CN105444430B - A kind of solar water heater based on parabolic trough type light and heat collection - Google Patents
A kind of solar water heater based on parabolic trough type light and heat collection Download PDFInfo
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- CN105444430B CN105444430B CN201511002722.1A CN201511002722A CN105444430B CN 105444430 B CN105444430 B CN 105444430B CN 201511002722 A CN201511002722 A CN 201511002722A CN 105444430 B CN105444430 B CN 105444430B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/70—Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/71—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with parabolic reflective surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S60/00—Arrangements for storing heat collected by solar heat collectors
- F24S60/30—Arrangements for storing heat collected by solar heat collectors storing heat in liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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- General Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
本发明公开一种基于抛物槽式聚光集热的太阳能热水器,其特征在于主要包括排气孔、保温水箱壳体、泄水管、冷水管、水箱端盖、热水管、抛物槽反射器、全玻璃真空集热管、支脚、集热管定焦支撑部件、定压阀、上循环管、冷水箱、热水箱、相变储热层、硅胶皮垫、金属封盖、玻璃导管、硅胶皮套、下循环管、水平隔板和反射器肋板;所述保温水箱壳体包括水箱内壳和水箱外壳,水箱内壳为水箱保温层,紧贴水箱外壳内侧面上。该款热水器使用抛物槽式集热器代替市场上多根排列的真空管,大大降低成本的同时提高了热水器集热效率,减少了真空管中热水的积存,并且方便维修以及真空管的除垢。
The invention discloses a solar water heater based on a parabolic trough-type concentrated heat collection, which is characterized in that it mainly includes an air vent, a heat preservation water tank shell, a drain pipe, a cold water pipe, a water tank end cover, a hot water pipe, a parabolic trough reflector, All-glass vacuum heat collector tubes, feet, fixed-focus support parts for heat collector tubes, constant pressure valves, upper circulation pipes, cold water tanks, hot water tanks, phase-change heat storage layers, silicone leather pads, metal covers, glass conduits, silicone leather covers , a lower circulation pipe, a horizontal partition and a reflector rib; the insulated water tank shell includes a water tank inner shell and a water tank outer shell. This water heater uses a parabolic trough collector instead of multiple vacuum tubes on the market, which greatly reduces the cost and improves the heat collection efficiency of the water heater, reduces the accumulation of hot water in the vacuum tube, and facilitates maintenance and descaling of the vacuum tube.
Description
技术领域technical field
本发明涉及太阳能利用技术领域,具体是一种基于抛物槽式聚光集热的太阳能热水器,具体的说是一种应用抛物槽式集热器为用户提供生活热水的热水装置。The invention relates to the technical field of solar energy utilization, in particular to a solar water heater based on a parabolic trough heat collector, in particular to a hot water device using a parabolic trough heat collector to provide domestic hot water for users.
背景技术Background technique
传统能源日益紧缺,加快发展可再生能源已成为世界各国共识,其中太阳能作为可再生能源的一种,在人民生活需要方面有多种用途,如发电,取暖、供热水等。但目前来看,能以商品形式大量供应市场的只有太阳能热水器。太阳能热水器可以实现由太阳能到热能的转化,为用户生产生活提高热水或热源。通常太阳能热水器由集热器、绝热贮水箱、连接管道、支架和控制系统组成。集热器是太阳能热水器将太阳辐射转换为热能的核心部件和技术关键,其造价约占太阳能热水器总造价的二分之一左右。目前我国的太阳热水器产业在应用规模和生产能力上都处于世界首位,是世界上名副其实的太阳能热水器最大生产、供应国,尽管如此,我国太阳能热水器产业仍是一个新兴产业,与其它产业比较,尚处在发展初期,有许多问题有待逐步解决,比如其普及率仍然很低,产品的品种、功能和质量也都远远不能满足需要。Traditional energy is increasingly scarce, and it has become the consensus of countries all over the world to accelerate the development of renewable energy. Solar energy, as a type of renewable energy, has multiple uses in people's daily needs, such as power generation, heating, and hot water supply. But at present, only solar water heaters can be supplied to the market in large quantities in the form of commodities. Solar water heaters can realize the conversion from solar energy to thermal energy, and improve hot water or heat sources for users' production and life. Generally, a solar water heater consists of a heat collector, an insulated water storage tank, connecting pipes, brackets and a control system. The collector is the core component and key technology for solar water heaters to convert solar radiation into heat energy, and its cost accounts for about half of the total cost of solar water heaters. At present, my country's solar water heater industry ranks first in the world in terms of application scale and production capacity. In the early stage of development, there are many problems to be solved gradually, such as its penetration rate is still very low, and the variety, function and quality of products are far from meeting the needs.
