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CN105390849B - The coupler bindiny mechanism of secondary injection molding - Google Patents

The coupler bindiny mechanism of secondary injection molding Download PDF

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Publication number
CN105390849B
CN105390849B CN201510884858.3A CN201510884858A CN105390849B CN 105390849 B CN105390849 B CN 105390849B CN 201510884858 A CN201510884858 A CN 201510884858A CN 105390849 B CN105390849 B CN 105390849B
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CN
China
Prior art keywords
inserted sheet
coupler
stent
sheet stent
fixed part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510884858.3A
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Chinese (zh)
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CN105390849A (en
Inventor
倪祖根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lexy Electric Green Energy Technology Suzhou Co Ltd
Suzhou Kingclean Precision Machinery Co Ltd
Original Assignee
Lexy Electric Green Energy Technology Suzhou Co Ltd
Suzhou Kingclean Precision Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Lexy Electric Green Energy Technology Suzhou Co Ltd, Suzhou Kingclean Precision Machinery Co Ltd filed Critical Lexy Electric Green Energy Technology Suzhou Co Ltd
Priority to CN201510884858.3A priority Critical patent/CN105390849B/en
Publication of CN105390849A publication Critical patent/CN105390849A/en
Application granted granted Critical
Publication of CN105390849B publication Critical patent/CN105390849B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members

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  • Connector Housings Or Holding Contact Members (AREA)
  • Insulating Bodies (AREA)

Abstract

The invention discloses a kind of coupler bindiny mechanism of secondary injection molding, including:At least one conductive insert, the inserted sheet are provided with the electrically conducting contact and fixed part of integral structure, and the conducting wire of the fixed part and coupler is conductively connected;Inserted sheet stent is molded insulation system for integral type, and the fixed part of the inserted sheet is arranged in the inserted sheet stent, and the electrically conducting contact protrudes from the inserted sheet stent, and the conducting wire is drawn from the inserted sheet stent;And external insulation layer, package are arranged on the periphery of the inserted sheet stent, described external insulation layer one end is set as the outer ring with opened portion, and the inserted sheet is arranged in the accommodating cavity of the outer ring.The coupler bindiny mechanism of the present invention strengthens the bonding strength of inserted sheet and inserted sheet stent and conducting wire, effectively increases the dielectric strength of coupler bindiny mechanism, solve coupler electric leakage, short circuit and dielectric strength it is low etc. caused by safety problem.

