CN105436059A - Distribution type heating devices for coating machine drying oven - Google Patents
Distribution type heating devices for coating machine drying oven Download PDFInfo
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- CN105436059A CN105436059A CN201510404825.4A CN201510404825A CN105436059A CN 105436059 A CN105436059 A CN 105436059A CN 201510404825 A CN201510404825 A CN 201510404825A CN 105436059 A CN105436059 A CN 105436059A
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- distributed
- oven
- baking oven
- casing
- coating machine
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 62
- 239000011248 coating agent Substances 0.000 title claims abstract description 49
- 238000000576 coating method Methods 0.000 title claims abstract description 49
- 238000001035 drying Methods 0.000 title claims abstract description 25
- 238000009826 distribution Methods 0.000 title claims abstract description 15
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- 239000002184 metal Substances 0.000 claims abstract description 34
- 239000004744 fabric Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 238000009423 ventilation Methods 0.000 claims description 5
- 239000002912 waste gas Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000084 colloidal system Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910002065 alloy metal Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005292 diamagnetic effect Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses distribution type heating devices for a coating machine drying oven and a using method of the distribution type heating devices and relates to the field of coating machine equipment. The heating devices evenly distributed are adopted so that accurate control during the drying tunnel heating process can be achieved, and heating is even. Open fire is not generated, so that the safety is high. According to key points of the technical scheme, a drying oven body is placed on a support, a temperature control curve is set according to actual requirements, and a power source of a controller is turned on; after gumming, gummed cloth is laid horizontally in the middle of the drying oven body through a coating roller which rotates at a constant speed; and the gummed cloth is evenly heated through a plurality of distribution type cast metal heating blocks which are evenly distributed on the inner side of the drying oven body, and in the heating process, a drying oven door can be opened to inspect the current drying condition of the gummed cloth. The distribution type heating devices are mainly used in the coating machine drying oven.
Description
Technical field
The present invention relates to coating machine apparatus field, particularly relate to the distributed heater of a kind of coating machine oven and using method thereof.
Background technology
Coating machine is on the base material cloth of rolling, be coated with one deck specific function glue, coating or ink etc., and the equipment of rolling after the drying.Coating machine is primarily of automatic double surface gluer, oven equipment and winding device composition, and oven equipment is after automatic double surface gluer completes gluing, the colloid on gummed cloth is carried out the equipment of drying, and wherein, heater is the core component of oven equipment.In order to improve the operating efficiency of coating machine, the length of oven equipment generally can reach 15 meters to about 20 meters, namely gummed cloth need through the drying tunnel of more than 15 meters, the requirement that heating, drying reaches finished product adhesive plaster is controlled through accurate temperature curve, first heating reaches more than 90 degree, then keep a period of time, reduce temperature at leisure and reach normal temperature, thus the colloid realized on gummed cloth is dried.
The heater of existing oven equipment has steam heater, hot air heating apparatus and electrothermal tube heater, steam heater is the heating being realized gummed cloth by steam hot channel, and it realizes temperature by the flow of steam in steam regulation radiating tube and controls; Hot air heating apparatus realizes the heating of gummed cloth by the flowing gas that temperature is higher; Electrothermal tube heater directly heats by electrothermal tube the heating realizing gummed cloth.
Above-mentioned steam heater and hot air heating apparatus, because the length of oven equipment is longer, in whole heating process, be all difficult to control accurately drying tunnel, cause heating skewness; Electrothermal tube heater, owing to there is the dangerous substance that colloid evaporates in drying tunnel, as gasoline etc., if once there is naked light, as electric spark, will set off an explosion, security is low.
Summary of the invention
The distributed heater of a kind of coating machine oven that embodiments of the invention provide and using method thereof, adopt equally distributed heater, can realize the accurate control in drying tunnel heating process, homogeneous heating; Can not produce naked light, security is high.
For achieving the above object, embodiments of the invention adopt following technical scheme:
First aspect present invention provides a kind of coating machine oven distributed heater, comprise: baking oven casing, described baking oven box house is fitted distribution heat insulating mattress and distributed ingot metal heat block successively, two ends are movably connected in the applicator roll of described baking oven casing, described baking oven casing side is provided with oven door, described baking oven casing outside lower end connection control device.
