CN105436132B - A kind of safety anti-explosive formula silica flour process units - Google Patents
A kind of safety anti-explosive formula silica flour process units Download PDFInfo
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- CN105436132B CN105436132B CN201510919118.9A CN201510919118A CN105436132B CN 105436132 B CN105436132 B CN 105436132B CN 201510919118 A CN201510919118 A CN 201510919118A CN 105436132 B CN105436132 B CN 105436132B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- Food Science & Technology (AREA)
- Disintegrating Or Milling (AREA)
- Crushing And Grinding (AREA)
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Abstract
本发明公开了一种安全防爆式硅粉生产装置,在卧式搅拌机出料口的后下方设置用于接料的分离槽,在分离槽的后方设有机架,机架上安装立式破碎机,在立式破碎机输入轴的上端套装从动皮带轮,该从动皮带轮通过皮带与主动皮带轮连接,主动皮带轮套装在电机的输出轴上,在立式破碎机壳体的上端安装第一喷气嘴,立式破碎机壳体的下部安装第二喷气嘴;在立式破碎机的下方设有集料盒,立式破碎机的斜上方设有溜槽,溜槽的下端伸入立式破碎机中,在溜槽的上端安装料斗,向料斗送料的斗式净料提升机位于机架的前方。本发明采用搅拌的方式对硅块进行清洗,清洁效率高,清洗效果好;在破碎过程中通过充入氮气来隔绝空气,安全性好。
The invention discloses a safe explosion-proof silicon powder production device. A separation tank for receiving materials is arranged below the discharge port of a horizontal mixer, a frame is arranged behind the separation tank, and a vertical crushing device is installed on the frame. Machine, set a driven pulley on the upper end of the input shaft of the vertical crusher, the driven pulley is connected with the driving pulley through a belt, the driving pulley is set on the output shaft of the motor, and the first jet is installed on the upper end of the vertical crusher shell. Nozzle, the second air nozzle is installed in the lower part of the vertical crusher shell; there is a collection box under the vertical crusher, and a chute is provided on the oblique upper side of the vertical crusher, and the lower end of the chute extends into the vertical crusher , Install a hopper on the upper end of the chute, and the bucket-type net material elevator that feeds the hopper is located in front of the frame. The invention adopts the method of stirring to clean the silicon block, which has high cleaning efficiency and good cleaning effect; during the crushing process, nitrogen gas is charged to isolate the air, and the safety is good.
Description
技术领域technical field
本发明属于粉末冶金技术领域,具体地说,特别涉及一种安全防爆式硅粉生产装置。The invention belongs to the technical field of powder metallurgy, and in particular relates to a safe explosion-proof silicon powder production device.
背景技术Background technique
硅粉是以硅块为原料制备而成的,广泛应用于各种高新技术产业。目前,硅粉的制备方法为先清洗后破碎,清洗的方法一般采用冲洗或泡洗,不仅清洁效率低,工人的劳动强度大,而且清洗的效果较差;而破碎方法通常采用直接挤压粉碎或直接冲击粉碎,在破碎过程中均没有隔绝空气,存在易发生爆炸、安全性较差等不足。因此,在确保加工效率的前提下,如何安全地生产硅粉是行业内正致力解决的技术问题。Silicon powder is prepared from silicon block as raw material and is widely used in various high-tech industries. At present, the preparation method of silicon powder is to wash first and then crush. The cleaning method generally adopts washing or soaking. Not only the cleaning efficiency is low, the labor intensity of the workers is high, but also the cleaning effect is poor; while the crushing method usually adopts direct extrusion crushing. Or direct impact crushing, there is no isolation of air in the crushing process, and there are deficiencies such as prone to explosion and poor safety. Therefore, on the premise of ensuring processing efficiency, how to safely produce silicon powder is a technical problem that the industry is working hard to solve.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种安全防爆式硅粉生产装置,能有效提高清洁效率和清洗效果,并且安全性好。The technical problem to be solved by the present invention is to provide a safe explosion-proof silicon powder production device, which can effectively improve the cleaning efficiency and cleaning effect, and has good safety.
