CN105401883A - Pile hole intelligent expanding method - Google Patents
Pile hole intelligent expanding method Download PDFInfo
- Publication number
- CN105401883A CN105401883A CN201510984496.5A CN201510984496A CN105401883A CN 105401883 A CN105401883 A CN 105401883A CN 201510984496 A CN201510984496 A CN 201510984496A CN 105401883 A CN105401883 A CN 105401883A
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- Prior art keywords
- wing
- expanding
- control system
- diameter
- hydraulic control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000005553 drilling Methods 0.000 claims abstract description 8
- 239000011159 matrix material Substances 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 14
- 238000010276 construction Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 claims description 5
- 230000007257 malfunction Effects 0.000 claims description 5
- 238000007373 indentation Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000002689 soil Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/28—Enlarging drilled holes, e.g. by counterboring
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/26—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers
- E21B10/32—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools
- E21B10/322—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools cutter shifted by fluid pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B44/005—Below-ground automatic control systems
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/08—Measuring diameters or related dimensions at the borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
Landscapes
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geophysics (AREA)
- Mechanical Engineering (AREA)
- Remote Sensing (AREA)
- Earth Drilling (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention discloses a pile hole intelligent expanding method through an intelligent double-expanding-blade reaming pile machine drill bit. The drill bit comprises a base body, a soil cutting head, a first externally-expandable blade component, a second externally-expandable blade component, a hydraulic control system and a caliper measuring control system. A caliper on the base body is used for detecting the diameter of a pile hole in real time, the diameter is compared with a datum diameter value and an allowed diameter error range, the datum diameter value and the allowed diameter error range are stored in a data processing module in advance, and if the difference between the measured value and the datum diameter value exceeds the allowed diameter error range, the diameter of the pile hole cut and drilled by the expanding blades is adjusted in time through the hydraulic control system; meanwhile, due to the double expanding blades, once one expanding blade fails, expanding and drilling can be continued, more fault maintenance space can be provided, and the drill bit can be conveniently pulled out to be maintained.
Description
The present invention is the divisional application of patent of invention " a kind of stake holes intelligence diameter enlarging method ", and the applying date of original application is on May 14th, 2014, and the application number of original application is 2014102023173, and the invention and created name of original application is " a kind of stake holes intelligence diameter enlarging method ".
Technical field
The present invention relates to pile foundation construction, be specifically related to adopt the two wing reaming hole stake machine drill head that expands of a kind of intelligence to carry out stake holes intelligence diameter enlarging method.
Background technology
In pile foundation construction, expanding stake holes is general, and it needs in work progress according to pile, carries out expanding in the needs degree of depth.
Prior art CN203049572U and CN203035091U discloses a kind of hole-enlargement pile machine drill head, it can both obtain the diameter stake holes of needs, but above-mentionedly both just singly expand wing, there is no the expanding wing that rotation is for subsequent use, once inefficacy of breaking down, expanding wing is difficult to repair, and drill bit is also difficult to take out stake holes; Meanwhile, the expanding size of expanding wing can not accurately be estimated, expanding size places one's entire reliance upon the extend sizes of wing in advance, and be difficult to accurately change according to stake holes real-time condition, stake holes is expanding does not often reach requirement, occurs super expansion or deficient expansion situation.
At present, in the installation expanding field of drill bit, when also not appearing at expanding wing fault, consider hole enlargement tool reparation, also not about the expanding size that accurately can control expanding wing in real time, for the defect of prior art, the invention provides a kind of two wing reaming hole stake machine drill head that expands of intelligence that utilizes and carry out stake holes intelligence diameter enlarging method.
Summary of the invention
For solving the defect existed in prior art, an object of the present invention is to provide one can when expanding wing breaks down, can creep into for the reparation of fault wing provides the expanding wing of replacement to cut, another object is the expanding size that in real time, automatically can regulate expanding wing simultaneously, realizes real-time automatic diameter-enlarging cutting drilling stake holes.
