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CN105406664B - Rotor automatic assembling - Google Patents

Rotor automatic assembling Download PDF

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Publication number
CN105406664B
CN105406664B CN201511018692.3A CN201511018692A CN105406664B CN 105406664 B CN105406664 B CN 105406664B CN 201511018692 A CN201511018692 A CN 201511018692A CN 105406664 B CN105406664 B CN 105406664B
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CN
China
Prior art keywords
main shaft
insulating trip
iron core
turntable
finished product
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Application number
CN201511018692.3A
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Chinese (zh)
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CN105406664A (en
Inventor
邹明胜
孙金锁
陈灿华
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Guangdong Ward Precision Technology Co ltd
Original Assignee
World Precision Manufacturing Dongguan Co Ltd
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Priority to CN201511018692.3A priority Critical patent/CN105406664B/en
Publication of CN105406664A publication Critical patent/CN105406664A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a kind of rotor automatic assembling, including iron core feeding device, main shaft feeding device, pressing device, insulating trip feeding device, turnover device, point glue equipment, commutator feeding device, turntable transmission device and drawing mechanism, turntable transmission device includes the first turntable and the second turntable, iron core feeding device, main shaft feeding device, pressing device and insulating trip feeding device cooperate on the first turntable by iron core, main shaft and upper insulating trip assemble a semi-finished product rotor, semi-finished product rotor is transferred on the second turntable by turnover device, insulating trip feeding device, point glue equipment, commutator feeding device and pressing device cooperate on the second turntable by semi-finished product rotor, lower insulating trip and commutator assemble a finished product rotor, finished product rotor is removed and rotated to discharge by drawing mechanism from the second turntable.Compact integral structure is reasonable, efficient, cost is low and the degree of automation is high.

Description

Rotor automatic assembling
Technical field
The present invention relates to the assembling field of rotor, more particularly to a kind of rotor automatic assembling.
Background technology
World economy is evolving, and people's living standard is being continuously improved, and motor is electromechanical as indispensable basis Product, its existing low, middle-grade, labor-intensive product of Low investment, and have using advanced manufacturing technology, new electronic technology and The technology-intensive product with high investment that new material technology application is combined, and incorporated the globalization of production and selling.Motor Demand is constantly increasing.Motor with high content of technology, such as accurate brushless motor, high-speed synchronous motor, high-precision stepping electricity Motivation, sheet winding brushless motor, high performance servomotor and new principle new construction ultrasonic motor are at present not yet Form commercialization or mass production capabilities.
At present, the motor of domestic this respect assembles also to stay in single-handedly adds easy device or half certainly by hand by operating personnel Dynamicization equipment is completed, and efficiency is low and processing assembling procedure is more, complex process is cumbersome, it is necessary to which substantial amounts of skillfully operating personnel has come Into adding the operation cost of enterprise.And manual operations is so that the assembling quality and accuracy of product can not ensure.It is and existing Semi-automatic device generally using straight line walk material complete Product Assembly and using manipulator complete assembling action so that production Line is longer, and whole equipment takes up too much space and cost is higher.
Therefore, there is an urgent need for a kind of compact-sized automatic group of rotor reasonable, efficient, that cost is low and the degree of automation is high Install to overcome the above problem.
The content of the invention
The object of the present invention is to provide a kind of compact-sized motor reasonable, efficient, cost is low and the degree of automation is high Rotor automatic assembling.
To achieve these goals, the invention discloses a kind of rotor automatic assembling, it is applicable in and group is carried out to rotor Dress, the rotor automatic assembling include the iron core feeding device, main shaft feeding device, pressing dress being arranged on workbench Put, insulating trip feeding device, turnover device, point glue equipment, commutator feeding device, turntable transmission device and drawing mechanism;Institute Stating turntable transmission device includes the first turntable and the second turntable that are arranged side by side, the iron core feeding device, main shaft feeding device, Pressing device and insulating trip feeding device are sequentially arranged along the circumferential direction of first turntable, on the iron core feeding device, main shaft Expect device, pressing device and insulating trip feeding device under mutual cooperation on first turntable by iron core, main shaft and it is upper absolutely Embolium assembles a semi-finished product rotor;The turnover device is described to turn between first turntable and second turntable Rotary device will be transferred on second turntable again after the semi-finished product rotor rotation first angle on first turntable;It is described exhausted Embolium feeding device, point glue equipment, commutator feeding device, pressing device and drawing mechanism along second turntable it is circumferential according to Secondary arrangement, the insulating trip feeding device, point glue equipment, commutator feeding device and pressing device are under mutual cooperation in described Semi-finished product rotor, lower insulating trip and commutator are assembled into a finished product rotor on second turntable, the drawing mechanism by it is described into Product rotor is removed from second turntable and discharged again after rotating second angle.
It is preferred that the iron core is placed on first turntable by the iron core feeding device, the main shaft feeding dress Put and the main shaft is inserted into the centre bore of the iron core, the pressing device at first turntable is to the master Axis is pressed with the iron core, and the upper insulating trip is arranged by the insulating trip feeding device at first turntable In on the main shaft, which also abut against the upper surface of the upper insulating trip and the iron core, positioned at institute State the insulating trip feeding device at the second turntable the lower insulating trip is sheathed on the main shaft, the second insulation feeding Device also abuts against the lower face of the lower insulating trip and the iron core, and the point glue equipment carries out dispensing to the main shaft, The commutator is sheathed on the main shaft by the commutator feeding device, and the commutator feeding device also makes described change Abutted against to device and the lower insulating trip, the pressing device at second turntable is to the main shaft and the commutation Device is pressed.