目前市场上的太阳能热水器主要存在以下不足:①集热效率低,往往需要一整天的日照才能把水晒热,天气好的时候也只能保证傍晚时水箱内水温达到使用要求,白天和夜间大部分时间无热水可用,舒适性差;②水箱保温性能差并且热水管路长达十几米,增加了热量损耗同时管路中残余很多的热水;③目前市场上的太阳能热水器99%以上都是非常落后的非承压式热水器(俗称落水式),其进水、出水只有一根水管,使用非常不方便,更无舒适可言;④热水器质量参差不齐,一些热水器成本低,但效率也非常低,使用寿命短(大致6~10个月),有些热水器效率虽高些,但加工工艺复杂,造价太高,不便于普及;⑤市场上广泛应用的真空管太阳能热水器由于真空管排列密集,一经染上灰尘污渍,不方便清理,影响集热效率。At present, the solar water heaters on the market mainly have the following deficiencies: ①The heat collection efficiency is low, and it often takes a whole day of sunshine to heat the water. There is no hot water available for part of the time, and the comfort is poor; ②The insulation performance of the water tank is poor and the hot water pipeline is more than ten meters long, which increases the heat loss and there is a lot of hot water left in the pipeline; ③More than 99% of the solar water heaters currently on the market are It is a very backward non-pressurized water heater (commonly known as the falling water type), which has only one water pipe for water inlet and outlet, which is very inconvenient to use, and there is no comfort at all; ④The quality of water heaters is uneven, some water heaters are low in cost, but efficient It is also very low, and the service life is short (about 6 to 10 months). Although some water heaters have higher efficiency, the processing technology is complicated, the cost is too high, and it is not easy to popularize; Once stained with dust and stains, it is inconvenient to clean, which will affect the heat collection efficiency.
本发明提出的太阳能热水器能在很好地解决上述问题的同时,有效降低热水器费用,提高了太阳能利用的系统效率,节约能源,有利于环境保护。The solar water heater provided by the invention can solve the above problems well, effectively reduce the cost of the water heater, improve the system efficiency of solar energy utilization, save energy, and is beneficial to environmental protection.
发明内容Contents of the invention
针对现有技术的不足,本发明拟解决的技术问题是,提供一种基于抛物槽式聚光集热的太阳能热水器。传统的真空管太阳能热水器需要多跟真空管排列来增加集热面积。抛物槽式集热器属于中高温集热器范畴,能够获得较高的集热温度。抛物槽式集热器最大的优势在于它能够提供高能流密度的光线,使能量集中从而减少热损失,并且用较为廉价的抛物槽反射器代替了成本较高的真空管,在降低整个系统的成本的同时还可以不断的调整抛物槽反射器的转向来获得更多的太阳辐射,从而提高集热器的集热效果。保温水箱的结构经过特殊设计与抛物槽反射器完美配合,使得该热水器的集热效率明显提高,并且保温水箱储热量得到增强。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a solar water heater based on a parabolic trough type concentrating heat. Traditional vacuum tube solar water heaters need to be arranged with more vacuum tubes to increase the heat collecting area. The parabolic trough heat collector belongs to the category of medium and high temperature heat collectors, which can obtain high heat collection temperature. The biggest advantage of the parabolic trough collector is that it can provide light with high energy flux density, concentrate energy and reduce heat loss, and replace the high-cost vacuum tube with a relatively cheap parabolic trough reflector, reducing the cost of the entire system At the same time, the steering of the parabolic trough reflector can be continuously adjusted to obtain more solar radiation, thereby improving the heat collection effect of the collector. The structure of the heat preservation water tank is specially designed to perfectly cooperate with the parabolic trough reflector, so that the heat collection efficiency of the water heater is significantly improved, and the heat storage of the heat preservation water tank is enhanced.
本发明解决所述技术问题的技术方案是:设计一种基于抛物槽式聚光集热的太阳能热水器,其特征在于主要包括排气孔、保温水箱壳体、泄水管、冷水管、水箱端盖、热水管、抛物槽反射器、全玻璃真空集热管、支脚、集热管定焦支撑部件、定压阀、上循环管、冷水箱、热水箱、相变储热层、硅胶皮垫、金属封盖、玻璃导管、硅胶皮套、下循环管、水平隔板和反射器肋板;所述保温水箱壳体包括水箱内壳和水箱外壳,水箱内壳为水箱保温层,紧贴水箱外壳内侧面上。The technical solution of the present invention to solve the above-mentioned technical problems is: to design a solar water heater based on parabolic trough-type concentrating heat, which is characterized in that it mainly includes an air vent, an insulated water tank shell, a drain pipe, a cold water pipe, and a water tank end cover. , hot water pipes, parabolic trough reflectors, all-glass vacuum heat collectors, feet, fixed-focus support parts for heat collectors, constant pressure valves, upper circulation pipes, cold water tanks, hot water tanks, phase change heat storage layers, silicone leather pads, Metal cover, glass conduit, silicone leather sheath, lower circulation pipe, horizontal partition and reflector ribs; the insulated water tank shell includes the inner shell of the water tank and the outer shell of the water tank, the inner shell of the water tank is the insulation layer of the water tank, and is close to the outer shell of the water tank on the inner side.
