CN105384288B - A kind of processing system and method for being used for acid waste water in metallurgical off-gas acid-making - Google Patents
A kind of processing system and method for being used for acid waste water in metallurgical off-gas acid-making Download PDFInfo
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- CN105384288B CN105384288B CN201510816604.8A CN201510816604A CN105384288B CN 105384288 B CN105384288 B CN 105384288B CN 201510816604 A CN201510816604 A CN 201510816604A CN 105384288 B CN105384288 B CN 105384288B
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- 239000002351 wastewater Substances 0.000 title claims abstract description 58
- 239000002253 acid Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000002562 thickening agent Substances 0.000 claims abstract description 88
- 239000007788 liquid Substances 0.000 claims abstract description 61
- 238000010521 absorption reaction Methods 0.000 claims abstract description 35
- 238000006243 chemical reaction Methods 0.000 claims abstract description 35
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 31
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 28
- UJGOCJFDDHOGRX-UHFFFAOYSA-M [Fe]O Chemical compound [Fe]O UJGOCJFDDHOGRX-UHFFFAOYSA-M 0.000 claims abstract description 25
- 239000006228 supernatant Substances 0.000 claims abstract description 24
- 239000000706 filtrate Substances 0.000 claims abstract description 21
- 229910052979 sodium sulfide Inorganic materials 0.000 claims abstract description 19
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000003723 Smelting Methods 0.000 claims abstract description 18
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003546 flue gas Substances 0.000 claims abstract description 16
- 229910001385 heavy metal Inorganic materials 0.000 claims abstract description 14
- 229910052785 arsenic Inorganic materials 0.000 claims abstract description 12
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000000975 co-precipitation Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 10
- 230000023556 desulfurization Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000011085 pressure filtration Methods 0.000 claims abstract description 8
- 239000002920 hazardous waste Substances 0.000 claims abstract description 6
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 72
- 238000005273 aeration Methods 0.000 claims description 37
- 238000005086 pumping Methods 0.000 claims description 30
- 238000010517 secondary reaction Methods 0.000 claims description 18
- 230000002378 acidificating effect Effects 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 239000012295 chemical reaction liquid Substances 0.000 claims description 9
- 238000001556 precipitation Methods 0.000 claims description 9
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 8
- 239000011790 ferrous sulphate Substances 0.000 claims description 8
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 8
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 8
- 238000010668 complexation reaction Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- 238000005342 ion exchange Methods 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 238000006467 substitution reaction Methods 0.000 claims description 7
- WKPSFPXMYGFAQW-UHFFFAOYSA-N iron;hydrate Chemical compound O.[Fe] WKPSFPXMYGFAQW-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 239000003344 environmental pollutant Substances 0.000 claims description 5
- 239000011133 lead Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 231100000719 pollutant Toxicity 0.000 claims description 5
- 239000012141 concentrate Substances 0.000 claims description 4
- 238000005486 sulfidation Methods 0.000 claims description 4
- 239000002244 precipitate Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 239000003814 drug Substances 0.000 claims 2
- 102000005393 Sodium-Potassium-Exchanging ATPase Human genes 0.000 claims 1
- 108010006431 Sodium-Potassium-Exchanging ATPase Proteins 0.000 claims 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims 1
- 238000004064 recycling Methods 0.000 claims 1
- 238000004062 sedimentation Methods 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 6