It is preferred that the turntable transmission device further includes positioner, the positioner is respectively arranged on described first turn On disk and the second turntable, the positioner includes pilot pin and positioning seat, the positioning seat be installed on first turntable and On second turntable, and the positioning seat has a positioning and guiding portion, and the pilot pin is installed on the positioning seat, the pilot pin Quantity be 3,3 pilot pins are in equal angular arrangement on the positioning seat;During assembling, the pilot pin is inserted into institute State in the circumferential groove of iron core to position the iron core, the positioning and guiding portion guides and limits the insertion side of the iron core Further define the installation direction of the upper insulating trip and lower insulating trip to, the pilot pin, and the pilot pin respectively with the iron Core, upper insulating trip and lower insulating trip are in the cooperation in gap.
It is preferred that the angular range between the positioning and guiding portion and the central shaft of the positioning seat is 30 ° to 45 °;Institute Pilot pin is stated as the small cylindrical bar in the big centre in two, and the end of the pilot pin is cone, the pilot pin and the iron The fit clearance of core is 0.01mm, and the pilot pin and the fit clearance of the insulating trip are 0.02mm.
It is preferred that the iron core feeding device includes iron core deflector chute, iron core steering mechanism and iron core conveyer mechanism, it is described Iron core steering mechanism is connected with the output terminal of the iron core deflector chute, and the iron core conveyer mechanism is located at the iron core steering mechanism Top, the input terminal of the iron core deflector chute and output terminal in it is preceding it is high after it is low be obliquely installed, the iron core deflector chute is one by one Being sent in the horizontal iron core put at the iron core steering mechanism on the iron core deflector chute will be positioned over, the iron core turns to Mechanism fixes and drives the iron core to be rotated by 90 °, and the iron core being rotated by 90 ° is in vertical display, and the iron core conveyer mechanism crawl is perpendicular The iron core is simultaneously transferred on the positioner on first turntable by the iron core directly put.
It is preferred that the main shaft feeding device includes main shaft hopper, main shaft tripper and main shaft conveyer mechanism, the main shaft Tripper is connected with the main shaft hopper, and the main shaft conveyer mechanism is oppositely arranged with the main shaft tripper, the main shaft material The major axis horizontal being positioned in the main shaft hopper is sent at the main shaft tripper by bucket, and the main shaft tripper is by the master Axis pushes at the main shaft conveyer mechanism one by one, and the main shaft is rotated by 90 ° and makes the master by the main shaft conveyer mechanism The main shaft of vertical display is also transferred in the iron core on the positioner by axis along vertical display, the main shaft conveyer mechanism In heart hole.
It is preferred that the main shaft conveyer mechanism includes sleeve, clamping part, clamping driver and rotating driver, the folder Portion is held to be used to grip the sleeve, the clamping part is connected with the driver that clamps, the clamping part also with the rotation Turn driver to be connected, a through hole, the sleeve side-walls installation opposite with the through hole are offered on the side wall of the sleeve There is permanent magnet;It is described to clamp the defeated of driver when the major axis horizontal is pushed into the sleeve by the main shaft tripper Shaft is through the through hole and compresses the main shaft, and the permanent magnet adsorbs the main shaft, and the rotating driver drives described 90 ° of sleeve rotating, drives the main shaft being anchored in the sleeve to be vertically inserted into the iron core by the rotating sleeve In heart hole.
It is preferred that the pressing device includes stent and the press fitting support base and pressurized cylinder that are oppositely arranged, the press fitting branch Support seat is installed on the bottom surface of the stent, and the press fitting support base is located at the lower section of first turntable or the second turntable, The pressurized cylinder is installed on the top surface of the stent, and the pressurized cylinder is located at the upper of first turntable or the second turntable Side, when both the iron core described in first turntable or the second driven by rotary disc on positioner and main shaft or commutator and main shaft When both are moved between the pressurized cylinder and the press fitting support base, the pressurized cylinder is with the press fitting support base in phase interworking It is pressed under conjunction to both the main shaft and iron core or to both the commutator and main shaft.
It is preferred that the insulating trip feeding device takes including insulating trip feeding machanism, insulating trip steering mechanism and insulating trip Mechanism is sent, the insulating trip steering mechanism is located at the front side of the insulating trip feeding machanism, and the insulating trip conveyer mechanism is located at The front side of the insulating trip steering mechanism, the insulating trip feeding machanism is by the conveying and one by one vertically of upper insulating trip or lower insulating trip Separation, the upper insulating trip on the output terminal of the insulating trip feeding machanism or lower insulating trip are fixed by the insulating trip steering mechanism And be rotated by 90 °, the insulating trip conveyer mechanism linearly captures the upper insulating trip or lower exhausted in the insulating trip steering mechanism Embolium, and the upper insulating trip captured or lower insulating trip are also sheathed on the main shaft by the insulating trip conveyer mechanism.
It is preferred that the turnover device includes semi-finished product rotor fetching device, semi-finished product rotor switching mechanism and semi-finished product Rotor movement mechanism, the semi-finished product rotor fetching device is connected with the output terminal of the semi-finished product rotor switching mechanism, described Semi-finished product rotor switching mechanism is connected with the output terminal of the semi-finished product rotor movement mechanism, the semi-finished product rotor fetching device The semi-finished product rotor is captured from first turntable, the semi-finished product rotor fetching device is overturn in the semi-finished product rotor The semi-finished product rotor is driven to overturn 180 ° under the driving of mechanism, the semi-finished product rotor fetching device is in the semi-finished product rotor Moved left and right under the driving of moving mechanism, by the semi-finished product rotor fetching device that moves left and right by the semi-finished product rotor It is seated to from first turntable on the positioner on second turntable.
