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CN105448684B - The method for forming grid - Google Patents

The method for forming grid Download PDF

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CN105448684B
CN105448684B CN201410265004.2A CN201410265004A CN105448684B CN 105448684 B CN105448684 B CN 105448684B CN 201410265004 A CN201410265004 A CN 201410265004A CN 105448684 B CN105448684 B CN 105448684B
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forming
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gate
layer
sacrificial layer
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CN105448684A (en
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蒋莉
黎铭琦
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Semiconductor Manufacturing International Shanghai Corp
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Abstract

本发明提供一种形成栅极的方法,包括:提供衬底,使衬底具有第一区域以及第二区域;形成伪栅以及层间介质层;形成牺牲层;去除位于第一区域的伪栅,以在第一区域的层间介质层中形成第一开口;在位于第二区域的牺牲层表面、第一区域的层间介质层表面以及第一开口中形成第一金属层;通过化学机械研磨去除部分第一金属层以及部分牺牲层以形成第一栅极。本发明的有益效果在于,在化学机械研磨的过程中使第二区域中的伪栅不被暴露出,减少化学机械研磨过度去除第二区域中的伪栅而形成凹陷的问题,从而伪栅以及层间介质层构成的表面较为平整、高度较为一致,这样有利于减少后续形成栅极时可能发生的桥接问题。

The invention provides a method for forming a gate, comprising: providing a substrate, so that the substrate has a first region and a second region; forming a dummy gate and an interlayer dielectric layer; forming a sacrificial layer; removing the dummy gate located in the first region , to form a first opening in the interlayer dielectric layer in the first region; form a first metal layer in the surface of the sacrificial layer located in the second region, the surface of the interlayer dielectric layer in the first region, and the first opening; by chemical mechanical Part of the first metal layer and part of the sacrificial layer are removed by grinding to form a first gate. The beneficial effect of the present invention is that the dummy gate in the second region is not exposed during the chemical mechanical polishing process, and the problem of recess formation due to excessive removal of the dummy gate in the second region by chemical mechanical polishing is reduced, so that the dummy gate and the The surface formed by the interlayer dielectric layer is relatively smooth and has a relatively consistent height, which is beneficial to reduce bridging problems that may occur when the gate is subsequently formed.

Description

形成栅极的方法Method of Forming a Gate

技术领域technical field

本发明涉及半导体制造领域,具体涉及一种形成栅极的方法。The invention relates to the field of semiconductor manufacturing, in particular to a method for forming a gate.

背景技术Background technique

互补式金属氧化物半导体(Complementary Metal Oxide Semiconductor,CMOS)是现代逻辑电路中的基本单元,包含PMOS与NMOS器件。Complementary Metal Oxide Semiconductor (CMOS) is the basic unit in modern logic circuits, including PMOS and NMOS devices.

所述PMOS与NMOS器件都由栅极(Gate)、位于栅极两侧衬底中的P型或者N型源区(Source)区或者漏区(Drain)区以及位于源区与漏区之间的通道(Channel)构成。Both the PMOS and NMOS devices are composed of a gate (Gate), a P-type or N-type source region (Source) region or a drain region (Drain) region located in the substrate on both sides of the gate, and a drain region located between the source region and the drain region. The channel (Channel) constitutes.

随着半导体技术的发展,现有技术中开始逐渐采用后栅工艺(gate-last)形成半导体器件的栅极,这种工艺一般先形成伪栅(dummy gate),然后形成源区和漏区,再覆盖层间介质层,并去除伪栅以在层间介质层中形成开口,再用金属填充开口以形成金属层。在形成金属层之后,需要通过平坦化工艺去除多余的金属,保留位于所述开口中的金属以作为半导体器件的栅极。With the development of semiconductor technology, the gate-last process (gate-last) is gradually used in the prior art to form the gate of the semiconductor device. This process generally forms a dummy gate first, and then forms a source region and a drain region. The interlayer dielectric layer is covered again, and the dummy gate is removed to form an opening in the interlayer dielectric layer, and the opening is filled with metal to form a metal layer. After the metal layer is formed, excess metal needs to be removed through a planarization process, and the metal in the opening is reserved to serve as the gate of the semiconductor device.

化学机械研磨(Chemical Mechanical Polishing,CMP)工艺时目前被广泛使用的平坦化工艺之一。这种工艺是达成全局平坦化的方法之一,尤其随着特征尺寸的减小,化学机械研磨的应用范围更加广泛。例如,在上述的后栅工艺中,形成金属层后可以采用化学机械研磨去除不需要的部分金属层。A chemical mechanical polishing (CMP) process is one of the planarization processes widely used at present. This process is one of the methods to achieve global planarization, especially with the reduction of feature size, the application range of chemical mechanical polishing is more extensive. For example, in the aforementioned gate-last process, chemical mechanical polishing may be used to remove unnecessary parts of the metal layer after the metal layer is formed.

但是,后栅工艺中形成的晶体管存在容易与其他器件之间桥接的问题。However, transistors formed in the gate-last process have the problem of being easy to bridge with other devices.

发明内容Contents of the invention

本发明解决的问题是提供一种形成栅极的方法,以减少栅极容易与其他器件发生桥接的问题。The problem to be solved by the present invention is to provide a method for forming a gate, so as to reduce the problem that the gate is easily bridged with other devices.

为解决上述问题,本发明提供一种形成栅极的方法,包括:In order to solve the above problems, the present invention provides a method for forming a gate, including:

提供衬底,所述衬底具有用于形成第一器件的第一区域以及第二器件的第二区域;providing a substrate having a first region for forming a first device and a second region for a second device;

在所述第一区域以及第二区域的衬底上分别形成伪栅;forming dummy gates on the substrates of the first region and the second region respectively;

在所述第一区域以及第二区域的衬底上形成层间介质层,并使所述伪栅的表面与所述层间介质层的表面齐平;forming an interlayer dielectric layer on the substrate in the first region and the second region, and making the surface of the dummy gate flush with the surface of the interlayer dielectric layer;

在位于第二区域的层间介质层以及位于第二区域的伪栅上形成牺牲层;forming a sacrificial layer on the interlayer dielectric layer located in the second region and the dummy gate located in the second region;

去除位于第一区域的伪栅,以在第一区域的层间介质层中形成第一开口;removing the dummy gate located in the first region to form a first opening in the interlayer dielectric layer in the first region;

在位于第二区域的牺牲层表面、第一区域的层间介质层表面以及第一开口中形成第一金属层;forming a first metal layer on the surface of the sacrificial layer located in the second region, the surface of the interlayer dielectric layer in the first region, and the first opening;

通过化学机械研磨去除部分第一金属层,位于所述第一开口中的第一金属层作为第一栅极;removing part of the first metal layer by chemical mechanical polishing, and the first metal layer located in the first opening serves as a first grid;

在形成所述第一栅极后,去除所述牺牲层。After forming the first gate, the sacrificial layer is removed.

