CN105437493A - Intelligent single line production system for material plasticizing - Google Patents
Intelligent single line production system for material plasticizing Download PDFInfo
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- CN105437493A CN105437493A CN201511003713.4A CN201511003713A CN105437493A CN 105437493 A CN105437493 A CN 105437493A CN 201511003713 A CN201511003713 A CN 201511003713A CN 105437493 A CN105437493 A CN 105437493A
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- 239000000463 material Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000004033 plastic Substances 0.000 claims abstract description 108
- 229920003023 plastic Polymers 0.000 claims abstract description 108
- 238000001816 cooling Methods 0.000 claims abstract description 95
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 238000010438 heat treatment Methods 0.000 claims abstract description 82
- 239000000498 cooling water Substances 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000001125 extrusion Methods 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims abstract description 13
- 239000002245 particle Substances 0.000 claims abstract description 10
- 230000032258 transport Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 62
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000004048 modification Effects 0.000 claims description 6
- 238000012986 modification Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 229920000426 Microplastic Polymers 0.000 description 2
- 239000003000 extruded plastic Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/918—Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling
- B29C48/9185—Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling in the direction of the stream of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92923—Calibration, after-treatment or cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
- B29C48/912—Cooling of hollow articles of tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/918—Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种智能化物料塑化单线生产系统,用于将塑料颗粒挤成型为中空结构的塑料制品,包括挤出成型机、冷却机构、出料牵引机构、切割机构、检测模块、控制器和操作显示面板,所述挤出成型机包括机座、马达、挤压螺杆、料斗、料筒、模头和加热件,所述冷却机构设有若干喷淋头;出料牵引机构位于所述冷却机构的末端输送塑料制品至切割机构;检测模块包括数个温度传感器并分别检测所述料筒、模头和冷却机构处冷却后塑料制品的温度;控制器依据检测的温度控制对应的加热件和喷淋头工作,以使料筒、模头保持对应的控制温度,以使所述喷淋头提供对应大小的冷却水。本发明自动控制塑料加热的温度以及冷却水的大小,生产效率高且塑料制品品质好。
The invention discloses an intelligent material plasticizing single-line production system, which is used to extrude plastic particles into hollow-structured plastic products, including an extrusion molding machine, a cooling mechanism, a discharge traction mechanism, a cutting mechanism, a detection module, and a control system. device and operation display panel, the extrusion molding machine includes machine base, motor, extrusion screw, hopper, barrel, die head and heating element, the cooling mechanism is provided with several spray heads; the discharge traction mechanism is located in the The end of the cooling mechanism transports plastic products to the cutting mechanism; the detection module includes several temperature sensors and respectively detects the temperature of the cooled plastic products at the barrel, die head and cooling mechanism; the controller controls the corresponding heating according to the detected temperature The components and the spray head work to keep the barrel and the die head at the corresponding control temperature, so that the spray head can provide the cooling water of the corresponding size. The invention automatically controls the temperature of plastic heating and the size of cooling water, has high production efficiency and good quality of plastic products.
Description
技术领域technical field
本发明涉及物料塑化装置,尤其涉及物料塑化单线生产系统的智能控制。The invention relates to a material plasticizing device, in particular to the intelligent control of a material plasticizing single-line production system.
背景技术Background technique
注塑成型是塑料的主要成型方法,其特点是生产效率高,对各种塑料的加工适应性强,能成型形状复杂、尺寸精确的注塑塑料制品,应用领域广泛。其生产过程为:将固态塑料从料斗送入料筒,在料筒中加热的同时被旋转的螺杆搅拌推进至模头,即将粒状(或粉状)的固态塑料塑化成具有均匀的密度、粘度和组成的可塑性良好的塑料熔体,再通过施加一定的压力使该种塑料熔体具备一定流速而注射进入成型模头的模腔中,塑料熔体冷却定型后,便可得到和模头的模腔形状一致的塑料制品。然而,现有的物料塑化装置必须熟练的技术工在现场实时依据需要调节料筒的加热器工作,手动控制冷却机构冷却水的大小,浪费人力和成本,且使得物料的加热温度调节不及时而致使加热温度过高影响质量和成品或者因加热温度不够而出现次品。Injection molding is the main molding method of plastics. It is characterized by high production efficiency, strong adaptability to various plastics, and the ability to form injection-molded plastic products with complex shapes and precise dimensions. It has a wide range of applications. The production process is as follows: feeding solid plastic from the hopper into the barrel, being stirred and pushed by the rotating screw to the die while being heated in the barrel, that is, to plasticize the granular (or powder) solid plastic into a material with uniform density, viscosity and The formed plastic melt with good plasticity is injected into the cavity of the molding die by applying a certain pressure so that the plastic melt has a certain flow rate. After the plastic melt is cooled and shaped, the mold with the die can be obtained. A plastic product with a uniform cavity shape. However, the existing material plasticizing device requires skilled technicians to adjust the heater of the barrel in real time according to the needs, and manually control the size of the cooling water of the cooling mechanism, which wastes manpower and cost, and makes the heating temperature of the material not adjusted in time. As a result, the heating temperature is too high to affect the quality and finished products or defective products occur due to insufficient heating temperature.
发明内容Contents of the invention
本发明的目的是提供一种智能化物料塑化单线生产系统,不但可自动控制塑料加工的温度,而且可以自动控制冷却水的水量,无需人工操作,不但提高了生产效率,且制成的塑料制品品质好。The purpose of the present invention is to provide an intelligent material plasticizing single-line production system, which can not only automatically control the temperature of plastic processing, but also automatically control the amount of cooling water without manual operation, which not only improves the production efficiency, but also makes the plastic The product quality is good.