Compared with prior art, the turntable transmission device of rotor automatic assembling of the invention includes setting side by side The first turntable and the second turntable put, the iron core feeding device, main shaft feeding device, pressing device and insulating trip feeding device It is sequentially arranged along the circumferential direction of first turntable, the insulating trip feeding device, point glue equipment, commutator feeding device, pressing Device and drawing mechanism are sequentially arranged along the circumferential direction of second turntable, the turnover device be located at first turntable with it is described Between second turntable, the iron core feeding device, main shaft feeding device, pressing device and insulating trip feeding device are cooperating Under in iron core, main shaft and upper insulating trip are assembled a semi-finished product rotor on first turntable;The turnover device is by described in It is transferred to again on second turntable after semi-finished product rotor rotation first angle on first turntable;The insulating trip feeding dress Put, point glue equipment, commutator feeding device and pressing device under mutual cooperation on second turntable by semi-finished product rotor, Lower insulating trip and commutator assemble a finished product rotor.Complete machine structure is simple and compact, and space is smaller and reasonable, automation Degree is high and efficient.The setting of double turntables so that each component layouts are concentrated, the arrangement of easy to operation and producing line.It is more without setting A work position, reduces the arrangement of personnel, simplifies technique, effectively reduce cost.And double turntable structures add to each Work process is decomposed, and often step action is single reliable, time balance, also so that the number of workpiece machinery positioning is reduced, maximum limit Degree reduces damage of the multiple machinery positioning to workpiece, and each component uses modularized design, is safeguarded easy to adjustment.
Brief description of the drawings
Fig. 1 is the planar structure sectional view of the rotor of the present invention.
Fig. 2 is the dimensional structure diagram of the rotor automatic assembling of the present invention
Fig. 3 is the planar structure schematic diagram of the rotor automatic assembling of the present invention
Fig. 4 is the dimensional structure diagram of the positioner of the present invention.
Fig. 5 is along the sectional view in A-A directions in Fig. 4.
Fig. 6 is the dimensional structure diagram of an angle of the iron core feeding device of the present invention.
Fig. 7 is the dimensional structure diagram of another angle of the iron core feeding device of the present invention.
Fig. 8 is the dimensional structure diagram of the main shaft feeding device of the present invention.
Fig. 9 is the planar structure schematic diagram of the main shaft conveyer mechanism of the present invention
Along the sectional view in B-B directions in Figure 10 Fig. 9.
Figure 11 is the dimensional structure diagram of the pressing device of the present invention.
Figure 12 is the dimensional structure diagram of the insulating trip feeding device of the present invention.
Figure 13 is the dimensional structure diagram of the turnover device of the present invention.
Figure 14 is the dimensional structure diagram of the point glue equipment of the present invention.
Figure 15 is the dimensional structure diagram of the commutator feeding device of the present invention.
Figure 16 is the dimensional structure diagram of the drawing mechanism of the present invention.
Embodiment
In order to describe the technical content, the structural feature, the achieved object and the effect of this invention in detail, below in conjunction with embodiment And attached drawing is coordinated to be explained in detail.
Please refer to Fig.1 to Figure 16, rotor automatic assembling 100 of the invention is suitable electric with controller (not shown) Property connection, by controller control the present invention rotor automatic assembling 100, further improve the present invention rotor The degree of automation of automatic assembling 100, wherein, controller is existing controller, its structure and control principle are ability Domain it is known, therefore no longer it is described in detail herein.
Please refer to Fig.1 to Figure 16, rotor automatic assembling 100 disclosed by the invention be applicable in rotor 200 into Row assembling, rotor 200 include iron core 201, main shaft 202, upper insulating trip 203, lower insulating trip 204 and commutator 205.This hair Bright disclosed rotor automatic assembling 100 includes iron core feeding device 10, the main shaft feeding device being arranged on workbench 20th, pressing device 30, insulating trip feeding device 40, turnover device 50, point glue equipment 60, commutator feeding device 70, turntable pass Send device 80 and drawing mechanism 90.Turntable transmission device 80 includes the first turntable 81 and the second turntable 82 being arranged side by side.Pressing Device 30 and the quantity of insulating trip feeding device 40 are two, and two pressing devices 30 and insulating trip feeding device 40 are distinguished Corresponding first turntable 81 and the second turntable 82 are set.Wherein, iron core feeding device 10, main shaft feeding device 20, pressing device 30 And insulating trip feeding device 40 is sequentially arranged along the circumferential direction of the first turntable 81, iron core feeding device 10, main shaft feeding device 20, pressure Attach together put 30 and insulating trip feeding device 40 under mutual cooperation on the first turntable 81 by iron core 201, main shaft 202 and upper insulation Piece 203 assembles a semi-finished product rotor 200a.Turnover device 50 is between the first turntable 81 and the second turntable 82, turnover device 50 will be transferred on the second turntable 82 again after the semi-finished product rotor 200a rotation first angles on first turntable 81.Insulating trip feeding Device 40, point glue equipment 60, commutator feeding device 70, pressing device 30 and drawing mechanism 90 along the second turntable 82 it is circumferential according to Secondary arrangement, insulating trip feeding device 40, point glue equipment 60, commutator feeding device 70 and pressing device 30 under mutual cooperation in Semi-finished product rotor 200a, lower insulating trip 204 and commutator 205 are assembled into a finished product rotor 200 on second turntable 82.Discharging dress 90 are put to remove finished product rotor 200 from the second turntable 82 and discharge again after rotating second angle.Specifically, the first turntable 81 with Second turntable 82 is rotated in a clockwise direction.Turnover device 50 is by the semi-finished product rotor 200a on the first turntable 81 rotating One angle is 180 °, and drawing mechanism 90 removes finished product rotor 200 from the second turntable 82 and rotating second angle is 90 °.