所述保温水箱壳体安装在支脚的顶部,排气孔设置于保温水箱壳体的顶部,泄水管设置于保温水箱壳体的底部,水箱端盖位于保温水箱壳体的右端面上;所述定压阀安装在排气孔上。The shell of the heat-insulating water tank is installed on the top of the leg, the vent hole is arranged on the top of the shell of the heat-insulating water tank, the drain pipe is set at the bottom of the shell of the heat-insulating water tank, and the end cover of the water tank is located on the right end surface of the shell of the heat-insulating water tank; The constant pressure valve is installed on the exhaust hole.
所述水平隔板安装在保温水箱壳体的内部,并与水箱内壳之间紧密连接,将保温水箱壳体的内部空间划分为上、下两部分,上部分为冷水箱,下部分为热水箱;冷水箱所在的空间所对应的水箱端盖部位上开有小孔,小孔上安装有冷水管;热水箱所在的空间所对应的水箱端盖部位上开有小孔,小孔上安装有冷水管。The horizontal partition is installed inside the shell of the heat-insulating water tank, and is closely connected with the inner shell of the water tank. Water tank; there is a small hole on the end cover of the water tank corresponding to the space where the cold water tank is located, and a cold water pipe is installed on the small hole; there is a small hole on the end cover of the water tank corresponding to the space where the hot water tank is located. A cold water pipe is installed on it.
所述水平隔板上开有多个小孔,小孔上安装有朝上的上循环管和朝下的下循环管,上循环管和下循环管分别位于冷水箱和热水箱内;下循环管正下方的保温水箱壳体的底部上开有孔,下循环管穿过该孔通过硅胶皮套与玻璃导管连接;玻璃导管位于热水箱的外侧,其外面套有全玻璃真空集热管,全玻璃真空集热管的开口端通过硅胶皮垫和金属封盖密封安装在下循环管正下方的保温水箱壳体的底部的孔内。A plurality of small holes are opened on the horizontal partition, and an upper circulation pipe facing upward and a lower circulation pipe facing downward are installed on the small hole, and the upper circulation pipe and the lower circulation pipe are located in the cold water tank and the hot water tank respectively; There is a hole on the bottom of the heat preservation water tank shell just below the circulation pipe, and the lower circulation pipe passes through the hole and connects with the glass conduit through the silicone leather sleeve; , the open end of the all-glass vacuum heat collecting tube is sealed and installed in the hole at the bottom of the thermal insulation water tank shell directly below the lower circulation tube through a silica gel pad and a metal cover.
所述相变储热层安装在热水箱内部的水箱内壳上。The phase change heat storage layer is installed on the inner shell of the water tank inside the hot water tank.
所述抛物槽反射器安装在全玻璃真空集热管的下方。The parabolic trough reflector is installed under the all-glass vacuum heat collecting tube.
所述抛物槽反射器的背面安装有反射器肋板,用于防止抛物槽反射器发生形变。A reflector rib is installed on the back of the parabolic trough reflector to prevent the parabolic trough reflector from being deformed.
所述集热管定焦支撑部件为多个,套在全玻璃真空集热管的外侧管壁上。There are multiple fixed-focus support parts for the heat collecting tube, which are set on the outer tube wall of the all-glass vacuum heat collecting tube.
本发明与现有技术相比,其有益效果在于:此热水器仅需三根集热管和三个抛物槽,就可实现高效率的集热,不仅很大程度上减少了成本,而且减少了水资源的浪费,方便维修除垢。保温水箱采用相变材料蓄热,有效地解决了白天和夜间的热水供应不足的问题,并且能稳定水箱的水温,使热水器保持高效率的运作,满足了用户的舒适性要求。该热水器使用期不受限制,能够全年使用并安装有进水管和出水管,使用非常方便,而且价格低廉,维护简单,拆装自由,非常易于量产化,有很大的市场前景。Compared with the prior art, the present invention has the beneficial effect that: the water heater only needs three heat collecting tubes and three parabolic troughs to realize high-efficiency heat collection, which not only reduces the cost to a great extent, but also reduces water resources waste, easy maintenance and descaling. The thermal insulation water tank adopts phase change material to store heat, which effectively solves the problem of insufficient hot water supply during the day and night, and can stabilize the water temperature of the water tank, so that the water heater can maintain high-efficiency operation and meet the user's comfort requirements. The water heater has unlimited service life, can be used throughout the year and is equipped with water inlet pipes and water outlet pipes. It is very convenient to use, low in price, easy to maintain, free to disassemble, very easy to mass produce, and has great market prospects.
附图说明Description of drawings
图1为本发明一种基于抛物槽式聚光集热的太阳能热水器一种实施例的整体结构图。Fig. 1 is an overall structure diagram of an embodiment of a solar water heater based on a parabolic trough concentrating heat of the present invention.
图2为本发明一种基于抛物槽式聚光集热的太阳能热水器一种实施例的剖视图。Fig. 2 is a cross-sectional view of an embodiment of a solar water heater based on a parabolic trough solar collector according to the present invention.