为了实现上有目的,本发明公开了一种智能化物料塑化单线生产系统,用于将塑料颗粒挤成型为中空结构的塑料制品,包括挤出成型机、冷却机构、出料牵引机构、切割机构、检测模块、控制器和操作显示面板,所述挤出成型机包括机座、马达、挤压螺杆、料斗、料筒、模头和加热件,所述马达安装于所述机座上,所述马达的输出轴与所述挤压螺杆连接,所述挤压螺杆横向设置于所述料筒内,所述加热件有数个并分别安装于所述料筒上和模头上以对所述料筒和模头进行加热,所述料斗将塑料颗粒输送至料筒,所述料筒对所述塑料颗粒进行加热、搅拌并输送至模头,所述模头将加热融化后的塑料进行定型以制成塑料制品;所述冷却机构位于所述模头的出料口处,并设有若干喷淋头,以对制成的塑料制品进行冷却定型;所述出料牵引机构位于所述冷却机构的末端并将冷却后的塑料制品输送至切割机构;所述切割机构位于所述出料牵引机构的末端并检测所述塑料制品的长度,在预设长度的所述塑料制品通过时切割所述塑料制品;所述检测模块包括数个温度传感器并分别检测所述料筒、模头和冷却机构处冷却后塑料制品的温度以输出对应的检测温度;所述控制器一端与所述检测模块相连,另一端与所述加热件、马达和喷淋头相连,依据所述检测温度控制对应的加热件和若干喷淋头工作,以使所述料筒、模头保持对应的控制温度,以使所述喷淋头提供对应大小的冷却水,且所述模头对应的控制温度小于所述料筒对应的控制温度,所述控制器依据马达控制命令控制所述马达的转速;所述操作显示面板输入外部的控制命令以及显示所述温度传感器的检测温度,所述控制命令包括参数修改命令和马达控制命令,所述控制器与所述操作显示面板相连并依据所述参数修改命令修改所述控制温度、预设长度的数值的调节参数。In order to realize the purpose, the invention discloses an intelligent material plasticizing single-line production system, which is used to extrude plastic particles into hollow plastic products, including an extrusion molding machine, a cooling mechanism, a discharge traction mechanism, a cutting Mechanism, detection module, controller and operation display panel, the extrusion molding machine includes a machine base, a motor, an extrusion screw, a hopper, a barrel, a die head and a heating element, the motor is installed on the machine base, The output shaft of the motor is connected to the extruding screw, and the extruding screw is arranged transversely in the barrel, and there are several heating elements installed on the barrel and the die respectively to control the The barrel and the die are heated, the hopper transports the plastic granules to the barrel, the barrel heats, stirs, and transports the plastic granules to the die, and the die heats the melted plastic Shaping to make plastic products; the cooling mechanism is located at the discharge port of the die head, and is provided with several spray heads to cool and shape the plastic products; the discharging traction mechanism is located at the The end of the cooling mechanism and the cooled plastic products are delivered to the cutting mechanism; the cutting mechanism is located at the end of the discharge traction mechanism and detects the length of the plastic products, and cuts when the plastic products of the preset length pass The plastic product; the detection module includes several temperature sensors and respectively detects the temperature of the cooled plastic product at the barrel, the die head and the cooling mechanism to output the corresponding detection temperature; one end of the controller is connected to the detection The module is connected, and the other end is connected with the heating element, the motor and the shower head, and the corresponding heating element and several shower heads are controlled to work according to the detected temperature, so that the barrel and the die head maintain the corresponding control temperature, so that the shower head provides cooling water of a corresponding size, and the control temperature corresponding to the die head is lower than the control temperature corresponding to the barrel, and the controller controls the speed of the motor according to the motor control command; the The operation display panel inputs external control commands and displays the detected temperature of the temperature sensor. The control commands include parameter modification commands and motor control commands. The controller is connected to the operation display panel and is modified according to the parameter modification commands. The adjustment parameters of the control temperature and the value of the preset length.
与现有技术相比,由于本发明智能化物料塑化单线生产系统的挤出成型机通过控制器对加热件实时控制,使得塑料颗粒稳定的从料斗进入挤压腔中,并顺畅的在挤压腔中被加热熔融和均匀搅拌,最后在模头的模腔作用下从其出料口中被挤出,被挤出的塑料制品在出料牵引机构的作用下被牵引穿过冷却机构时,喷淋头所喷射出的水对塑料制品进行有效冷却,最终使得塑料制品温度与室温一致从而被定型,制成的塑料制品品质好。另一方面,由于控制器对喷淋头进行实时控制,不但使得塑料制品的冷却温度不够时,加大喷淋头的水量,提高冷却效率,而且使得喷淋头的水量过大时,及时降低喷淋头的水量,使得制成的塑料制品不会降温过多而影响品质且节省水量。再一方面,本发明可依据外部的控制信号控制马达转速以及控制温度,使得操作人员可以依据塑料材质的不同的当前环境的不同自行调节设定参数。Compared with the prior art, since the extrusion molding machine of the intelligent material plasticization single-line production system of the present invention controls the heating element in real time through the controller, the plastic particles enter the extrusion cavity stably from the hopper, and are extruded smoothly. The pressure cavity is heated, melted and evenly stirred, and finally extruded from the discharge port under the action of the cavity of the die head. When the extruded plastic product is pulled through the cooling mechanism under the action of the discharge traction mechanism, The water sprayed by the shower head effectively cools the plastic product, and finally the temperature of the plastic product is consistent with the room temperature to be shaped, and the quality of the plastic product is good. On the other hand, because the controller controls the sprinkler head in real time, it not only increases the water volume of the sprinkler head when the cooling temperature of the plastic product is not enough to improve the cooling efficiency, but also reduces the water volume of the sprinkler head in time when the water volume of the sprinkler head is too large. The amount of water in the sprinkler head makes the plastic products made will not cool down too much and affect the quality and save water. On the other hand, the present invention can control the motor speed and control temperature according to the external control signal, so that the operator can adjust the setting parameters by himself according to the different current environments of different plastic materials.