In conjunction with first aspect, in a kind of possible embodiment, the distributed heater of described coating machine oven, comprising: the outer top section of described baking oven casing arranges inlet duct and exhaust apparatus, and described exhaust apparatus outlet arranges discharge duct.
In conjunction with first aspect, in a kind of possible embodiment, the distributed heater of described coating machine oven, comprising:
Described baking oven casing outer bottom is provided with computer heating control case, opens for controlling heating power supply according to real-time oven temperature and cuts off.
In conjunction with first aspect, in a kind of possible embodiment, the distributed heater of described coating machine oven, is characterized in that, comprising:
Described baking oven casing is placed on antinose-dive leg.
In conjunction with first aspect, in a kind of possible embodiment, the distributed heater of described coating machine oven, described controller, comprising:
Described controller comprises controller power source, temperature controller and main control chip; Described controller power source is used for powering to described temperature controller and described main control chip.
In conjunction with first aspect, in a kind of possible embodiment, the distributed heater of described coating machine oven, comprising:
The distributed heater of described coating machine oven comprises multiple equally distributed distributed ingot metal heat block.
The distributed heater of a kind of coating machine oven that the embodiment of the present invention provides and using method thereof, comprise: baking oven casing, described baking oven box house is fitted distribution heat insulating mattress and distributed ingot metal heat block successively, the applicator roll of described baking oven casing, unsettled setting is fixed at two ends, described baking oven casing side is provided with oven door, described baking oven casing outside lower end connection control device, compared to prior art, the present invention adopts equally distributed heater, the accurate control in drying tunnel heating process can be realized, homogeneous heating; Can not produce naked light, security is high.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described.
Fig. 1 is a kind of coating machine oven distributed heater composition structure schematic side view in the embodiment of the present invention 1;
Fig. 2 is a kind of coating machine oven distributed heater composition structure schematic front view in the embodiment of the present invention 1;
Fig. 3 is a kind of coating machine oven distributed heater middle controller composition structural representation in the embodiment of the present invention 1;
Fig. 4 is a kind of coating machine oven distributed heater composition structural representation in the embodiment of the present invention 2;
Fig. 5 is a kind of coating machine oven distributed heater using method flow chart in the embodiment of the present invention 3;
Fig. 6 is a kind of coating machine oven distributed heater using method flow chart in the embodiment of the present invention 4.
In figure, 1. baking oven casing, 2. heat insulating mattress, 3. applicator roll, 4. distributed ingot metal heat block, 5. oven door, 6. controller, 61. device power supplys processed, 62. temperature controllers, 63. main control chips, 7. inlet duct, 8. air-out apparatus, 81. discharge ducts, 9. computer heating control case, 10. antinose-dive leg.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
The embodiment of the present invention provides a kind of coating machine oven distributed heater, as shown in Figure 1, comprise: baking oven casing 1, fit distribution heat insulating mattress 2 and distributed ingot metal heat block 4 successively in described baking oven casing 1 inside, two ends are movably connected in the applicator roll 3 of described baking oven casing 1, described baking oven casing 1 side is provided with oven door 5, described baking oven casing 1 outside lower end connection control device 6.
Wherein, baking oven casing 1, in order to improve the operating efficiency of coating machine, the length of baking oven casing generally can reach 15 meters to about 20 meters, the concrete size of the present invention to coating machine casing does not do any restriction, namely only relevant element need be set according to the size of current coating machine casing, such as: it is that 15,20 meters of coating machine casings are uniformly distributed distributed ingot metal heat block 4 number and can increase to 20 that 15 meters of coating machine casings are uniformly distributed distributed ingot metal heat block 4 number.
Distribution heat insulating mattress 2, arrange inside laminating baking oven casing 1, be between baking oven casing 1 and distributed ingot metal heat block 4, for heat insulation and stationary distribution formula ingot metal heat block 4, such as: with screw, distributed ingot metal heat block 4 can be fixed on distribution heat insulating mattress 2.
Applicator roll 3, two ends are movably connected in inside baking oven casing 1, the present invention does not do any restriction to the concrete mode be flexibly connected, such as, bearing can be utilized to be mounted on inside baking oven casing 1 by applicator roll 3, and multiple applicator roll 3 is in same level, and synchronized in the same way rotation, the gummed cloth of plane so just can be made at the uniform velocity to pass through, to make gummed cloth carry out homogeneous heating.
