CN105444487B - A kind of cold preserving method of tank/bottle drink - Google Patents
A kind of cold preserving method of tank/bottle drink Download PDFInfo
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- CN105444487B CN105444487B CN201410241269.9A CN201410241269A CN105444487B CN 105444487 B CN105444487 B CN 105444487B CN 201410241269 A CN201410241269 A CN 201410241269A CN 105444487 B CN105444487 B CN 105444487B
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 239000000110 cooling liquid Substances 0.000 claims abstract description 116
- 238000001816 cooling Methods 0.000 claims abstract description 80
- 235000013361 beverage Nutrition 0.000 claims abstract description 66
- 238000005057 refrigeration Methods 0.000 claims abstract description 46
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 239000002826 coolant Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims abstract 2
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 abstract description 7
- 230000000007 visual effect Effects 0.000 abstract description 3
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 13
- 238000007710 freezing Methods 0.000 description 10
- 230000008014 freezing Effects 0.000 description 10
- 238000001914 filtration Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 238000000746 purification Methods 0.000 description 8
- 230000035622 drinking Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 235000020965 cold beverage Nutrition 0.000 description 4
- 239000000155 melt Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- KJLLKLRVCJAFRY-UHFFFAOYSA-N mebutizide Chemical compound ClC1=C(S(N)(=O)=O)C=C2S(=O)(=O)NC(C(C)C(C)CC)NC2=C1 KJLLKLRVCJAFRY-UHFFFAOYSA-N 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 235000019643 salty taste Nutrition 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
本发明涉及一种罐/瓶体饮品的冷藏方法,将罐/瓶体饮品放入低温冷却液中,与冷却液接触换热,将罐/瓶体饮品冷却,罐/瓶体饮品被取出之前,控制罐/瓶体饮品由冷却液液面之下移动至冷却液液面之上,控制罐/瓶体饮品高速旋转,将沾在罐/瓶体饮品周壁的冷却液液滴与罐/瓶体周壁分离。将罐/瓶体饮品表面的水滴甩掉,送出的罐/瓶体饮品表面不会粘有太多水滴,用户感觉良好,取出后不会弄湿衣服或者地板。保证冷却溶液的清洁度,改善视觉效果,用户使用放心。维持冷却液长时间恒温,降低制冷系统的启停频率,延长制冷系统的使用寿命,降低噪音频率。
The invention relates to a cold storage method for can/bottle beverages. The can/bottle beverage is put into a low-temperature cooling liquid, contacts with the cooling liquid to exchange heat, and the can/bottle beverage is cooled before the can/bottle beverage is taken out. , control the beverage in the can/bottle to move from below the liquid surface of the cooling liquid to above the liquid surface of the cooling liquid, control the high-speed rotation of the beverage in the can/bottle, and separate the cooling liquid droplets sticking to the peripheral wall of the can/bottle with the can/bottle Peripheral wall separation. Shake off the water droplets on the surface of the drink can/bottle, so that there will not be too many water droplets on the surface of the delivered drink can/bottle, the user feels good, and the clothes or the floor will not be wet after taking it out. Ensure the cleanliness of the cooling solution, improve the visual effect, and the user can rest assured. Maintain the constant temperature of the coolant for a long time, reduce the start-stop frequency of the refrigeration system, prolong the service life of the refrigeration system, and reduce the frequency of noise.
Description
技术领域technical field
本发明涉及罐/瓶体饮品的速冷领域,尤其是一种罐/瓶体饮品的冷藏方法。The invention relates to the field of rapid cooling of beverages in cans/bottles, in particular to a refrigeration method for beverages in cans/bottles.
背景技术Background technique
在餐饮、零售和娱乐部门,使用各种形式的装置来保持产品冷却。对于冷饮料,这些装置形成典型的两组——商用饮料冰箱和冷饮料自动售卖机器。两种类型的装置实质上是前部有大玻璃的冰箱,在第一组的情况下(用于人工分配)带有铰接门或滑移门,在第二组情况下带有分配机构。它们预冷并存储饮料以备出售。在多种情况下,饮料在其最终售出之前长期保持在低温下。于是,使用相当多的能量,这可能是不必要的。为防止人们购买时,没有冷却饮料,通常冰箱或售卖机器内都存有大量的冷却饮料,制冷系统需要长期运行保持饮料的低温。In the catering, retail and entertainment sectors, various forms of devices are used to keep products cool. For cold beverages, these devices form two typical groups - commercial beverage refrigerators and cold beverage vending machines. Both types of units are essentially refrigerators with large glass fronts, with hinged or sliding doors in the case of the first group (for manual dispensing) and dispensing mechanisms in the case of the second group. They pre-chill and store beverages for sale. In many cases, beverages are kept cold for long periods of time before they are finally sold. Then, a considerable amount of energy is used, which may be unnecessary. In order to prevent people from buying without cooling beverages, there are usually a large amount of cooling beverages in refrigerators or vending machines, and the refrigeration system needs to run for a long time to keep the beverages at a low temperature.
总结该问题,两种类型的装置都低效运行。使用时,第一组饮料冰箱在每次打开大门时都经受大量的冷空气损失。自动售卖机器必须提供使用者到收集物件的自动售卖盘的方便通路,致使密封较差。制冷系统通常要求进行后台运行循环以保持效率,但这使用不直接用于冷却内容物的额外能量。还已知多种饮料零售机将饮料存储在前部开口的冰箱隔室内以方便触及和观察产品。这些隔室显然会有甚至更大的能量浪费。To summarize the problem, both types of devices operate inefficiently. In use, the first set of beverage refrigerators experienced a significant loss of cold air every time the doors were opened. Vending machines must provide the user with easy access to the vending trays where items are collected, resulting in a poor seal. Refrigeration systems often require background cycles to maintain efficiency, but this uses additional energy that is not directly used to cool the contents. Various beverage vending machines are also known that store beverages in an open-front refrigerator compartment for easy access and viewing of the product. These compartments obviously have an even greater waste of energy.