- 239000007789 gas Substances 0.000 abstract description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 4
- JESHZQPNPCJVNG-UHFFFAOYSA-L magnesium;sulfite Chemical compound [Mg+2].[O-]S([O-])=O JESHZQPNPCJVNG-UHFFFAOYSA-L 0.000 abstract description 3
- 239000013049 sediment Substances 0.000 abstract description 2
- 239000010802 sludge Substances 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 206010035148 Plague Diseases 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000005200 wet scrubbing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/285—Treatment of water, waste water, or sewage by sorption using synthetic organic sorbents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5281—Installations for water purification using chemical agents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F7/00—Aeration of stretches of water
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Removal Of Specific Substances (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Treatment Of Water By Oxidation Or Reduction (AREA)
Abstract
本发明公开了一种用于冶炼烟气制酸中酸性废水的处理系统及方法,将硫化钠溶液与酸性废水输入一级反应器反应去除酸水中的部分重金属及砷后,进入一级浓密机,浓密机底泥压滤后回用,上清液及压滤机滤液进入二级反应器,与在二级反应器中加入的冶炼环保集气系统中脱硫后排放的氧化镁吸收液及配置好的氧化镁溶液,利用冶炼环集烟气脱硫吸收液含氧化镁及亚硫酸镁和氧化镁溶液与酸水中的硫酸进行充分中和反应,再加入铝盐,将反应液中的重金属合量降至控制范围,进入二级浓密机,浓密机底泥压滤后送至危废处理场填埋,上清液及压滤机滤液用羟基铁共沉法深度处理达标后回用或外排。实现以废治废,针对性强,降低环保设施运行费用,减少系统外排量。
The invention discloses a treatment system and method for acid waste water in acid production from smelting flue gas. Sodium sulfide solution and acid waste water are input into a primary reactor for reaction to remove part of heavy metals and arsenic in the acid water, and then enter a primary thickener. , Thickener sludge is reused after pressure filtration, the supernatant and filter press filtrate enter the secondary reactor, and the magnesia absorption liquid discharged after desulfurization in the smelting environmental protection gas collection system added to the secondary reactor and its configuration For a good magnesium oxide solution, use the smelting ring collection flue gas desulfurization absorption liquid containing magnesium oxide, magnesium sulfite and magnesium oxide solution to fully neutralize the sulfuric acid in the acid water, and then add aluminum salt to reduce the heavy metal content in the reaction solution Reduced to the control range, enter the secondary thickener, the sediment of the thickener is filtered and sent to the hazardous waste treatment site for landfill, and the supernatant and filter press filtrate are treated with hydroxyl iron co-precipitation method to reach the standard and then reused or discharged . Realize the treatment of waste by waste, with strong pertinence, reduce the operating cost of environmental protection facilities, and reduce the external discharge of the system.
Description
技术领域technical field
本发明属于化工领域,涉及有色金属冶炼中的废水处理,具体涉及一种用于冶炼烟气制酸中酸性废水的处理系统及方法。The invention belongs to the field of chemical industry, and relates to wastewater treatment in nonferrous metal smelting, in particular to a treatment system and method for acid wastewater in smelting flue gas acid production.
背景技术Background technique
冶炼烟气制酸湿法洗涤过程中,产生大量含有镍、铜、铅等重金属及砷、氟等有害元素的酸性废水,污染环境,一直以来是困扰烟气制酸的难题,现有的处理工艺功能单一、处理过程麻烦,且各个坏节不能联系在一起综合循环处理。During the wet scrubbing process of smelting flue gas acid production, a large amount of acid wastewater containing heavy metals such as nickel, copper, lead, and harmful elements such as arsenic and fluorine is produced, which pollutes the environment and has always been a problem that plagues flue gas acid production. The existing treatment The process function is single, the processing process is cumbersome, and all bad parts cannot be linked together for comprehensive cycle processing.
发明内容Contents of the invention
本发明的针对有色金属冶炼烟气制酸中的酸性废水,目的在于提供一种利用氧化镁脱硫吸收液中和酸性废水,并对中和后的废水使用羟基铁共沉法进行深度处理,实现酸性废水达标排放的处理方法。The purpose of the present invention is to provide a method for neutralizing the acidic wastewater by using magnesium oxide desulfurization absorption liquid, and to carry out advanced treatment on the neutralized wastewater using the co-precipitation method of hydroxyl iron, so as to realize The treatment method of acid waste water up to standard discharge.