For overcoming existing defect, realize above-mentioned purpose, the technical solution used in the present invention is:
A kind of stake holes intelligence diameter enlarging method, it is characterized in that: adopt the two wing reaming hole stake machine drill head that expands of a kind of intelligence to carry out pile hole construction, this machine drill head comprises matrix, cut native head, first can extend out wing assembly, second can extend out wing assembly, hydraulic control system, calibrate control system, it is characterized in that: described first can extend out wing assembly comprises crank wing, crank wing is provided with hemisphere tooth near matrix one end, crank wing the other end is provided with bores pick cutter, be hinged on the mounting blocks on matrix in the middle part of crank wing rotationally, hemisphere tooth engages with the tooth bar arranged in the base, tooth bar upper end is fixedly connected with the piston rod of the piston be arranged in the first cylinder body, first cylinder body is arranged in the base, and carry out hydraulic-driven by hydraulic control system and control, described second can extend out wing assembly comprises flexible wing, and flexible wing is driven by the second cylinder body and stretches out and indentation, and described second cylinder body is arranged in the first half one cavity of mounting blocks, and carries out hydraulic-driven by hydraulic control system and control, described flexible wing has than described crank wing and extends out radius more greatly, hydraulic control system and the controller calibrated in control system communicate to connect, described in calibrate control system and comprise controller, caliper and communication system, described caliper is arranged in the cavity on matrix outer wall, for measuring the current diameter of stake holes, and measured data is sent to controller,
Described controller comprises signal receiving module, data processing module and signal emission module, the real time data that described signal receiving module is measured for receiving caliper, data processing module processes to the measured data received, if the difference of measured value and datum diameter value is beyond the diameter error scope of allowing, the signal emission module of controller will transmit signals to hydraulic control system, and the hydraulic-driven being adjusted the first cylinder body and the second cylinder body by hydraulic control system is expanding;
The step adopting this machine drill head to carry out automatic diameter-enlarging is as follows:
1) stake machine drill head is positioned at the pile hole construction position designed;
2) drill bit is driven to creep into;
3) in drilling process, by caliper Real-Time Monitoring stake holes diameter, and measured data is uploaded to controller, measured value and the datum diameter value prestored compare by controller, if difference exceeds allowable diameter error range, controller will with hydraulic control system communication, and then adjustment the first cylinder body and the hydraulic-driven of the second cylinder body expanding to carry out;
4) in drill bit drilling process, when first can extend out wing component malfunctions, the second cylinder hydraulic is adjusted by hydraulic control system, flexible wing strengthens expanding creeping into, stop crank wing expanding operation, for first can extend out the reparation of wing assembly and provide the expanding space of larger stake holes or be beneficial to first and can extend out wing assembly and propose stake holes and place under repair;
5), after pile hole construction reaches expanding requirement, when fulfiling assignment, draw flexible wing and crank wing in by hydraulic control system in time, stop expanding, normally creep into.
Described controller comprises signal receiving module, data processing module and signal emission module, the real time data that described signal receiving module is measured for receiving caliper, data processing module processes to the measured data received, if the difference of measured value and datum diameter value is beyond the diameter error scope of allowing, the signal emission module of controller will transmit signals to hydraulic control system, and the hydraulic-driven being adjusted the first cylinder body and the second cylinder body by hydraulic control system is expanding.
Described communication system is wireless or wire communication.
Described caliper is mechanical type caliper measurement probe or the acoustic probes with ultrasonic transmitter and receiver.
Described bit is apex point or bores pick cutter.
Advantageous Effects: two expansion wing can when an expanding wing breaks down, can continue expandingly to creep into, provide more multiple faults service clearance and be convenient to extract drill bit and place under repair; First can extend out wing assembly adopts tooth engagement system to drive expansion wing radius, and drive steadily, efficiency is reliable; Calibrate to regulate expanding wing to cut in real time in real time and creep into diameter, efficient, accurate.
Accompanying drawing explanation
Fig. 1: stake machine drill header structure figure;
Fig. 2: controller composition structure chart.
