickens, ducks, geese, Beef, pig, lamb and other ribs, chicken, duck, goose, beef, pig, lamb and other legs, wings, feet, cut parts, etc. to adjust the appearance of meat products and other products by grilling. 18. The three-dimensionally formed meat substitute device according to claim 1, characterized in that the three-dimensional appearance of the meat substitute includes poultry carcasses such as chickens, ducks, geese, cattle, pigs, sheep, chickens, ducks, Ribs of goose, beef, pig, lamb, etc., legs, wings, and feet of chicken, duck, goose, beef, pig, and lamb are cut into parts, etc., and the appearance of meat products is adjusted by stewing. 19. The three-dimensionally shaped meat substitute device according to claim 1, wherein the three-dimensional shape of the meat substitute includes various freshwater and saltwater fish as a whole or internal egg bodies. 20. The three-dimensional forming meat substitute device according to claim 1, characterized in that the processing procedure of the three-dimensional laminated superposition molding technology is to repeat a powder layering processing procedure and a spray printing curing processing procedure, and the The powdery particles of substitute meat are laid flat on the construction tank to print a fluid adhesive to solidify into a single-layer object, and then the powdery particles are spread on the single-layer object, and then the fluid adhesive is spray-printed to solidify into a single-layer object. Another single-layer object, the upper and lower single-layer objects are bonded to each other, so the above-mentioned powder coating layering process and the jet printing solidification process are repeated, so that the non-meat protein powder particles on the construction tank are solidified and Form a continuous layer of objects.