较佳地,所述料筒上设有数个加热箱,数个所述加热箱沿所述料筒设置且每一所述加热箱分别设有一个所述加热件,所述料筒的机头处设有一个所述加热件,数个所述温度传感器分别检测每一加热箱温度和机头温度以输出对应的检测温度,数个所述加热箱包括第一加热箱和第二加热箱,所述第一加热箱对应的控制温度为第一控制温度T1,第二加热箱对应的控制温度为第二控制温度T2,机头对应的控制温度为第三控制温度T3,且所述T3>T2>T1。与现有技术相比,不但通过数个加热箱分级加热塑料,加热均匀,节省能源,还通过控制器控制加热温度,使得加热温度可控,不会损伤塑料。Preferably, several heating boxes are provided on the barrel, and several heating boxes are arranged along the barrel, and each of the heating boxes is respectively provided with one heating element, and the machine head of the barrel One of the heating elements is provided, and several of the temperature sensors respectively detect the temperature of each heating box and the temperature of the machine head to output the corresponding detection temperature. The several of the heating boxes include a first heating box and a second heating box, The control temperature corresponding to the first heating box is the first control temperature T1, the control temperature corresponding to the second heating box is the second control temperature T2, and the control temperature corresponding to the machine head is the third control temperature T3, and the T3> T2>T1. Compared with the prior art, the plastic is heated in stages through several heating boxes, the heating is uniform and energy is saved, and the heating temperature is controlled by the controller so that the heating temperature is controllable without damaging the plastic.
具体地,每一所述加热箱内还设有风扇,每一所述加热箱对应设有一上限温度,所述控制器与所述风扇相连,并在所述加热箱的检测温度超出对应的上限温度时控制对应的风扇打开,并在所述加热箱的检测温度低于对应的控制温度时控制所述风扇关闭。Specifically, a fan is also provided in each of the heating boxes, and each of the heating boxes is correspondingly provided with an upper limit temperature, and the controller is connected with the fan, and when the detected temperature of the heating box exceeds the corresponding upper limit Control the corresponding fan to turn on when the temperature is high, and control the fan to turn off when the detected temperature of the heating box is lower than the corresponding control temperature.
较佳地,所述控制器还与所述马达相连,并依据所述料筒对应的控制温度调节所述马达的转速,不但使得控制温度被调节时,马达可以随之自动调节,使得一般工作人员即可操作,无需经验丰富者帮助,而且防止马达转速过快或过慢以影响塑料制品的品质。Preferably, the controller is also connected to the motor, and adjusts the rotation speed of the motor according to the control temperature corresponding to the barrel, so that when the control temperature is adjusted, the motor can be automatically adjusted accordingly, so that the normal work It can be operated by personnel without the help of experienced personnel, and prevents the motor from rotating too fast or too slow to affect the quality of plastic products.
较佳地,所述操作显示面板包括分别显示每一温度传感器检测到的检测温度的检测窗口、分别显示每一所述控制温度的显示窗口,以及分别调节每一所述控制温度的控制旋钮,操作所述控制旋钮以实时调节对应的控制温度,使得操作人员可在物料塑化装置工作过程中依据需要实时调节控制温度。Preferably, the operation display panel includes a detection window for respectively displaying the detection temperature detected by each temperature sensor, a display window for respectively displaying each of the control temperatures, and a control knob for respectively adjusting each of the control temperatures, The control knob is operated to adjust the corresponding control temperature in real time, so that the operator can adjust the control temperature in real time as required during the working process of the material plasticizing device.
较佳地,所述冷却机构还包括冷却槽,所述冷却槽与所述模头的出料口正对设置,出口与所述出料牵引机构正对设置,若干所述喷淋头包括数个第一喷淋头、数个第二喷淋头和数个第三喷淋头,且所述第一喷淋头、第二喷淋头和第三喷淋头分别沿所述冷却槽从前向后以一定间距排列,且所述第一喷淋头输出具有第一冷却温度的冷却水,所述第二喷淋头输出具有第二冷却温度的冷却水,所述第三喷淋头输出常温的冷却水,所述第一冷却温度高于所述第二冷却温度,所述第二冷却温度高于常温。该方案使得冷却机构可逐渐对塑料制品进行降温,防止塑料制品由于降温过快而变脆。Preferably, the cooling mechanism further includes a cooling groove, the cooling groove is arranged opposite to the outlet of the die head, the outlet is arranged opposite to the discharge traction mechanism, and several of the spray heads include several a number of first shower heads, a number of second shower heads and a number of third shower heads, and the first shower heads, second shower heads and third shower heads are respectively Arranged backwards at a certain interval, and the first shower head outputs cooling water with a first cooling temperature, the second shower head outputs cooling water with a second cooling temperature, and the third shower head outputs For cooling water at normal temperature, the first cooling temperature is higher than the second cooling temperature, and the second cooling temperature is higher than normal temperature. This solution enables the cooling mechanism to gradually cool down the plastic product, preventing the plastic product from becoming brittle due to excessive cooling.
具体地,所述冷却机构还包括第一循环槽、第二循环槽、第三循环槽、第一水箱、第二水箱和第三水箱,所述第一水箱、第二水箱和第三水箱内分别对应设有具有第一冷却温度的冷却水、具有第二冷却温度的冷却水和常温的冷却水,所述第一喷淋头、第二喷淋头和第三喷淋头分别位于所述第一循环槽、第二循环槽、第三循环槽上方且二者相互连通,且所述第一喷淋头、第二喷淋头和第三喷淋头分别与所述第一水箱、第二水箱和第三水箱相连,所述第一水箱、第二水箱和第三水箱分别通过具有抽水泵的水管与所述第一循环槽、第二循环槽和第三循环槽对应连通。从喷淋头所喷射出的水在对塑料制品进行冷却后又被流入对应的循环槽中被回收循环利用,节约能量。Specifically, the cooling mechanism further includes a first circulation tank, a second circulation tank, a third circulation tank, a first water tank, a second water tank and a third water tank, and the first water tank, the second water tank and the third water tank The cooling water with the first cooling temperature, the cooling water with the second cooling temperature and the cooling water at normal temperature are correspondingly provided respectively, and the first shower head, the second shower head and the third shower head are respectively located in the The first circulation tank, the second circulation tank, and the third circulation tank are above and communicate with each other, and the first shower head, the second shower head and the third shower head are respectively connected to the first water tank and the third water tank. The second water tank is connected to the third water tank, and the first water tank, the second water tank and the third water tank are respectively communicated with the first circulation tank, the second circulation tank and the third circulation tank through water pipes with pumps. After cooling the plastic products, the water sprayed from the shower head flows into the corresponding circulation tank to be recycled and reused, so as to save energy.