本发明的技术方案如下:一种安全防爆式硅粉生产装置,其特征在于:在底架上安装卧式搅拌机,该卧式搅拌机的进料口在前出料口在后,在所述卧式搅拌机进料口的前侧设置斗式原料提升机,斗式原料提升机向卧式搅拌机的进料口送料,在所述卧式搅拌机出料口的后下方设置用于接料的分离槽,该分离槽的底部为筛网结构;The technical scheme of the present invention is as follows: a safe explosion-proof silicon powder production device, characterized in that: a horizontal mixer is installed on the bottom frame, the feed port of the horizontal mixer is behind the front discharge port, and A bucket-type raw material elevator is arranged on the front side of the feed port of the horizontal mixer, and the bucket-type raw material elevator feeds materials to the feed port of the horizontal mixer, and a separation tank for receiving materials is set below the discharge port of the horizontal mixer , the bottom of the separation tank is a screen structure;
在所述分离槽的后方设有机架,机架上安装立式破碎机,该立式破碎机输入轴的上端伸出立式破碎机壳体的顶部,在立式破碎机输入轴的上端套装从动皮带轮,该从动皮带轮通过皮带与主动皮带轮连接,所述主动皮带轮套装在电机的输出轴上,电机通过机座安装于机架的顶部;在所述立式破碎机壳体的上端安装第一喷气嘴,立式破碎机壳体的下部安装第二喷气嘴,所述第一喷气嘴和第二喷气嘴位于立式破碎机壳体的同一侧,第一喷气嘴进气端在上出气端在下倾斜设置,第二喷气嘴进气端在下出气端在上倾斜设置,并且第一喷气嘴和第二喷气嘴均通过气管与控制阀连接,控制阀安装于机架顶部固定的悬板上;在所述立式破碎机的下方设有集料盒,集料盒底部的四个角处均安装滚轮;在所述立式破碎机的斜上方设有溜槽,该溜槽倾斜设置,溜槽的下端伸入立式破碎机中,在溜槽的上端安装料斗,向料斗送料的斗式净料提升机位于机架的前方。A frame is arranged behind the separation tank, and a vertical crusher is installed on the frame. The upper end of the input shaft of the vertical crusher protrudes from the top of the vertical crusher shell, Set the driven pulley, the driven pulley is connected with the driving pulley through the belt, the driving pulley is set on the output shaft of the motor, and the motor is installed on the top of the frame through the frame; at the upper end of the vertical crusher shell The first air nozzle is installed, and the second air nozzle is installed on the lower part of the vertical crusher shell. The first air nozzle and the second air nozzle are located on the same side of the vertical crusher shell, and the inlet end of the first air nozzle is at The upper air outlet is set on a downward slope, and the second air nozzle is installed on a lower air outlet. on the bottom of the vertical crusher, there is a collection box, and rollers are installed at the four corners of the bottom of the collection box; a chute is provided on the oblique upper side of the vertical crusher, and the chute is set obliquely, The lower end of the chute extends into the vertical crusher, and a hopper is installed on the upper end of the chute, and the bucket-type net material elevator that feeds the hopper is located in front of the frame.
本发明巧妙地将卧式搅拌机用于硅块的清洗。斗式原料提升机将装载的硅块提升至设定的高度,并通过进料口送入卧式搅拌机中,卧式搅拌机内充入清水,当卧式搅拌机运转的时候,通过充分搅动硅块对其进行清洗,使硅块上附着的污物、杂质等脱离,清洗完成后,硅块和污水从卧式搅拌机的出料口倒入分离槽中,由于分离槽的底部为筛网结构,能够使污水连同污物、杂质等通过筛网流走,而硅块存留于分离槽中。The present invention cleverly uses the horizontal mixer for the cleaning of silicon blocks. The bucket-type raw material elevator lifts the loaded silicon block to the set height, and sends it into the horizontal mixer through the feeding port. The horizontal mixer is filled with clean water. When the horizontal mixer is running, the silicon block is fully stirred Clean it to remove the dirt and impurities attached to the silicon block. After cleaning, the silicon block and sewage are poured into the separation tank from the discharge port of the horizontal mixer. Since the bottom of the separation tank is a screen structure, It can make the sewage flow away through the screen along with the dirt and impurities, while the silicon block remains in the separation tank.