最终结果是不管何时可能售出而将饮料长期保持在冷态以备出售所使用电能的高度浪费。能量浪费并不限于企业场所招待用自动售货机。多种小型街角商店、加油站和咖啡厅出口也提供饮料冷却隔室。对于这些运营商,电能成本将占他们运营开销的较高比例。能量浪费并不是唯一的问题。由于制冷系统产生的热量,通常来自制冷系统的废热能副产品会造成机器周围局部区域不想要的变暖。这造成用户必须在令人不满意的温暖区域饮用他们令人满意的冷饮料的尴尬。The end result is a high waste of electrical energy used to keep beverages cold for long periods of time ready for sale, regardless of when they may be sold. Energy waste isn't limited to hospitality vending machines at corporate venues. Beverage cooling compartments are also available at various small corner stores, petrol stations and coffee shop outlets. For these operators, the cost of electrical energy will account for a high proportion of their operating expenses. Energy waste isn't the only problem. Due to the heat generated by the refrigeration system, usually the waste heat energy by-products from the refrigeration system can cause unwanted warming of the localized area around the machine. This creates the embarrassment for users of having to drink their satisfactorily cold beverage in an unsatisfactory warm zone.
冷却速度也是一个问题,特别是在饮料销售量高的场所、诸如在特殊活动-音乐会,运动会等。通常,在活动开始时,饮料由于已冷藏数小时而被充分冷却。但是,一旦活动进行,正在出售的饮料量会超出冰箱冷却更多饮料的能力。然后饮料在仅部分冷却或完全未冷却的状态下出售。Cooling speed is also an issue, especially in venues with high volume of beverage sales, such as at special events - concerts, sporting events, etc. Usually, at the start of the event, the drinks are sufficiently chilled as they have been refrigerated for several hours. However, once the event is under way, the volume of beverages being sold exceeds the capacity of the refrigerator to cool more beverages. The beverage is then sold only partially chilled or not chilled at all.
随着人们生活水平的提高,人们对生活质量的追求越来越高,尤其是年轻人,更愿意引用冷饮料,而将饮料直接投入冰箱从常温冷却的适宜引用的低温,需要十几分甚至更长的时间,这样的时间太长了,不符合现在的高效率的生活节奏,人们对冷却速度的要求也越来越高,尤其是人们急需要引用低温饮料时,常规的冷却方法就不再适用。With the improvement of people's living standards, people's pursuit of quality of life is getting higher and higher, especially young people, they are more willing to drink cold drinks, and it takes more than ten minutes or even to put the drinks directly into the refrigerator to cool from room temperature to a suitable low temperature for drinking. Longer time, such a long time, does not meet the current high-efficiency life rhythm, and people's requirements for cooling speed are getting higher and higher, especially when people urgently need to drink low-temperature drinks, conventional cooling methods are not suitable. apply again.
CN102686959A专利公开了一种冷却装置,包括:空腔,所述空腔用于接纳所要冷却的产品;转动装置,所述转动装置使接纳在所述空腔内的产品转动;以及冷却液体供给装置,所述冷却液体供给装置向所述空腔提供冷却液体,其中所述转动装置适于以90转/分钟以上的转速使所述产品转动并还适于提供预定时期的脉冲或非连续转动。CN102686959A patent discloses a cooling device, comprising: a cavity, the cavity is used to receive the product to be cooled; a rotating device, the rotating device rotates the product received in the cavity; and a cooling liquid supply device , the cooling liquid supply device supplies cooling liquid to the cavity, wherein the rotating device is adapted to rotate the product at a rotational speed above 90 rpm and is also adapted to provide pulsed or discontinuous rotation for a predetermined period.
CN102869934A专利公开了一种冷却设备,包括:用于接纳所要冷却的产品的空腔,用于旋转接纳在所述空腔中的产品的旋转装置,以及将冷却剂供应到所述空腔的冷却剂供应装置,其中,所述设备还包括将辅助运动施加到所述空腔的装置。CN102869934A patent discloses a cooling device, comprising: a cavity for receiving a product to be cooled, a rotating device for rotating the product received in the cavity, and a cooling device for supplying coolant to the cavity An agent supply device, wherein the device further comprises means for applying auxiliary motion to the cavity.
但是上述两个专利均是先将所要冷却的产品投入空腔,通过冷却液供给装置向空腔内提供冷却液体,转动装置转动产品,完成速冷,冷却液不能循环利用,若每次速冷都向空腔内提供冷却液体,浪费时间,且冷却液的温度达到零下十几度的冷却剂为盐水溶液沾在饮料罐体上,会影响饮用效果,潮湿的罐体给用户带来很大的不便。若冷却液循环使用,还会有冷却液变浑浊现象,影响视觉感受。冷却过程中需要对冷却液一直制冷或者每次放入新的冷却液后冷却液温度升高后需更换。But above-mentioned two patents all are to put the product to be cooled into the cavity first, provide cooling liquid in the cavity through the cooling liquid supply device, and the rotating device rotates the product to complete the rapid cooling, and the cooling liquid cannot be recycled. Both provide cooling liquid to the cavity, which is a waste of time, and the temperature of the cooling liquid reaches minus ten degrees. the inconvenience. If the coolant is recycled, the coolant will become turbid, which will affect the visual experience. During the cooling process, the coolant needs to be kept refrigerated, or the coolant needs to be replaced after the temperature of the coolant rises every time a new coolant is put in.
鉴于此提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的为克服现有技术的不足,提供一种罐/瓶体饮品的冷藏方法。The object of the present invention is to overcome the deficiencies of the prior art and provide a method for refrigerating beverages in cans/bottles.