较佳地,所述智能化物料塑化单线生产系统还包括设于所述冷却机构处并检测所述塑料制品制成速度的速度传感器,所述控制器一端与所述速度传感器相连,另一端与所述出料牵引机构相连,并依据所述传输速度调节所述出料牵引机构的输送速度,以使所述塑料制品的制成速度与所述出料牵引机构的输送速度一致,无需操作人员手动调节,防止塑料制品由于出料牵引机构的输送速度过快而拉伸变形或过慢而弯曲变形,保证塑料制品的品质。Preferably, the intelligent material plasticizing single-line production system also includes a speed sensor installed at the cooling mechanism to detect the speed at which the plastic product is made. One end of the controller is connected to the speed sensor, and the other end is connected to the speed sensor. Connected with the discharge traction mechanism, and adjust the conveying speed of the discharge traction mechanism according to the transmission speed, so that the production speed of the plastic product is consistent with the conveying speed of the discharge traction mechanism, no need to operate Manual adjustment by personnel prevents plastic products from being stretched or deformed due to too fast conveying speed of the discharge traction mechanism or bent and deformed due to too slow, so as to ensure the quality of plastic products.
较佳地,所述切割机构包括支撑架及安装于所述支撑架上的计米器及切割刀,所述支撑架设有与塑料制品外形相匹配的传输孔,所述切割刀设置于所述传输孔内,所述计米器实时检测塑料制品通过所述传输孔的长度并在所述塑料制品通过预设长度时控制所述切割刀进行切割,所述控制器与所述计米器相连,控制所述计米器工作并调节所述计米器内预设长度的数值。Preferably, the cutting mechanism includes a support frame and a meter counter and a cutting knife installed on the support frame, the support frame is provided with a transmission hole matching the shape of the plastic product, and the cutting knife is arranged on the In the transmission hole, the meter counter detects the length of the plastic product passing through the transmission hole in real time and controls the cutting knife to cut when the plastic product passes the preset length, and the controller is connected with the meter counter , control the work of the meter counter and adjust the value of the preset length in the meter counter.
较佳地,所述冷却机构对应的控制温度至少有两个等级,所述控制器在所述冷却机构处冷却后塑料制品的温度超出对应等级的控制温度时,控制对应数目的喷淋头打开,且低等级的控制温度对应的喷淋头数目小于高等级的控制温度对应的喷淋头数目。Preferably, the control temperature corresponding to the cooling mechanism has at least two levels, and the controller controls the corresponding number of spray heads to open when the temperature of the plastic product after cooling at the cooling mechanism exceeds the control temperature of the corresponding level. , and the number of shower heads corresponding to the low-level control temperature is smaller than the number of sprinkler heads corresponding to the high-level control temperature.
附图说明Description of drawings
图1是本发明所述智能化物料塑化单线生产系统的结构示意图。Fig. 1 is a schematic structural view of the intelligent material plasticizing single-line production system of the present invention.
图2是本发明所述挤出成型机的结构示意图。Fig. 2 is a schematic structural view of the extrusion molding machine of the present invention.
图3是本发明所述操作控制面板的结构示意图。Fig. 3 is a structural schematic diagram of the operation control panel of the present invention.
图4是本发明所述智能化物料塑化单线生产系统的结构框图。Fig. 4 is a structural block diagram of the intelligent material plasticizing single-line production system of the present invention.
图5是本发明所述冷却机构的结构示意图。Fig. 5 is a structural schematic diagram of the cooling mechanism of the present invention.
图6是本发明另一优选实施例中所述冷却机构的结构示意图。Fig. 6 is a structural schematic diagram of the cooling mechanism in another preferred embodiment of the present invention.
具体实施方式detailed description
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present invention in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
参考图1、图3和图4,本发明公开了一种智能化物料塑化单线生产系统100,用于将塑料颗粒挤成型为中空结构的塑料制品,包括挤出成型机1、冷却机构2、出料牵引机构3、切割机构4、检测模块、控制器6和操作显示面板5。Referring to Fig. 1, Fig. 3 and Fig. 4, the present invention discloses an intelligent material plasticizing single-line production system 100, which is used to extrude plastic particles into hollow plastic products, including an extruder 1 and a cooling mechanism 2 , the discharge traction mechanism 3, the cutting mechanism 4, the detection module, the controller 6 and the operation display panel 5.