可选的,形成牺牲层的步骤包括:形成氧化物或者氮化物材料的牺牲层。Optionally, the step of forming the sacrificial layer includes: forming a sacrificial layer of oxide or nitride material.

可选的,形成牺牲层的步骤包括:形成相较于所述层间介质层致密度更高的牺牲层。Optionally, the step of forming the sacrificial layer includes: forming a sacrificial layer with a higher density than the interlayer dielectric layer.

可选的,形成牺牲层的步骤包括:形成厚度在30~80埃范围内的牺牲层。Optionally, the step of forming a sacrificial layer includes: forming a sacrificial layer with a thickness in a range of 30-80 angstroms.

可选的,化学机械研磨的步骤包括:所述牺牲层的研磨速率低于所述第一金属层的研磨速率。Optionally, the step of chemical mechanical polishing includes: the polishing rate of the sacrificial layer is lower than that of the first metal layer.

可选的,化学机械研磨的步骤包括:所述牺牲层的研磨速率不大于第一金属层的研磨速率的二十分之一。Optionally, the step of chemical mechanical polishing includes: the polishing rate of the sacrificial layer is not greater than one-twentieth of the polishing rate of the first metal layer.

可选的,形成牺牲层的步骤之后,去除位于第一区域的伪栅的步骤之前,还包括:在所述牺牲层表面形成硬掩模;去除位于第一区域的硬掩模;Optionally, after the step of forming the sacrificial layer and before the step of removing the dummy gate located in the first region, the method further includes: forming a hard mask on the surface of the sacrificial layer; removing the hard mask located in the first region;

去除位于第一区域的伪栅的步骤包括:以剩余的硬掩模为刻蚀掩模,刻蚀去除所述位于第一区域的伪栅。The step of removing the dummy gate located in the first region includes: using the remaining hard mask as an etching mask to etch and remove the dummy gate located in the first region.

可选的,形成硬掩模的步骤包括,形成氮化钛材料的硬掩模。Optionally, the step of forming a hard mask includes forming a hard mask of titanium nitride material.

可选的,形成硬掩模的步骤包括,形成厚度在50~100埃范围内的硬掩模。Optionally, the step of forming a hard mask includes forming a hard mask with a thickness in a range of 50˜100 angstroms.

可选的,去除位于第一区域的硬掩模的步骤包括,采用等离子刻蚀的方式去除位于第一区域的硬掩模。Optionally, the step of removing the hard mask located in the first region includes removing the hard mask located in the first region by means of plasma etching.

可选的,形成第一金属层的步骤包括,形成铝材料的第一金属层。Optionally, the step of forming the first metal layer includes forming the first metal layer of aluminum material.

可选的,形成第一金属层的步骤还包括,在形成铝材料的第一金属层之前,在所述第一开口的底部和侧壁上形成功函数金属层。Optionally, the step of forming the first metal layer further includes, before forming the first metal layer of aluminum material, forming a work function metal layer on the bottom and sidewalls of the first opening.

可选的,在所述第一区域以及第二区域的衬底上分别形成伪栅的步骤包括,形成多晶硅材料的伪栅。Optionally, the step of forming dummy gates on the substrates in the first region and the second region includes forming dummy gates made of polysilicon material.

可选的,形成第一栅极的步骤之后,还包括:Optionally, after the step of forming the first gate, further include:

去除剩余的牺牲层以暴露出位于第二区域中的伪栅;removing the remaining sacrificial layer to expose the dummy gate in the second region;

去除位于第二区域中的伪栅以在位于第二区域中的层间介质层中形成第二开口;removing the dummy gate located in the second region to form a second opening in the interlayer dielectric layer located in the second region;

在所述第二开口中以及层间介质层表面形成第二金属层;forming a second metal layer in the second opening and on the surface of the interlayer dielectric layer;

通过化学机械研磨以去除层间介质层表面的第二金属层,位于所述第二开口中的第二金属层作为第二栅极。The second metal layer on the surface of the interlayer dielectric layer is removed by chemical mechanical polishing, and the second metal layer located in the second opening serves as a second grid.

可选的,所述第一区域用于形成PMOS,所述第二区域用于形成NMOS;或者,所述第一区域用于形成NMOS,所述第二区域用于形成PMOS。Optionally, the first region is used to form a PMOS, and the second region is used to form an NMOS; or, the first region is used to form an NMOS, and the second region is used to form a PMOS.

可选的,通过化学机械研磨去除部分第一金属层的步骤还包括:部分去除所述牺牲层。Optionally, the step of removing part of the first metal layer by chemical mechanical polishing further includes: partially removing the sacrificial layer.

与现有技术相比,本发明的技术方案具有以下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:

在形成所述第一金属层之前,在位于第二区域的层间介质层以及伪栅表面形成牺牲层,这样在对所述第一金属层进行化学机械研磨时,可以使化学机械研磨不接触位于衬底第二区域中的伪栅,这样可以减少化学机械研磨过度去除第二区域中的伪栅而形成凹陷的问题,从而伪栅以及层间介质层构成的表面较为平整、高度较为一致,这样有利于减少后续形成栅极时可能发生的桥接问题。Before forming the first metal layer, a sacrificial layer is formed on the surface of the interlayer dielectric layer and the dummy gate located in the second region, so that when the first metal layer is chemically mechanically polished, the chemical mechanical polishing can be prevented from contacting The dummy gate located in the second region of the substrate can reduce the problem of recesses caused by excessive removal of the dummy gate in the second region by chemical mechanical polishing, so that the surface formed by the dummy gate and the interlayer dielectric layer is relatively smooth and has a relatively consistent height. This helps to reduce bridging problems that may occur when the gate is subsequently formed.