图3为本发明一种基于抛物槽式聚光集热的太阳能热水器一种实施例的相变储热层纵向截面结构示意图。Fig. 3 is a schematic view of the vertical cross-sectional structure of a phase-change heat storage layer of an embodiment of a solar water heater based on a parabolic trough concentrating heat of the present invention.
图4为本发明一种基于抛物槽式聚光集热的太阳能热水器一种实施例的水循环示意图。Fig. 4 is a schematic diagram of water circulation of an embodiment of a solar water heater based on a parabolic trough concentrating heat of the present invention.
图5为本发明一种基于抛物槽式聚光集热的太阳能热水器一种实施例的抛物槽反射器反扣时的结构示意图。Fig. 5 is a schematic structural view of a parabolic trough reflector reversed according to an embodiment of a solar water heater based on a parabolic trough concentrating heat of the present invention.
具体实施方式detailed description
下面结合附图进一步叙述本发明。Further describe the present invention below in conjunction with accompanying drawing.
本发明为一种基于抛物槽式聚光集热的太阳能热水器(简称热水器,参见图1-5),其特征在于主要包括排气孔1、保温水箱壳体2、泄水管3、冷水管4、水箱端盖5、热水管6、抛物槽反射器7、全玻璃真空集热管8、支脚9、集热管定焦支撑部件10、定压阀11、上循环管13、冷水箱14、热水箱15、相变储热层16、硅胶皮垫18、金属封盖19、玻璃导管20、硅胶皮套21、下循环管22、水平隔板24和反射器肋板25;所述保温水箱壳体2包括水箱内壳201和水箱外壳202,水箱内壳201为水箱保温层,紧贴水箱外壳202内侧面上。The present invention is a solar water heater based on parabolic trough-type concentrating heat (abbreviated as water heater, see Figure 1-5), which is characterized in that it mainly includes an air vent 1, an insulated water tank shell 2, a drain pipe 3, and a cold water pipe 4 , water tank end cover 5, hot water pipe 6, parabolic trough reflector 7, all-glass vacuum heat collecting tube 8, feet 9, heat collecting tube fixed-focus support part 10, constant pressure valve 11, upper circulation pipe 13, cold water tank 14, heat Water tank 15, phase change heat storage layer 16, silica gel pad 18, metal cover 19, glass conduit 20, silica gel sheath 21, lower circulation pipe 22, horizontal partition 24 and reflector rib 25; the heat preservation water tank The casing 2 includes a water tank inner shell 201 and a water tank outer shell 202 , the water tank inner shell 201 is a water tank insulation layer, and is close to the inner surface of the water tank outer shell 202 .
所述保温水箱壳体2安装在支脚9的顶部,排气孔1设置于保温水箱壳体2的顶部,泄水管3设置于保温水箱壳体2的底部,水箱端盖5位于保温水箱壳体2的右端面上。所述定压阀11安装在排气孔1上。The insulating water tank shell 2 is installed on the top of the supporting foot 9, the vent hole 1 is arranged on the top of the insulating water tank shell 2, the drain pipe 3 is arranged on the bottom of the insulating water tank shell 2, and the water tank end cover 5 is located in the insulating water tank shell 2 on the right end face. The constant pressure valve 11 is installed on the exhaust hole 1 .
所述水平隔板24安装在保温水箱壳体2的内部,并与水箱内壳201之间紧密连接,将保温水箱壳体2的内部空间划分为上、下两部分,上部分为冷水箱14,下部分为热水箱15。冷水箱14所在的空间所对应的水箱端盖5部位上开有小孔,小孔上安装有冷水管4。热水箱15所在的空间所对应的水箱端盖5部位上开有小孔,小孔上安装有冷水管6。The horizontal partition 24 is installed inside the heat-insulating water tank shell 2, and is closely connected with the inner shell 201 of the water tank, and divides the inner space of the heat-insulating water tank shell 2 into upper and lower parts, and the upper part is the cold water tank 14 , the lower part is hot water tank 15. The corresponding water tank end cover 5 positions of the space of cold water tank 14 place have aperture, and cold water pipe 4 is installed on the aperture. Have aperture on the corresponding water tank end cover 5 positions of the space of hot water tank 15 place, and cold water pipe 6 is installed on the aperture.
所述水平隔板24上开有多个小孔,小孔上安装有朝上的上循环管13和朝下的下循环管22,上循环管13和下循环管22分别位于冷水箱14和热水箱15内。下循环管22正下方的保温水箱壳体2的底部上开有孔,下循环管22穿过该孔通过硅胶皮套21与玻璃导管20连接。玻璃导管20位于热水箱的外侧,其外面套有全玻璃真空集热管8,全玻璃真空集热管8的开口端通过硅胶皮垫18和金属封盖19密封安装在下循环管22正下方的保温水箱壳体2的底部的孔内。A plurality of small holes are arranged on the horizontal dividing plate 24, and the upper circulation pipe 13 facing upward and the lower circulation pipe 22 facing downward are installed on the small hole, and the upper circulation pipe 13 and the lower circulation pipe 22 are located at the cold water tank 14 and the water tank respectively. In the hot water tank 15. There is a hole on the bottom of the thermal insulation water tank housing 2 directly below the lower circulation pipe 22 , and the lower circulation pipe 22 passes through the hole and is connected with the glass conduit 20 through the silicone leather sheath 21 . The glass conduit 20 is located on the outside of the hot water tank, and is covered with an all-glass vacuum heat-collecting tube 8. The open end of the all-glass vacuum heat-collecting tube 8 is sealed and installed on the thermal insulation just below the lower circulation tube 22 through a silicone leather pad 18 and a metal cover 19. In the hole at the bottom of the water tank housing 2.