清洗并沥干后的硅块通过斗式净料提升机输送至料斗中,在重力的作用下顺着溜槽进入立式破碎机中,电机的输出轴带动主动皮带轮旋转,主动皮带轮通过皮带带动从动皮带轮及立式破碎机的输入轴一起转动,即可将立式破碎机内的硅块破碎成硅粉。由此可见,本发明不仅结构简单,实施容易,易于组装,占用空间小,传动平稳、可靠,生产效率高,而且清洁效率高,清洗效果显著,能有效降低工人的劳动强度。在破碎的过程中,通过第一喷气嘴和第二喷气嘴持续不断地向立式破碎机中充入氮气,氮气将破碎作业区域的上下方与空气隔绝,能有效防止因破损产生火花而引起的爆炸,安全性好。两个喷气嘴布置在立式破碎机壳体的同一侧,能够便于管路走线,有利于缩短管路;第一喷气嘴从上斜向下喷入氮气,第二喷气嘴从下斜向上喷入氮气,使氮气进入立式破碎机中隔绝空气的效果更好。立式破碎机下方的集料盒用于承接加工完成后的硅粉,集料盒通过四个滚轮与底面滚动配合,移动方便、省力。本发明通过斗式提升机和溜槽向立式破碎机进料,操作简便,自动化程度高,能大大减少人力。The cleaned and drained silicon blocks are transported to the hopper through the bucket elevator, and enter the vertical crusher along the chute under the action of gravity. The output shaft of the motor drives the driving pulley to rotate, and the driving pulley is driven by the belt. The moving belt pulley and the input shaft of the vertical crusher rotate together to break the silicon block in the vertical crusher into silicon powder. It can be seen that the present invention is not only simple in structure, easy to implement, easy to assemble, takes up little space, stable and reliable in transmission, high in production efficiency, but also high in cleaning efficiency, remarkable in cleaning effect, and can effectively reduce the labor intensity of workers. During the crushing process, the vertical crusher is continuously filled with nitrogen gas through the first air nozzle and the second air nozzle. The nitrogen gas isolates the upper and lower parts of the crushing operation area from the air, which can effectively prevent sparks caused by damage. Explosion, good safety. The two air nozzles are arranged on the same side of the vertical crusher shell, which can facilitate the pipeline routing and shorten the pipeline; the first air nozzle sprays nitrogen gas from the top obliquely downward, and the second air nozzle from the bottom obliquely upward Nitrogen is injected so that the nitrogen enters the vertical crusher and has a better effect of isolating the air. The collection box under the vertical crusher is used to receive the processed silicon powder. The collection box is rolled and matched with the bottom surface through four rollers, which is convenient and labor-saving to move. The invention feeds materials to the vertical crusher through the bucket elevator and the chute, which is easy to operate, has high degree of automation, and can greatly reduce manpower.
为了简化结构,降低成本,确保对卧式搅拌机支撑的稳固性,所述底架为矩管焊接而成的框架结构。In order to simplify the structure, reduce the cost and ensure the stability of the support for the horizontal mixer, the underframe is a frame structure welded by rectangular tubes.
为了方便加工制作,确保结构强度,所述分离槽为上端敞口的方箱。In order to facilitate processing and manufacture and ensure structural strength, the separation tank is a square box with an open upper end.
为了简化结构,方便硅粉出料,所述立式破碎机壳体的下部为上大下小的锥形。In order to simplify the structure and facilitate the discharge of silicon powder, the lower part of the vertical crusher shell is conical with a large top and a small bottom.
为了便于加工制作,确保结构强度,所述机座是由矩管焊接而成的框架结构。In order to facilitate processing and manufacture and ensure structural strength, the machine base is a frame structure welded by rectangular tubes.