附图说明Description of drawings

图1为现有技术中CMOS器件的结构示意图;Fig. 1 is the structural representation of CMOS device in the prior art;

图2至图10是本发明形成栅极的方法一实施例中各个步骤的结构示意图。2 to 10 are structural schematic diagrams of various steps in an embodiment of the method for forming a gate according to the present invention.

具体实施方式Detailed ways

为了解决晶体管容易与其他器件之间桥接的问题,分析后栅工艺的各个步骤,在采用化学机械研磨(Chemical Mechanical Polishing,CMP)去除不需要的部分金属层时,由于不同材料之间的(被)研磨速率(RR)可能存在较大差异,这会导致在化学机械研磨后,不同的材料之间存在高度差,从而造成桥接的问题。In order to solve the problem of easy bridging between transistors and other devices, the various steps of the gate-last process are analyzed. When chemical mechanical polishing (CMP) is used to remove some unnecessary metal layers, due to the difference between different materials (by ) There may be a large difference in the grinding rate (RR), which will cause a height difference between different materials after chemical mechanical grinding, which will cause bridging problems.

具体地,参考图1,制造CMOS器件需要分别形成PMOS与NMOS器件的栅极。以先形成PMOS器件中的金属栅极3为例,在通过化学机械研磨形成PMOS器件的金属栅极3时,此时的NMOS器件中仍然为待去除的伪栅4。Specifically, referring to FIG. 1 , manufacturing a CMOS device requires forming gates of a PMOS device and an NMOS device respectively. Taking the metal gate 3 of the PMOS device formed first as an example, when the metal gate 3 of the PMOS device is formed by chemical mechanical polishing, there is still a dummy gate 4 to be removed in the NMOS device at this time.

虽然在通常情况下,对PMOS器件的金属栅极3进行的化学机械研磨在检测到所述层间介质层2时停止,但是由于化学机械研磨对伪栅4的研磨速率明显快于对金属栅极的研磨速率,因此位于NMOS器件中的伪栅4被去除的速度将明显快于PMOS器件中金属栅极3被去除的速度,进而导致NMOS器件的伪栅4以及伪栅周围的部分层间介质层2的表面容易产生凹陷,也就是说,此时所述CMOS器件中的表面形貌(topography)比较不平整,PMOS器件区域与NMOS器件区域之间存在加大的高度差。Although in general, the chemical mechanical polishing of the metal gate 3 of the PMOS device stops when the interlayer dielectric layer 2 is detected, the polishing rate of the dummy gate 4 is obviously faster than that of the metal gate due to chemical mechanical polishing. Therefore, the removal speed of the dummy gate 4 in the NMOS device will be significantly faster than the removal speed of the metal gate 3 in the PMOS device, which will cause the dummy gate 4 of the NMOS device and part of the interlayer around the dummy gate The surface of the dielectric layer 2 is prone to depressions, that is to say, the surface topography in the CMOS device is relatively uneven at this time, and there is an increased height difference between the PMOS device region and the NMOS device region.

这种高度差会导致在所述NMOS器件中形成金属时,由于NMOS器件表面低于PMOS器件区域的表面,对NMOS器件金属层进行的化学机械研磨容易停止在表面相对较高的PMOS器件表面,无法研磨到NMOS器件区域中位于凹陷中的金属材料。这些剩余的金属材料很可能导致NMOS器件的金属栅极与周围的其它器件产生桥接现象。This height difference will lead to the fact that when the metal is formed in the NMOS device, since the surface of the NMOS device is lower than the surface of the PMOS device region, the chemical mechanical polishing of the metal layer of the NMOS device will easily stop on the surface of the PMOS device with a relatively higher surface, Metallic material located in recesses in the NMOS device region cannot be ground. These remaining metal materials are likely to cause bridging between the metal gate of the NMOS device and other surrounding devices.

因此,为了解决上述问题,本发明提供一种形成栅极的方法,包括以下步骤:Therefore, in order to solve the above problems, the present invention provides a method for forming a gate, comprising the following steps:

提供衬底,使所述衬底具有用于形成第一器件的第一区域以及第二器件的第二区域;在所述第一区域以及第二区域的衬底上分别形成伪栅;在所述第一区域以及第二区域的衬底上形成层间介质层,并使所述伪栅的表面与所述层间介质层的表面齐平;在位于第二区域的层间介质层以及位于第二区域的伪栅上形成牺牲层;去除位于第一区域的伪栅,以在第一区域的层间介质层中形成第一开口;在位于第二区域的牺牲层表面、第一区域的层间介质层表面以及第一开口中形成第一金属层;通过化学机械研磨去除部分第一金属层以及部分牺牲层,位于所述第一开口中的第一金属层作为第一栅极。A substrate is provided, so that the substrate has a first region for forming a first device and a second region of a second device; dummy gates are respectively formed on the substrate in the first region and the second region; Form an interlayer dielectric layer on the substrate in the first region and the second region, and make the surface of the dummy gate flush with the surface of the interlayer dielectric layer; Forming a sacrificial layer on the dummy gate in the second region; removing the dummy gate in the first region to form a first opening in the interlayer dielectric layer in the first region; A first metal layer is formed on the surface of the interlayer dielectric layer and in the first opening; part of the first metal layer and part of the sacrificial layer are removed by chemical mechanical grinding, and the first metal layer located in the first opening is used as a first grid.