为了实现该目的,本发明采用如下技术方案:一种罐/瓶体饮品的冷藏方法,将罐/瓶体饮品放入低温冷却液中,与冷却液接触换热,将罐/瓶体饮品冷却,罐/瓶体饮品被取出之前,控制罐/瓶体饮品由冷却液液面之下移动至冷却液液面之上,控制罐/瓶体饮品高速旋转,将沾在罐/瓶体饮品周壁的冷却液液滴与罐/瓶体周壁分离。In order to achieve this goal, the present invention adopts the following technical scheme: a method for refrigerating can/bottle beverages, which involves putting the can/bottle beverage into a low-temperature cooling liquid, exchanging heat with the cooling liquid, and cooling the can/bottle beverage , before the beverage in the can/bottle is taken out, control the beverage in the can/bottle to move from below the liquid level of the cooling liquid to above the liquid level of the cooling liquid, and control the high-speed rotation of the beverage in the can/bottle to stick to the surrounding wall of the can/bottle The coolant droplets are separated from the surrounding wall of the tank/bottle.
所述控制罐/瓶体饮品高速旋转为控制罐/瓶体饮品绕自身轴心高速旋转和/或绕与自身轴心平行且不重合的轴心高速旋转。The high-speed rotation of the can/bottle beverage is to control the high-speed rotation of the can/bottle beverage around its own axis and/or the high-speed rotation around an axis parallel to and not coincident with its own axis.
所述冷藏可同时冷藏多个罐/瓶体饮品,多个罐/瓶体饮品同时冷藏时,只控制即将被取出的罐/瓶体饮品围绕自身轴心高速旋转。The refrigeration can refrigerate multiple cans/bottles at the same time. When multiple cans/bottles are refrigerated at the same time, only the cans/bottles to be taken out are controlled to rotate at high speed around their axis.
控制高速旋转的转速为50~800rpm,优选200~500rpm。The rotational speed of high-speed rotation is controlled to be 50-800 rpm, preferably 200-500 rpm.
控制高速旋转的时间为3~10s,优选4~8s。The time for controlling the high-speed rotation is 3-10s, preferably 4-8s.
只有对罐/瓶体饮品进行投入与取出时,罐/瓶体饮品位于冷却液液面之上,其余时间罐/瓶体饮品均位于冷却液液面之下。Only when the can/bottle drink is put in and taken out, the can/bottle drink is above the cooling liquid level, and the rest of the time the can/bottle drink is below the cooling liquid level.
所述冷却液为水,控制冷却液的温度低于或等于冷却罐/瓶体饮品的设定温度,一般维持在0°±1°。The cooling liquid is water, and the temperature of the cooling liquid is controlled to be lower than or equal to the set temperature of the cooling tank/bottle drink, generally maintained at 0°±1°.
控制罐/瓶体饮品和冷却液竖直方向相对运动,使罐/瓶体饮品位于冷却液液面之上或冷却液液面之下,位于冷却液液面之上时对罐/瓶体饮品进行放入与取出;位于冷却液液面之下时对罐/瓶体饮品进行冷却,若放入的罐/瓶体饮品温度较高,控制罐/瓶体饮品和冷却液水平方向相对运动,使罐/瓶体饮品不同时刻接触不同位置的冷却液快速换热。Control the relative movement of the can/bottle drink and the cooling liquid in the vertical direction, so that the can/bottle drink is located above or below the cooling liquid level, and when it is above the cooling liquid level, the can/bottle drink Putting in and taking out; cooling the can/bottle drink when it is below the liquid level of the cooling liquid, if the temperature of the put in can/bottle drink is high, control the relative movement of the can/bottle drink and the cooling liquid in the horizontal direction, Make the can/bottle drink contact with the cooling liquid in different positions at different times for rapid heat exchange.
采用本发明所述的技术方案后,带来以下有益效果:After adopting the technical scheme described in the present invention, bring following beneficial effect:
1、本发明将罐/瓶体饮品表面的水滴甩掉,送出的罐/瓶体饮品表面不会粘有太多水滴,用户感觉良好,取出后不会弄湿衣服或者地板。1. The present invention shakes off the water droplets on the surface of the can/bottle drink, so that there will not be too many water droplets on the surface of the delivered can/bottle drink, and the user feels good, and the clothes or the floor will not be wet after taking it out.
2、本发明所述罐/瓶体饮品位于液面以上时,对罐体饮料进行取放,在液面以下时,对罐体饮料进行冷却,取放方便,冷却液可使用多次。2. When the beverage in the can/bottle body of the present invention is above the liquid level, the beverage in the can can be taken and placed, and when it is below the liquid surface, the beverage in the can can be cooled.
3、本发明对冷却液进行循环净化,保证冷却溶液的清洁度,冷却液能够循环利用,改善视觉效果,用户使用放心。3. The present invention circulates and purifies the cooling liquid to ensure the cleanliness of the cooling solution, the cooling liquid can be recycled, the visual effect is improved, and the user can use it with confidence.
4、冷却液恒温,罐/瓶体饮品冷却温度控制准确。4. The cooling liquid has a constant temperature, and the cooling temperature of the can/bottle drink is accurately controlled.