Description

The coupler bindiny mechanism of secondary injection molding
Technical field
The present invention relates to a kind of coupler, it is more particularly related to which a kind of coupler of secondary injection molding connects Connection mechanism.
Background technology
In existing market coupler bindiny mechanism, coupler connect conductive, such coupler after need to assembling inserted sheet Generally individual moulding, assembles after inserted sheet that there are the inadequate safety problems of creepage distance, and it is existing to easily cause electric leakage, short circuit etc. As on the other hand, coupler assembling insert mechanism can not be fixed effectively there are inserted sheet and generate short circuit problem, that is to say, that usually Inserted sheet is manually inserted on inserted sheet stent, and easy product inserted sheet angle is not right, phenomena such as leading to not connect, causes to couple The qualification rate of device declines, and inserted sheet connect with plate-inserting structure and is not fixed, and easily falls, loosens, and use reliability is caused to reduce, Cause the drawbacks of very big.
Therefore, it now there is an urgent need for a kind of dielectric strength height, while has both the coupler that security performance is strong, use reliability is high and connects Connection mechanism.
Invention content
It is an object of the invention to solve at least the above, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide a kind of coupler bindiny mechanism of secondary injection molding, by inserted sheet and conducting wire It is fixed after connection by single injection-molded, strengthens inserted sheet and inserted sheet stent and the bonding strength of conducting wire, while in inserted sheet Stent periphery is molded by second, effectively increases the dielectric strength of coupler bindiny mechanism, further, there is provided increases The outer ring of creepage distance on inserted sheet, solve coupler electric leakage, short circuit and dielectric strength it is low etc. caused by safety problem.
In order to realize these purposes and other advantages according to the present invention, a kind of coupler of secondary injection molding is provided Bindiny mechanism, including:
At least one conductive insert, the inserted sheet is provided with the electrically conducting contact and fixed part of integral structure, described solid The conducting wire for determining portion and coupler is conductively connected;
Inserted sheet stent is molded insulation system for integral type, and the fixed part of the inserted sheet is arranged in the inserted sheet stent, The electrically conducting contact protrudes from the inserted sheet stent, and the conducting wire is drawn from the inserted sheet stent;And
External insulation layer, package are arranged on the periphery of the inserted sheet stent, and described external insulation layer one end is set as having spacious The outer ring in portion is opened, the inserted sheet is arranged in the accommodating cavity of the outer ring.
Preferably, the inserted sheet is copper component, and the end of the electrically conducting contact is provided with lead angle structure.
Preferably, the fixed part is provided with the overhead structure for strengthening with the inserted sheet stent bonding strength, described Overhead structure is arranged in the agent structure of the inserted sheet.
Preferably, one end of the overhead structure is drawn obliquely from the fixed part, the corresponding fixation in lead division lower end First through hole is offered in portion.
Preferably, the both sides of the fixed part are additionally provided with the boss for strengthening with the inserted sheet stent bonding strength.
Preferably, first for connecting with the conducting wire is additionally provided on the fixed part of the overhead structure lower end to reinforce End and second reinforces end, and the overhead structure, first through hole, boss, the first reinforcing end and the second reinforcing end are embedded in described In inserted sheet stent.
Preferably, the upper perforation of the inserted sheet stent offers the second through-hole, and the external insulation layer filling described second is logical Hole.
Preferably, insulation protrusion is provided in the interface surface of the inserted sheet stent and the electrically conducting contact, it is described Inserted sheet passes outwards through the protrusion and is fixed on the inserted sheet stent.
Preferably, the external insulation layer includes insulating body, annular is arranged on outer ring and the setting of insulating body end In the leading part of insulating body end tail, the insulating body fills second through-hole and is wrapped in the outer of the inserted sheet stent Week, the outer ring are provided projectingly in the end of the inserted sheet stent, and the electrically conducting contact and protrusion are arranged in the outer ring, The leading part covering is arranged on the conducting wire periphery.
Preferably, the outer ring protrudes from the end of the electrically conducting contact, and the outer ring is set as connecting with coupler Connect the dongle configuration of pedestal cooperation.
The present invention includes at least following advantageous effect:
1st, the present invention by being once molded to form integral structure after first inserted sheet is connect with conducting wire, inserted sheet, conducting wire and Inserted sheet stent bonding strength is high, ensures inserted sheet firm position, meanwhile, the qualification rate of coupler production is improved, avoids inserting Piece plugs angle, height is against regulation and causes the unqualified problem of product;
2nd, the present invention is molded with external insulation by quadric injection mould on the basis of primary injection in the periphery of inserted sheet stent Layer, forms complete coupler structure, and external insulation layer encases inserted sheet stent completely, plays the effect of double hyer insulation, improves The dielectric strength of coupler;