1-matrix, 2-cuts native head, 3-crank wing, 4-tooth bar, 5-hemisphere tooth, 6-piston, 7-first cylinder body, 8-caliper, 9-controller, 10-hydraulic control system, and 11-stretches wing, 12-mounting blocks, 13-second cylinder body.
Detailed description of the invention
For further describing the present invention, below in conjunction with accompanying drawing, the embodiment of the present invention is described in detail.
A kind of stake holes intelligence diameter enlarging method, adopts that a kind of intelligence is two expands wing reaming hole stake machine drill head, comprises matrix 1, cuts soil 2, first and can extend out wing assembly, second and can extend out wing assembly, hydraulic control system 10, calibrate control system.
Described first can extend out wing assembly comprises crank wing 3, crank wing 3 is provided with hemisphere tooth 5 near matrix 1 one end, crank wing 3 the other end is provided with bores pick cutter, be hinged on the mounting blocks 12 on matrix 1 in the middle part of crank wing 3 rotationally, hemisphere tooth 5 engages with the tooth bar 4 be arranged in matrix 1, tooth bar 4 upper end is fixedly connected with the piston rod of the piston 6 be arranged in the first cylinder body 7, and the first cylinder body 7 is arranged in matrix 1, and carries out hydraulic-driven by hydraulic control system 10 and control.
Described second can extend out wing assembly comprises flexible wing 11, and flexible wing 11 is driven by the second cylinder body 13 and stretches out and indentation, and described second cylinder body 13 is arranged in the first half one cavity of mounting blocks 12, and carries out hydraulic-driven by hydraulic control system 10 and control.
Described flexible wing 11 has than described crank wing 3 and extends out radius more greatly, can conveniently obtain larger diameter stake holes in pile hole construction, more importantly when first can extend out wing component malfunctions or when can not reach larger diameter pile hole construction, drive second can extend out wing assembly by hydraulic control system 10 and carry out reaming hole; Simultaneously, when first can extend out wing component malfunctions can not carry out operation time, second can extend out wing assembly can continue to carry out expanding operation with identical or larger diameter, be beneficial to first and can extend out wing assembly to produce more spaces in stake holes and carry out fault restoration, be also beneficial to whole fault drill bit and propose stake holes and place under repair.
Described first cylinder body 7 and the second cylinder body 13 carry out hydraulic-driven control by hydraulic control system 10, hydraulic control system 10 and the controller 9 calibrated in control system communicate to connect, described control system of calibrating comprises controller 9, caliper 8 and communication system, and described communication system can be that radio communication also can arrange communication cable and carries out wire communication, described caliper 8 is arranged in the cavity on matrix 1 outer wall, and for measuring the current diameter of stake holes, this caliper 8 can be mechanical type caliper measurement probe or the acoustic probes with ultrasonic transmitter and receiver, described controller 9 comprises signal receiving module, data processing module and signal emission module, the real time data that described signal receiving module is measured for receiving caliper 8, and the data received are sent to data processing module, data processing module processes to the measured data received, and by with the datum diameter value be stored in advance in data processing module, allowable diameter error range compares, if the difference of measured value and datum diameter value is beyond the diameter error scope of allowing, the signal emission module of controller 9 will transmit signals to hydraulic control system 10, to be adjusted the hydraulic-driven ability of the first cylinder body 7 and the second cylinder body 13 by hydraulic control system 10, and then adjustment crank wing 3 and/or flexible wing 11 extend out radius of clean-up, make a machine drill head automatically extend out cutting to creep into, reach the pile foundation hole of expection diameter.
The step adopting above-mentioned stake machine drill head to carry out automatic diameter-enlarging is as follows:
1) stake machine drill head is positioned at the pile hole construction position designed;
2) drill bit is driven to creep into;
3) in drilling process, by caliper Real-Time Monitoring stake holes diameter, and measured data is uploaded to controller, measured value and the datum diameter value prestored compare by controller, if difference exceeds allowable diameter error range, controller will with hydraulic control system communication, and then adjustment the first cylinder body and the hydraulic-driven of the second cylinder body expanding to carry out;
4) in drill bit drilling process, when first can extend out wing component malfunctions, the second cylinder hydraulic is adjusted by hydraulic control system, flexible wing strengthens expanding creeping into, stop crank wing expanding operation, for first can extend out the reparation of wing assembly and provide the expanding space of larger stake holes or be beneficial to first and can extend out wing assembly and propose stake holes and place under repair;
5), after pile hole construction reaches expanding requirement, when fulfiling assignment, draw flexible wing and crank wing in by hydraulic control system in time, stop expanding, normally creep into.