Wherein, iron core 201 is placed on the first turntable 81 by iron core feeding device 10, and main shaft feeding device 20 is by main shaft 202 are inserted into the centre bore of iron core 201, to realize the pre-assembled of main shaft 202 and iron core 201.At the first turntable 81 Pressing device 30 is pressed main shaft 202 and iron core 201.Insulating trip feeding device 40 at the first turntable 81 will be upper exhausted Embolium 203 is sheathed on main shaft 202, and the insulating trip feeding device 40 is also so that the upper surface phase of upper insulating trip 203 and iron core 201 Abut.Lower insulating trip 204 is sheathed on main shaft 202 by the insulating trip feeding device 40 at second turntable 82, this is exhausted Embolium feeding device 40 also causes lower insulating trip 204 and the lower face of iron core 201 to abut against.Point glue equipment 60 to main shaft 202 into Commutator 205 is sheathed on main shaft 202 by row dispensing, commutator feeding device 70, and commutator feeding device 70 is also so that change Abutted against to device 202 and lower insulating trip 204.Pressing device 30 at the second turntable 82 to main shaft 202 and commutator 205 into Row press fitting.More specifically:
Please refer to Fig.3 to Fig. 5, turntable transmission device 80 further includes positioner 83, and positioner 83 is respectively arranged on first On 81 and second turntable 82 of turntable, positioner 83 includes pilot pin 831 and positioning seat 832.Positioning seat 832 is installed on first turn On 81 and second turntable 82 of disk, and positioning seat 832 has positioning and guiding portion 832a.Pilot pin 831 is installed on positioning seat 832, The quantity of pilot pin 831 is 3, and 3 pilot pins are in equal angular arrangement on positioning seat 832, and positioning seat 832 drives when rotating 831 synchronous rotary of pilot pin.During assembling, pilot pin 831 is inserted into the circumferential groove of iron core 201 to position iron core 201, is passed through Three-point fix, accurate positioning and firmly.Positioning and guiding portion 832a is guided and is limited the direction of insertion of iron core 201, and pilot pin 831 is also The installation direction of insulating trip 203 and lower insulating trip 204 in restriction, and pilot pin 831 respectively with iron core 201, upper insulating trip 203 and Lower insulating trip 204 is in the cooperation in gap.
Specifically, in order to realize the direction of insertion of the positioning of precision periphery and automatic guiding iron core 201, positioning and guiding portion 832a In horn-like, it forms angle theta between the central shaft of positioning seat 832, and the scope of angle theta is 30 ° to 45 °.Pilot pin 831 is The small cylindrical bar in the big centre in two, and the end 831a of pilot pin 831 for cone, end 831a be used for position iron core 201, Insulating trip 203 and lower insulating trip 204;The center section 831b of pilot pin 831 is relatively thin mainly to play anti-jamming effect, Contacted both when being inserted into iron core 201 to avoid pilot pin 831 too tight or too loose.Wherein, pilot pin 831 and the cooperation of iron core 201 Gap is 0.01mm, pilot pin 831 and upper insulating trip 203 and the fit clearance 0.02mm of lower insulating trip 204.
Specifically, positioner 83 is multiple that multiple positioners 83 are distributed in the first turntable 81 and the second turntable 82 respectively Circumferential direction on.More preferably, 8 positioners 83 are respectively equipped with the circumferential direction of the first turntable 81 and the second turntable 82.
Fig. 2, Fig. 6 and Fig. 7 are referred to, iron core feeding device 10 includes iron core deflector chute 11, iron core steering mechanism 12 and iron Core conveyer mechanism 13, iron core steering mechanism 12 are connected with the output terminal of iron core deflector chute 11, and iron core conveyer mechanism 13 is located at iron core The top of steering mechanism 12, iron core deflector chute 11 are the area that prestores of iron core 201, it mainly plays lasting Automatic-feeding.Iron The input terminal 11a and output terminal 11b of core deflector chute 11 will be placed one by one in inclined setting low after preceding height, iron core deflector chute 11 At 201 horizontal transmission of iron core to the iron core steering mechanism 12 on the iron core deflector chute 11.Iron core steering mechanism 12 fixes and band Dynamic iron core 201 is rotated by 90 °, and the iron core 201 being rotated by 90 ° is in vertical display, and iron core conveyer mechanism 13 is from iron core steering mechanism 12 Capture the iron core 201 of vertical display and the iron core 201 is transferred on the positioner 83 on the first turntable 81.
Specifically, iron core steering mechanism 12 includes the locating part 121 and revolving part 122 being set in distance, and locating part 121 is just To the output terminal 11b of iron core deflector chute 11, locating part 121 has the card slot 1211 that the shape with iron core 201 matches, to limit The rolling of iron core 201.Revolving part 122 cooperates with secured core 201 with locating part 121, and revolving part 122 is also by iron core 201 It is rotated by 90 ° and the iron core 201 is put by level and switch to vertical display.Before rotating, revolving part 122 and locating part 121 are water Flat opposite position relationship;After rotation, revolving part 122 and locating part 121 are orthogonal position relationship, and postrotational rotation Turn the lower section that part 122 is located at locating part 121.
Fig. 8 to Figure 10 is referred to, main shaft feeding device 20 fetches and delivers machine including main shaft hopper 21, main shaft tripper 22 and main shaft Structure 23, main shaft tripper 22 are connected with main shaft hopper 21, and main shaft conveyer mechanism 23 is oppositely arranged with main shaft tripper 22.Main shaft For hopper 21 by 202 horizontal transmission of main shaft to the main shaft tripper 22 being positioned in the main shaft hopper 21, main shaft tripper 22 will Main shaft 202 pushes at main shaft conveyer mechanism 23 one by one, and main shaft 202 is rotated by 90 ° and makes the main shaft 202 by main shaft conveyer mechanism 23 Along vertical display, the main shaft 202 of vertical display is also transferred in the iron core 201 on positioner 83 by main shaft conveyer mechanism 23 In heart hole.More preferably, the also inclined setting of main shaft hopper 21, so as to lasting Automatic-feeding.