3rd, the end position of inserted sheet stent is designed with outer ring structure, increases the creepage distance of inserted sheet, solves coupler appearance Safety problem caused by easy electric leakage, short circuit etc., while the dielectric strength of coupler is further increased, also, the setting of outer ring Also act as the effect for the connection positioning for improving coupler bindiny mechanism so that coupler bindiny mechanism plugs more with coupler base It is convenient to add.
Part is illustrated to embody by further advantage, target and the feature of the present invention by following, and part will also be by this The research and practice of invention and be understood by the person skilled in the art.
Description of the drawings
Fig. 1 is the structure diagram of the inserted sheet;
Fig. 2 is the attachment structure schematic diagram of the inserted sheet and conducting wire;
Fig. 3 is the structure diagram after single injection-molded;
Fig. 4 is the structure diagram of the external insulation layer;
Fig. 5 is the overall structure diagram of coupler bindiny mechanism after post forming;
Fig. 6 is the concrete structure schematic diagram of coupler bindiny mechanism end head;
Fig. 7 is the schematic cross-sectional view of the coupler bindiny mechanism.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to enable those skilled in the art with reference to specification text Word can be implemented according to this.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more The presence or addition of a other element or combinations.
As shown in figs. 1-7, the present invention provides a kind of coupler bindiny mechanism of secondary injection molding, including:
At least one conductive insert 100 needs freely set the number of inserted sheet according to the connection of coupler, usually 2-3, the shape of inserted sheet can also freely be set, usually copper laminated structure, and the inserted sheet 100 is provided with integral type knot The electrically conducting contact 110 of structure and fixed part 120, the top of inserted sheet 100 is electrically conducting contact 110, for being inserted into coupler base And with coupler base conductive contact, lower part is fixed part 120, for being fixed with coupler bindiny mechanism main body, the fixation Portion 120 and the conducting wire 220 of coupler are conductively connected, and each inserted sheet is connect with a connecting line 210;
Inserted sheet stent 300 is molded insulation system for integral type, after inserted sheet 100 and the fixed connection of conducting wire 220, together It is put into mold and is once molded, after demoulding, an injection molding body is the fixed part of inserted sheet stent 300, the thus inserted sheet 120 are arranged in the inserted sheet stent 300, and the electrically conducting contact 110 protrudes from the inserted sheet stent 300, such as Fig. 3 institutes Show, the conducting wire 220 is drawn from the inserted sheet stent 300, and inserted sheet 100, conducting wire 220 and inserted sheet stent 300 are formed as a result, For integral type fixed structure, integral structure is formed by being once molded after inserted sheet is connect with conducting wire, inserted sheet, conducting wire and insert Plate rack bonding strength is high, ensures inserted sheet firm position, meanwhile, the qualification rate of coupler production is improved, avoids inserted sheet Plug angle, height is against regulation and causes the unqualified problem of product;And
External insulation layer 400 after the completion of primary injection, a moulding is placed and carries out being molded for the second time in a mold, A layer insulating namely is molded in the periphery of inserted sheet stent 300, after demoulding, secondary injection plastomer is external insulation layer 400, thus An entire injection molding body is just wrapped by secondary injection plastomer, forms complete coupler bindiny mechanism, is once being molded as a result, On the basis of, external insulation layer is molded in the periphery of inserted sheet stent by quadric injection mould, forms complete coupler structure, it is outer exhausted Edge layer encases inserted sheet stent completely, plays the effect of double hyer insulation, improves the dielectric strength of coupler;
External insulation layer 400 wraps up the periphery for being arranged on the inserted sheet stent, also, 400 one end of the external insulation layer is set For the outer ring 410 with opened portion, the inserted sheet 100 is arranged in the accommodating cavity of the outer ring 410, particularly, entirely leads Electrical connection section 110 is just suffered in accommodating cavity, and such design structure increases the creepage distance of inserted sheet, when coupler bindiny mechanism After being connect with coupler base, inserted sheet and external and coupler surface creepage distance are increased, inserted sheet is not easy and external conductive, Solve coupler easily leak electricity, safety problem caused by short circuit etc., while further increase the dielectric strength of coupler.
In a kind of embodiment, based on the above technical solution, the inserted sheet 100 is copper component, specially rectangular Shape platy structure, the end of the electrically conducting contact 110 are provided with lead angle structure 111, convenient for working as coupler bindiny mechanism and coupling When clutch pedestal plugs together, guiding inserted sheet is inserted into jack, convenient for the plug and positioning of coupler bindiny mechanism.
In a kind of embodiment, based on the above technical solution, the fixed part 120 be provided with for strengthen with it is described The overhead structure 122 of 300 bonding strength of inserted sheet stent, the overhead structure 122 are arranged on the agent structure of the inserted sheet 100 On, specifically, one end of the overhead structure 122 is drawn obliquely from the fixed part 120, a chamfering is formed, increases and inserts The contact surface of piece and inserted sheet stent, improves bond strength, at the same chamfering effectively prevent in inserted sheet swapping process stress relative to The drawbacks of inserted sheet stent moves backward, while offer first through hole on the corresponding fixed part in overhead structure lead division lower end 121, once during injection so that inserted sheet stent runs through first through hole, further improves the bonding strength of inserted sheet and inserted sheet stent.