参考图2,所述挤出成型机1包括机座11、马达12、挤压螺杆(图中未示)、料斗13、料筒14、模头15和加热件20,所述马达12安装于所述机座11上,所述马达12的输出轴与所述挤压螺杆连接,所述挤压螺杆横向设置于所述料筒14内,所述加热件20有数个并分别安装于所述料筒14上和模头15上以对所述料筒14和模头15进行加热,所述料斗13将塑料颗粒输送至料筒14,所述料筒14对所述塑料颗粒进行加热、搅拌并输送至模头15,所述模头15将加热融化后的塑料进行定型以制成塑料制品;所述冷却机构2位于所述模头15的出料口处,并设有若干喷淋头41,以对制成的塑料制品进行冷却定型;所述出料牵引机构3位于所述冷却机构2的末端并将冷却后的塑料制品输送至切割机构4;所述切割机构4位于所述出料牵引机构3的末端并检测所述塑料制品的长度,在预设长度的所述塑料制品通过时切割所述塑料制品;所述检测模块包括数个温度传感器30并分别检测所述料筒14、模头15和冷却机构2处冷却后塑料制品的温度以输出对应的检测温度;所述控制器6一端与所述温度传感器30相连,另一端与所述加热件20、马达12和冷却机构2的喷淋头开关401相连,依据所述检测温度控制对应的加热件20和若干喷淋头41工作(打开或关闭预定数目的喷淋头41),以使所述料筒14、模头15保持对应的控制温度,以使所述喷淋头41提供对应大小的冷却水,且所述模头15对应的控制温度小于所述料筒14对应的控制温度,所述控制器6依据马达12控制命令控制所述马达12的转速;所述操作显示面板5输入外部的控制命令以及显示所述温度传感器30的检测温度,所述控制命令包括参数修改命令和马达12控制命令,所述控制器6与所述操作显示面板5相连并依据所述参数修改命令修改所述控制温度、预设长度的数值的调节参数。With reference to Fig. 2, described extruder 1 comprises machine base 11, motor 12, extruding screw (not shown in the figure), hopper 13, barrel 14, die head 15 and heating member 20, and described motor 12 is installed on On the base 11, the output shaft of the motor 12 is connected to the extruding screw, and the extruding screw is arranged transversely in the barrel 14. There are several heating elements 20 installed on the extruding screw respectively. On the barrel 14 and on the die head 15 to heat the barrel 14 and the die head 15, the hopper 13 transports the plastic particles to the barrel 14, and the barrel 14 heats and stirs the plastic particles and transported to the die head 15, the die head 15 will shape the heated and melted plastics to make plastic products; the cooling mechanism 2 is located at the discharge port of the die head 15, and is provided with several shower heads 41, to cool and shape the finished plastic products; the discharge traction mechanism 3 is located at the end of the cooling mechanism 2 and transports the cooled plastic products to the cutting mechanism 4; the cutting mechanism 4 is located at the outlet The end of the material traction mechanism 3 and detect the length of the plastic product, and cut the plastic product when the plastic product of the preset length passes; the detection module includes several temperature sensors 30 and detects the barrel 14 respectively , the temperature of the plastic product after cooling at the die head 15 and the cooling mechanism 2 to output the corresponding detection temperature; one end of the controller 6 is connected with the temperature sensor 30, and the other end is connected with the heating element 20, the motor 12 and the cooling mechanism 2, the shower head switch 401 is connected, and the corresponding heating element 20 and several shower heads 41 are controlled according to the detected temperature (opening or closing a predetermined number of shower heads 41), so that the barrel 14, die head 15 to maintain the corresponding control temperature, so that the shower head 41 provides cooling water of a corresponding size, and the corresponding control temperature of the die head 15 is lower than the corresponding control temperature of the barrel 14, the controller 6 according to the motor 12 control commands to control the speed of the motor 12; the operation display panel 5 inputs external control commands and displays the detected temperature of the temperature sensor 30, the control commands include parameter modification commands and motor 12 control commands, the control The device 6 is connected to the operation display panel 5 and modifies the adjustment parameters of the control temperature and the value of the preset length according to the parameter modification command.
其中,其中,所述控制器6依据检测温度控制对应的加热件20工作,以使所述料筒14、模头15保持对应的控制温度的方法为:依据所述温度传感器30检测到的温度调节对应的加热件20的功率以使得每一所述料筒14、模头15保持对应的控制温度。当然,也可以在同一位置设置多个加热件20,从而在调节温度时关闭部分加热件20来调节料筒14、模头15的温度。Wherein, wherein, the method for the controller 6 to control the corresponding heating element 20 according to the detected temperature so that the barrel 14 and the die head 15 maintain the corresponding control temperature is: according to the temperature detected by the temperature sensor 30 The power of the corresponding heating element 20 is adjusted so that each of the barrel 14 and the die head 15 maintains a corresponding control temperature. Of course, multiple heating elements 20 can also be arranged at the same position, so that when adjusting the temperature, some of the heating elements 20 are turned off to adjust the temperature of the barrel 14 and the die head 15 .
与现有技术相比,由于本发明智能化物料塑化单线生产系统100的挤出成型机1通过控制器6对加热件20实时控制,使得塑料颗粒稳定的从料斗13进入挤压腔中,并顺畅的在挤压腔中被加热熔融和均匀搅拌,最后在模头15的模腔作用下从其出料口中被挤出,被挤出的塑料制品在出料牵引机构3的作用下被牵引穿过冷却机构2时,喷淋头41所喷射出的水对塑料制品进行有效冷却,最终使得塑料制品温度与室温一致从而被定型。另一方面,由于控制器6对喷淋头41进行实时控制,不但使得塑料制品的冷却温度不够时,加大喷淋头41的水量,提高冷却效率,而且使得喷淋头41的水量过大时,及时降低喷淋头41的水量,使得制成的塑料制品60不会降温过多而影响品质且节省水量。再一方面,本发明可依据外部的控制信号控制马达12转速以及控制温度,使得操作人员可以依据塑料材质的不同的当前环境的不同自行调节设定参数。Compared with the prior art, since the extrusion molding machine 1 of the intelligent material plasticization single-line production system 100 of the present invention controls the heating element 20 in real time through the controller 6, the plastic particles enter the extrusion cavity stably from the hopper 13, It is heated, melted and uniformly stirred in the extrusion cavity smoothly, and finally extruded from the discharge port under the action of the die cavity of the die head 15, and the extruded plastic product is drawn under the action of the discharge traction mechanism 3 When being pulled through the cooling mechanism 2, the water sprayed by the shower head 41 effectively cools the plastic product, and finally makes the temperature of the plastic product consistent with the room temperature to be shaped. On the other hand, because the controller 6 controls the shower head 41 in real time, not only when the cooling temperature of the plastic product is not enough, the water volume of the shower head 41 is increased to improve the cooling efficiency, but also the water volume of the shower head 41 is too large. During this time, reduce the water volume of the shower head 41 in time, so that the finished plastic product 60 will not cool down too much and affect the quality and save water. On the other hand, the present invention can control the speed of the motor 12 and control the temperature according to the external control signal, so that the operator can adjust the setting parameters according to the different current environments of different plastic materials.