Specifically, main shaft conveyer mechanism 23 includes sleeve 231, clamping part 232, clamping driver 233 and rotating driver 234, clamping part 232 is used to grip sleeve 231.Clamping part 232 with clamping driver 233 be connected, clamping part 232 also with rotation Turn driver 233 to be connected.A through hole 2311, the side wall opposite with the through hole 2311 of sleeve 231 are offered on the side wall of sleeve 231 Place is provided with permanent magnet 2312.Specifically, permanent magnet 2312 is multiple, longitudinal arrangement of multiple permanent magnets 2312 along sleeve 231. When 202 level of main shaft is pushed into sleeve 231 by main shaft tripper 22, the output shaft of clamping driver 233 passes through through hole 2311 And main shaft 202 is compressed, while the permanent magnet 2312 being placed in 231 respective side walls of sleeve adsorbs the main shaft 202, so that winner Axis 202 is anchored in sleeve 231.Rotating driver 234 drives sleeve 231 to be rotated by 90 °, and fastening is driven by rotating sleeve 231 Vertically it is inserted into the centre bore of iron core 201 in the main shaft 202 in sleeve 231.
1 is please referred to Fig.1, pressing device 30 includes stent 31 and the press fitting support base 32 and pressurized cylinder 33 that are oppositely arranged, pressure Dress support base 32 is installed on the bottom surface of stent 31, and is pressed support base 32 and is located under the first turntable 81 or the second turntable 82 Side, pressurized cylinder 33 is installed on the top surface of stent 31, and pressurized cylinder 33 is located at the top of the first turntable 81 or the second turntable 82.When First turntable 81 or the second turntable 82 are with both the iron core 201 on dynamic positioning system 83 and main shaft 202 or commutator 205 and master When both axis 202 are moved between pressurized cylinder 33 and press fitting support base 32, pressurized cylinder 33 is cooperating with press fitting support base 32 Under to main shaft 202 and iron core 201 both or both commutator 205 and main shaft 202 are pressed.It is arranged on the first turntable 81 The pressing device 30 at place is used to be pressed preassembled main shaft 202 with iron core 201, the pressing dress at the second turntable 82 30 are put to be used to be pressed preassembled commutator 205 with main shaft 202.More preferably, pressurized cylinder 33 is Special gas-liquid pressurized cylinder.
2 are please referred to Fig.1, the insulating trip feeding device 40 at the first turntable 81 and at the second turntable 82 respectively will be upper Insulating trip 203 and lower insulating trip 204 are assemblied on main shaft 202.Insulating trip feeding device 40 include insulating trip feeding machanism 41, absolutely Embolium steering mechanism 42 and insulating trip conveyer mechanism 43, insulating trip steering mechanism 42 are located at the front side of insulating trip feeding machanism 41, And the output terminal of the 421 face insulating trip feeding machanism 41 of steering wheel of insulating trip steering mechanism 42, insulating trip conveyer mechanism 43 In the front side of insulating trip steering mechanism 42.The upper insulation that insulating trip feeding machanism 41 will be isolated from insulating trip shaking charging tray 411 Piece 203 or lower insulating trip 204 are conveyed and separated one by one vertically, and it is defeated that insulating trip steering mechanism 42 will be located at insulating trip feeding machanism 41 Upper insulating trip 203 or lower insulating trip 204 in outlet are fixed and are rotated by 90 °, and insulating trip conveyer mechanism 43 linearly captures absolutely Upper insulating trip 203 or lower insulating trip 204 in embolium steering mechanism 42, and insulating trip conveyer mechanism 43 is also by the upper insulation of crawl Piece 203 or lower insulating trip 204 are sheathed on main shaft 202.
Specifically, the output of insulating trip feeding machanism 41, which is equipped with, prevents insulating trip 203 or lower insulating trip 204 from dropping Baffle 412, baffle 412 vertically moves along a straight line under the driving of stop cylinder 413.Insulating trip steering mechanism 42 Steering wheel 421 drives insulating trip 203 or lower insulating trip 204 to do rotation fortune under the driving of coupled rotation cylinder 422 Dynamic, steering wheel 421 is moved along a straight line under the driving of coupled pusher cylinder 423 with insulating trip in fixation 203 or lower exhausted Embolium 204, and reserve activity space for follow-up rotary motion.
Fig. 2, Fig. 3 and Figure 13 are referred to, turnover device 50 includes semi-finished product rotor fetching device 51, semi-finished product rotor is overturn Mechanism 52 and semi-finished product rotor movement mechanism 53, the output of semi-finished product rotor fetching device 51 and semi-finished product rotor switching mechanism 52 End is connected, and semi-finished product rotor switching mechanism 52 is connected with the output terminal of semi-finished product rotor movement mechanism 53.Semi-finished product rotor picks and places Mechanism 51 captures semi-finished product rotor 200a from the first turntable 81, and semi-finished product rotor fetching device 51 is in semi-finished product rotor tipper Semi-finished product rotor 200a is driven to overturn 180 ° under the driving of structure 52, semi-finished product rotor fetching device 51 is in semi-finished product rotor movement Move left and right and move up and down under the driving of mechanism 53, by mobile semi-finished product rotor fetching device 51 by semi-finished product rotor 200a It is seated to from the first turntable 81 on the positioner 83 on second turntable 82.Specifically, turnover device 50 is by picking and placeing cylinder 511, which drive clamping jaw 512 to be realized, picks and places action, realizes rotary movement by tumble cylinder 521 and turnover connecting piece 522, passes through liter Sending down abnormally ascending cylinder 531 and flat-removing air cyclinder 532 realize transfer movement.
