CN105399652A - Preparation method of rubber vulcanization accelerator of dimethyldithiocarbamate selenium - Google Patents
Preparation method of rubber vulcanization accelerator of dimethyldithiocarbamate selenium Download PDFInfo
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Abstract
本发明公开一种橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,包括如下步骤:(1)配制溶液:配制含硒溶液;配制二甲基二硫代氨基甲酸盐溶液;(2)合成二甲基二硫代氨基甲酸硒:将配置好的含硒溶液与二甲基二硫代氨基甲酸盐溶液进行反应,反应条件如下:pH值为7-9,温度为0-90℃;(3)分离二甲基二硫代氨基甲酸硒,从而得到最终产品二甲基二硫代氨基甲酸硒。
The invention discloses a method for preparing a rubber vulcanization accelerator selenium dimethyl dithiocarbamate, which comprises the following steps: (1) preparing a solution: preparing a selenium-containing solution; preparing a dimethyl dithiocarbamate solution; (2) Synthesis of selenium dimethyl dithiocarbamate: react the prepared selenium-containing solution with dimethyl dithiocarbamate solution, the reaction conditions are as follows: the pH value is 7-9, and the temperature is 0 -90°C; (3) separating selenium dimethyl dithiocarbamate to obtain the final product selenium dimethyl dithiocarbamate.
Description
技术领域technical field
本发明涉及橡胶硫化促进剂领域,确切地说是指一种橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法。The invention relates to the field of rubber vulcanization accelerators, in particular to a preparation method of a rubber vulcanization accelerator selenium dimethyl dithiocarbamate.
背景技术Background technique
二硫代氨基甲酸盐类化合物主要用作橡胶硫化过程中的超速促进剂。与其它类型的硫化促进剂相比,二硫代氨基甲酸盐类促进剂具有硫化速度很快、硫化温度低、分散性能好、交联度高、毒性低等优点,但易焦烧、硫化平坦性差。使用硫代氨基甲酸盐类促进剂可制得拉伸应力较大的硫化橡胶,但拉伸强度和扯断伸长率比使用次磺酰胺类促进剂低。Dithiocarbamate compounds are mainly used as super speed accelerators in the rubber vulcanization process. Compared with other types of vulcanization accelerators, dithiocarbamate accelerators have the advantages of fast vulcanization speed, low vulcanization temperature, good dispersion performance, high degree of crosslinking, and low toxicity, but they are easy to scorch and vulcanize flat Poor sex. The use of thiocarbamate accelerators can produce vulcanized rubber with higher tensile stress, but the tensile strength and elongation at break are lower than those of sulfenamide accelerators.
研究表明,当两种超速硫化促进剂并用时,会产生协同效应,其原因可能是促进剂并用时易混溶,形成了在橡胶中溶解度较大和化学活性较大的成盐化合物。目前橡胶加工行业中普遍采用两种或多种促进剂并用的硫化体系,有文献报道黄原酸盐/二乙基二硫代氨基甲酸锌促进剂并用硫化天然橡胶时,具有积极的协同效应。Studies have shown that when two ultra-fast vulcanization accelerators are used together, there will be a synergistic effect. The reason may be that the accelerators are easily miscible when used together, forming a salt-forming compound with greater solubility in rubber and greater chemical activity. At present, the vulcanization system in which two or more accelerators are used in combination is commonly used in the rubber processing industry. It has been reported in the literature that when xanthate/zinc diethyldithiocarbamate accelerator is used in combination with vulcanized natural rubber, it has a positive synergistic effect.
二甲基二硫代氨基甲酸硒作为硫代氨基甲酸盐类中的一种,其主要作用体现为与噻唑类并用于NR、IIR、SBR,在浅色制品中不变色,在低硫耐热配方中更有效,其也还能作为硫化剂使用。Selenium dimethyl dithiocarbamate is one of the thiocarbamates. Its main function is to combine with thiazoles for NR, IIR, and SBR. It does not change color in light-colored products, and is heat-resistant in low-sulfur products More effective in formulations, it can also be used as a vulcanizing agent.
目前,还没文献或资料公开二甲基二硫代氨基甲酸硒的合成方法,需要弥补这片空白。At present, there is no literature or information to disclose the synthesis method of selenium dimethyl dithiocarbamate, and this gap needs to be filled.
发明内容Contents of the invention
针对上述缺陷,本发明解决的技术问题在于提供一种橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法。For above-mentioned defect, the technical problem that the present invention solves is to provide a kind of preparation method of rubber vulcanization accelerator selenium dimethyl dithiocarbamate.