本发明的目的是通过以下方式实现的:一种用于冶炼烟气制酸中酸性废水的处理系统,输送酸性废水的酸水输送泵的输出端、及与硫化钠储槽相接的硫化钠泵的输出端均与一级反应器的入口相接,一级反应器的出口通过泵送管路与一级浓密机入口相接,一级浓密机的底流口与第一压滤机的进口之间通过泵送管路相接,一级浓密机的溢流口与第一清液储槽的进口通过管路相接,第一清液储槽、氧化镁溶液储槽、硫酸亚铁储槽、铝盐储槽、吸收液储槽的出口均通过管路与二级反应器的入口相接,二级反应器的出口通过泵送管路与二级浓密机的入口相接,二级浓密机的上方设有絮凝剂储槽并与其通过管路相通,二级浓密机的底流口通过泵送管路与第二压滤机入口相接,二级浓密机的溢流口通过管路与第二清液储槽入口相接,第二清液储槽出口通过泵送管路与调节池入口相接,调节池、一级曝气池、一级反应池之间依次分别通过泵送管路相接通,一级曝气池中的废水通过第一鼓风机对其进行曝气,一级反应池上方设有第一羟基铁储槽并与其通过管路相通,一级反应池的出口通过泵送管路与三级浓密机的入口相接,三级浓密机的底流口通过泵送管路与第三压滤机入口相接,三级浓密机的溢流口通过管路与二级曝气池入口相接,二级曝气池中的废水通过第二鼓风机对其进行曝气,二级曝气池的出口通过泵送管路与二级反应池入口相接,二级反应池的上方第二羟基铁储槽并与其通过管路相通,二级反应池的出口通过泵送管路与四级浓密机的入口相接,四级浓密机的底流口与第三压滤机的入口相接,第三压滤机的滤液出口通过管路通至调节池。The purpose of the present invention is achieved in the following manner: a treatment system for acid waste water in acid production from smelting flue gas, the output end of the acid water delivery pump for transporting acid waste water, and the sodium sulfide connected to the sodium sulfide storage tank The output ends of the pumps are all connected to the inlet of the first-stage reactor, the outlet of the first-stage reactor is connected to the inlet of the first-stage thickener through the pumping pipeline, and the bottom flow port of the first-stage thickener is connected to the inlet of the first filter press. They are connected by pumping pipelines, the overflow port of the primary thickener is connected with the inlet of the first clear liquid storage tank through pipelines, the first clear liquid storage tank, magnesium oxide solution storage tank, ferrous sulfate storage tank The outlets of the storage tank, aluminum salt storage tank, and absorption liquid storage tank are all connected to the inlet of the secondary reactor through pipelines, and the outlet of the secondary reactor is connected to the inlet of the secondary thickener through pumping pipelines. The top of the thickener is provided with a flocculant storage tank and communicates with it through the pipeline. The bottom outlet of the secondary thickener is connected to the inlet of the second filter press through the pumping pipeline, and the overflow port of the secondary thickener is connected through the pipeline. It is connected to the inlet of the second clear liquid storage tank, and the outlet of the second clear liquid storage tank is connected to the inlet of the regulating tank through the pumping pipeline. The road is connected, the wastewater in the primary aeration tank is aerated by the first blower, the first hydroxyl iron storage tank is arranged above the primary reaction tank and communicated with it through the pipeline, and the outlet of the primary reaction tank passes through The pumping pipeline is connected to the inlet of the third-stage thickener, the bottom outlet of the third-stage thickener is connected to the inlet of the third filter press through the pumping pipeline, and the overflow port of the third-stage thickener is connected to the second-stage thickener through the pipeline. The inlets of the aeration tanks are connected, and the waste water in the secondary aeration tanks is aerated by the second blower. The outlet of the secondary aeration tanks is connected to the inlet of the secondary reaction tanks through pumping pipelines. The second hydroxyl iron storage tank on the top of the tank is connected with it through the pipeline, the outlet of the secondary reaction tank is connected with the inlet of the fourth-stage thickener through the pumping pipeline, and the bottom flow port of the fourth-stage thickener is connected with the third filter press. The inlets are connected, and the filtrate outlet of the third filter press is led to the regulating tank through the pipeline.