Claims (4)
1. the method that a stake holes intelligence is expanding, it is characterized in that: feature adopts the two wing reaming hole stake machine drill head that expands of a kind of intelligence to carry out pile hole construction, this machine drill head comprises matrix, cut native head, first can extend out wing assembly, second can extend out wing assembly, hydraulic control system, calibrate control system, it is characterized in that: described first can extend out wing assembly comprises crank wing, crank wing is provided with hemisphere tooth near matrix one end, crank wing the other end is provided with bores pick cutter, be hinged on the mounting blocks on matrix in the middle part of crank wing rotationally, hemisphere tooth engages with the tooth bar arranged in the base, tooth bar upper end is fixedly connected with the piston rod of the piston be arranged in the first cylinder body, first cylinder body is arranged in the base, and carry out hydraulic-driven by hydraulic control system and control, described second can extend out wing assembly comprises flexible wing, and flexible wing is driven by the second cylinder body and stretches out and indentation, and described second cylinder body is arranged in the first half one cavity of mounting blocks, and carries out hydraulic-driven by hydraulic control system and control, described flexible wing has than described crank wing and extends out radius more greatly, hydraulic control system and the controller calibrated in control system communicate to connect, described in calibrate control system and comprise controller, caliper and communication system, described caliper is arranged in the cavity on matrix outer wall, for measuring the current diameter of stake holes, and measured data is sent to controller, described controller comprises signal receiving module, data processing module and signal emission module, the real time data that described signal receiving module is measured for receiving caliper, data processing module processes to the measured data received, if the difference of measured value and datum diameter value is beyond the diameter error scope of allowing, the signal emission module of controller will transmit signals to hydraulic control system, and the hydraulic-driven being adjusted the first cylinder body and the second cylinder body by hydraulic control system is expanding,
The step adopting this machine drill head to carry out automatic diameter-enlarging is as follows:
1) stake machine drill head is positioned at the pile hole construction position designed;
2) drill bit is driven to creep into;
3) in drilling process, by caliper Real-Time Monitoring stake holes diameter, and measured data is uploaded to controller, measured value and the datum diameter value prestored compare by controller, if difference exceeds allowable diameter error range, controller will with hydraulic control system communication, and then adjustment the first cylinder body and the hydraulic-driven of the second cylinder body expanding to carry out;
4) in drill bit drilling process, when first can extend out wing component malfunctions, the second cylinder hydraulic is adjusted by hydraulic control system, flexible wing strengthens expanding creeping into, stop crank wing expanding operation, for first can extend out the reparation of wing assembly and provide the expanding space of larger stake holes or be beneficial to first and can extend out wing assembly and propose stake holes and place under repair;
5), after pile hole construction reaches expanding requirement, when fulfiling assignment, draw flexible wing and crank wing in by hydraulic control system in time, stop expanding, normally creep into.
2. the method that stake holes intelligence as claimed in claim 1 is expanding, is characterized in that: described communication system is wireless or wire communication.
3. the method that stake holes intelligence as claimed in claim 1 or 2 is expanding, is characterized in that: described caliper is mechanical type caliper measurement probe or the acoustic probes with ultrasonic transmitter and receiver.