通过上述步骤,在形成所述第一金属层之前,在位于第二区域的层间介质层以及伪栅表面形成牺牲层,这样在对所述第一金属层进行化学机械研磨时,可以使化学机械研磨不接触位于衬底第二区域中的伪栅,这样可以减少化学机械研磨过度去除第二区域中的伪栅而形成凹陷的问题,从而伪栅以及层间介质层构成的表面较为平整、高度较为一致,这样有利于减少后续形成栅极时可能发生的桥接问题。Through the above steps, before forming the first metal layer, a sacrificial layer is formed on the surface of the interlayer dielectric layer and the dummy gate located in the second region, so that when the first metal layer is chemically mechanically polished, the chemical The mechanical polishing does not contact the dummy gate located in the second region of the substrate, which can reduce the problem of recesses caused by excessive removal of the dummy gate in the second region by chemical mechanical polishing, so that the surface formed by the dummy gate and the interlayer dielectric layer is relatively flat, The height is relatively consistent, which is beneficial to reduce bridging problems that may occur when the gate is subsequently formed.

为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例作详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

参考图2至图10为本发明形成栅极的方法一实施例中各个步骤的结构示意图。需要说明的是,为了使附图更加清楚和简洁,仅在图2中示出了衬底,图3至图10中则省略了所述衬底,不应以此限制本发明。Referring to FIG. 2 to FIG. 10 are structural schematic diagrams of each step in an embodiment of the method for forming a gate according to the present invention. It should be noted that, in order to make the drawings more clear and concise, only the substrate is shown in FIG. 2 , and the substrates are omitted in FIG. 3 to FIG. 10 , which should not limit the present invention.

首先参考图2,提供衬底10,其中,所述衬底10包括用于形成第一器件的第一区域,以及用于形成第二器件的第二区域。Referring first to FIG. 2 , a substrate 10 is provided, wherein the substrate 10 includes a first region for forming a first device, and a second region for forming a second device.

在本实施例中,所述衬底10可以为硅衬底或者是绝缘体上硅,但是本发明对此并不做限定。In this embodiment, the substrate 10 may be a silicon substrate or silicon-on-insulator, but the present invention is not limited thereto.

所述第一区域为用于形成PMOS器件的PMOS区域,相应的,所述第二区域为用于形成NMOS器件的NMOS区域。The first region is a PMOS region for forming a PMOS device, and correspondingly, the second region is an NMOS region for forming an NMOS device.

需要说明的是,在本发明的其它实施例中,所述第一区域也可以是用于形成NMOS器件的NMOS区域,相应的所述第二区域为用于形成PMOS器件的PMOS区域,本发明对此并不限定。It should be noted that, in other embodiments of the present invention, the first region may also be an NMOS region for forming an NMOS device, and the corresponding second region is a PMOS region for forming a PMOS device. This is not limited.

在本实施例中,所述伪栅200周围还形成有侧墙120、220以及栅介质层210以及硅化物层110等结构。但是这些结构均为本领域常见结构,本发明对此不作赘述,同时也不作任何限定。In this embodiment, structures such as sidewalls 120 , 220 , gate dielectric layer 210 , and silicide layer 110 are formed around the dummy gate 200 . However, these structures are common structures in the field, and the present invention will not describe them in detail, and at the same time, do not make any limitation thereto.

请继续参考图2,在所述的NMOS区域以及PMOS区域的衬底上分别形成伪栅200。Please continue to refer to FIG. 2 , dummy gates 200 are respectively formed on the substrates of the NMOS region and the PMOS region.

具体的,所述伪栅200采用多晶硅(poly)作为材料,但是本发明对此同样不做限定。Specifically, the dummy gate 200 uses polysilicon (poly) as a material, but the present invention is not limited thereto.

在此之后,在所述衬底10上形成层间介质层100,并使所述伪栅200的表面与所述层间介质层100的表面相齐平(此处指伪栅200与所述层间介质层100的高度相当,可以不完全一致),也就是说,伪栅200从所述层间介质层100中露出。After that, an interlayer dielectric layer 100 is formed on the substrate 10, and the surface of the dummy gate 200 is flush with the surface of the interlayer dielectric layer 100 (referred to here as the dummy gate 200 and the The heights of the interlayer dielectric layers 100 are equivalent, and may not be exactly the same), that is to say, the dummy gates 200 are exposed from the interlayer dielectric layer 100 .

在本实施例中,可以采用相对于所述牺牲层来说,在化学机械研磨中去除速率更高的材料形成所述层间介质层100,也就是说,在后续步骤中形成的牺牲层的去除速率更低,而层间介质层100的去除速率更高。In this embodiment, the interlayer dielectric layer 100 may be formed of a material with a higher removal rate in chemical mechanical polishing than the sacrificial layer, that is, the sacrificial layer formed in a subsequent step The removal rate is lower, while the removal rate of the interlayer dielectric layer 100 is higher.

选择去除速率相对更高的层间介质层100的原因在于,在后续通过化学机械研磨以去除位于第一区域(本实施例中为PMOS区域)中的第一金属层的过程中,在化学机械研磨接近尾声时,PMOS区域中的层间介质层100会露出,此时,相对于层间介质层100来说去除速率更低的牺牲层有利于保证牺牲层本身不会被完全去除,进而起到保护牺牲层下方NMOS区域中的伪栅不露出的作用。The reason for selecting the interlayer dielectric layer 100 with a relatively higher removal rate is that, in the subsequent process of removing the first metal layer located in the first region (in this embodiment, the PMOS region) by chemical mechanical polishing, the chemical mechanical When the grinding is near the end, the interlayer dielectric layer 100 in the PMOS region will be exposed. At this time, the sacrificial layer with a lower removal rate than the interlayer dielectric layer 100 is beneficial to ensure that the sacrificial layer itself will not be completely removed, thereby causing The effect of protecting the dummy gate in the NMOS region below the sacrificial layer from being exposed.

具体的,本实施例可以采用相对于所述牺牲层来说,致密度更低的材料形成所述层间介质层100。例如,一些致密度较低的二氧化硅材料,以实现上述的使牺牲层不容易被完全去除的目的。但是本发明对此并不作限定。Specifically, in this embodiment, the interlayer dielectric layer 100 may be formed of a material with a lower density than that of the sacrificial layer. For example, some low-density silicon dioxide materials are used to achieve the above-mentioned purpose of making the sacrificial layer difficult to be completely removed. But the present invention is not limited thereto.