所述相变储热层16安装在热水箱15内部的水箱内壳201上。The phase change heat storage layer 16 is installed on the water tank inner shell 201 inside the hot water tank 15 .
所述抛物槽反射器7安装在全玻璃真空集热管8的下方。The parabolic trough reflector 7 is installed under the all-glass vacuum heat collecting tube 8 .
所述抛物槽反射器7的背面安装有反射器肋板25,用于防止抛物槽反射器7发生形变,同时也能对其起到保护作用。A reflector rib 25 is installed on the back of the parabolic trough reflector 7, which is used to prevent the parabolic trough reflector 7 from being deformed, and at the same time, it can also play a protective role.
所述集热管定焦支撑部件10为多个,套在全玻璃真空集热管8的外侧管壁上。There are multiple fixed-focus support members 10 for the heat collecting tube, which are sleeved on the outer tube wall of the all-glass vacuum heat collecting tube 8 .
所述支脚9为倒“V”型空心斜坡面构造,其中一个斜坡面由两根支撑腿组成,另一个斜坡面为由多个横档、两根支撑腿组成的梯型构造。所述保温水箱壳体2安装在支脚9的倒“V”型的顶部,抛物槽反射器7安装在支脚9的梯型斜坡面上,全玻璃真空集热管8安装在抛物槽反射器7上,且抛物槽反射器7可绕全玻璃真空集热管8的轴心旋转。The support foot 9 is an inverted "V"-shaped hollow slope surface structure, one of which is composed of two supporting legs, and the other slope surface is a trapezoidal structure composed of multiple crosspieces and two supporting legs. The heat preservation water tank shell 2 is installed on the top of the inverted "V" shape of the feet 9, the parabolic trough reflector 7 is installed on the trapezoidal slope surface of the feet 9, and the all-glass vacuum heat collecting tube 8 is installed on the parabolic trough reflector 7 , and the parabolic trough reflector 7 can rotate around the axis of the all-glass vacuum heat collecting tube 8 .
所述相变储热层16是外壳为钢结构、内部填充相变材料的构造,形状大致为空心柱状,贴合在热水箱15的内壁上并对水平隔板24起支撑作用。在下循环管22下方所正对的相变储热层16上有槽口,槽口的大小与全玻璃真空集热管8横向截面面积相同。相变储热层16的顶面横向开有槽道,槽口、槽道与其内部连通,水平隔板24上开有的多个小孔均与所述槽道连通,且安装在水平隔板24上的下循环管22能同时笔直穿过相变储热层16的槽道和槽口。The phase-change heat storage layer 16 is a structure with a steel shell and filled with phase-change materials inside. It is roughly in the shape of a hollow column, attached to the inner wall of the hot water tank 15 and supports the horizontal partition 24 . There is a notch on the phase-change heat storage layer 16 facing directly below the lower circulation pipe 22, and the size of the notch is the same as the transverse cross-sectional area of the all-glass vacuum heat collecting tube 8. The top surface of the phase-change heat storage layer 16 is horizontally provided with grooves, and the grooves and grooves communicate with the interior thereof, and the multiple small holes that are provided on the horizontal partition 24 are all connected with the grooves, and are installed on the horizontal partition. The lower circulation pipe 22 on the 24 can straightly pass through the channel and the notch of the phase-change heat storage layer 16 simultaneously.
所述保温水箱壳体2为圆柱形,此时相变储热层16的形状大致为2/3个空心圆柱环(如图3所示)。The housing 2 of the thermal insulation water tank is cylindrical, and the shape of the phase change heat storage layer 16 is roughly 2/3 of a hollow cylindrical ring (as shown in FIG. 3 ).
所述相变储热层16的右侧端面上有开口,便于打开水箱端盖5后可直接用力于该侧端面,抽出相变储热层16进行检修或更换。There is an opening on the right side end surface of the phase change heat storage layer 16, which is convenient to directly apply force to the side end surface after opening the water tank end cover 5, and extract the phase change heat storage layer 16 for maintenance or replacement.