参考图2,所述料筒14上设有数个加热箱,数个所述加热箱沿所述料筒14设置且每一所述加热箱分别设有一个所述加热件20,所述料筒14的机头23处设有一个所述加热件20,数个所述温度传感器30分别检测每一加热箱温度和机头23温度以输出对应的检测温度,数个所述加热箱包括第一加热箱21和第二加热箱22,所述第一加热箱21对应的控制温度为第一控制温度T1,第二加热箱22对应的控制温度为第二控制温度T2,机头23对应的控制温度为第三控制温度T3,且所述T3>T2>T1。与现有技术相比,不但通过数个加热箱分级加热塑料,加热均匀,节省能源,还通过控制器6控制加热温度,使得加热温度可控,不会损伤塑料。具体的,本发明还包括第三加热箱24,第三加热箱24对应第四控制温度T4,T3>T4,T4大于或等于T2。在本实施例中,所述T1为240摄氏度,T2、T4为245摄氏度,T3为258摄氏度,模头15对应的控制温度为220摄氏度。With reference to Fig. 2, described barrel 14 is provided with several heating boxes, and several described heating boxes are arranged along described barrel 14 and each described heating box is respectively provided with a described heating member 20, and described barrel The machine head 23 of 14 is provided with a said heating element 20, and several said temperature sensors 30 respectively detect the temperature of each heating box and the temperature of the machine head 23 to output the corresponding detection temperature, and several said heating boxes include the first The heating box 21 and the second heating box 22, the control temperature corresponding to the first heating box 21 is the first control temperature T1, the control temperature corresponding to the second heating box 22 is the second control temperature T2, and the control temperature corresponding to the head 23 The temperature is the third control temperature T3, and T3>T2>T1. Compared with the prior art, not only the plastic is heated in stages through several heating boxes, the heating is uniform, and the energy is saved, but also the heating temperature is controlled by the controller 6, so that the heating temperature is controllable and the plastic will not be damaged. Specifically, the present invention also includes a third heating box 24, which corresponds to the fourth control temperature T4, where T3>T4, and T4 is greater than or equal to T2. In this embodiment, T1 is 240 degrees Celsius, T2 and T4 are 245 degrees Celsius, T3 is 258 degrees Celsius, and the corresponding control temperature of the die head 15 is 220 degrees Celsius.
继续参考图2,每一所述加热箱21、22、24内还设有风扇25,所述控制器6与所述风扇25相连,并依据所述检测温度控制对应所述风扇25的动作,通过风扇25可降低加热箱的温度。具体地,每一所述加热箱21、22、24对应设有一上限温度,所述控制器6在所述加热箱的检测温度超出对应的上限温度时控制对应的风扇25打开,并在所述加热箱的检测温度低于对应的控制温度时控制所述风扇25关闭。在本实施例中,第一加热箱21对应的上限温度为245摄氏度,第二加热箱22对应的上限温度为250摄氏度,第三加热箱24对应的上限温度为255摄氏度。Continuing to refer to FIG. 2, a fan 25 is also provided in each of the heating boxes 21, 22, 24, and the controller 6 is connected to the fan 25, and controls the action of the corresponding fan 25 according to the detected temperature. The temperature of the heating box can be lowered by the fan 25 . Specifically, each of the heating boxes 21, 22, 24 is correspondingly provided with an upper limit temperature, and the controller 6 controls the corresponding fan 25 to turn on when the detected temperature of the heating box exceeds the corresponding upper limit temperature, and When the detected temperature of the heating box is lower than the corresponding control temperature, the fan 25 is controlled to be turned off. In this embodiment, the upper limit temperature corresponding to the first heating box 21 is 245 degrees Celsius, the upper limit temperature corresponding to the second heating box 22 is 250 degrees Celsius, and the upper limit temperature corresponding to the third heating box 24 is 255 degrees Celsius.
参考图4,所述控制器6还与所述马达12相连,并依据所述料筒14对应的控制温度调节所述马达12的转速,不但使得控制温度被调节时,马达12可以随之自动调节,使得一般工作人员即可操作,无需经验丰富者帮助,而且防止马达12转速过快或过慢以影响塑料制品60的品质。Referring to Fig. 4, the controller 6 is also connected to the motor 12, and adjusts the rotation speed of the motor 12 according to the control temperature corresponding to the barrel 14, so that when the control temperature is adjusted, the motor 12 can automatically Adjustment, so that ordinary staff can operate without the help of experienced persons, and prevent the motor 12 from rotating too fast or too slow to affect the quality of the plastic product 60.
参考图3,所述操作显示面板5包括分别显示每一温度传感器30检测到的检测温度的检测窗口502、分别显示每一所述控制温度的显示窗口501,以及分别调节每一所述控制温度的控制旋钮503,操作所述控制旋钮503以实时调节对应的控制温度,使得操作人员可在物料塑化装置工作过程中依据需要实时调节控制温度。With reference to Fig. 3, described operation display panel 5 comprises the detection window 502 that shows the detection temperature that each temperature sensor 30 detects respectively, shows the display window 501 of each described control temperature respectively, and adjusts each described control temperature respectively The control knob 503 is used to operate the control knob 503 to adjust the corresponding control temperature in real time, so that the operator can adjust the control temperature in real time according to the needs during the working process of the material plasticizing device.