继续参考图3,在所述第一区域以及第二区域的层间介质层以及位于第二区域的伪栅上依次形成牺牲层310,所述牺牲层310用于在后续的化学机械研磨步骤中保护伪栅200。Continuing to refer to FIG. 3 , a sacrificial layer 310 is sequentially formed on the interlayer dielectric layer in the first region and the second region and the dummy gate in the second region, and the sacrificial layer 310 is used in the subsequent chemical mechanical polishing step Protect the dummy gate 200 .

具体来说,本实施例先形成第一区域中的第一栅极,也就是说,所述牺牲层310用于在化学机械研磨以形成所述第一栅极的过程中使位于第二区域(本实施例中为NMOS器件区域)中的伪栅200在化学机械研磨的过程中不被露出。Specifically, in this embodiment, the first gate in the first region is formed first, that is, the sacrificial layer 310 is used to make the first gate in the second region The dummy gate 200 in the region of the NMOS device in this embodiment is not exposed during the chemical mechanical polishing process.

进一步,使牺牲层310的研磨速率低于所述第一金属层的研磨速率,这样在后续通过化学机械研磨形成所述第一栅极时,研磨比较容易停止于所述牺牲层310上,也就是说,尽量使所述牺牲层310不容易被完全去除,从而使位于第二区域(本实施例中为NMOS区域)中的伪栅200不被露出。Further, the polishing rate of the sacrificial layer 310 is lower than the polishing rate of the first metal layer, so that when the first gate is formed by chemical mechanical polishing, the polishing is easier to stop on the sacrificial layer 310, and also That is to say, try to make the sacrificial layer 310 difficult to be completely removed, so that the dummy gate 200 located in the second region (the NMOS region in this embodiment) is not exposed.

具体的,可以使牺牲层310的研磨速率为第一金属层的研磨速率的二十分之一或者更低,这样进一步有利于保证牺牲层310不会在研磨所述第一金属层时被去除。Specifically, the grinding rate of the sacrificial layer 310 can be made to be one-twentieth of the grinding rate of the first metal layer or lower, which further helps to ensure that the sacrificial layer 310 will not be removed when grinding the first metal layer .

在本实施例中,所述牺牲层310可以为氧化物或氮化物材料的牺牲层,例如,所述牺牲层310可以是氧化硅或氮化硅。这种材料的牺牲层310的研磨速率低于所述第一金属层的研磨速率,并且,这种材料的牺牲层310与层间介质层100的材料(本实施例中为致密度较低的二氧化硅材料)较为接近,有利于后续的化学机械研磨步骤的进行。具体的材料本发明并不做限定,可以根据实际情况进行选择。In this embodiment, the sacrificial layer 310 may be a sacrificial layer of oxide or nitride material, for example, the sacrificial layer 310 may be silicon oxide or silicon nitride. The grinding rate of the sacrificial layer 310 of this material is lower than the grinding rate of the first metal layer, and the material of the sacrificial layer 310 and the material of the interlayer dielectric layer 100 (in this embodiment, a lower density Silica material) is relatively close, which is conducive to the subsequent chemical mechanical polishing step. The specific material is not limited in the present invention, and can be selected according to actual conditions.

如前文所述,所述牺牲层310可采用相较于层间介质层100致密度更高的材料。致密度更高的牺牲层310意味着研磨速率相对于层间介质层100较低,这样在后续的化学机械研磨的步骤中,所述牺牲层310不容易被去除,进一步保证了第二区域中的伪栅200在化学机械研磨步骤中不露出。As mentioned above, the sacrificial layer 310 can be made of a material with higher density than the interlayer dielectric layer 100 . The sacrificial layer 310 with higher density means that the polishing rate is lower than that of the interlayer dielectric layer 100, so that in the subsequent chemical mechanical polishing step, the sacrificial layer 310 is not easily removed, further ensuring that the The dummy gate 200 is not exposed during the chemical mechanical polishing step.

在实际操作时,可以通过化学气相沉积的方式形成所述的致密度更高的牺牲层310,具体来说,可以通过改变化学气相沉积时的反应前驱物来调整形成的牺牲层310的致密度。In actual operation, the sacrificial layer 310 with higher density can be formed by chemical vapor deposition, specifically, the density of the formed sacrificial layer 310 can be adjusted by changing the reactive precursors during chemical vapor deposition .

一方面,如果牺牲层310的厚度过小,难以保证NMOS区域中的伪栅200不露,从而无法起到良好的保护作用;另一方面,如果所述牺牲层310厚度过大,后续需要去除所述牺牲层310以进一步去除NMOS区域中的伪栅200时比较麻烦,或者容易导致NMOS区域与PMOS区域的高度差过大影响后续的化学机械研磨的进行。因此,在本实施例中,可以使形成的牺牲层310的厚度在30~80埃范围内。On the one hand, if the thickness of the sacrificial layer 310 is too small, it is difficult to ensure that the dummy gate 200 in the NMOS region is not exposed, so that a good protective effect cannot be achieved; on the other hand, if the thickness of the sacrificial layer 310 is too large, it needs to be removed later. It is cumbersome to further remove the dummy gate 200 in the NMOS region by the sacrificial layer 310 , or it may easily lead to an excessively large height difference between the NMOS region and the PMOS region, which affects the subsequent chemical mechanical polishing. Therefore, in this embodiment, the thickness of the formed sacrificial layer 310 may be in the range of 30-80 angstroms.

但是需要说明的是,此数值仅为本实施例所采用,实际操作时,所述牺牲层310的厚度应当根据实际情况进行调整,本发明对此并不做限定。However, it should be noted that this value is only used in this embodiment. In actual operation, the thickness of the sacrificial layer 310 should be adjusted according to the actual situation, which is not limited in the present invention.

在本实施例中,在所述牺牲层310上还形成有硬掩模320,所述硬掩模320用于在后续刻蚀位于第一区域中的伪栅200时,保护位于第二区域中的牺牲层不受影响的刻蚀掩模。In this embodiment, a hard mask 320 is further formed on the sacrificial layer 310, and the hard mask 320 is used to protect the dummy gate 200 located in the second area when the dummy gate 200 located in the first area is subsequently etched. The sacrificial layer is not affected by the etch mask.