所述抛物槽反射器7、全玻璃真空集热管8和集热管定焦支撑部件10组成抛物槽式集热器。抛物槽反射器7可绕全玻璃真空集热管8的轴心旋转,可以手动调节以对准太阳以获得最大的集热量,本热水器采用与全玻璃真空集热管8(型号为58/47×1800mm)合适配比的抛物槽反射器7,可以满足在日照强烈的时间段(上午10点至下午3点30分),经抛物槽反射器7反射的光线依然照射在全玻璃真空集热管8上,此时抛物槽式集热器的几何聚光比为8,焦距为80mm。当遇到冰雹等恶劣天气时,抛物槽反射器7可以反扣过来,保护全玻璃真空集热管8不被破坏。同时抛物槽反射器7背部装有起定形作用的反射器肋板25,如图5。The parabolic trough reflector 7, the all-glass vacuum heat collecting tube 8 and the fixed-focus support part 10 of the heat collecting tube form a parabolic trough heat collector. The parabolic trough reflector 7 can rotate around the axis of the all-glass vacuum heat collecting tube 8, and can be manually adjusted to align with the sun to obtain the maximum heat collection. ) The parabolic trough reflector 7 with a suitable ratio can satisfy the time period of strong sunlight (10 am to 3:30 pm), and the light reflected by the parabolic trough reflector 7 is still irradiated on the all-glass vacuum heat collecting tube 8 , at this time the geometric concentration ratio of the parabolic trough collector is 8, and the focal length is 80mm. When running into severe weather such as hail, the parabolic trough reflector 7 can be reversed to protect the all-glass vacuum heat collecting tube 8 from being damaged. Simultaneously, the back of the parabolic trough reflector 7 is equipped with a reflector rib 25 which plays a role in shaping, as shown in Fig. 5 .
所述相变储热层16形状大致为2/3个空心圆柱环(如图3所示),圆柱环外部为钢结构具有一定的强度,内部充满相变材料,相变温度和相变层厚度需根据需要选取,同时也应考虑经济性。相变储热层16贴附在水箱内壳201上,空心圆柱环底部缺口宽度为全玻璃真空集热管8外径长度,其轴心即为水箱轴心,空心圆柱环上部支撑水平隔板24。水箱端盖5上安装有冷水管4和热水管6,水箱端盖5与保温水箱壳体2之间采用螺纹连接,可以拆卸,方便水箱内部除垢以及检查相变储热层16中的相变材料有无泄漏。拆卸时,双手握住冷水管4和热水管6向外旋转,使水箱端盖5与保温水箱1分离,检查保温水箱的密封情况,抽出相变储热层16,检查其相变材料是否泄漏或定期进行更换。The shape of the phase-change heat storage layer 16 is roughly 2/3 hollow cylindrical rings (as shown in Figure 3 ), and the outside of the cylindrical ring is a steel structure with a certain strength, and the inside is filled with phase-change materials, phase-change temperature and phase-change layer The thickness needs to be selected according to the needs, and the economy should also be considered. The phase-change heat storage layer 16 is attached to the inner shell 201 of the water tank. The width of the gap at the bottom of the hollow cylindrical ring is the length of the outer diameter of the all-glass vacuum heat collecting tube 8, and its axis is the axis of the water tank. The upper part of the hollow cylindrical ring supports a horizontal partition 24 . A cold water pipe 4 and a hot water pipe 6 are installed on the water tank end cover 5, and the water tank end cover 5 and the insulated water tank shell 2 are threadedly connected, which can be disassembled to facilitate descaling inside the water tank and inspection of phase change heat storage layer 16. Phase change material leaks. When disassembling, hold the cold water pipe 4 and the hot water pipe 6 with both hands and rotate outwards to separate the water tank end cover 5 from the heat preservation water tank 1, check the sealing condition of the heat preservation water tank, pull out the phase change heat storage layer 16, and check whether the phase change material is leaks or to be replaced periodically.
所述的水平隔板24上留有七个孔,孔两侧分别对应焊接四支上循环管13和三支下循环管22,水平隔板24焊接在保温水箱纵向的1/3处,由相变储热层16支撑并做密封处理,焊接处做防腐处理,这样就将保温水箱内部分隔为冷水箱14和热水箱15。三支下循环管22的定位分别在水平隔板24纵向长度的1/6、1/2、5/6处,四支上循环管13两两均匀分布在下循环管22之间,下循环管22长度延伸到保温水箱底部并通过硅胶皮套21与玻璃导管20连接,玻璃导管20伸入到全玻璃真空集热管8的底部。全玻璃真空集热管8与保温水箱壳体2通过金属端盖19的外螺纹和保温水箱外壳202底部孔处的内螺纹啮合连接,通过旋转金属端盖19挤压在金属端盖19与保温水箱内壳201之间的硅胶皮垫18实现全玻璃真空集热管8与保温水箱壳体2紧固连接,达到密封要求(如图2所示)。There are seven holes left on the horizontal partition 24, and four upper circulation pipes 13 and three lower circulation pipes 22 are respectively welded on both sides of the holes. The phase-change heat storage layer 16 is supported and sealed, and the welded part is treated with anticorrosion, so that the inside of the thermal insulation water tank is divided into a cold water tank 14 and a hot water tank 15 . The positioning of the three lower circulation pipes 22 is respectively at 1/6, 1/2, and 5/6 of the longitudinal length of the horizontal partition 24, and the four upper circulation pipes 13 are evenly distributed in pairs between the lower circulation pipes 22, and the lower circulation pipes 22 lengths extend to the bottom of the insulated water tank and are connected with the glass conduit 20 by the silica gel sheath 21, and the glass conduit 20 stretches into the bottom of the all-glass vacuum heat collecting tube 8. The all-glass vacuum heat collecting tube 8 is engaged with the heat-insulating water tank shell 2 through the external thread of the metal end cover 19 and the internal thread at the bottom hole of the heat-insulating water tank shell 202, and is squeezed between the metal end cover 19 and the heat-insulating water tank by rotating the metal end cover 19. The silica gel pad 18 between the inner shells 201 realizes the tight connection between the all-glass vacuum heat collecting tube 8 and the housing 2 of the thermal insulation water tank, meeting the sealing requirements (as shown in FIG. 2 ).