参考图5,所述冷却机构2对应的控制温度至少有一个等级,所述控制器6在所述冷却机构2处冷却后塑料制品的温度超出对应等级的控制温度时,控制对应数目的喷淋头41打开,且低等级的控制温度对应的喷淋头41数目小于高等级的控制温度对应的喷淋头41数目。在本实施例中,所述冷却机构2对应的控制温度有两级,包括第一级控制温度(例如60摄氏度)和第二级控制温度(例如80摄氏度),第一级控制温度低于第二级控制温度,在冷却机构2处的塑料制品的温度不超出60摄氏度时,喷淋头41开启2个,此时属于正常状态。在冷却机构2处的塑料制品的温度超出60摄氏度时,喷淋头41开启3个,在冷却机构2处的塑料制品的温度超出80摄氏度时,喷淋头41开启4个。Referring to Fig. 5, the control temperature corresponding to the cooling mechanism 2 has at least one level, and the controller 6 controls the corresponding number of spraying when the temperature of the plastic product after cooling at the cooling mechanism 2 exceeds the control temperature of the corresponding level. The heads 41 are turned on, and the number of shower heads 41 corresponding to the low-level control temperature is smaller than the number of shower heads 41 corresponding to the high-level control temperature. In this embodiment, the control temperature corresponding to the cooling mechanism 2 has two levels, including a first-level control temperature (for example, 60 degrees Celsius) and a second-level control temperature (for example, 80 degrees Celsius), and the first-level control temperature is lower than the second-level control temperature. Two-level temperature control, when the temperature of the plastic product at the cooling mechanism 2 does not exceed 60 degrees Celsius, two sprinkler heads 41 are turned on, which is a normal state at this time. When the temperature of the plastic product at the cooling mechanism 2 exceeds 60 degrees Celsius, three shower heads 41 are turned on, and when the temperature of the plastic product at the cooling mechanism 2 exceeds 80 degrees Celsius, four shower heads 41 are turned on.
参考图5,所述冷却机构2还包括冷却槽42及循环槽43,所述冷却槽42与所述模头15的出料口正对设置,若干喷淋头41设于所述冷却槽42上,所述模头15的出料口挤出的塑料制品穿过所述冷却槽42时,藉由所述喷淋头41所述喷洒出的水对塑料制品60进行冷却定型,所述冷却槽42位于所述循环槽43上方且二者相互连通,所述喷淋头41通过具有抽水泵44的水管与所述循环槽43连通,所述冷却槽42内还设有若干横向设置的承载架45,所述承载架45承载所述塑料制品。较佳者,所述承载架45上形成有与所述塑料制品60形状相对应的承载槽以对所述塑料制品60进行导向和整形。Referring to Fig. 5, the cooling mechanism 2 also includes a cooling tank 42 and a circulation tank 43, the cooling tank 42 is arranged opposite to the discharge port of the die head 15, and several spray heads 41 are arranged in the cooling tank 42 When the plastic product extruded from the outlet of the die head 15 passes through the cooling tank 42, the water sprayed from the spray head 41 will cool and shape the plastic product 60, and the cooling The tank 42 is located above the circulation tank 43 and the two communicate with each other. The spray head 41 communicates with the circulation tank 43 through a water pipe with a water pump 44 . The cooling tank 42 is also provided with a number of laterally arranged bearings. frame 45, and the carrier frame 45 carries the plastic product. Preferably, a bearing groove corresponding to the shape of the plastic product 60 is formed on the carrier 45 to guide and shape the plastic product 60 .
参考图1和图4,所述智能化物料塑化单线生产系统100还包括设于所述冷却机构2处并检测所述塑料制品制成速度的速度传感器61,所述控制器6一端与所述速度传感器61相连,另一端与所述出料牵引机构3相连,并依据所述传输速度调节所述出料牵引机构3的牵引电机62的转动速度,从而调节出料牵引机构3的输送速度,以使所述塑料制品的制成速度与所述出料牵引机构3的输送速度一致,无需操作人员手动调节,防止塑料制品60由于出料牵引机构3的输送速度过快而拉伸变形或过慢而弯曲变形,保证塑料制品60的品质。Referring to Figures 1 and 4, the intelligent material plasticizing single-line production system 100 also includes a speed sensor 61 arranged at the cooling mechanism 2 and detecting the speed at which the plastic product is made, one end of the controller 6 is connected to the The speed sensor 61 is connected, and the other end is connected with the discharge traction mechanism 3, and the rotation speed of the traction motor 62 of the discharge traction mechanism 3 is adjusted according to the transmission speed, thereby adjusting the conveying speed of the discharge traction mechanism 3 so that the manufacturing speed of the plastic product is consistent with the conveying speed of the discharge traction mechanism 3, without manual adjustment by the operator, to prevent the plastic product 60 from being stretched or deformed due to the excessively fast conveying speed of the discharge traction mechanism 3 If it is too slow, it will be bent and deformed to ensure the quality of plastic products 60.
参考图1和图4,所述切割机构4包括支撑架及安装于所述支撑架上的计米器51及切割刀52,所述支撑架设有与塑料制品外形相匹配的传输孔,所述切割刀52设置于所述传输孔内,所述计米器51实时检测塑料制品通过所述传输孔的长度并在所述塑料制品通过预设长度时控制所述切割刀52进行切割。具体地,所述控制器6与所述计米器51相连,控制所述计米器51工作并调节所述计米器51内预设长度的数值。其中,所述计米器51与驱动切割刀52动作的驱动气缸相连,并在塑料制品通过预设长度时向切割刀52的驱动气缸发出驱动信号,驱动气缸依据该驱动信号动作以切割塑料制品。With reference to Fig. 1 and Fig. 4, described cutting mechanism 4 comprises support frame and the meter counter 51 that is installed on described support frame and cutting knife 52, and described support frame is provided with the transmission hole that matches with the shape of plastic product, and described The cutting knife 52 is arranged in the transmission hole, and the meter counter 51 detects the length of the plastic product passing through the transmission hole in real time and controls the cutting knife 52 to cut when the plastic product passes a preset length. Specifically, the controller 6 is connected with the meter counter 51 to control the meter counter 51 to work and adjust the value of the preset length in the meter counter 51 . Wherein, the meter counter 51 is connected with the driving cylinder that drives the cutting knife 52, and sends a driving signal to the driving cylinder of the cutting knife 52 when the plastic product passes a preset length, and the driving cylinder acts according to the driving signal to cut the plastic product .