为了解决以上的技术问题,本发明提供的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,包括如下步骤:In order to solve the above technical problems, the preparation method of rubber vulcanization accelerator dimethyl dithiocarbamate selenium provided by the invention comprises the steps:
(1)配制溶液(1) Prepare the solution
配制含硒溶液:将氧化硒用碱液或水溶解,形成含硒的溶液;或者将亚硒酸盐用水溶解,得到含硒的溶液;Preparation of selenium-containing solution: dissolving selenium oxide with lye or water to form a selenium-containing solution; or dissolving selenite in water to obtain a selenium-containing solution;
配制二甲基二硫代氨基甲酸盐溶液:将二甲基二硫代氨基甲酸盐溶于水中,形成二甲基二硫代氨基甲酸盐溶液;Prepare dimethyl dithiocarbamate solution: dissolve dimethyl dithiocarbamate in water to form dimethyl dithiocarbamate solution;
(2)合成二甲基二硫代氨基甲酸硒(2) Synthesis of selenium dimethyl dithiocarbamate
将配置好的含硒溶液与二甲基二硫代氨基甲酸盐溶液进行反应,反应条件如下:The configured selenium-containing solution is reacted with the dimethyl dithiocarbamate solution, and the reaction conditions are as follows:
pH值为7-9,温度为0-90℃;The pH value is 7-9, and the temperature is 0-90°C;
(3)分离二甲基二硫代氨基甲酸硒。(3) Separation of selenium dimethyl dithiocarbamate.
优选地,步骤(1)中,含硒溶液中硒的浓度为0.25-1mol/L。Preferably, in step (1), the concentration of selenium in the selenium-containing solution is 0.25-1mol/L.
3优选地,步骤(1)中,碱液的浓度为含硒溶液的浓度1-3倍。3 Preferably, in step (1), the concentration of the lye is 1-3 times that of the selenium-containing solution.
优选地,步骤(1)中,碱液与氧化硒反应生成相应的亚硒酸盐。Preferably, in step (1), the lye reacts with selenium oxide to generate corresponding selenite.
优选地,步骤(1)中,碱液由氢氧化钠、氢氧化钾、碳酸钠、碳酸钾、碳酸氢钠或碳酸氢钾中的一种或一种以上物质配制而成。Preferably, in step (1), the lye is prepared from one or more of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate or potassium bicarbonate.
优选地,步骤(1)中,二甲基二硫代氨基甲酸盐溶液的浓度为10-40wt%。Preferably, in step (1), the concentration of the dimethyl dithiocarbamate solution is 10-40 wt%.
优选地,步骤(2)中,用酸溶液调节反应条件pH值为7-9,酸溶液由盐酸、醋酸或硝酸的一种或一种以上配制而成。Preferably, in step (2), the pH value of the reaction condition is adjusted to 7-9 with an acid solution, and the acid solution is prepared by one or more of hydrochloric acid, acetic acid or nitric acid.
优选地,酸溶液的浓度为0.5-2mol/L。Preferably, the acid solution has a concentration of 0.5-2 mol/L.
优选地,步骤(2)中,将配置好的含硒溶液与二甲基二硫代氨基甲酸盐溶液进行反应,反应的终点pH值在6-7。Preferably, in step (2), the configured selenium-containing solution is reacted with the dimethyl dithiocarbamate solution, and the pH value at the end of the reaction is 6-7.
优选地,步骤(3)中,分离二甲基二硫代氨基甲酸硒:Preferably, in step (3), selenium dimethyl dithiocarbamate is separated:
采用常规的过滤、洗涤、干燥、破碎方法对二甲基二硫代氨基甲酸硒产物进行处理,从而得到最终产品二甲基二硫代氨基甲酸硒。The selenium dimethyl dithiocarbamate product is processed by conventional methods of filtering, washing, drying and crushing to obtain the final product selenium dimethyl dithiocarbamate.
与现有技术相比,本发明的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,具有以下优点:Compared with prior art, the preparation method of rubber vulcanization accelerator dimethyl dithiocarbamate selenium of the present invention has the following advantages:
1、产品生产过程中不产生废气和废渣,对环境污染小;1. No waste gas and waste residue are produced during the production process of the product, which has little environmental pollution;
2、产品纯度高,可达99%以上;2. The product has high purity, which can reach more than 99%;
3、产率大,可达95%以上。3. High yield, up to 95%.