In a kind of embodiment, based on the above technical solution, the both sides of the fixed part 120 be additionally provided with for into One step strengthens the boss 130 with 300 bonding strength of inserted sheet stent.
In a kind of embodiment, based on the above technical solution, also set up on the fixed part of the overhead structure lower end It is useful for the connect with the conducting wire first reinforcing end 150 and second and reinforces end 140, the conductive part of conducting wire once passes through first, Second reinforces end, and then first, second reinforcing end is fixed with conductor clamping, is once molded after fixed, the barb knot Structure, first through hole, boss, the first reinforcing end 150 and second reinforce end 140 and are embedded in the inserted sheet stent, form one Formula structure.
In a kind of embodiment, based on the above technical solution, the upper perforation of the inserted sheet stent offers second and leads to Hole 310, when being molded for the second time, the external insulation layer 400 fills second through-hole 310, and wraps up and be arranged on inserted sheet stent Periphery so that external insulation layer 400 and inserted sheet stent are fixed.
In a kind of embodiment, based on the above technical solution, in the inserted sheet stent and the electrically conducting contact Insulation protrusion 320 is provided in interface surface, the inserted sheet passes outwards through described raised 320 and is fixed on the inserted sheet stent, That is, the contact jaw of inserted sheet and inserted sheet stent is provided with insulation protrusion 320, insulation protrusion 320, which can play, strengthens each insert The creepage distance of plate rack increases dielectric strength, meanwhile, the bonding strength of inserted sheet and inserted sheet stent can be improved, avoids conduction Contact site stress is shaken or even is deformed, and there are one act on being for insulation protrusion 320:Card slot is provided on coupler base, is coupled Device bindiny mechanism plugs together with pedestal when connecting, and insulation protrusion 320 is just fastened in card slot, plays connection positioning, the company of raising Connect the effect of intensity.
In a kind of embodiment, based on the above technical solution, the external insulation layer 400 includes insulating body, annular It is arranged on the outer ring 410 of insulating body end and is arranged on the leading part 420 of insulating body end tail, the insulating body filling Second through-hole and the periphery for being wrapped in the inserted sheet stent, the outer ring 410 are provided projectingly at the end of the inserted sheet stent Head, the electrically conducting contact and protrusion are arranged in the outer ring, and electricity is climbed with external so as to which outer ring 410 plays increase inserted sheet Distance so that inserted sheet is not easy and external conductive, solve coupler easily leak electricity, safety problem caused by short circuit etc., while into One step increases the dielectric strength of coupler.The covering of leading part 420 is arranged on the conducting wire periphery, for conducting wire to be avoided to exist End fractures breakage.More specifically, the outer ring 410 protrudes from the end of the electrically conducting contact, and the outer ring is set To connect the dongle configuration of pedestal cooperation with coupler, that is to say, that outer ring forms a specific connection structure, with coupling Connection structure cooperation on device pedestal plays the effect for the connection positioning for improving coupler bindiny mechanism so that coupler connects It is more convenient that mechanism is plugged with coupler base, meanwhile, the hardness of external insulation layer is bigger, and particularly outer collar region prevents from becoming Shape distorts, and causes the loose contact of coupler.
From the above mentioned, it is fixed after inserted sheet is connect with conducting wire by single injection-molded, strengthens inserted sheet and inserted sheet stent And the bonding strength of conducting wire, while be molded in inserted sheet stent periphery by second, effectively increase coupler bindiny mechanism Dielectric strength, further, there is provided increase inserted sheet on creepage distance outer ring, solve coupler electric leakage, short circuit and absolutely Safety problem caused by the low grade of edge intensity.
Wherein, the present invention by being once molded to form integral structure after first inserted sheet is connect with conducting wire, inserted sheet, conducting wire with And inserted sheet stent bonding strength is high, ensures inserted sheet firm position, meanwhile, the qualification rate of coupler production is improved, is avoided Inserted sheet plugs angle, height is against regulation and causes the unqualified problem of product;And on the basis of primary injection, pass through Quadric injection mould is molded with external insulation layer in the periphery of inserted sheet stent, forms complete coupler structure, and external insulation layer is by inserted sheet branch Frame encases completely, plays the effect of double hyer insulation, improves the dielectric strength of coupler;Further, inserted sheet stent End position is designed with outer ring structure, increases the creepage distance of inserted sheet, solve coupler easily leak electricity, peace caused by short circuit etc. Full problem, while the dielectric strength of coupler is further increased, also, the setting of outer ring also acts as and improves coupler connection machine The effect of the connection positioning of structure so that it is more convenient that coupler bindiny mechanism plugs with coupler base.
Although the embodiments of the present invention have been disclosed as above, but its be not restricted in specification and embodiment it is listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, it is of the invention and unlimited In specific details and legend shown and described herein.