5、巧妙利用固液共存时,吸收或放出热能与内能之间转化,温度不变的原理,控制冷却液在固液共存状态下,能维持冷却液长时间恒温,降低制冷系统的启停频率,延长制冷系统的使用寿命,降低噪音频率。5. When the solid-liquid coexistence is cleverly used, the principle of conversion between absorbed or released heat energy and internal energy, and the temperature does not change, controls the cooling liquid in the state of solid-liquid coexistence, can maintain the constant temperature of the cooling liquid for a long time, and reduce the start-up and stop of the refrigeration system Frequency, prolong the service life of the refrigeration system, reduce the frequency of noise.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1:本发明冰层蓄冷维持恒温结构示意图Figure 1: Schematic diagram of the ice layer cold storage to maintain a constant temperature structure of the present invention
图2:本发明冰层蓄冷维持恒温流程图Figure 2: Flow chart of maintaining constant temperature with ice storage in the present invention
图3:本发明冷却液净化流程图Figure 3: Flow chart of cooling liquid purification in the present invention
图4:本发明分离冷却液液滴流程图Figure 4: Flowchart of separating cooling liquid droplets in the present invention
图5:本发明罐/瓶体饮品旋转结构主视图Figure 5: Front view of the can/bottle drink rotation structure of the present invention
图6:本发明罐/瓶体饮品旋转结构俯视图Figure 6: Top view of the rotating structure of the can/bottle drink of the present invention
其中:1、冷却容器,2、冰层,3、冷却液,4、冰层厚度传感器,6、主控板,7、蒸发器管路,8、保温层,31循环回路,32、粗过滤模块,33、吸附模块,34,精过滤模块,41、转盘,42、第一电机,43、第二电机,44、抓手,45罐/瓶体饮品。Among them: 1. Cooling container, 2. Ice layer, 3. Coolant, 4. Ice layer thickness sensor, 6. Main control board, 7. Evaporator pipeline, 8. Insulation layer, 31 Circulation loop, 32. Coarse filtration Module, 33, adsorption module, 34, fine filter module, 41, turntable, 42, first motor, 43, second motor, 44, gripper, 45 can/bottle beverage.
具体实施方式Detailed ways
本发明所述一种罐/瓶体饮品的冷藏方法,将罐/瓶体饮品放入低温冷却液中,与冷却液接触换热,将罐/瓶体饮品冷却,控制罐/瓶体饮品和冷却液竖直方向相对运动,使罐/瓶体饮品位于冷却液液面之上或冷却液液面之下,位于冷却液液面之上时对罐/瓶体饮品进行放入与取出;位于冷却液液面之下时对罐/瓶体饮品进行冷却,若放入的罐/瓶体饮品温度较高,控制罐/瓶体饮品和冷却液水平方向相对运动,使罐/瓶体饮品不同时刻接触不同位置的冷却液快速换热。A method for refrigerating can/bottle beverages according to the present invention, the can/bottle beverage is put into a low-temperature cooling liquid, contacts with the cooling liquid to exchange heat, cools the can/bottle beverage, and controls the temperature of the can/bottle beverage and The cooling liquid moves relative to each other in the vertical direction, so that the beverage in the can/bottle is located above or below the liquid surface of the cooling liquid, and the beverage in the can/bottle is put in and taken out when it is above the liquid surface of the cooling liquid; When the cooling liquid is below the liquid level, the can/bottle drink is cooled. If the temperature of the can/bottle drink is high, the relative movement of the can/bottle drink and the cooling liquid in the horizontal direction is controlled to make the can/bottle drink different The coolant in contact with different positions at all times exchanges heat quickly.
本发明中的冷藏为广义上的冷藏,包括速冷、冷储、冷冻等对物品进行低温处理的过程。Refrigeration in the present invention refers to refrigeration in a broad sense, including processes such as quick cooling, cold storage, freezing, etc. for low-temperature treatment of items.
只有对罐/瓶体饮品进行投入与取出时,罐/瓶体饮品位于冷却液液面之上,其余时间罐/瓶体饮品均位于冷却液之下,冷藏罐/瓶体饮品Only when the can/bottle drink is put in and taken out, the can/bottle drink is above the liquid level of the cooling liquid, and the rest of the time the can/bottle drink is under the cooling liquid, and the refrigerated can/bottle drink
实施例一Embodiment one
所述冷却液至少含有部分水,采用冰层蓄冷的方法,使冷却液维持恒温。The cooling liquid contains at least part of water, and the cooling liquid is kept at a constant temperature by adopting the ice layer cold storage method.
如图2所示,所述冰层蓄冷的方法为:As shown in Figure 2, the method of ice layer cold storage is:
制冷系统启动对盛装冷却液的冷却容器的周壁进行制冷,使冷却液温度下降至冰点附近,冷却容器的内周壁开始结冰;The refrigeration system starts to refrigerate the peripheral wall of the cooling container containing the cooling liquid, so that the temperature of the cooling liquid drops to near the freezing point, and the inner peripheral wall of the cooling container begins to freeze;
随着制冷的进行冷却容器的周壁逐渐形成冰层,当冰层厚度增加至一定厚度时,制冷系统停止制冷,冷却液和冰层在冷却容器内维持接近冰点的温度;As the refrigeration progresses, the surrounding wall of the cooling container gradually forms an ice layer. When the thickness of the ice layer increases to a certain thickness, the refrigeration system stops cooling, and the cooling liquid and ice layer maintain a temperature close to the freezing point in the cooling container;
随着对罐/瓶体饮品的冷却,冰层逐渐融化,当冰层减少至一定厚度时,再次启动制冷系统;依次循环,保持冷却液温度维持在冰点附近的温度。As the can/bottle drink is cooled, the ice layer gradually melts, and when the ice layer is reduced to a certain thickness, the refrigeration system is started again; the cycle is repeated sequentially to keep the temperature of the cooling liquid at a temperature near the freezing point.
冷却液用于冷却需要冷却的物品,如罐/瓶体饮品,如果冷却液的温度不固定,不能准确控制罐体饮料冷却到的温度,所以冷却液维持恒温对冷却温度的控制相当重要,还有如果单纯设置温度传感器检测冷却液温度控制制冷系统的启停,制冷系统需频繁启停,严重影响制冷系统的使用寿命,同时制冷系统多为压缩机制冷,压缩机启动时,还有很大的噪音。The coolant is used to cool items that need to be cooled, such as cans/bottles. If the temperature of the coolant is not fixed, the temperature to which the cans are cooled cannot be accurately controlled. Therefore, maintaining a constant temperature of the coolant is very important for the control of the cooling temperature. If the temperature sensor is simply set to detect the temperature of the coolant to control the start and stop of the refrigeration system, the refrigeration system needs to be started and stopped frequently, which seriously affects the service life of the refrigeration system. noise.