Please refer to Fig.1 4, point glue equipment 60 includes stent 61, mobile cylinder 62, Glue dripping head 63 and is connected with Glue dripping head 63 Extraneous vacuum plant (not shown), stent 61 are installed on workbench, and Glue dripping head 63 is installed on stent 61, and dispensing First 63 inclined settings.Glue dripping head 63 is connected with the output terminal of mobile cylinder 62, and Glue dripping head 63 drives mobile cylinder 62 Lower opposite brackets 61 move along a straight line with closer or far from main shaft 202.During dispensing, Glue dripping head 63 moves so that syringe needle 631 is aligned Main shaft 202, extraneous vacuum plant cause glue from 631 plastic emitting of syringe needle, and then main shaft 202 rotates under the driving of positioner 83 One week, to realize the automatic glue application to main shaft 202.
5 are please referred to Fig.1, commutator feeding device 70 includes commutator feeding machanism 71, commutator steering mechanism 72 and changes To device conveyer mechanism 73, commutator steering mechanism 72 is located at the front side of commutator feeding machanism 71, and commutator steering mechanism 72 721 face commutator feeding machanism 71 of steering wheel output terminal, commutator conveyer mechanism 73 is located at commutator steering mechanism 72 Front side.The commutator 205 isolated from commutator shaking charging tray 711 is conveyed and divided one by one by commutator feeding machanism 71 vertically From commutator steering mechanism 72 will fix and be rotated by 90 ° positioned at the commutator 205 of 71 output terminal of commutator feeding machanism, rotation 90 ° of commutator 205 is put in level, the commutator 205 that 73 crawl level of commutator conveyer mechanism is put and by the commutator 205 are sheathed on main shaft 202.Specifically, the steering wheel 721 of commutator steering mechanism 72 by positioning motor 722 and turns to electricity Machine 723 realizes fixed and rotating commutator 205, and steering wheel 721 moves under the driving of coupled pusher cylinder 724 Think that activity space is reserved in rotary motion.The output terminal of commutator feeding machanism 71 be equipped with prevent that commutator 205 from dropping only Moving part 712, is additionally provided between retainer 712 and steering wheel 721 and separates commutator 205 one by one with the separating mechanism 713 of discharging.
6 are please referred to Fig.1, drawing mechanism 90 includes finished product rotor fetching device 91, finished product rotor steering mechanism 92 and finished product Rotor blow tank 93, the input terminal 93a and output terminal 93b of finished product rotor blow tank 93 in it is preceding it is high after low inclined arrangement, with Easy to self-emptying.The input terminal 93a of 92 face finished product rotor blow tank 93 of finished product rotor steering mechanism, finished product rotor pick-and-place machine Structure 91 is located at the side of the input terminal 93a of finished product rotor blow tank 93, and finished product rotor fetching device 91 is determined from the second turntable 82 Finished product rotor 200 is captured on the device 83 of position and the finished product rotor 200 is transferred at finished product rotor steering mechanism 92, finished product rotor The finished product rotor 200 placed vertically is rotated by 90 ° by steering mechanism 92, and the finished product rotor 200 being rotated by 90 ° is in horizontal positioned, finished product Horizontal positioned finished product rotor 200 is also seated in finished product rotor blow tank 93 by rotor steering mechanism 92, finished product rotor 200 from The input terminal 93a of finished product rotor blow tank 93 is rolled to its output terminal 93b to realize discharging.
Further, protection babinet is additionally provided with outside the workbench of rotor automatic assembling 100 of the invention, is controlled The control panel of device processed is arranged on protection babinet, using touch-screen, objective interface, easy to operate, safety.
With reference to attached drawing 1 to attached drawing 16, the concrete operating principle of the rotor automatic assembling 100 of the application is described such as Under:
First, according to the instruction of controller, the first turntable 81 rotates and successively by iron core feeding device 10, main shaft feeding Device 20, pressing device 30 and insulating trip feeding device 40.When the first turntable 81 is rotated at iron core feeding device 10, iron core Iron core 201 is rotated by 90 ° on the positioner 83 being placed to vertically afterwards on the first turntable 81 by feeding device 10, passes through pilot pin 831 and the guiding and positioning of positioning seat 832, iron core 201 be fixed on positioner 83 and by the positioner 83 with One turntable 81 is rotated towards at main shaft feeding device 20.When turning at main shaft feeding device 20, main shaft feeding device 20 will Main shaft 202 is inserted vertically into after being rotated by 90 ° in the centre bore of iron core 201, and the pre-assembled of main shaft 202 and iron core 201 is realized with this. Then pressing device 30 is pressed main shaft 202 and iron core 201.Then, it is exhausted when turning to the rotation of the first turntable 81 When at embolium feeding device 40, upper insulating trip 203 is sheathed on main shaft 202 and causes upper insulating trip by insulating trip feeding device 40 203 abut against with the upper surface of iron core 201, and the assembling of a semi-finished product rotor 200a is completed with this.Then constantly repeat above-mentioned dynamic Make, continuously realize the assembling of semi-finished product rotor 200a.