下面详细解释该款热水器的水循环运行原理,参见图4。The water circulation operation principle of this water heater is explained in detail below, see Figure 4.
热水器运行前,首先调整热水器方位及抛物槽反射器7的位置,抛物槽反射器7将阳光反射到全玻璃真空集热管8的管壁上进行集热,冷水从冷水管4输送进入保温水箱,因水平隔板24的阻隔作用,冷水处在保温水箱的上层即冷水箱14中,然后由重力作用冷水经下循环管22和玻璃导管20进入到全玻璃真空集热管8的底部,逐渐吸收全玻璃真空集热管8管壁的温度,温度升高密度减小,逐渐上升进入热水箱15中,如水温满足使用要求可以从热水管6中排出(水流走向如图4中黑色加粗箭头所示),若水温不满足使用要求或者用户不急于使用,则热水箱15中的水位逐渐上升,随着水位的上升,热水箱15的空气逐渐通过上循环管13被压入到冷水箱14中,排气孔1上的定压阀11感受到压力后进行自动排气(气体走向如图4中黑色箭头)。水位仍然在上升,逐渐通过上循环管13进入到冷水箱14中,当冷水箱14中的水位达到限值时,停止往冷水管4中输送冷水,这样热水器中的水因密度差开始自然循环,进而热水箱15中的水温不断升高,当温度达到相变储热层16中相变材料的相变温度时,相变材料开始融化,进一步加大保温水箱的储热量,同时也使得全玻璃真空集热管8中的水温不致过高,水温与管壁温差尽量大,满足较好的热交换,从而提高集热效率。Before the water heater is in operation, first adjust the orientation of the water heater and the position of the parabolic trough reflector 7, the parabolic trough reflector 7 reflects the sunlight to the tube wall of the all-glass vacuum heat collecting tube 8 for heat collection, and the cold water is transported from the cold water tube 4 into the heat preservation water tank, Due to the blocking effect of the horizontal partition 24, the cold water is in the upper layer of the heat preservation water tank, that is, the cold water tank 14, and then the cold water enters the bottom of the all-glass vacuum heat collecting tube 8 through the lower circulation pipe 22 and the glass conduit 20 under the action of gravity, and gradually absorbs all The temperature of the glass vacuum heat collecting tube 8 tube wall, the temperature rises and the density decreases, and gradually rises into the hot water tank 15. If the water temperature meets the use requirements, it can be discharged from the hot water tube 6 (the direction of the water flow is as shown in the black bold arrow in Figure 4. shown), if the water temperature does not meet the requirements for use or the user is not in a hurry to use it, the water level in the hot water tank 15 will gradually rise, and as the water level rises, the air in the hot water tank 15 will be gradually pressed into the cold water through the upper circulation pipe 13 In the box 14, the constant pressure valve 11 on the exhaust hole 1 feels the pressure and automatically exhausts it (the direction of the gas is shown by the black arrow in Figure 4). The water level is still rising, and gradually enters the cold water tank 14 through the upper circulation pipe 13. When the water level in the cold water tank 14 reaches the limit value, stop sending cold water to the cold water pipe 4, so that the water in the water heater starts to circulate naturally due to the density difference , and then the water temperature in the hot water tank 15 continues to rise. When the temperature reaches the phase change temperature of the phase change material in the phase change heat storage layer 16, the phase change material begins to melt, further increasing the heat storage capacity of the heat preservation water tank, and also makes the The water temperature in the all-glass vacuum heat collecting tube 8 is not too high, and the temperature difference between the water temperature and the tube wall is as large as possible to satisfy better heat exchange, thereby improving the heat collecting efficiency.