本发明巧妙利用固液共存时,吸收或放出热能与内能之间转化,温度不变的原理,控制冷却液在固液共存状态下,能维持冷却液长时间恒温。对冷却容器周壁均匀制冷,使冷却容器内周壁上结冰形成冰层,内部恒温液体可以作为冷却溶液。使用冰层蓄冷的可降低制冷系统的启停频率,延长制冷系统的使用寿命,降低噪音频率。The present invention skillfully utilizes the principle that when the solid-liquid coexists, the heat energy absorbed or released is transformed into the internal energy, and the temperature is constant, and the cooling liquid can be controlled to maintain a constant temperature for a long time under the state of solid-liquid coexistence. The peripheral wall of the cooling container is uniformly refrigerated, so that the inner peripheral wall of the cooling container is frozen to form an ice layer, and the internal constant temperature liquid can be used as a cooling solution. The use of ice storage can reduce the start-stop frequency of the refrigeration system, prolong the service life of the refrigeration system, and reduce the frequency of noise.
同时制冷系统的启停频率频率降低了,固定时间内启停的次数减少,任何电器元件在使用寿命范围内启停的次数是固定的,所以固定时间内启停的次数减少,能够延长制冷系统的寿命,尤其是压缩机,压缩机启动时,会有噪音,降低压缩机的启动频率还能降低噪音污染。At the same time, the start and stop frequency of the refrigeration system is reduced, and the number of starts and stops within a fixed time is reduced. The number of starts and stops of any electrical component within the service life is fixed, so the number of starts and stops within a fixed time is reduced, which can extend the refrigeration system. The life of the compressor, especially the compressor, when the compressor is started, there will be noise, and reducing the starting frequency of the compressor can also reduce noise pollution.
控制制冷系统启停的方法:所述冰层厚度通过冰层厚度传感器直接检测,该方法也是最直接的方法,在冷却容器内部设置冰层厚度传感器检测冰层厚度传感器。冰层厚度传感器根据水结冰和冰融化的过程中的电阻、电容、导电率等参数的不同,可以判断冰层厚度,或者也可采用激光测距传感器或者厚度传感器等传感器检测冰层厚度。The method of controlling the start and stop of the refrigeration system: the ice layer thickness is directly detected by the ice layer thickness sensor. This method is also the most direct method. An ice layer thickness sensor is installed inside the cooling container to detect the ice layer thickness sensor. The ice layer thickness sensor can judge the thickness of the ice layer according to the different parameters such as resistance, capacitance, and conductivity in the process of water freezing and ice melting, or it can also use sensors such as laser ranging sensors or thickness sensors to detect the thickness of the ice layer.
制冷时,冷却容器内周壁有冰层时,冰层厚度传感器检测冰层厚度,当冰层厚度达到或超过最大设定值时,制冷系统停止制冷;When cooling, when there is an ice layer on the inner wall of the cooling container, the ice layer thickness sensor detects the thickness of the ice layer, and when the ice layer thickness reaches or exceeds the maximum set value, the refrigeration system stops cooling;
停止制冷后,当冰层厚度传感器检测到冰层厚度达到或低于最小设定值时,制冷系统启动制冷,冰层厚度的最大设定值和最小设定值与所述冷却容器的宽度或直径相对应。After stopping refrigeration, when the ice layer thickness sensor detects that the ice layer thickness reaches or is lower than the minimum set value, the refrigeration system starts refrigeration, and the maximum set value and the minimum set value of the ice layer thickness are related to the width or corresponding to the diameter.
冷却液的制冷过程中,冰层厚度的最大设定值和最小设定值与所述冷却容器的宽度或直径相对应。冷却容器较大时,冰层厚度的最大设定值和最小设定值应该设置的相对大些,冷却容器较小时,冰层厚度的最大设定值和最小设定值应该设置的相对小些,这样保证用冷却液冷却罐体饮料时内部液体吸热,温度还没来得及升高时,就被冰融化时吸收了,而制冷初期也是需要一定时间的,冷却容器越大,需要的冷量越多和时间越长,该阶段还需残余的冰层维持冷却液的恒温,故冰层厚度的最大设定值和最小设定值与所述冷却容器的宽度或直径相匹配。During the cooling process of the cooling liquid, the maximum set value and the minimum set value of the thickness of the ice layer correspond to the width or diameter of the cooling container. When the cooling container is large, the maximum setting value and the minimum setting value of the ice layer thickness should be set relatively larger; when the cooling container is small, the maximum setting value and the minimum setting value of the ice layer thickness should be set relatively small , so as to ensure that the internal liquid absorbs heat when cooling the beverage in the tank with the cooling liquid. Before the temperature rises, it will be absorbed by the ice when it melts, and it will take a certain amount of time in the initial stage of refrigeration. The larger the cooling container, the more cooling capacity it needs The more and the longer the time, the remaining ice layer is required to maintain the constant temperature of the cooling liquid at this stage, so the maximum and minimum setting values of the thickness of the ice layer match the width or diameter of the cooling container.
优选冰层厚度的最大设定值和最小设定值与所述冷却容器的宽度或直径呈正比,所述冰层厚度的最大设定值为冷却容器的宽度或直径的1/50~1/10范围内,所述冰层厚度的最小设定值为冷却容器的宽度或直径的1/80~1/50范围内。Preferably, the maximum set value and the minimum set value of the ice layer thickness are proportional to the width or diameter of the cooling container, and the maximum set value of the ice layer thickness is 1/50-1/50 of the width or diameter of the cooling container. Within the range of 10, the minimum set value of the ice layer thickness is within the range of 1/80-1/50 of the width or diameter of the cooling container.