Distributed ingot metal heat block 4, be tubular electrothermal element be heater, and brake forming, entering mould high-test metal alloy material is that shell is cast into various shape with centrifugal, there are round, dull and stereotyped, perpendicular type, air-cooled, water-cooled and other abnormal shape etc., the concrete shape of the present invention to distributed ingot metal heat block 4 does not do any restriction, and the present embodiment only simply illustrates for the distributed ingot metal heat block 4 of writing board shape.Distributed ingot metal heat block 4 can fit tightly with heated object after fine finishining, can efficiently, equably heat to heated object.
The concrete material of the present invention to distributed ingot metal heat block 4 does not do any restriction, and the selection of distributed ingot metal heat block 4 can be: the metal or alloy metals such as aluminium, copper, iron.Wherein, distributed cast aluminium heat block surface loading can reach 2.5-4.5w/cm2, between maximum operating temperature 400-500 DEG C; Distributed cast copper heat block surface loading can reach 3.5-5.0w/cm2, between maximum operating temperature 600-700 DEG C; Distributed cast iron heat block surface loading can reach 4.5-6.0w/cm2, between maximum operating temperature 800-850 DEG C; The alloying metal that distributed ingot metal heat block 4 also can adopt thermal conductance splendid, it can guarantee that hot-face temperature is even, eliminates focus and the cold spot of equipment, has the advantages such as long-life, good heat insulating, mechanical performance are strong, corrosion-resistant, diamagnetic field.
Further, as shown in Figure 2, the outer radiating surface of the present invention's distributed ingot metal heat block 4 increases attemperator, and interior radiating surface sintering infrared ray like this can using electricity wisely 35%.
Oven door 5, is arranged on the side of baking oven casing 1, can open, to check the oven dry situation of gummed cloth in the process of heating.
Controller 6, as shown in Figure 3, controller 6 comprises controller power source 61, temperature controller 62 and main control chip 63; Described controller power source 61 is powered for giving described temperature controller 62 and described main control chip 63.
Wherein, temperature controller 62, for design temperature controlling curve according to the actual requirements, then carries out PID and adjusts, carry out the control of heating further.
Further, also comprise: support 10, described baking oven casing 1 is placed on antinose-dive leg 10.
Concrete, baking oven casing 1 when in use, is placed on support 10, according to actual needs design temperature controlling curve, opens controller power source 61 by the present invention; The gummed cloth completing gluing via applicator roll 3 Horizontal Tile of uniform rotation in the middle of baking oven casing 1, the multiple distributed ingot metal heat block 4 pairs of gummed cloths be now evenly distributed on inside baking oven casing 1 heat uniformly, in the process of heating, oven door 5 can be opened, check the oven dry situation of current gummed cloth.
The distributed heater of a kind of coating machine oven that the embodiment of the present invention provides, comprise: baking oven casing, described baking oven box house is fitted distribution heat insulating mattress and distributed ingot metal heat block successively, the applicator roll of described baking oven casing, unsettled setting is fixed at two ends, described baking oven casing side is provided with oven door, described baking oven casing outside lower end connection control device, compared to prior art, the present invention adopts equally distributed heater, the accurate control in drying tunnel heating process can be realized, homogeneous heating; Can not produce naked light, security is high.
Embodiment 2
The embodiment of the present invention provides a kind of coating machine oven distributed heater, as shown in Figure 4, comprise: baking oven casing 1, fit distribution heat insulating mattress 2 and distributed ingot metal heat block 4 successively in described baking oven casing 1 inside, two ends are movably connected in the applicator roll 3 of described baking oven casing 1, described baking oven casing 1 side is provided with oven door 5, described baking oven casing 1 outside lower end connection control device 6.
Further, also comprise: the outer top section of described baking oven casing 1 arranges inlet duct 7 and exhaust apparatus 8, described exhaust apparatus 8 outlet arranges discharge duct 81.
Wherein, by arranging the ventilation volume of inlet duct 7 and the adjustable drying tunnel of exhaust apparatus 8, exhaust apparatus 8 outlet arranges discharge duct 81, and the waste gas of generation can be discharged by discharge duct; Enter deflation cycles system and make uniformity of temperature profile in operating room.
Further, also comprise: described baking oven casing 1 outer bottom is provided with computer heating control case 9, open for controlling heating power supply according to real-time oven temperature and cut off.