一种采用上述系统进行冶炼烟气制酸中酸性废水的处理方法,具体包括以下步骤:A method for treating acidic waste water in smelting flue gas acid production using the above system, specifically comprising the following steps:
A.将酸性废水及硫化钠溶液送入一级反应器,进行硫化反应,除去酸性废水中的部分镍、铜、铅重金属及砷,反应液送至一级浓密机浓缩、沉淀,底流送至第一压滤机压滤,滤渣回收利用;A. Send the acidic wastewater and sodium sulfide solution into the primary reactor for sulfidation reaction to remove some nickel, copper, lead heavy metals and arsenic in the acidic wastewater. The reaction solution is sent to the primary thickener for concentration and precipitation, and the underflow is sent to The first filter press presses the filter, and the filter residue is recycled;
B.一级浓密机的溢流上清液及第一压滤机滤液送入二级反应器,与送入二级反应器中的吸收液及氧化镁溶液进行中和反应,然后加入硫酸亚铁和铝盐与反应液中的重金属离子反应,然后将反应液送至二级浓密机,同时加入絮凝剂浓缩、沉淀后,底流送至第二压滤机压滤,滤渣送至危废处理场填埋,二级浓密机上清液及第二压滤机滤液进入第二清液储槽;B. The overflow supernatant of the primary thickener and the filtrate of the first filter press are sent to the secondary reactor, and the absorption liquid and magnesium oxide solution sent to the secondary reactor are neutralized, and then sulfurous acid is added The iron and aluminum salts react with the heavy metal ions in the reaction solution, and then the reaction solution is sent to the secondary thickener, and at the same time, the flocculant is added to concentrate and precipitate, and the underflow is sent to the second filter press for pressure filtration, and the filter residue is sent to hazardous waste treatment The supernatant of the secondary thickener and the filtrate of the second filter press enter the second clear liquid storage tank;
C.二清液储槽中的部分上清液送入调节池中,用第一输送泵将调节池中废水送入一级曝气池,通过鼓风机对一级曝气池废水进行曝气,曝气后,用第二输送泵送入一级反应池,在一级反应池中加入羟基铁储槽中的羟基铁,羟基铁与一级反应池废水中的杂质发生吸附络合、离子交换、包裹共沉淀和晶格取代反应,反应后,第三输送泵送至三级浓密机进行浓缩、沉淀后,三级浓密机底流经第三压滤泵送至第三压滤机压滤,第三压滤机滤液返至调节池,第三压滤机滤渣回收利用;C. Part of the supernatant in the second clear liquid storage tank is sent to the regulating tank, and the wastewater in the regulating tank is sent to the primary aeration tank with the first delivery pump, and the wastewater in the primary aeration tank is aerated by the blower. After aeration, it is sent into the primary reaction tank by the second delivery pump, and the hydroxyl iron in the hydroxyl iron storage tank is added to the primary reaction tank, and the hydroxyl iron and the impurities in the wastewater of the primary reaction tank undergo adsorption complexation and ion exchange , Co-precipitation and lattice substitution reaction. After the reaction, the third conveying pump is sent to the third-stage thickener for concentration and precipitation. The filtrate of the third filter press is returned to the adjustment tank, and the filter residue of the third filter press is recycled;
D.三级浓密机溢流上清液进入二级曝气池,通过第二鼓风机对二级曝气池废水进行二次曝气,曝气后,用第四输送泵送入二级反应池,在二级反应池加入羟基铁储槽中的羟基铁药剂,羟基铁药剂与二级反应池废水中的杂质再次发生吸附络合、离子交换、包裹共沉淀和晶格取代反应,反应后,用第五输送泵送至四级浓密机进行二次浓缩、沉淀后,四级浓密机底流经第四压滤泵送至第三压滤机压滤,压滤后的滤液返至调节池,第三压滤机滤渣回收利用,经进一步去除废水中金属、砷污染物,四级浓密机的溢流上清液达标利用或外排。D. The overflow supernatant of the third-stage thickener enters the secondary aeration tank, and the second blower aerates the wastewater in the second-stage aeration tank. After aeration, it is sent into the secondary reaction tank by the fourth delivery pump , add the hydroxyl iron agent in the hydroxyl iron storage tank to the secondary reaction tank, and the hydroxyl iron agent and the impurities in the secondary reaction tank wastewater undergo adsorption complexation, ion exchange, encapsulation co-precipitation and lattice substitution reaction again. After the reaction, Use the fifth conveying pump to send to the fourth-stage thickener for secondary concentration and precipitation, the bottom flow of the fourth-stage thickener is sent to the third filter press through the fourth filter press pump, and the filtered filtrate is returned to the adjustment tank. The filter residue of the third filter press is recycled and reused. After further removal of metal and arsenic pollutants in the wastewater, the overflow supernatant of the fourth-stage thickener is used up to the standard or discharged.