还有一种控制制冷系统启停的方法:通过温度传感器检测冷却容器内冷却液的温度,通过计时器检测时间,通过检测冷却液温度降至冰点的时间判断冰层厚度。There is also a method of controlling the start and stop of the refrigeration system: detecting the temperature of the cooling liquid in the cooling container through a temperature sensor, detecting the time through a timer, and judging the thickness of the ice layer by detecting the time when the temperature of the cooling liquid drops to freezing point.
制冷时,冷却液的温度逐渐降低,温度传感器检测到冷却溶液降至冰点后,计时器开始计时,达到设定时间T1后,冰层厚度达到或超过最大设定值,制冷系统停止制冷;When cooling, the temperature of the cooling liquid decreases gradually. After the temperature sensor detects that the cooling solution drops to freezing point, the timer starts counting. When the set time T1 is reached, the ice layer thickness reaches or exceeds the maximum set value, and the refrigeration system stops cooling;
停止制冷后,一定时间内冷却液的温度维持在冰点附近,温度传感器检测到冷却溶液升高超过冰点后,开始计时,达到设定时间T2后,冰层全部融化,制冷系统再次启动制冷。该方法需要制冷系统的功率较大,制冷初期的延长时间较短。After the cooling is stopped, the temperature of the cooling liquid is maintained near the freezing point for a certain period of time. After the temperature sensor detects that the cooling solution has risen above the freezing point, the timing starts. After the set time T2 is reached, the ice layer is completely melted, and the refrigeration system starts cooling again. This method requires a larger power of the refrigeration system, and the extension time of the initial stage of refrigeration is shorter.
冷却液的制冷过程中,设定时间T1和T2与所述冷却容器的宽度或直径相对应,设定时间T1和T2与所述冷却容器的宽度或直径呈正比。During the cooling process of the cooling liquid, the set times T1 and T2 correspond to the width or diameter of the cooling container, and the set times T1 and T2 are proportional to the width or diameter of the cooling container.
制冷时,制冷系统至少对冷却容器周壁均匀制冷,通过一蓄冷结构吸收冷却容器和制冷系统辐射的部分冷量,在冰层融化或者冷却液温度上升时,该部分冷量释放,降低制冷系统启动的频率。最大程度上增加冷量的利用率,降低冷量的浪费。最外层还可以设置保温层,阻挡外部温度对内部恒温的影响。When cooling, the refrigeration system at least uniformly cools the surrounding wall of the cooling container, and absorbs part of the cold energy radiated by the cooling container and the refrigeration system through a cold storage structure. When the ice layer melts or the temperature of the cooling liquid rises, this part of the cold energy is released, reducing the start-up of the refrigeration system. Frequency of. Maximize the utilization of cooling capacity and reduce the waste of cooling capacity. The outermost layer can also be provided with an insulating layer to block the influence of external temperature on the internal constant temperature.
如图1所示冷却容器1的容腔内装有冷却液3,冷却容器设置有制冷系统,所述制冷系统为压缩机制冷系统或其他任何可制冷的制冷系统,所述制冷系统的蒸发器管路7均匀缠绕在冷却容器1外壁上,冷却容器1内设置冰层厚度传感器4或者温度传感器,冰层厚度传感器4或者温度传感器,与主控板6连接,冷却容器1最外层最好设置发泡材料的保温层8,所述冷却液3至少含有部分水,可以为水或水溶液,冷却容器1内壁上的冰层2维持内部冷却液温度维持在冰点附近。Coolant 3 is housed in the cavity of cooling container 1 as shown in Figure 1, and cooling container is provided with refrigeration system, and described refrigeration system is compressor refrigeration system or other any refrigeration systems that can be refrigerated, and the evaporator tube of described refrigeration system The road 7 is evenly wound on the outer wall of the cooling container 1. The ice layer thickness sensor 4 or temperature sensor is arranged in the cooling container 1. The ice layer thickness sensor 4 or temperature sensor is connected to the main control board 6. The outermost layer of the cooling container 1 is preferably provided with The insulation layer 8 of the foam material, the cooling liquid 3 contains at least part of water, which can be water or aqueous solution, and the ice layer 2 on the inner wall of the cooling container 1 maintains the temperature of the internal cooling liquid near the freezing point.
所述冷却液为水,维持在0°±1°。冷却液选用温度可降至零下十几度的盐水溶液,罐/瓶体饮品从溶液中速冷后,会有一些溶液沾到罐体上,用户饮用饮料时,会感觉到沾到罐体上的盐水溶液的咸味,影响饮料的饮用效果,所以冷却液最好选用水,无色无味,优选为纯净水,即不会影响饮用效果,也不会对人体健康造成影响。而水的液体的最低温度为0°,低于0°后会结冰,而大部分饮料的最佳饮用温度均在0°以上,如:可乐的最佳饮用温度为2.2°,啤酒的最佳饮用温度为8°。所以使用水作为冷却液能够满足大部分饮料的冷却温度的需要。The cooling liquid is water, maintained at 0°±1°. The cooling liquid is a saline solution whose temperature can drop to minus ten degrees. After the can/bottle drink is quickly cooled from the solution, some solution will stick to the tank. When the user drinks the drink, he will feel it sticking to the tank. The salty taste of the brine solution will affect the drinking effect of the beverage, so it is best to use water as the cooling liquid, which is colorless and tasteless, preferably pure water, which will not affect the drinking effect and will not affect human health. The lowest temperature of water is 0°, and it will freeze when it is lower than 0°, and the best drinking temperature of most beverages is above 0°, such as: the best drinking temperature of cola is 2.2°, the best drinking temperature of beer The best drinking temperature is 8°. Therefore, using water as a cooling liquid can meet the cooling temperature requirements of most beverages.