Wherein, just according to real-time oven temperature, can carry out the control of heating by arranging computer heating control case 9, such as, heating power supply is opened and is cut off.Not only increase the degree of accuracy of heating, and save electricity to a certain extent.
Further, also comprise: described baking oven casing 1 is placed on antinose-dive leg 10.
Concrete, baking oven casing 1 when in use, is placed on support 10, according to actual needs design temperature controlling curve, opens controller power source 61 by the present invention; The gummed cloth completing gluing via applicator roll 3 Horizontal Tile of uniform rotation in the middle of baking oven casing 1, the multiple distributed ingot metal heat block 4 pairs of gummed cloths be now evenly distributed on inside baking oven casing 1 heat uniformly, in the process of heating, oven door 5 can be opened, check the oven dry situation of current gummed cloth.
Further, can be inflated in casing by inlet duct 7, exhaust apparatus 8 will produce waste gas discharge, realize the ventilation of casing drying tunnel, enter deflation cycles system and make uniformity of temperature profile in operating room.
Further, according to real-time oven temperature, the control of heating can be carried out in the process of heating.
The distributed heater of a kind of coating machine oven that the embodiment of the present invention provides, comprise: baking oven casing, described baking oven box house is fitted distribution heat insulating mattress and distributed ingot metal heat block successively, the applicator roll of described baking oven casing, unsettled setting is fixed at two ends, described baking oven casing side is provided with oven door, described baking oven casing outside lower end connection control device, compared to prior art, the present invention adopts equally distributed heater, the accurate control in drying tunnel heating process can be realized, homogeneous heating; Can not produce naked light, security is high.
Embodiment 3
The embodiment of the present invention provides a kind of coating machine oven distributed heater using method, as shown in Figure 5, comprising:
301, baking oven casing 1 is placed on support 10, according to actual needs design temperature controlling curve, opens controller power source 61.
302, the gummed cloth completing gluing via applicator roll 3 Horizontal Tile of uniform rotation in the middle of baking oven casing 1.
303, the multiple distributed ingot metal heat block 4 pairs of gummed cloths be evenly distributed on inside baking oven casing 1 heat uniformly.
304, in the process of heating, oven door 5 can be opened, check the oven dry situation of current gummed cloth.
The distributed heater using method of a kind of coating machine oven that the embodiment of the present invention provides, comprising: be placed on support by baking oven casing, design temperature controlling curve, opens controller power source according to actual needs; The gummed cloth completing gluing via the applicator roll Horizontal Tile of uniform rotation in the middle of baking oven casing; The multiple distributed ingot metal heat block being evenly distributed on baking oven box inside heats uniformly to gummed cloth, in the process of heating, oven door can be opened, check the oven dry situation of current gummed cloth, compared to prior art, the present invention adopts equally distributed heater, can realize the accurate control in drying tunnel heating process, homogeneous heating; Can not produce naked light, security is high.
Embodiment 4
The embodiment of the present invention provides a kind of coating machine oven distributed heater using method, as shown in Figure 6, comprising:
401, baking oven casing 1 is placed on support 10, according to actual needs design temperature controlling curve, opens controller power source 61.
402, the gummed cloth completing gluing via applicator roll 3 Horizontal Tile of uniform rotation in the middle of baking oven casing 1.
403, the multiple distributed ingot metal heat block 4 pairs of gummed cloths be evenly distributed on inside baking oven casing 1 heat uniformly.
404, in the process of heating, oven door 5 can be opened, check the oven dry situation of current gummed cloth.
405, inflated in casing by inlet duct 7, by exhaust apparatus 8, the waste gas produced discharged, realize the ventilation of casing drying tunnel.
406, can according to real-time oven temperature in the process of heating, open and close computer heating control case 9 carries out the control of heating.
The distributed heater using method of a kind of coating machine oven that the embodiment of the present invention provides, comprise: baking oven casing is placed on support, design temperature controlling curve according to actual needs, open controller power source, the gummed cloth completing gluing via the applicator roll Horizontal Tile of uniform rotation in the middle of baking oven casing, the multiple distributed ingot metal heat block being evenly distributed on baking oven box inside heats uniformly to gummed cloth, in the process of heating, oven door can be opened, check the oven dry situation of current gummed cloth, inflated in casing by inlet duct, by exhaust apparatus, the waste gas produced is discharged, realize the ventilation of casing drying tunnel, can according to real-time oven temperature in the process of heating, open, close the control that computer heating control case carries out heating.