在本实施例中,采用氮化钛作为材料形成所述硬掩模320但本发明对此并不限定,其他材料例如氮化钽等也可以作为所述硬掩模320的材料。In this embodiment, titanium nitride is used as a material to form the hard mask 320 , but the present invention is not limited thereto, and other materials such as tantalum nitride can also be used as the material of the hard mask 320 .

进一步,为了使形成的硬掩模320足够起到上述的刻蚀掩模的作用,同时又不至于过厚而影响整个制造工艺,在本实施例中,形成厚度在50~100埃范围内的硬掩模320。Further, in order to make the formed hard mask 320 sufficiently function as the etching mask mentioned above, and at the same time not be too thick to affect the entire manufacturing process, in this embodiment, a hard mask 320 with a thickness in the range of 50-100 angstroms is formed. Hard mask 320 .

参考图4,在位于第二区域的硬掩模320上形成具有图形的光刻胶50,然后以具有图形的光刻胶50为刻蚀掩模,去除位于第一区域中的硬掩模320以及牺牲层310,以将第一区域中的伪栅200露出。Referring to FIG. 4, a photoresist 50 with a pattern is formed on the hard mask 320 in the second region, and then the photoresist 50 with a pattern is used as an etching mask to remove the hard mask 320 in the first region. and a sacrificial layer 310 to expose the dummy gate 200 in the first region.

具体来说,在本实施例中,可以采用等离子刻蚀的方式去除所述硬掩模320以及牺牲层310。例如,先采用含氟或含氯的气体来刻蚀氮化钛材料的硬掩模320,然后采用含氟的气体刻蚀牺牲层310。Specifically, in this embodiment, the hard mask 320 and the sacrificial layer 310 may be removed by plasma etching. For example, a gas containing fluorine or chlorine is used to etch the hard mask 320 made of titanium nitride first, and then a gas containing fluorine is used to etch the sacrificial layer 310 .

实际操作时,可以根据实际情况以及牺牲层310、硬掩模320的具体材料调整刻蚀方法以及刻蚀剂,本发明对此并不做限定。In actual operation, the etching method and etchant can be adjusted according to the actual situation and specific materials of the sacrificial layer 310 and the hard mask 320 , which is not limited in the present invention.

参考图5,以剩余的光刻胶50以及硬掩模320作为刻蚀掩模,去除位于第一区域中的伪栅200,进而在位于第一区域中的层间介质层100中形成第一开口201。所述第一开口201用于在后续的步骤中填充金属层以形成第一栅极。Referring to FIG. 5, using the remaining photoresist 50 and the hard mask 320 as an etching mask, the dummy gate 200 located in the first region is removed, and then the first interlayer dielectric layer 100 located in the first region is formed. opening 201 . The first opening 201 is used to fill a metal layer in a subsequent step to form a first gate.

需要说明的是,在刻蚀所述第一区域伪栅200的过程中,所述光刻胶50有可能被完全去除,在光刻胶50被去除后,所述硬掩模320作为第二区域的刻蚀掩模。图5中示出的情况为所述光刻胶未被完全去除的情况,此时第二区域的刻蚀掩模仍是光刻胶50。It should be noted that, during the process of etching the dummy gate 200 in the first region, the photoresist 50 may be completely removed, and after the photoresist 50 is removed, the hard mask 320 acts as a second area of the etch mask. The situation shown in FIG. 5 is the situation that the photoresist is not completely removed, and the etching mask of the second region is still the photoresist 50 at this moment.

在本实施例中,在后续形成第一金属层之前,还包括以下步骤:In this embodiment, before the subsequent formation of the first metal layer, the following steps are further included:

在形成的第一开口201中形成功函数层(图中未示出),所述功函数层用于调节整个PMOS器件的功函数大小。A work function layer (not shown in the figure) is formed in the formed first opening 201, and the work function layer is used to adjust the work function of the entire PMOS device.

但是需要说明的是,本发明对于是否必须形成所述功函数层并不做限定。同时,功函数层本身为现有技术,本发明对此不做赘述,同时也对功函数层的材料、形成方法等不作限定。However, it should be noted that the present invention does not limit whether the work function layer must be formed. At the same time, the work function layer itself is a prior art, which is not described in detail in the present invention, and the material and formation method of the work function layer are not limited.

参考图6,在第一开口201中、光刻胶50以及第一区域、第二区域的层间介质层100上覆盖第一金属层401,所述第一金属层401用于形成第一区域PMOS器件的第一栅极。Referring to FIG. 6, in the first opening 201, the photoresist 50 and the interlayer dielectric layer 100 in the first region and the second region cover the first metal layer 401, and the first metal layer 401 is used to form the first region The first gate of the PMOS device.

在本实施例中,所述第一金属层401为铝金属层。但是本发明对此并不限定,例如,钨等其它金属也可以用作所述第一金属层401的材料。In this embodiment, the first metal layer 401 is an aluminum metal layer. However, the present invention is not limited thereto, for example, other metals such as tungsten can also be used as the material of the first metal layer 401 .

参考图7,通过化学机械研磨以去除部分第一金属层401,保留位于第一开口中的第一金属层,以形成PMOS器件区域中的第一栅极400。Referring to FIG. 7 , a portion of the first metal layer 401 is removed by chemical mechanical polishing, leaving the first metal layer in the first opening to form the first gate 400 in the PMOS device region.

在本实施例中,在形成所述第一栅极400后,所述牺牲层310被部分去除,但是,本发明旨在不让第二区域中的伪栅200露出,对于所述牺牲层310是否被部分去除不做限定,在本发明的其他实施例中,所述牺牲层310也有可能未被去除,或者被去除的量基本可忽略不计。In this embodiment, after the formation of the first gate 400, the sacrificial layer 310 is partially removed, however, the present invention intends not to expose the dummy gate 200 in the second region, for the sacrificial layer 310 Whether it is partially removed is not limited, and in other embodiments of the present invention, the sacrificial layer 310 may not be removed, or the amount removed is basically negligible.