有益效果:本发明设计巧妙,结构简单、紧凑,易于组装,占用空间小,传动平稳、可靠,生产效率高;采用搅拌的方式对硅块进行清洗,清洁效率高,清洗效果好,工人的劳动强度小;在破碎过程中通过充入氮气来隔绝空气,有效消除了可能产生爆炸的安全隐患。Beneficial effects: the invention has ingenious design, simple and compact structure, easy assembly, small space occupation, stable and reliable transmission, and high production efficiency; the silicon block is cleaned by stirring, which has high cleaning efficiency and good cleaning effect, and saves labor for workers. The strength is small; during the crushing process, nitrogen is filled to isolate the air, which effectively eliminates the potential safety hazard of explosion.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,底架1为矩管焊接而成的框架结构,在底架1的顶部安装卧式搅拌机2,卧式搅拌机2由底架1支撑。卧式搅拌机2的进料口在前出料口在后,在卧式搅拌机2进料口的前侧设置斗式原料提升机3,斗式原料提升机3向卧式搅拌机2的进料口送料。在卧式搅拌机2出料口的后下方设置用于接料的分离槽4,分离槽4优选为上端敞口的方箱,分离槽4的底部为筛网结构,筛网的网孔大小根据实际需要确定。As shown in FIG. 1 , the underframe 1 is a frame structure welded by rectangular tubes, and a horizontal mixer 2 is installed on the top of the underframe 1 , and the horizontal mixer 2 is supported by the underframe 1 . The feed port of the horizontal mixer 2 is at the front and the discharge port is behind, and a bucket-type raw material elevator 3 is arranged on the front side of the feed port of the horizontal mixer 2, and the bucket-type raw material elevator 3 is connected to the feed port of the horizontal mixer 2. feed. The separation tank 4 that is used for receiving material is arranged at the rear bottom of the horizontal mixer 2 outlets, the separation tank 4 is preferably a square box with an open upper end, and the bottom of the separation tank 4 is a screen structure, and the mesh size of the screen is based on Actual needs to be determined.
如图1所示,在分离槽4的后方设有机架11,在机架11上安装立式破碎机12,该立式破碎机12壳体的下部为上大下小的锥形。立式破碎机12输入轴的上端伸出立式破碎机12壳体的顶部,在立式破碎机12输入轴的上端套装从动皮带轮13,该从动皮带轮13通过皮带与主动皮带轮14连接,主动皮带轮14套装在电机15的输出轴上。电机15位于机架11的上方,电机15的壳体与机座16相固定。机座16是由矩管焊接而成的框架结构,机座16的底端与机架11的顶部相焊接。As shown in Figure 1, a frame 11 is provided behind the separation tank 4, and a vertical crusher 12 is installed on the frame 11. The lower part of the vertical crusher 12 housing is conical with a large top and a small bottom. The upper end of the input shaft of the vertical crusher 12 protrudes from the top of the casing of the vertical crusher 12, and the upper end of the input shaft of the vertical crusher 12 is fitted with a driven pulley 13, which is connected to the driving pulley 14 through a belt. The driving pulley 14 is sleeved on the output shaft of the motor 15 . The motor 15 is located above the frame 11 , and the housing of the motor 15 is fixed to the machine base 16 . The support 16 is a frame structure welded by rectangular tubes, and the bottom of the support 16 is welded to the top of the frame 11 .