其中,上述二清液储槽中的剩余部分上清液用于配置氧化镁脱硫吸收液或者用于配制硫化钠溶液。Wherein, the remaining part of the supernatant in the above-mentioned second liquid storage tank is used to configure magnesium oxide desulfurization absorption liquid or to prepare sodium sulfide solution.
本发明的有益效果是: 本发明将氧化镁脱硫工艺治理冶炼环集烟气,产生的吸收液含有氧化镁及亚硫酸镁,与酸性废水进行中和反应而再次利用,并对中和后的废水使用羟基铁共沉法进行深度处理,实现酸性废水的达标排放。处理工艺中本发明将硫化钠溶液与酸性废水输入一级反应器反应去除酸水中的部分重金属及砷后,进入一级浓密机,浓密机底泥压滤后回用,上清液及压滤机滤液进入二级反应器,与在二级反应器中加入的冶炼环保集气系统中脱硫后排放的氧化镁吸收液及配置好的氧化镁溶液,利用冶炼环集烟气脱硫吸收液含氧化镁及亚硫酸镁和氧化镁溶液与酸水中的硫酸进行充分中和反应,再加入铝盐,将反应液中的重金属合量降至控制范围,进入二级浓密机,浓密机底泥压滤后送至危废处理场填埋,上清液及压滤机滤液用羟基铁共沉法深度处理达标后回用或外排。 本发明处理工艺实现以废治废,针对性强,降低环保设施运行费用,减少系统外排水量,达到了酸性废水达标回用或排放。The beneficial effects of the present invention are as follows: the present invention treats the flue gas from the smelting ring by the magnesium oxide desulfurization process, and the generated absorption liquid contains magnesium oxide and magnesium sulfite, which is neutralized and reused with acid waste water, and the neutralized The wastewater is treated in an advanced manner using the hydroxyl iron co-precipitation method to achieve the discharge of acidic wastewater up to standard. In the treatment process, the present invention enters the sodium sulfide solution and acid wastewater into the first-stage reactor to react to remove part of the heavy metals and arsenic in the acid water, and then enters the first-stage thickener. The machine filtrate enters the secondary reactor, and the magnesia absorption liquid and the prepared magnesia solution discharged after desulfurization in the smelting environmental protection gas collection system added to the secondary reactor are used to use the smelting ring collection flue gas desulfurization absorption liquid containing oxidation Magnesium, magnesium sulfite and magnesium oxide solution are fully neutralized with sulfuric acid in acid water, and then aluminum salt is added to reduce the amount of heavy metals in the reaction solution to the control range, and then enter the secondary thickener, and the sediment of the thickener is filtered Afterwards, it is sent to the hazardous waste treatment site for landfill, and the supernatant and filter press filtrate are treated with hydroxyl iron co-precipitation method to reach the standard and then reused or discharged. The treatment process of the invention realizes treating waste with waste, has strong pertinence, reduces the operating cost of environmental protection facilities, reduces the discharge volume outside the system, and achieves the reuse or discharge of acid waste water up to the standard.
附图说明Description of drawings
图1为本发明的工艺流程示意图。Fig. 1 is a schematic diagram of the process flow of the present invention.