参考图6,在本发明另一优选实施例,在该实施例中,所述冷却机构2还包括冷却槽71,所述冷却槽71与所述模头15的出料口正对设置,出口与所述出料牵引机构3正对设置,若干所述喷淋头41包括数个第一喷淋头411、数个第二喷淋头412和数个第三喷淋头413,且所述第一喷淋头411、第二喷淋头412和第三喷淋头413分别沿所述冷却槽71从前向后以一定间距排列,且所述第一喷淋头411输出具有第一冷却温度的冷却水,所述第二喷淋头412输出具有第二冷却温度的冷却水,所述第三喷淋头413输出常温的冷却水,所述第一冷却温度高于所述第二冷却温度,所述第二冷却温度高于常温。该方案使得冷却机构2可逐渐对塑料制品60进行降温,防止塑料制品60由于降温过快而变脆。本实施例中,第一冷却温度为85度,第二冷却温度为55度。Referring to Fig. 6, in another preferred embodiment of the present invention, in this embodiment, the cooling mechanism 2 further includes a cooling groove 71, the cooling groove 71 is arranged opposite to the discharge port of the die head 15, and the outlet Set opposite to the discharge traction mechanism 3, the several shower heads 41 include several first shower heads 411, several second shower heads 412 and several third shower heads 413, and the The first shower head 411, the second shower head 412, and the third shower head 413 are arranged at a certain interval along the cooling tank 71 from front to back, and the output of the first shower head 411 has a first cooling temperature. cooling water, the second shower head 412 outputs cooling water with a second cooling temperature, the third shower head 413 outputs cooling water at normal temperature, and the first cooling temperature is higher than the second cooling temperature , the second cooling temperature is higher than normal temperature. This solution enables the cooling mechanism 2 to gradually cool down the plastic product 60 to prevent the plastic product 60 from becoming brittle due to excessive cooling. In this embodiment, the first cooling temperature is 85 degrees, and the second cooling temperature is 55 degrees.
继续参考图6,所述冷却机构2还包括第一循环槽72、第二循环槽73、第三循环槽74、第一水箱(图中未示)、第二水箱(图中未示)和第三水箱(图中未示),所述第一水箱、第二水箱和第三水箱内分别对应设有具有第一冷却温度的冷却水、具有第二冷却温度的冷却水和常温的冷却水,所述第一喷淋头411、第二喷淋头412和第三喷淋头413分别位于所述第一循环槽72、第二循环槽73、第三循环槽74上方且二者相互连通,且所述第一喷淋头411、第二喷淋头412和第三喷淋头413分别与所述第一水箱、第二水箱和第三水箱相连,所述第一水箱、第二水箱和第三水箱分别通过具有抽水泵的水管75、76、77与所述第一循环槽72、第二循环槽73、第三循环槽74对应连通。从喷淋头41所喷射出的水在对塑料制品进行冷却后又被流入对应的循环槽72、73、74中被回收循环利用,节约能量。其中,所述第一水箱和第二水箱均为可自动加热的保温水箱,本发明使用了三级冷却降温的三级喷淋头41,但是喷淋头并不限制在三级,还可以为4级或者5级喷淋头。本实施例中,每一级喷淋头具有两个,在所述冷却机构2处塑料制品的温度超出其控制温度时,每一级的两喷淋头中的一个喷淋头关闭,另一个保持打开状态。当然,本发明中每一级喷淋头的数目并不限制在两个,还可以是三个、四个等数目,在冷却机构2处塑料制品的温度超出其控制温度时,喷淋头的控制数目并不限制在一个。Continuing to refer to FIG. 6, the cooling mechanism 2 also includes a first circulation tank 72, a second circulation tank 73, a third circulation tank 74, a first water tank (not shown), a second water tank (not shown) and The third water tank (not shown in the figure), the first water tank, the second water tank and the third water tank are respectively provided with cooling water with a first cooling temperature, cooling water with a second cooling temperature and cooling water at normal temperature , the first shower head 411, the second shower head 412 and the third shower head 413 are respectively located above the first circulation tank 72, the second circulation tank 73, and the third circulation tank 74, and the two communicate with each other , and the first shower head 411, the second shower head 412 and the third shower head 413 are respectively connected with the first water tank, the second water tank and the third water tank, and the first water tank, the second water tank The water tank and the third water tank communicate with the first circulation tank 72 , the second circulation tank 73 and the third circulation tank 74 respectively through water pipes 75 , 76 , 77 with water pumps. The water sprayed from the shower head 41 flows into the corresponding circulation tanks 72 , 73 , 74 after cooling the plastic products, and is recycled to save energy. Wherein, both the first water tank and the second water tank are thermal insulation water tanks that can be heated automatically. The present invention uses a three-stage spray head 41 for three-stage cooling and cooling, but the spray head is not limited to three stages, and can also be Class 4 or Class 5 sprinklers. In this embodiment, each stage has two shower heads, and when the temperature of the plastic product at the cooling mechanism 2 exceeds its control temperature, one of the two shower heads of each stage is closed, and the other is closed. Leave it open. Of course, the number of each level of shower heads in the present invention is not limited to two, it can also be three, four, etc., when the temperature of plastic products at cooling mechanism 2 exceeds its control temperature, the number of shower heads The number of controls is not limited to one.
以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still fall within the scope of the present invention.
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