如图1所示,在立式破碎机12壳体的上端安装第一喷气嘴17,立式破碎机12壳体的下部安装第二喷气嘴18,第一喷气嘴17和第二喷气嘴18位于立式破碎机12壳体的同一侧,第一喷气嘴17进气端在上出气端在下倾斜设置,第二喷气嘴18进气端在下出气端在上倾斜设置,两个喷气嘴的倾斜角度根据实际需要确定。第一喷气嘴17和第二喷气嘴18均通过气管与控制阀19连接,控制阀19安装于机架11顶部固定的悬板上,并且控制阀19通过气管与氮气源相连接。在立式破碎机12的下方设有集料盒23,集料盒23上端敞口,集料盒23底部的四个角处均安装滚轮24。As shown in Figure 1, a first air nozzle 17 is installed on the upper end of the vertical crusher 12 housing, and a second air nozzle 18 is installed on the bottom of the vertical crusher 12 housing, the first air nozzle 17 and the second air nozzle 18 Located on the same side of the shell of the vertical crusher 12, the air inlet end of the first air nozzle 17 is arranged at an inclination downward at the upper air outlet end, and the air inlet end of the second air nozzle 18 is arranged at an upward inclination at the lower air outlet end, and the inclination of the two air nozzles The angle is determined according to actual needs. The first air nozzle 17 and the second air nozzle 18 are all connected with the control valve 19 through the air pipe, the control valve 19 is installed on the fixed suspension plate at the top of the frame 11, and the control valve 19 is connected with the nitrogen source through the air pipe. The bottom of the vertical crusher 12 is provided with a collection box 23 , the upper end of the collection box 23 is open, and rollers 24 are installed at the four corners of the bottom of the collection box 23 .
如图1所示,在立式破碎机12的斜上方设有溜槽20,该溜槽20倾斜设置,溜槽20的下端伸入立式破碎机12中,在溜槽20的上端安装料斗21,向料斗21送料的斗式净料提升机22位于机架11的前方。As shown in Figure 1, a chute 20 is provided obliquely above the vertical crusher 12, and the chute 20 is arranged obliquely. The lower end of the chute 20 extends into the vertical crusher 12. The bucket type clean material hoist 22 of 21 feeds is positioned at the place ahead of frame 11.
本发明是这样进行清洗的:The present invention cleans like this:
斗式原料提升机3将装载的硅块提升至设定的高度,并通过进料口送入卧式搅拌机2中,卧式搅拌机2内充入清水,当卧式搅拌机2运转的时候,通过充分搅动硅块对其进行清洗,使硅块上附着的污物、杂质等脱离,清洗完成后,硅块和污水从卧式搅拌机2的出料口倒入分离槽4中,由于分离槽4的底部为筛网结构,能够使污水连同污物、杂质等通过筛网流走,而硅块存留于分离槽中。The bucket-type raw material elevator 3 lifts the loaded silicon block to the set height, and sends it into the horizontal mixer 2 through the feed port, and the horizontal mixer 2 is filled with clean water. When the horizontal mixer 2 is running, the Fully stir the silicon block to clean it, so that the dirt and impurities attached to the silicon block are separated. After the cleaning is completed, the silicon block and sewage are poured into the separation tank 4 from the discharge port of the horizontal mixer 2. The bottom of the tank is a sieve structure, which enables sewage, dirt, impurities, etc. to flow away through the sieve, while the silicon blocks remain in the separation tank.
本发明是这样进行破碎的:The present invention is broken like this:
清洗并沥干后的硅块通过斗式净料提升机22输送至料斗21中,在重力的作用下顺着溜槽20进入立式破碎机12中,电机15的输出轴带动主动皮带轮14旋转,主动皮带轮14通过皮带带动从动皮带轮13及立式破碎机12的输入轴一起转动,即可将立式破碎机12内的硅块破碎成硅粉。在破碎的过程中,控制阀19开启,通过第一喷气嘴17和第二喷气嘴18持续不断地向立式破碎机12中充入氮气,氮气将破碎作业区域的上下方与空气隔绝,起防爆的作用。The cleaned and drained silicon blocks are transported to the hopper 21 through the bucket elevator 22, and enter the vertical crusher 12 along the chute 20 under the action of gravity, and the output shaft of the motor 15 drives the driving pulley 14 to rotate, The driving pulley 14 drives the driven pulley 13 and the input shaft of the vertical crusher 12 to rotate together through the belt, so that the silicon block in the vertical crusher 12 can be broken into silicon powder. During the crushing process, the control valve 19 is opened, and nitrogen gas is continuously filled into the vertical crusher 12 through the first air nozzle 17 and the second air nozzle 18. The role of explosion-proof.
上述立式破碎机为现有技术,其结构及工作原理在此不做赘述。The above-mentioned vertical crusher is the prior art, and its structure and working principle will not be repeated here.
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