由于所述牺牲层310的材料与所述层间介质层100的材料较为接近,且牺牲层310的厚度也相对较小(本实施例中为30~80埃),所以,在化学机械研磨的过程中,所述化学机械研磨可以在形成有牺牲层310的NMOS器件区域中以所述牺牲层310为研磨停止层,并在没有牺牲层310的PMOS器件区域中以层间介质层100为研磨停止层。Since the material of the sacrificial layer 310 is relatively close to the material of the interlayer dielectric layer 100, and the thickness of the sacrificial layer 310 is relatively small (30-80 angstroms in this embodiment), the chemical mechanical polishing In the process, the chemical mechanical polishing can use the sacrificial layer 310 as a polishing stop layer in the NMOS device region where the sacrificial layer 310 is formed, and use the interlayer dielectric layer 100 as the polishing stop layer in the PMOS device region without the sacrificial layer 310. stop layer.

在化学机械研磨的过程中,由于有所述牺牲层310的阻挡,本步骤的化学机械研磨并不会接触第二区域中的伪栅200,所以尽量地避免了现有技术中伪栅200以及周围的部分层间介质层100被过度去除的问题。During the chemical mechanical polishing process, due to the barrier of the sacrificial layer 310, the chemical mechanical polishing in this step will not contact the dummy gate 200 in the second region, so the dummy gate 200 and the dummy gate 200 in the prior art are avoided as much as possible. The problem that part of the surrounding interlayer dielectric layer 100 is excessively removed.

在这之后,需要去除NMOS器件区域中的伪栅,本实施例去除NMOS器件区域中的伪栅之前,还包括去除剩余的牺牲层310以暴露出位于第二区域中的伪栅200。由于本实施例中的牺牲层310厚度在30~80埃的范围内,牺牲层310不至于过厚,进而基本不会影响本步骤的进行。After that, the dummy gate in the NMOS device region needs to be removed. In this embodiment, before removing the dummy gate in the NMOS device region, the remaining sacrificial layer 310 is removed to expose the dummy gate 200 in the second region. Since the thickness of the sacrificial layer 310 in this embodiment is in the range of 30-80 angstroms, the sacrificial layer 310 will not be too thick, and thus basically will not affect the progress of this step.

具体的,在本实施例中,可以采用含氟的气体对剩余的牺牲层310进行刻蚀,但是本发明对此并不作限定。Specifically, in this embodiment, the remaining sacrificial layer 310 may be etched with a fluorine-containing gas, but the present invention is not limited thereto.

参考图8,去除位于第二区域中的伪栅200,以在位于第二区域中层间介质层100中形成第二开口202。所述第二开口202用于形成NMOS器件的第二栅极。Referring to FIG. 8 , the dummy gate 200 located in the second region is removed to form a second opening 202 in the interlayer dielectric layer 100 located in the second region. The second opening 202 is used to form a second gate of the NMOS device.

参考图9,在所述第二开口202中、以及在所述第一区域以及第二区域的层间介质层100表面形成第二金属层402。Referring to FIG. 9 , a second metal layer 402 is formed in the second opening 202 and on the surface of the interlayer dielectric layer 100 in the first region and the second region.

在本实施例中,所述第二金属层402可以采用和所述第一金属层401相同的铝作为材料。但是同样的,本发明对此并不做限定。In this embodiment, the second metal layer 402 may be made of the same aluminum as that of the first metal layer 401 . However, the present invention is not limited thereto.

参考图10,通过化学机械研磨以去除部分第二金属层402,保留位于第二开口202中的第二金属层402,以形成位于第二区域中的第二栅极403。此时,本步骤化学机械研磨可以在研磨设备检测到层间介质层100的材料时停止研磨。即是说,本步骤化学机械研磨步骤以所述层间介质层100作为研磨停止层。Referring to FIG. 10 , part of the second metal layer 402 is removed by chemical mechanical polishing, leaving the second metal layer 402 in the second opening 202 to form the second gate 403 in the second region. At this time, the chemical mechanical polishing in this step may stop the polishing when the polishing device detects the material of the interlayer dielectric layer 100 . That is to say, in the chemical mechanical polishing step in this step, the interlayer dielectric layer 100 is used as a polishing stop layer.

由于位于第一区域以及第二区域中的层间介质层100基本相互齐平,所以位于第二区域中层间介质层100表面的第二金属层材料能够比较彻底地被研磨掉,基本不会发生现有技术中因层间介质层100表面带有凹陷而导致金属材料去除不彻底的问题,进而也解决了因层间介质层100表面带有残留的金属材料而可能引发的桥接问题。Since the interlayer dielectric layer 100 located in the first region and the second region are substantially flush with each other, the material of the second metal layer located on the surface of the interlayer dielectric layer 100 in the second region can be completely ground away, basically without In the prior art, the problem of incomplete removal of the metal material due to the depression on the surface of the interlayer dielectric layer 100 occurs, thereby solving the bridging problem that may be caused by the residual metal material on the surface of the interlayer dielectric layer 100 .

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (16)