图中:1酸水输送泵;2硫化钠储槽;3硫化钠泵;4一级反应器;5一级反应液输送泵;6一级浓密机;7第一压滤泵;8第一清液储槽;9第一清液泵;10第一压滤机;11第一压滤机滤渣;12氧化镁溶液储槽;13硫酸亚铁储槽;14铝盐储槽;15絮凝剂储槽;16吸收液储槽;17吸收液输送泵;18二级反应器;19二级反应液输送泵;20二级浓密机;21第二压滤泵;22第二清液储槽;23第二清液泵;24第二压滤机;25第二压滤机滤渣;26第一鼓风机;27第一羟基铁储槽;28储气罐;29调节池;30第一输送泵;31一级曝气池;32第二输送泵;33一级反应池;34第三输送泵;35三级浓密机;36第三压滤泵;37第三压滤机;38第三压滤机滤渣;39第二鼓风机;40第二羟基铁储槽;41二级曝气池;42第四输送泵、43二级反应池;44第五输送泵、45四级浓密机;46第四压滤泵;47四级浓密机上清液。In the figure: 1 acid water delivery pump; 2 sodium sulfide storage tank; 3 sodium sulfide pump; 4 primary reactor; 5 primary reaction liquid delivery pump; 6 primary thickener; 7 first filter press pump; 8 first Clear liquid storage tank; 9 the first clear liquid pump; 10 the first filter press; 11 the filter residue of the first filter press; 12 magnesium oxide solution storage tank; 13 ferrous sulfate storage tank; 14 aluminum salt storage tank; 15 flocculant Storage tank; 16 Absorption liquid storage tank; 17 Absorption liquid transfer pump; 18 Secondary reactor; 19 Secondary reaction liquid transfer pump; 20 Secondary thickener; 21 Second filter press pump; 22 Second clear liquid storage tank; 23 second clear liquid pump; 24 second filter press; 25 second filter press residue; 26 first air blower; 27 first hydroxyl iron storage tank; 28 gas storage tank; 31 first-level aeration tank; 32 second delivery pump; 33 first-level reaction tank; 34 third delivery pump; 35 third-level thickener; 36 third filter press pump; 37 third press filter; 38 third press filter Machine filter residue; 39 the second blower; 40 the second hydroxyl iron storage tank; 41 the second aeration tank; 42 the fourth delivery pump, 43 the second reaction tank; 44 the fifth delivery pump, 45 the fourth thickener; 46 the fourth Filter press pump; 47 four-stage thickener supernatant.
具体实施方式detailed description
一种酸性废水的处理系统:输送酸性废水的酸水输送泵1的输出端、及与硫化钠储槽2相接的硫化钠泵3的输出端均与一级反应器4的入口通过管道相接,一级反应器4的出口通过一级反应液输送泵5的泵送管路与一级浓密机6入口相接,一级浓密机6的底流口与第一压滤机10的进口之间通过第一压滤泵7的泵送管路相接,一级浓密机6的溢流口与第一清液储槽8的进口通过管路相接,第一清液储槽8、氧化镁溶液储槽12、硫酸亚铁储槽13、铝盐储槽14均通过管路与二级反应器18的入口相接,吸收液储槽16通过吸收液输送泵17输送吸收液至二级反应器18中,二级反应器18的出口通过二级反应液输送泵19的泵送管路与二级浓密机20的入口相接,二级浓密机20的上方设有絮凝剂储槽15并与其通过管路相通,二级浓密机20的底流口通过第二压滤泵21的泵送管路与第二压滤机24入口相接,二级浓密机20的溢流口通过管路与第二清液储槽22入口相接,第二清液储槽22出口通过第二清液泵23的泵送管路与调节池29入口相接,调节池29的出口通过第一输送泵30的泵送管路与一级曝气池31入口相接、一级曝气池31出口通过第二输送泵32的泵送管路与一级反应池33入口相接,一级曝气池31中的废水通过第一鼓风机26对其进行曝气,一级反应池33上方设有第一羟基铁储槽27并与其通过管路相通,一级反应池33的出口通过第三输送泵34的泵送管路与三级浓密机35的入口相接,三级浓密机35的底流口通过第三压滤泵36的泵送管路与第三压滤机37入口相接,三级浓密机35的溢流口通过管路与二级曝气池41入口相接,二级曝气池41中的废水通过第二鼓风机39对其进行曝气,二级曝气池41的出口通过第四输送泵42的泵送管路与二级反应池43入口相接,二级反应池43的上方第二羟基铁储槽40并与其通过管路相通,二级反应池43的出口通过第五输送泵44泵送管路与四级浓密机45的入口相接,四级浓密机45的底流口通过第四压滤泵46的泵送管路与第三压滤机37的入口相接,第三压滤机37的滤液出口通过管路通至调节池29。A treatment system for acidic wastewater: the output end of the acid water delivery pump 1 for transporting acidic wastewater and the output end of the sodium sulfide pump 3 connected to the sodium sulfide storage tank 2 are all connected to the inlet of the primary reactor 4 through a pipeline Then, the outlet of the first-stage reactor 4 is connected to the inlet of the first-stage thickener 6 through the pumping pipeline of the first-stage reaction liquid delivery pump 5, and the bottom outlet of the first-stage thickener 6 is connected to the inlet of the first filter press 10. The pumping pipeline of the first filter press pump 7 is connected between them, the overflow port of the primary thickener 6 is connected with the inlet of the