附图说明Description of drawings
图1为本发明实施例中橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法的流程图,其中,SeDMC为二甲基二硫代氨基甲酸硒。Fig. 1 is the flowchart of the preparation method of rubber vulcanization accelerator selenium dimethyl dithiocarbamate in the embodiment of the present invention, wherein, SeDMC is selenium dimethyl dithiocarbamate.
具体实施方式detailed description
为了本领域的技术人员能够更好地理解本发明所提供的技术方案,下面结合具体实施例进行阐述。In order for those skilled in the art to better understand the technical solutions provided by the present invention, the following will be described in conjunction with specific embodiments.
请参见图1,该图为本发明实施例中橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法的流程图,其中,SeDMC为二甲基二硫代氨基甲酸硒。Please refer to FIG. 1 , which is a flow chart of the preparation method of the rubber vulcanization accelerator selenium dimethyl dithiocarbamate in the embodiment of the present invention, wherein SeDMC is selenium dimethyl dithiocarbamate.
本发明的包括如下步骤:The present invention comprises the following steps:
(1)配制溶液(1) Prepare the solution
配制含硒溶液:将氧化硒用碱液或水溶解,形成含硒的溶液;或者将亚硒酸盐用水溶解,得到含硒的溶液;Preparation of selenium-containing solution: dissolving selenium oxide with lye or water to form a selenium-containing solution; or dissolving selenite in water to obtain a selenium-containing solution;
配制二甲基二硫代氨基甲酸盐溶液:将二甲基二硫代氨基甲酸盐溶于水中,形成二甲基二硫代氨基甲酸盐溶液;Prepare dimethyl dithiocarbamate solution: dissolve dimethyl dithiocarbamate in water to form dimethyl dithiocarbamate solution;
(2)合成二甲基二硫代氨基甲酸硒(2) Synthesis of selenium dimethyl dithiocarbamate
将配置好的含硒溶液与二甲基二硫代氨基甲酸盐溶液进行反应,反应条件如下:The configured selenium-containing solution is reacted with the dimethyl dithiocarbamate solution, and the reaction conditions are as follows:
pH值为7-9,温度为0-90℃;The pH value is 7-9, and the temperature is 0-90°C;
用酸溶液调节反应条件pH值;Adjust the pH value of the reaction conditions with an acid solution;
(3)分离二甲基二硫代氨基甲酸硒(3) Separation of selenium dimethyl dithiocarbamate
采用常规的过滤、洗涤、干燥、破碎方法对二甲基二硫代氨基甲酸硒产物进行处理,从而得到最终产品二甲基二硫代氨基甲酸硒。The selenium dimethyl dithiocarbamate product is processed by conventional methods of filtering, washing, drying and crushing to obtain the final product selenium dimethyl dithiocarbamate.
实施例1Example 1
本发明实施例提供的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,将62.5g的二甲基二硫代氨基甲酸盐溶解于94g的水中,升温至80℃,待完全溶解后,将100ml0.5mol/L的亚硒酸加入反应体系,搅拌30min后,在1h内将1mol/L的盐酸在搅拌条件下缓慢加入反应体系至体系pH值至6-7之间。在调节pH值过程中出现的淡黄色沉淀即为二甲基二硫代氨基甲酸硒。产品经过洗涤过滤,在90℃干燥,得到26.7g的二甲基二硫代氨基甲酸硒产品,其中硒含量14.5%,熔点256-265℃。The preparation method of the rubber vulcanization accelerator selenium dimethyl dithiocarbamate provided in the embodiment of the present invention is to dissolve 62.5 g of dimethyl dithiocarbamate in 94 g of water, raise the temperature to 80 ° C, and wait for complete After dissolving, add 100ml of 0.5mol/L selenous acid into the reaction system, and after stirring for 30min, slowly add 1mol/L hydrochloric acid into the reaction system with stirring within 1h until the pH value of the system is between 6-7. The pale yellow precipitate that appears during the pH adjustment is selenium dimethyldithiocarbamate. The product was washed and filtered, and dried at 90°C to obtain 26.7g of selenium dimethyl dithiocarbamate product, wherein the selenium content was 14.5%, and the melting point was 256-265°C.