4. the method that stake holes intelligence as claimed in claim 2 is expanding, is characterized in that: described in cut native head be apex point or bore pick cutter.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410202317.3A CN103924927B (en) | 2014-05-14 | 2014-05-14 | A kind of stake holes intelligence diameter enlarging method |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410202317.3A Division CN103924927B (en) | 2014-05-14 | 2014-05-14 | A kind of stake holes intelligence diameter enlarging method |
Publications (1)
| Publication Number | Publication Date |
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| CN105401883A true CN105401883A (en) | 2016-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410202317.3A Active CN103924927B (en) | 2014-05-14 | 2014-05-14 | A kind of stake holes intelligence diameter enlarging method |
| CN201510984496.5A Pending CN105401883A (en) | 2014-05-14 | 2014-05-14 | Pile hole intelligent expanding method |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201410202317.3A Active CN103924927B (en) | 2014-05-14 | 2014-05-14 | A kind of stake holes intelligence diameter enlarging method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104179185B (en) * | 2014-07-31 | 2016-08-24 | 浙江水利水电学院 | A kind of soil nailing expander and diameter enlarging method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2170530A (en) * | 1985-02-06 | 1986-08-06 | Cementation Piling & Found | Improvements relating to reamers |
| CN2611572Y (en) * | 2003-03-21 | 2004-04-14 | 袁啟法 | Combined rock drill |
| CN201106404Y (en) * | 2007-10-10 | 2008-08-27 | 中国石油天然气集团公司 | Reaming machine special for casing tube welldrilling |
| CN202108431U (en) * | 2011-04-26 | 2012-01-11 | 王庆伟 | Pile-forming drilling tool for screw squeezed cast-in-place pile |
| CN103032030A (en) * | 2013-01-15 | 2013-04-10 | 江苏汤辰机械装备制造有限公司 | Drill bit of pile machine |
| CN103097655A (en) * | 2010-03-16 | 2013-05-08 | 钻杆接头产品有限公司 | System and method for measuring borehole conditions, in particular, verification of a final borehole diameter |
| US20140110171A1 (en) * | 2012-10-22 | 2014-04-24 | Halliburton Energy Services, Inc. | Downhole tool and control module |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1709055A1 (en) * | 1988-12-05 | 1992-01-30 | Khripkov Aleksandr | Blasthole reamer |
| WO1994002687A1 (en) * | 1992-07-24 | 1994-02-03 | Wagstaff Piling Pty. Ltd. | Apparatus and method for forming piles |
| US7506703B2 (en) * | 2006-01-18 | 2009-03-24 | Smith International, Inc. | Drilling and hole enlargement device |
| CN101644136B (en) * | 2008-08-06 | 2012-09-05 | 中国石油天然气集团公司 | Combination of reaming stabilizer and bottom drilling device |
| CN102654024B (en) * | 2012-03-13 | 2014-10-01 | 中国海洋石油总公司 | Hydraulic chambering device for drilling |
| CN103291222B (en) * | 2013-05-13 | 2015-04-29 | 山东鸿泰建设集团有限公司 | Reamer bit for building long-screw pile machine |
-
2014
- 2014-05-14 CN CN201410202317.3A patent/CN103924927B/en active Active
- 2014-05-14 CN CN201510984496.5A patent/CN105401883A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2170530A (en) * | 1985-02-06 | 1986-08-06 | Cementation Piling & Found | Improvements relating to reamers |
| CN2611572Y (en) * | 2003-03-21 | 2004-04-14 | 袁啟法 | Combined rock drill |
| CN201106404Y (en) * | 2007-10-10 | 2008-08-27 | 中国石油天然气集团公司 | Reaming machine special for casing tube welldrilling |
| CN103097655A (en) * | 2010-03-16 | 2013-05-08 | 钻杆接头产品有限公司 | System and method for measuring borehole conditions, in particular, verification of a final borehole diameter |
| CN202108431U (en) * | 2011-04-26 | 2012-01-11 | 王庆伟 | Pile-forming drilling tool for screw squeezed cast-in-place pile |
| US20140110171A1 (en) * | 2012-10-22 | 2014-04-24 | Halliburton Energy Services, Inc. | Downhole tool and control module |
| CN103032030A (en) * | 2013-01-15 | 2013-04-10 | 江苏汤辰机械装备制造有限公司 | Drill bit of pile machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103924927B (en) | 2016-02-10 |
| CN103924927A (en) | 2014-07-16 |
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Application publication date: 20160316 |
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