Through the above description of the embodiments, those skilled in the art can be well understood to the mode that the present invention can add required common hardware by software and realize, and can certainly pass through hardware, but in a lot of situation, the former is better embodiment.Based on such understanding, technical scheme of the present invention can embody with the form of software product the part that prior art contributes in essence in other words, this computer software product is stored in the storage medium that can read, as the floppy disk of computer, hard disk or CD etc., comprise some instructions and perform method described in each embodiment of the present invention in order to make a computer equipment (can be personal computer, server, or the network equipment etc.).
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of described claim.
Claims (8)
1. the distributed heater of coating machine oven, it is characterized in that, comprise: baking oven casing (1), fit distribution heat insulating mattress (2) and distributed ingot metal heat block (4) successively in described baking oven casing (1) inside, two ends are movably connected in the applicator roll (3) of described baking oven casing (1), described baking oven casing (1) side is provided with oven door (5), described baking oven casing (1) outside lower end connection control device (6).
2. the distributed heater of coating machine oven according to claim 1, it is characterized in that, comprise: the outer top section of described baking oven casing (1) arranges inlet duct (7) and exhaust apparatus (8), described exhaust apparatus (8) outlet arranges discharge duct (81).
3. the distributed heater of coating machine oven according to claim 1 and 2, is characterized in that, comprising:
Described baking oven casing (1) outer bottom is provided with computer heating control case (9), opens for controlling heating power supply according to real-time oven temperature and cuts off.
4. according to claim 1---the distributed heater of the coating machine oven according to any one of 3, is characterized in that, comprising:
Described baking oven casing (1) is placed on antinose-dive leg (10).
5. the distributed heater of coating machine oven according to claim 1, is characterized in that, described controller (6), comprising:
Described controller (6) comprises controller power source (61), temperature controller (62) and main control chip (63); Described controller power source (61) is for giving described temperature controller (62) and described main control chip (63) power supply.
6. the distributed heater of the coating machine oven according to any one of claim 1-5, is characterized in that, comprising:
The distributed heater of described coating machine oven comprises multiple equally distributed distributed ingot metal heat block (4).
7. the distributed heater using method of coating machine oven, is characterized in that, comprising:
Baking oven casing (1) is placed on support (10), design temperature controlling curve according to actual needs, opens controller power source (61);
The gummed cloth completing gluing via applicator roll (3) Horizontal Tile of uniform rotation in the middle of baking oven casing (1);
The multiple distributed ingot metal heat block (4) being evenly distributed on baking oven casing (1) inner side is heated uniformly to gummed cloth;
In the process of heating, oven door (5) can be opened, check the oven dry situation of current gummed cloth.
8. the distributed heater using method of coating machine oven, is characterized in that, comprising:
Baking oven casing (1) is placed on support (10), design temperature controlling curve according to actual needs, opens controller power source (61);
The gummed cloth completing gluing via applicator roll (3) Horizontal Tile of uniform rotation in the middle of baking oven casing (1);
The multiple distributed ingot metal heat block (4) being evenly distributed on baking oven casing (1) inner side is heated uniformly to gummed cloth;
In the process of heating, oven door (5) can be opened, check the oven dry situation of current gummed cloth;
Inflated in casing by inlet duct (7), by exhaust apparatus (8), the waste gas produced discharged, realize the ventilation of casing drying tunnel;
Can according to real-time oven temperature in the process of heating, open and close computer heating control case (9) carries out the control of heating.
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CN201510404825.4A CN105436059A (en) | 2015-07-08 | 2015-07-08 | Distribution type heating devices for coating machine drying oven |
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Cited By (2)
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CN106269429A (en) * | 2016-10-18 | 2017-01-04 | 浙江宇邦滤材科技有限公司 | Acupuncture filter bag processing drying unit |
CN112577190A (en) * | 2020-12-11 | 2021-03-30 | 安徽新辰光学新材料有限公司 | Heating mechanism for coating machine |
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CN106269429B (en) * | 2016-10-18 | 2019-09-10 | 浙江宇邦滤材科技有限公司 | Drying unit is used in needle thorn filter bag processing |
CN112577190A (en) * | 2020-12-11 | 2021-03-30 | 安徽新辰光学新材料有限公司 | Heating mechanism for coating machine |
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