实施例二Embodiment two
罐/瓶从冷却液中出来,表面沾有许多冷却液液滴,用户拿到冷却好的罐/瓶体饮品表面湿漉漉的,容易弄湿衣服和地板,为解决上述问题罐/瓶体饮品被取出之前,控制罐/瓶体饮品由冷却液液面之下移动至冷却液液面之上,控制罐/瓶体饮品高速旋转,将沾在罐/瓶体饮品周壁的冷却液液滴与罐/瓶体周壁分离,即,将带出来的冷却液液滴甩掉。The can/bottle comes out of the cooling liquid, and there are many cooling liquid droplets on the surface. When the user gets the cooled can/bottle drink, the surface of the drink is wet, and it is easy to wet the clothes and the floor. To solve the above problems, the can/bottle drink is Before taking out, control the drink in the can/bottle to move from below the liquid level of the cooling liquid to above the liquid level of the cooling liquid, control the high-speed rotation of the drink in the can/bottle, and separate the cooling liquid droplets sticking to the surrounding wall of the can/bottle with the can /The peripheral wall of the bottle body is separated, that is, the coolant droplets brought out are thrown off.
所述控制罐/瓶体饮品高速旋转为控制罐/瓶体饮品绕自身轴心高速旋转和/或绕与自身轴心平行且不重合的轴心高速旋转。The high-speed rotation of the can/bottle beverage is to control the high-speed rotation of the can/bottle beverage around its own axis and/or the high-speed rotation around an axis parallel to and not coincident with its own axis.
冷藏过程中可同时冷藏多个罐/瓶体饮品,多个罐/瓶体饮品同时冷藏时,只控制即将被取出的罐/瓶体饮品围绕自身轴心高速旋转。避免做无用功。During the refrigeration process, multiple cans/bottles can be refrigerated at the same time. When multiple cans/bottles are refrigerated at the same time, only the cans/bottles to be taken out are controlled to rotate at high speed around their own axis. Avoid doing useless work.
所述高速旋转的转速为50~800rpm,优选200~500rpm。速度太小有些小的液滴不会被甩掉,速度太大,机器不稳定。The rotational speed of the high-speed rotation is 50-800 rpm, preferably 200-500 rpm. If the speed is too small, some small droplets will not be thrown off; if the speed is too high, the machine will be unstable.
所述高速旋转的时间为3~10s,优选4~8s。时间太短,不能完全分离冷却液液滴,时间太长,浪费时间,浪费动力。The time of the high-speed rotation is 3-10s, preferably 4-8s. Too short a time and the coolant droplets cannot be completely separated, too long a waste of time and wasted power.
所述罐/瓶体饮品的抓取装置抓取罐/瓶体饮品后,盖住罐体上部,将罐体上部凸缘形成的凹陷空间与冷却液隔离,阻止冷却液进入罐体上部凸缘形成的凹陷空间内。避免罐体上部的凹陷空间内存有冷却液,弄湿用户的衣服或者弄湿地面。After the grabbing device for the can/bottle drink grabs the can/bottle drink, it covers the upper part of the tank body, isolates the recessed space formed by the upper flange of the tank body from the cooling liquid, and prevents the cooling liquid from entering the upper flange of the tank body in the formed recessed space. Avoid getting coolant in the sunken space above the tank, wetting the user's clothes or wetting the ground.
如图5、图6所示,本发明中控制罐/瓶体饮品旋转的结构包括一转盘41,转盘41上设置多个抓手44,抓手抓取罐/瓶体饮品45,转盘41的中心设置第一电机42,抓手44的上方设置第二电机43,第二电机43旋转带动抓手44旋转带动罐/瓶体饮品45绕自身轴心旋转,第一电机42旋转带动罐/瓶体饮品45绕转盘的轴心旋转。罐/瓶体饮品在冷藏的冷却容器内一直由抓手抓取,或者,罐/瓶体饮品放置在冷藏的冷却容器内,需要取出时,由抓手抓取取出。在罐/瓶体饮品45被送出冷藏机器之前,增加一高速旋转的过程,将沾在罐/瓶体饮品45上的冷却液液滴分离。As shown in Figures 5 and 6, the structure for controlling the rotation of can/bottle beverages in the present invention includes a turntable 41, on which a plurality of grippers 44 are arranged, and the grippers grab the can/bottle beverage 45, and the turntable 41 The first motor 42 is set in the center, and the second motor 43 is set above the gripper 44. The rotation of the second motor 43 drives the rotation of the gripper 44 to drive the can/bottle drink 45 to rotate around its own axis, and the rotation of the first motor 42 drives the can/bottle Body drink 45 rotates around the axis of the turntable. The can/bottle drink is always grabbed by the gripper in the refrigerated cooling container, or the can/bottle drink is placed in the refrigerated cooling container, and when it needs to be taken out, it is taken out by the gripper. Before the can/bottle drink 45 is sent out of the refrigerating machine, a high-speed rotation process is added to separate the cooling liquid droplets attached to the can/bottle drink 45 .
通过上述方法后,送出的罐/瓶体饮品表面没有太多的冷却液液滴,用户用手拿取时,不会感到太过潮湿的感觉,同时也不会因罐/瓶体饮品带出的冷却液液滴弄湿用户的衣服或者地面。After the above method, there are not too many cooling liquid droplets on the surface of the delivered can/bottle drink, and when the user takes it by hand, it will not feel too wet, and at the same time, it will not be carried out by the can/bottle drink. The coolant droplets wet the user's clothes or the ground.