实施例2Example 2
本发明实施例提供的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,将62.5g的二甲基二硫代氨基甲酸盐溶解于146g的水中,用冰水浴控制反应温度5-10℃,待完全溶解后,将100ml0.5mol/L的亚硒酸加入反应体系,搅拌30min后,在1h内将1mol/L的盐酸在搅拌条件下缓慢加入反应体系至体系pH值至6-7之间。在调节pH值过程中出现的淡黄色沉淀即为二甲基二硫代氨基甲酸硒。产品经过洗涤过滤,在90℃干燥,得到27.3g的二甲基二硫代氨基甲酸硒产品,其中硒含量14.3%,熔点249-262℃。The preparation method of the rubber vulcanization accelerator selenium dimethyl dithiocarbamate that the embodiment of the present invention provides, the dimethyl dithiocarbamate of 62.5g is dissolved in the water of 146g, controls reaction temperature 5 with ice-water bath -10°C, after completely dissolving, add 100ml of 0.5mol/L selenous acid into the reaction system, stir for 30min, then slowly add 1mol/L hydrochloric acid into the reaction system under stirring within 1h until the pH value of the system reaches 6 Between -7. The pale yellow precipitate that appears during the pH adjustment is selenium dimethyldithiocarbamate. The product was washed and filtered, and dried at 90°C to obtain 27.3g of selenium dimethyl dithiocarbamate product, wherein the selenium content was 14.3%, and the melting point was 249-262°C.
实施例3Example 3
本发明实施例提供的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,将62.5g的二甲基二硫代氨基甲酸盐溶解于146g的水中,用冰水浴控制反应温度5-10℃,待完全溶解后,将100ml0.5mol/L的亚硒酸加入反应体系,搅拌30min后,在1h内将1mol/L的盐酸在搅拌条件下缓慢加入反应体系至体系pH值至6-7之间。在调节pH值过程中出现的淡黄色沉淀即为二甲基二硫代氨基甲酸硒。产品经过洗涤过滤,在90℃干燥,得到27.3g的二甲基二硫代氨基甲酸硒产品,其中硒含量14.3%,熔点249-262℃。The preparation method of the rubber vulcanization accelerator selenium dimethyl dithiocarbamate that the embodiment of the present invention provides, the dimethyl dithiocarbamate of 62.5g is dissolved in the water of 146g, controls reaction temperature 5 with ice-water bath -10°C, after completely dissolving, add 100ml of 0.5mol/L selenous acid into the reaction system, after stirring for 30min, slowly add 1mol/L hydrochloric acid into the reaction system under stirring condition within 1h until the pH value of the system reaches 6 Between -7. The pale yellow precipitate that appears during the pH adjustment is selenium dimethyl dithiocarbamate. The product was washed and filtered, and dried at 90°C to obtain 27.3g of selenium dimethyl dithiocarbamate product, wherein the selenium content was 14.3%, and the melting point was 249-262°C.
实施例4Example 4
本发明实施例提供的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,将62.5g的二甲基二硫代氨基甲酸盐溶解于178g的氢氧化钠碱液中,用冰水浴控制反应温度30-60℃,待完全溶解后,将100ml0.75mol/L的亚硒酸钠加入反应体系,搅拌30min后,在1h内将1mol/L的硝酸在搅拌条件下缓慢加入反应体系至体系pH值至6-7之间。在调节pH值过程中出现的淡黄色沉淀即为二甲基二硫代氨基甲酸硒。产品经过洗涤过滤,在90℃干燥,得到26.3g的二甲基二硫代氨基甲酸硒产品,其中硒含量13.8%,熔点242—261℃。The preparation method of the rubber vulcanization accelerator dimethyl dithiocarbamate selenium that the embodiment of the present invention provides, the dimethyl dithiocarbamate of 62.5g is dissolved in the sodium hydroxide lye of 178g, with ice Control the reaction temperature in a water bath at 30-60°C. After completely dissolving, add 100ml of 0.75mol/L sodium selenite into the reaction system, stir for 30min, then slowly add 1mol/L of nitric acid into the reaction system within 1h under stirring until the pH value of the system is between 6-7. The pale yellow precipitate that appears during the pH adjustment is selenium dimethyl dithiocarbamate. The product was washed and filtered, and dried at 90°C to obtain 26.3g of selenium dimethyl dithiocarbamate product, wherein the selenium content was 13.8%, and the melting point was 242-261°C.
与现有技术相比,本发明的橡胶硫化促进剂二甲基二硫代氨基甲酸硒的制备方法,具有以下优点:Compared with prior art, the preparation method of rubber vulcanization accelerator dimethyl dithiocarbamate selenium of the present invention has the following advantages:
1、产品生产过程中不产生废气和废渣,对环境污染小;1. No waste gas and waste residue are produced during the production process of the product, which has little environmental pollution;
2、产品纯度高,可达99%以上;2. The purity of the product is high, up to 99% or more;
3、产率大,可达95%以上。3. High yield, up to 95%.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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