Next, turnover device 50 captures semi-finished product rotor 200a from the first turntable 81 and is placed after being overturn 180 ° In on the positioner 83 on the second turntable 82, semi-finished product rotor 200a is rotated with rotating second turntable 82.Rotating Two turntables 82 are successively by insulating trip feeding device 40, point glue equipment 60, commutator feeding device 70, pressing device 30 and discharging Device 90.When the second turntable 82 is rotated to insulating trip feeding device 40, insulating trip feeding device 40 is by lower 204 sets of insulating trip On main shaft 202 and lower insulating trip 204 and the lower face of iron core 201 are abutted against.Then when the second turntable 82 turns to When at point glue equipment 60, Glue dripping head 63 moves so that syringe needle 631 is directed at main shaft 202, and glue exists from 631 plastic emitting of syringe needle, main shaft 202 Rotate a circle under the driving of positioner 83, to realize the automatic glue application to main shaft 202.Then, when the second turntable 82 turns to When at commutator feeding device 70, commutator 205 is sheathed on main shaft 202 and causes commutator by commutator feeding device 70 205 abut against with lower insulating trip 204, and to realize the pre-assembled of commutator 205 and main shaft 202, then pressing device 30 is to commutation Device 205 is pressed with main shaft 202.Thus the assembling to finished product rotor 200 is completed.
Finally, drawing mechanism 90 is put into finished product rotor after finished product rotor 200 is removed and is rotated by 90 ° from the second turntable 82 With discharging in blow tank 93.
Compared with prior art, the turntable transmission device 80 of rotor automatic assembling 100 of the invention is included side by side The first turntable 81 and the second turntable 82 set, iron core feeding device 10, main shaft feeding device 20, pressing device 30 and insulating trip Feeding device 40 is sequentially arranged along the circumferential direction of first turntable 81, insulating trip feeding device 40, point glue equipment 60, on commutator Material device 70, pressing device 30 and drawing mechanism 90 are sequentially arranged along the circumferential direction of the second turntable 82.Turnover device 50 is located at first Between 81 and second turntable 82 of turntable, iron core feeding device 10, main shaft feeding device 20, pressing device 30 and insulating trip feeding dress Put 40 under mutual cooperation on the first turntable 81 by iron core 201, main shaft 202 and upper insulating trip 203 assemble a semi-finished product turn Sub- 200a;Turnover device 50 will be transferred to the second turntable again after the semi-finished product rotor 200a rotation first angles on first turntable 81 On 82;Insulating trip feeding device 40, point glue equipment 60, commutator feeding device 70, pressing device 30 are under mutual cooperation in Semi-finished product rotor 200a, lower insulating trip 204 and commutator 205 are assembled into a finished product rotor 200 on two turntables 82.Complete machine structure Simple and compact, space is smaller and reasonable, and the degree of automation is high and efficient.The setting of double turntables so that each component cloth Office concentrates, the arrangement of easy to operation and producing line.Multiple work positions need not be set, reduce the arrangement of personnel, simplify technique, have Effect reduces cost.And double turntable structures decompose each manufacturing procedure, often step action is single reliable, time balance, Also so that the number of workpiece machinery positioning is reduced, reduce damage of the multiple machinery positioning to workpiece, each component to greatest extent Using modularized design, safeguarded easy to adjustment.
It is above disclosed to be merely a preferred embodiment of the present invention, the right of the present invention cannot be limited with this certainly Scope, therefore the equivalent variations made according to scope of the present invention patent, are still within the scope of the present invention.

Claims (10)

1. a kind of rotor automatic assembling, is applicable in and rotor is assembled, it is characterised in that automatic group of the rotor Iron core feeding device that installation includes being arranged on workbench, main shaft feeding device, pressing device, insulating trip feeding device, turn over Rotary device, point glue equipment, commutator feeding device, turntable transmission device and drawing mechanism;The turntable transmission device is included simultaneously Arrange the first turntable and the second turntable set, the iron core feeding device, main shaft feeding device, pressing device and insulating trip feeding Device is sequentially arranged along the circumferential direction of first turntable, the iron core feeding device, main shaft feeding device, pressing device and insulation Piece feeding device under mutual cooperation on first turntable by iron core, main shaft and upper insulating trip assemble a semi-finished product turn Son;The turnover device is between first turntable and second turntable, and the turnover device is by first turntable On semi-finished product rotor rotation first angle after be transferred to again on second turntable;The insulating trip feeding device, point mucilage binding Put, commutator feeding device, pressing device and drawing mechanism are sequentially arranged along the circumferential direction of second turntable, on the insulating trip Expect device, point glue equipment, commutator feeding device and pressing device under mutual cooperation on second turntable by semi-finished product Rotor, lower insulating trip and commutator assemble a finished product rotor, and the drawing mechanism is by the finished product rotor from described second turn Remove on disk and discharge again after rotating second angle.
2. rotor automatic assembling as claimed in claim 1, it is characterised in that the iron core feeding device is by the iron Core is placed on first turntable, and the main shaft is inserted into the centre bore of the iron core by the main shaft feeding device, position The pressing device at first turntable is pressed the main shaft and the iron core, at first turntable The insulating trip feeding device the upper insulating trip is sheathed on the main shaft, which also makes on described The upper surface of insulating trip and the iron core abuts against, under the insulating trip feeding device at second turntable will be described Insulating trip is sheathed on the main shaft, which also makes the lower face of the lower insulating trip and the iron core offset Connect, the point glue equipment carries out dispensing to the main shaft, and the commutator is sheathed on the master by the commutator feeding device On axis, and the commutator feeding device also makes the commutator be abutted against with the lower insulating trip, positioned at second turntable The pressing device at place is pressed the main shaft and the commutator.
3. rotor automatic assembling as claimed in claim 1, it is characterised in that the turntable transmission device further includes fixed Position device, the positioner is respectively arranged on first turntable and the second turntable, the positioner include pilot pin and Positioning seat, the positioning seat are installed on first turntable and the second turntable, and the positioning seat has positioning and guiding portion, institute State pilot pin to install on the positioning seat, the quantity of the pilot pin is 3, and 3 pilot pins are on the positioning seat In equal angular arrangement;During assembling, the pilot pin is inserted into the circumferential groove of the iron core to position the iron core, described Positioning and guiding portion guides and limits the direction of insertion of the iron core, and the pilot pin further defines the upper insulating trip and lower insulating trip Installation direction, and the pilot pin respectively with the iron core, upper insulating trip and lower insulating trip be in gap cooperation.