实施例三Embodiment three
由于罐/瓶体饮品需要浸入到冷却液中,而冷藏中所述冷却液循环利用,时间长后,冷却液会被污染,一方面若沾在罐体上的冷却液被饮用后影响健康,另一方面,在视觉上会对用户造成不好的感觉,为解决上述问题在速冷过程中,时时或者间断性的对冷却容器内的冷却液进行净化处理,实现冷却液循环利用。Because the can/bottle drink needs to be immersed in the cooling liquid, and the cooling liquid in the cold storage is recycled, the cooling liquid will be polluted after a long time. On the one hand, if the cooling liquid on the tank is drunk, it will affect health. On the other hand, it will cause a bad feeling to the user visually. In order to solve the above problems, during the rapid cooling process, the cooling liquid in the cooling container is purified from time to time or intermittently to realize the recycling of the cooling liquid.
如图1所示,冷却容器上设置循环回路,循环回路上设置粗过滤模块、吸附模块、精过滤模块,粗过滤模块和精过滤模块采用滤芯过滤,粗过滤模块滤芯过滤网直径大于精过滤模块滤芯过滤网直径,吸附模块采用活性炭吸附。As shown in Figure 1, a circulation loop is set on the cooling container, and a coarse filtration module, an adsorption module, and a fine filtration module are arranged on the circulation loop. The coarse filtration module and the fine filtration module are filtered by a filter element, and the diameter of the filter element of the coarse filtration module is larger than that of the fine filtration module. The filter diameter of the filter element and the adsorption module adopts activated carbon adsorption.
所述净化处理的过程为通过一循环回路将将冷却液抽出盛装冷却液的冷却容器,依次进行经过粗过滤器的粗过滤处理、经过活性炭的吸附处理、经过精过滤器的精过滤处理后通过循环回路将冷却液送回至冷却容器内。The process of the purification treatment is to extract the cooling liquid out of the cooling container containing the cooling liquid through a circulation loop, and then carry out the coarse filtration treatment of the coarse filter, the adsorption treatment of activated carbon, the fine filtration treatment of the fine filter, and then pass through the The circulation loop returns the coolant to the cooling container.
冷藏过程中,对冷却液进行浊度的检测,当冷却液的浊度超过设定值时,对冷却液进行净化,实现冷却液循环利用,或者上述速冷过程中,定期对冷却液进行净化,实现冷却液循环利用。During the refrigeration process, the turbidity of the cooling liquid is detected, and when the turbidity of the cooling liquid exceeds the set value, the cooling liquid is purified to realize the recycling of the cooling liquid, or the cooling liquid is regularly purified during the above-mentioned rapid cooling process , Realize the recycling of coolant.
对冷却液进行浊度的检测的控制方法具体为:设置浊度传感器,检测冷却液的浊度,所述浊度传感器与速冷机的控制系统连接将检测到的污浊度传送给控制系统,当浊度传感器检测的冷却液的浊度超过设定值时,控制系统控制控制对冷却液进行净化,然后再由上部返回至冷却器中再次使用。该种控制方法最为准确,当内部冷却液的浊度超过设定值时,启动净化处理过程,当内部冷却液的浊度较低时,不用启动净化处理过程。The control method for detecting the turbidity of the cooling liquid is specifically: setting a turbidity sensor to detect the turbidity of the cooling liquid, and the turbidity sensor is connected with the control system of the quick cooler to transmit the detected turbidity to the control system, When the turbidity of the cooling liquid detected by the turbidity sensor exceeds the set value, the control system controls the purification of the cooling liquid, and then returns to the cooler from the upper part for reuse. This control method is the most accurate. When the turbidity of the internal cooling liquid exceeds the set value, the purification treatment process is started, and when the turbidity of the internal cooling liquid is low, the purification treatment process does not need to be started.
定期对冷却液进行净化为:可以在冷却容器设置计时器,检测时间,每隔一定时间,控制系统控制将冷却液通过循环回路从冷却容器的底部抽出,进行净化,然后再由上部返回至冷却器中再次使用。该种控制方法最为简单,只需定时启动净化处理即可。Periodic purification of the cooling liquid is as follows: a timer can be set in the cooling container to detect the time. At regular intervals, the control system controls the cooling liquid to be drawn out from the bottom of the cooling container through a circulation loop for purification, and then returns to the cooling container from the upper part. to be used again in the device. This kind of control method is the simplest, only needs to start the purification treatment at regular intervals.
若检测到冷却容器内部浊度超过又一设定值时,传送信号给控制系统,控制系统发出更换冷却液的警报或者控制系统控制对冷却液进行更换。If it is detected that the turbidity inside the cooling container exceeds another set value, a signal is sent to the control system, and the control system sends an alarm for replacing the cooling liquid or the control system controls the replacement of the cooling liquid.
通过上述方法,可以保证冷却液干净卫生,用户即使饮用了沾在饮品罐/瓶体上的冷却液液滴,也不会对身体造成危害,同时冷却液干净,用户看后舒服,放心将罐/瓶体饮品放入其中冷藏。Through the above method, the cooling liquid can be guaranteed to be clean and hygienic. Even if the user drinks the cooling liquid droplets on the beverage can/bottle, it will not cause harm to the body. At the same time, the cooling liquid is clean and the user feels comfortable after looking at it. / Bottled beverages are placed in it to be refrigerated.
以上所述仅为本发明的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本发明原理前提下,还可以做出多种变形和改进,这也应该视为本发明的保护范围。The above description is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, various modifications and improvements can be made, which should also be regarded as the present invention. protection scope of the invention.
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US4813243A (en) * | 1988-05-31 | 1989-03-21 | Woods Eugene A | Quick-chill ice chest |
EP0491671A1 (en) * | 1990-12-17 | 1992-06-24 | F.R.J. Concept | Device for cooling liquids held in receptacles |
US5386703A (en) * | 1992-03-04 | 1995-02-07 | Roger Carson Later | Apparatus and methods for vacuum cooling fresh produce |
US5505054A (en) * | 1994-08-26 | 1996-04-09 | Loibl; Gregory H. | Rapid beverage cooling |
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