根据上述原理,搭建了集热面积为1.54m2的基于抛物槽式聚光集热的太阳能热水器实验台,水箱中未安装水平隔板也未添加相变储热层。参考国家标准GB/T 12915-91和GB/T 18708-2002进行试验测试,通过测量保温水箱的水温来计算集热器的得热量,在水箱中布置上中下三个测点以便更加精确的观测水温变化情况,取其平均温度作为水箱水温。实验过程中采用两组抛物槽式集热器进行测试,热水器主要参数:抛物槽式集热器几何聚光比为8.2,抛物面长1710mm,抛物面宽450mm,抛物面焦距84mm,储水箱容量100L,全玻璃真空集热管规格58/47×1800,容水量:2.75L。热水器东西布置,朝向为正南向;调整抛物槽反射器的倾角,使得真空管的阴影落在抛物槽反射器的中央,此时为最佳角度,一般以正午时太阳高度角的余角作为抛物槽反射器的倾角。实验测得集热总能率为0.381W,对应集光率为0.481kW/m2。同时实验测得抛物槽式集热器在自然循环作用下的日平均效率在大概在45%~50%之间,在周围环境温度和风速相近时,随着水初温升高,日平均效率下降,但波动范围不是很大,体现出抛物槽式集热器在较高温度段能够高效的将光能转化为热能。测得热水器系统的热损失为1.05W/(㎡·℃)左右,体现热水器保温性能良好。日有用得热量在9.5MJ/m2左右,大于标准值7.5MJ/m2,可见两组面积为0.77m2抛物槽式集热器配备100L的水箱就能达到标准要求。当安装利于水路循环的水平隔板和增大保温水箱蓄热量的相变蓄热层时,热水器的性能将会进一步提升,所以此款基于抛物槽式聚光集热的太阳能热水器具有良好的集热性能及市场前景。According to the above principles, a solar water heater experiment platform based on parabolic trough concentrating heat collection with a heat collection area of 1.54m2 was built. No horizontal partitions were installed in the water tank and no phase change heat storage layer was added. Refer to the national standard GB/T 12915-91 and GB/T 18708-2002 for test and test, calculate the heat gain of the collector by measuring the water temperature of the heat preservation water tank, and arrange the upper, middle and lower three measuring points in the water tank for more accurate Observe the change of water temperature, and take the average temperature as the water temperature of the water tank. During the experiment, two sets of parabolic trough collectors were used for testing. The main parameters of the water heater: the geometric concentration ratio of the parabolic trough collector is 8.2, the length of the paraboloid is 1710mm, the width of the paraboloid is 450mm, the focal length of the paraboloid is 84mm, the capacity of the water storage tank is 100L, and the total The specification of glass vacuum heat collecting tube is 58/47×1800, water capacity: 2.75L. The water heater is arranged from east to west, facing south; adjust the inclination angle of the parabolic trough reflector so that the shadow of the vacuum tube falls on the center of the parabolic trough reflector. The inclination angle of the trough reflector. According to the experiment, the total heat collection energy rate is 0.381W, and the corresponding light collection rate is 0.481kW/m 2 . At the same time, the experiment shows that the daily average efficiency of the parabolic trough collector under the action of natural circulation is between 45% and 50%. decline, but the fluctuation range is not very large, which shows that the parabolic trough collector can efficiently convert light energy into heat energy at a higher temperature range. The measured heat loss of the water heater system is about 1.05W/(㎡·℃), which shows that the heat preservation performance of the water heater is good. The daily useful heat gain is about 9.5MJ/m 2 , which is greater than the standard value of 7.5MJ/m 2 . It can be seen that two sets of parabolic trough collectors with an area of 0.77m 2 and a 100L water tank can meet the standard requirements. The performance of the water heater will be further improved when the horizontal partitions that are conducive to water circulation and the phase-change heat storage layer that increases the heat storage capacity of the thermal insulation tank are installed, so this solar water heater based on parabolic trough concentrating heat has good collection performance. Thermal properties and market prospects.
该款热水器使用三组抛物槽式集热器代替市场上多根排列的真空管,大大降低成本的同时提高了热水器集热效率,减少真空管中热水的积存,并且方便维修以及真空管的除垢。保温水箱内水平隔板的安装,使得冷热水很好地分隔,进一步提高热水器效率,保温水箱采用相变材料蓄热,有效地解决了白天和夜间的热水供应不足的问题,并且能控制水箱的水温,使热水器保持高效率的运作,满足了用户的舒适性要求。该热水器使用方便,价格低廉,维护简单,拆装自由,非常易于量产化,有很大的市场前景。This water heater uses three sets of parabolic trough collectors instead of multiple vacuum tubes on the market, which greatly reduces the cost and improves the heat collection efficiency of the water heater, reduces the accumulation of hot water in the vacuum tubes, and facilitates maintenance and descaling of the vacuum tubes. The installation of horizontal partitions in the thermal insulation water tank makes the cold and hot water well separated, further improving the efficiency of the water heater. The thermal insulation tank uses phase change materials to store heat, which effectively solves the problem of insufficient hot water supply during the day and night, and can control The water temperature of the water tank keeps the water heater running at high efficiency and meets the user's comfort requirements. The water heater is convenient to use, low in price, simple in maintenance, free in disassembly and assembly, very easy to be mass-produced, and has great market prospects.
本发明未述及之处适用于现有技术。What is not mentioned in the present invention is applicable to the prior art.
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CN101487637A (en) * | 2009-01-24 | 2009-07-22 | 张斌 | Separate heat exchange type solar hot water tank |
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