4. rotor automatic assembling as claimed in claim 3, it is characterised in that the positioning and guiding portion and the positioning Angular range between the central shaft of seat is 30 ° to 45 °;The pilot pin is the small cylindrical bar in the big centre in two, and described fixed The end of position pin is cone, and the fit clearance of the pilot pin and the iron core be 0.01mm, the pilot pin with it is described exhausted The fit clearance of embolium is 0.02mm.
5. rotor automatic assembling as claimed in claim 3, it is characterised in that the iron core feeding device includes iron core Deflector chute, iron core steering mechanism and iron core conveyer mechanism, the iron core steering mechanism and the output terminal phase of the iron core deflector chute Even, the iron core conveyer mechanism is located at the top of the iron core steering mechanism, the input terminal and output terminal of the iron core deflector chute It is obliquely installed in low after preceding height, the iron core deflector chute will be positioned over the iron put in level on the iron core deflector chute one by one Core is sent at the iron core steering mechanism, and the iron core steering mechanism fixes and drives the iron core to be rotated by 90 °, and is rotated by 90 ° Iron core be in vertical display, which is simultaneously transferred to described first turn by the iron core of iron core conveyer mechanism crawl vertical display On positioner on disk.
6. rotor automatic assembling as claimed in claim 3, it is characterised in that the main shaft feeding device includes main shaft Hopper, main shaft tripper and main shaft conveyer mechanism, the main shaft tripper are connected with the main shaft hopper, and the main shaft fetches and delivers machine Structure is oppositely arranged with the main shaft tripper, and the major axis horizontal being positioned in the main shaft hopper is sent to institute by the main shaft hopper State at main shaft tripper, the main shaft tripper pushes to the main shaft at the main shaft conveyer mechanism one by one, the main shaft The main shaft is rotated by 90 ° and makes the main shaft main shaft conveyer mechanism is also by vertical pendulum along vertical display by conveyer mechanism The main shaft put is transferred in the centre bore of the iron core on the positioner.
7. rotor automatic assembling as claimed in claim 6, it is characterised in that the main shaft conveyer mechanism includes set Cylinder, clamping part, clamping driver and rotating driver, the clamping part are used to gripping the sleeve, the clamping part with The clamping driver is connected, and the clamping part is also connected with the rotating driver, and one is offered on the side wall of the sleeve Through hole, the sleeve side-walls opposite with the through hole are provided with permanent magnet;In the main shaft tripper by the main shaft water It is flat that the output shaft of the clamping driver through the through hole and compresses the main shaft when being pushed into the sleeve, it is described forever Main shaft described in magnet adsorption, the rotating driver drive 90 ° of the sleeve rotating, are driven and are anchored on by the rotating sleeve Main shaft in the sleeve is vertically inserted into the centre bore of the iron core.
8. rotor automatic assembling as claimed in claim 3, it is characterised in that the pressing device includes stent and phase To the press fitting support base and pressurized cylinder of setting, the press fitting support base is installed on the bottom surface of the stent, and the press fitting branch Support seat is located at the lower section of first turntable or the second turntable, and the pressurized cylinder is installed on the top surface of the stent, and described Pressurized cylinder is located at the top of first turntable or the second turntable, is filled when being positioned described in first turntable or the second driven by rotary disc Both iron core and main shaft for putting or both commutator and main shaft are moved between the pressurized cylinder and the press fitting support base When, the pressurized cylinder is pressed support base under mutual cooperation to both the main shaft and iron core or to the commutator with described It is pressed with both main shafts.
9. rotor automatic assembling as claimed in claim 3, it is characterised in that the insulating trip feeding device includes exhausted Embolium feeding machanism, insulating trip steering mechanism and insulating trip conveyer mechanism, the insulating trip steering mechanism are located at the insulating trip The front side of feeding machanism, the insulating trip conveyer mechanism are located at the front side of the insulating trip steering mechanism, the insulating trip feed Upper insulating trip or lower insulating trip are conveyed and separated one by one by mechanism vertically, and the insulating trip is fed by the insulating trip steering mechanism Upper insulating trip or lower insulating trip on the output terminal of mechanism are fixed and are rotated by 90 °, and the insulating trip conveyer mechanism is linearly grabbed The upper insulating trip in the insulating trip steering mechanism or lower insulating trip are taken, and the insulating trip conveyer mechanism is upper also by what is captured Insulating trip or lower insulating trip are sheathed on the main shaft.
10. rotor automatic assembling as claimed in claim 3, it is characterised in that the turnover device includes semi-finished product Rotor fetching device, semi-finished product rotor switching mechanism and semi-finished product rotor movement mechanism, the semi-finished product rotor fetching device with The output terminal of the semi-finished product rotor switching mechanism is connected, the semi-finished product rotor switching mechanism and the semi-finished product rotor movement The output terminal of mechanism is connected, and the semi-finished product rotor fetching device captures the semi-finished product rotor, institute from first turntable State semi-finished product rotor fetching device drives the semi-finished product rotor to overturn under the driving of the semi-finished product rotor switching mechanism 180 °, the semi-finished product rotor fetching device moved left and right under the driving of the semi-finished product rotor movement mechanism and on move down It is dynamic, the semi-finished product rotor is seated to from first turntable to described the by the mobile semi-finished product rotor fetching device On positioner on two turntables.
CN201511018692.3A 2015-12-28 2015-12-28 Rotor automatic assembling Active CN105406664B (en)

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Denomination of invention: Motor rotor automatic assembling machine

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