Claims (3)

1. a kind of coupler bindiny mechanism of secondary injection molding, which is characterized in that including:
At least one conductive insert, the inserted sheet are provided with the electrically conducting contact and fixed part of integral structure, the fixed part It is conductively connected with the conducting wire of coupler;
Inserted sheet stent is molded insulation system for integral type, and the fixed part of the inserted sheet is arranged in the inserted sheet stent, described Electrically conducting contact protrudes from the inserted sheet stent, and the conducting wire is drawn from the inserted sheet stent;And
External insulation layer, package are arranged on the periphery of the inserted sheet stent, and described external insulation layer one end is set as with opened portion Outer ring, the inserted sheet is arranged in the accommodating cavity of the outer ring;
The inserted sheet is copper component, and the end of the electrically conducting contact is provided with lead angle structure;
The fixed part is provided with the overhead structure for strengthening with the inserted sheet stent bonding strength, the overhead structure setting In the agent structure of the inserted sheet;
One end of the overhead structure is drawn obliquely from the fixed part, and is offered on the corresponding fixed part in lead division lower end One through-hole;
The both sides of the fixed part are additionally provided with the boss for strengthening with the inserted sheet stent bonding strength;
It is additionally provided on the fixed part of the overhead structure lower end and adds for the first reinforcing end being connect with the conducting wire and second Fixed end, the overhead structure, first through hole, boss, the first reinforcing end and the second reinforcing end are embedded in the inserted sheet stent;
The upper perforation of the inserted sheet stent offers the second through-hole, and the external insulation layer fills second through-hole;
Insulation protrusion is provided in the interface surface of the inserted sheet stent and the electrically conducting contact, the inserted sheet passes outwards through The protrusion is fixed on the inserted sheet stent.
2. the coupler bindiny mechanism of secondary injection molding as described in claim 1, special to levy in the external insulation layer packet Include insulating body, annular be arranged on the outer ring of insulating body end and be arranged on the leading part of insulating body end tail, it is described absolutely Edge main body fills second through-hole and is wrapped in the periphery of the inserted sheet stent, and the outer ring is provided projectingly in the inserted sheet branch The end of frame, the electrically conducting contact and protrusion are arranged in the outer ring, and the leading part covering is arranged on outside the conducting wire Week.
3. the coupler bindiny mechanism of secondary injection molding as claimed in claim 2, special to levy in the outer ring protrudes from The end of the electrically conducting contact, and the outer ring is set as connecting the dongle configuration of pedestal cooperation with coupler.
CN201510884858.3A 2015-12-04 2015-12-04 The coupler bindiny mechanism of secondary injection molding Active CN105390849B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510884858.3A CN105390849B (en) 2015-12-04 2015-12-04 The coupler bindiny mechanism of secondary injection molding

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Application Number Priority Date Filing Date Title
CN201510884858.3A CN105390849B (en) 2015-12-04 2015-12-04 The coupler bindiny mechanism of secondary injection molding

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CN105390849A CN105390849A (en) 2016-03-09
CN105390849B true CN105390849B (en) 2018-06-15

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108521037B (en) * 2018-05-22 2024-05-31 天宝电子(惠州)有限公司 BS plug grounding PIN structure
WO2025048733A1 (en) * 2023-09-01 2025-03-06 Scon Endüstri̇ Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ Insulation of electrical connections

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Publication number Priority date Publication date Assignee Title
CN2664221Y (en) * 2003-08-14 2004-12-15 实盈电子(东莞)有限公司 electrical connector terminal
CN1747245A (en) * 2005-08-26 2006-03-15 宁波江友电子有限公司 Inner rack of power supply plug and power supply plug
CN2896582Y (en) * 2006-04-06 2007-05-02 青岛德升灯业有限公司 Flexible-tail conductive connecting apparatus
CN201608333U (en) * 2009-11-24 2010-10-13 宁波拓普电器有限公司 Connection plug
CN204304106U (en) * 2014-12-29 2015-04-29 北京荣瑞世纪科技有限公司 A kind of compression joint type assembly and connection device
CN205231312U (en) * 2015-12-04 2016-05-11 苏州金莱克精密机械有限公司 Secondary injection moulding's coupler coupling mechanism

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101652902B (en) * 2007-02-02 2013-02-13 富加宜汽车控股公司 Connection device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2664221Y (en) * 2003-08-14 2004-12-15 实盈电子(东莞)有限公司 electrical connector terminal
CN1747245A (en) * 2005-08-26 2006-03-15 宁波江友电子有限公司 Inner rack of power supply plug and power supply plug
CN2896582Y (en) * 2006-04-06 2007-05-02 青岛德升灯业有限公司 Flexible-tail conductive connecting apparatus
CN201608333U (en) * 2009-11-24 2010-10-13 宁波拓普电器有限公司 Connection plug
CN204304106U (en) * 2014-12-29 2015-04-29 北京荣瑞世纪科技有限公司 A kind of compression joint type assembly and connection device
CN205231312U (en) * 2015-12-04 2016-05-11 苏州金莱克精密机械有限公司 Secondary injection moulding's coupler coupling mechanism

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Effective date of registration: 20170418

Address after: Wuzhong District Mudu town of Suzhou city in Jiangsu province 215000 pearl Maple Road No. 99

Applicant after: Suzhou Kingclean Precision Machinery Co., Ltd.

Applicant after: LEXY ELECTRIC GREEN ENERGY TECHNOLOGY (SUZHOU) CO., LTD.

Address before: Wuzhong District Mudu town of Suzhou city in Jiangsu province 215000 pearl Maple Road No. 99

Applicant before: Suzhou Kingclean Precision Machinery Co., Ltd.

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