1.一种形成栅极的方法,其特征在于,包括:1. A method for forming a gate, comprising: 提供衬底,所述衬底具有用于形成第一器件的第一区域以及第二器件的第二区域;providing a substrate having a first region for forming a first device and a second region for a second device; 在所述第一区域以及第二区域的衬底上分别形成伪栅;forming dummy gates on the substrates of the first region and the second region respectively; 在所述第一区域以及第二区域的衬底上形成层间介质层,并使所述伪栅的表面与所述层间介质层的表面齐平;forming an interlayer dielectric layer on the substrate in the first region and the second region, and making the surface of the dummy gate flush with the surface of the interlayer dielectric layer; 在位于第二区域的层间介质层以及位于第二区域的伪栅上形成牺牲层;forming a sacrificial layer on the interlayer dielectric layer located in the second region and the dummy gate located in the second region; 去除位于第一区域的伪栅,以在第一区域的层间介质层中形成第一开口;removing the dummy gate located in the first region to form a first opening in the interlayer dielectric layer in the first region; 在位于第二区域的牺牲层表面、第一区域的层间介质层表面以及第一开口中形成第一金属层;forming a first metal layer on the surface of the sacrificial layer located in the second region, the surface of the interlayer dielectric layer in the first region, and the first opening; 通过化学机械研磨去除部分第一金属层,位于所述第一开口中的第一金属层作为第一栅极;removing part of the first metal layer by chemical mechanical polishing, and the first metal layer located in the first opening serves as a first gate; 在形成所述第一栅极后,去除所述牺牲层。After forming the first gate, the sacrificial layer is removed. 2.如权利要求1所述的形成栅极的方法,其特征在于,形成牺牲层的步骤包括:形成氧化物或者氮化物材料的牺牲层。2. The method for forming a gate according to claim 1, wherein the step of forming a sacrificial layer comprises: forming a sacrificial layer of oxide or nitride material. 3.如权利要求1所述的形成栅极的方法,其特征在于,形成牺牲层的步骤包括:形成相较于所述层间介质层致密度更高的牺牲层。3. The method for forming a gate according to claim 1, wherein the step of forming a sacrificial layer comprises: forming a sacrificial layer with a higher density than the interlayer dielectric layer. 4.如权利要求1所述的形成栅极的方法,其特征在于,形成牺牲层的步骤包括:形成厚度在30~80埃范围内的牺牲层。4. The method for forming a gate according to claim 1, wherein the step of forming a sacrificial layer comprises: forming a sacrificial layer with a thickness in the range of 30-80 angstroms. 5.如权利要求1所述的形成栅极的方法,其特征在于,化学机械研磨的步骤包括:所述牺牲层的研磨速率低于所述第一金属层的研磨速率。5 . The method for forming a gate according to claim 1 , wherein the step of chemical mechanical polishing comprises: the polishing rate of the sacrificial layer is lower than that of the first metal layer. 6.如权利要求1所述的形成栅极的方法,其特征在于,化学机械研磨的步骤包括:所述牺牲层的研磨速率不大于第一金属层的研磨速率的二十分之一。6 . The method for forming a gate according to claim 1 , wherein the step of chemical mechanical polishing comprises: the polishing rate of the sacrificial layer is not greater than one-twentieth of the polishing rate of the first metal layer. 7.如权利要求1所述的形成栅极的方法,其特征在于,7. The method for forming a gate according to claim 1, wherein: 形成牺牲层的步骤之后,去除位于第一区域的伪栅的步骤之前,还包括:After the step of forming the sacrificial layer and before the step of removing the dummy gate located in the first region, the method further includes: 在所述牺牲层表面形成硬掩模;去除位于第一区域的硬掩模;forming a hard mask on the surface of the sacrificial layer; removing the hard mask located in the first region; 去除位于第一区域的伪栅的步骤包括:以剩余的硬掩模为刻蚀掩模,刻蚀去除所述位于第一区域的伪栅。The step of removing the dummy gate located in the first region includes: using the remaining hard mask as an etching mask to etch and remove the dummy gate located in the first region. 8.如权利要求7所述的形成栅极的方法,其特征在于,形成硬掩模的步骤包括,形成氮化钛材料的硬掩模。8. The method for forming a gate according to claim 7, wherein the step of forming a hard mask comprises forming a hard mask of titanium nitride material. 9.如权利要求7或8所述的形成栅极的方法,其特征在于,形成硬掩模的步骤包括,形成厚度在50~100埃范围内的硬掩模。9. The method for forming a gate according to claim 7 or 8, wherein the step of forming a hard mask comprises forming a hard mask with a thickness in the range of 50-100 angstroms. 10.如权利要求7或8所述的形成栅极的方法,其特征在于,去除位于第一区域的硬掩模的步骤包括,采用等离子刻蚀的方式去除位于第一区域的硬掩模。10. The method for forming a gate according to claim 7 or 8, wherein the step of removing the hard mask located in the first region comprises removing the hard mask located in the first region by plasma etching. 11.如权利要求1所述的形成栅极的方法,其特征在于,形成第一金属层的步骤包括,形成铝材料的第一金属层。11. The method for forming a gate according to claim 1, wherein the step of forming the first metal layer comprises forming the first metal layer of aluminum material. 12.如权利要求11所述的形成栅极的方法,其特征在于,形成第一金属层的步骤还包括,在形成铝材料的第一金属层之前,在所述第一开口的底部和侧壁上形成功函数金属层。12. The method for forming a gate according to claim 11, wherein the step of forming the first metal layer further comprises, before forming the first metal layer of aluminum material, forming A work function metal layer is formed on the wall. 13.如权利要求1所述的形成栅极的方法,其特征在于,在所述第一区域以及第二区域的衬底上分别形成伪栅的步骤包括,形成多晶硅材料的伪栅。13 . The method for forming a gate according to claim 1 , wherein the step of forming dummy gates on the substrates in the first region and the second region respectively comprises forming dummy gates of polysilicon material. 14 . 14.如权利要求1所述的形成栅极的方法,其特征在于,形成第一栅极的步骤之后,还包括:14. The method for forming a gate according to claim 1, further comprising: after the step of forming the first gate: 去除剩余的牺牲层以暴露出位于第二区域中的伪栅;removing the remaining sacrificial layer to expose the dummy gate in the second region; 去除位于第二区域中的伪栅以在位于第二区域中的层间介质层中形成第二开口;removing the dummy gate located in the second region to form a second opening in the interlayer dielectric layer located in the second region; 在所述第二开口中以及层间介质层表面形成第二金属层;forming a second metal layer in the second opening and on the surface of the interlayer dielectric layer; 通过化学机械研磨以去除层间介质层表面的第二金属层,位于所述第二开口中的第二金属层作为第二栅极。The second metal layer on the surface of the interlayer dielectric layer is removed by chemical mechanical polishing, and the second metal layer located in the second opening serves as a second grid. 15.如权利要求1所述的形成栅极的方法,其特征在于,所述第一区域用于形成PMOS,所述第二区域用于形成NMOS;或者,所述第一区域用于形成NMOS,所述第二区域用于形成PMOS。15. The method for forming a gate according to claim 1, wherein the first region is used to form a PMOS, and the second region is used to form an NMOS; or, the first region is used to form an NMOS , the second region is used to form a PMOS. 16.如权利要求1所述的形成栅极的方法,其特征在于,16. The method for forming a gate according to claim 1, wherein: 通过化学机械研磨去除部分第一金属层的步骤还包括:部分去除所述牺牲层。The step of removing part of the first metal layer by chemical mechanical polishing further includes: partially removing the sacrificial layer.
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