first clear liquid storage tank 8 through the pipeline, the first clear liquid storage tank 8, the oxidation The magnesium solution storage tank 12, the ferrous sulfate storage tank 13, and the aluminum salt storage tank 14 are all connected to the inlet of the secondary reactor 18 through pipelines, and the absorption liquid storage tank 16 transports the absorption liquid to the secondary stage through the absorption liquid delivery pump 17 In the reactor 18, the outlet of the secondary reactor 18 is connected to the inlet of the secondary thickener 20 through the pumping pipeline of the secondary reaction liquid delivery pump 19, and a flocculant storage tank 15 is arranged above the secondary thickener 20 And communicate with it through the pipeline, the bottom outlet of the secondary thickener 20 is connected to the inlet of the second filter press 24 through the pumping pipeline of the second filter press pump 21, and the overflow port of the secondary thickener 20 passes through the pipeline It is connected to the inlet of the second clear liquid storage tank 22, and the outlet of the second clear liquid storage tank 22 is connected to the inlet of the regulating tank 29 through the pumping pipeline of the second clear liquid pump 23, and the outlet of the regulating tank 29 passes through the first delivery pump The pumping pipeline of 30 is connected with the inlet of the primary aeration tank 31, the outlet of the primary aeration tank 31 is connected with the inlet of the primary reaction tank 33 through the pumping pipeline of the second delivery pump 32, and the primary aeration tank The waste water in 31 is aerated by the first blower 26, the first hydroxyl iron storage tank 27 is arranged above the primary reaction pool 33 and communicates with it through the pipeline, and the outlet of the primary reaction pool 33 passes through the third delivery pump 34 The pumping pipeline of the three-stage thickener is connected with the inlet of the three-stage thickener 35, and the bottom flow port of the three-stage thickener 35 is connected with the inlet of the third filter press 37 through the pumping pipeline of the third filter press pump 36, and the three-stage thickener The overflow port of the machine 35 is connected with the entrance of the secondary aeration tank 41 through the pipeline, the waste water in the secondary aeration tank 41 is aerated by the second blower 39, and the outlet of the secondary aeration tank 41 is passed through the second blower 39. The pumping pipeline of the four delivery pumps 42 is connected with the entrance of the secondary reaction pool 43, the second hydroxyl iron storage tank 40 above the secondary reaction pool 43 communicates with it through the pipeline, and the outlet of the secondary reaction pool 43 passes through the fifth The pumping pipeline of the delivery pump 44 is connected to the inlet of the fourth-stage thickener 45, and the bottom flow port of the fourth-stage thickener 45 is connected to the inlet of the third filter press 37 through the pumping pipeline of the fourth filter press pump 46. The filtrate outlet of the third filter press 37 leads to the regulating tank 29 through a pipeline.
将酸性废水及硫化钠溶液送入一级反应器,进行硫化反应,除去酸水中的部分镍、铜、铅等重金属及砷,反应液送至一级浓密机浓缩、沉淀,底流送至压滤机压滤,滤渣回收利用,浓密机溢流上清液及压滤机滤液送入二级反应器,并将吸收液及氧化镁溶液送入二级反应器中进行中和反应,将pH 调至合适范围后,加入硫酸亚铁和铝盐,当反应液中的重金属合量降至控制范围后,将反应液送至二级浓密机,同时加入絮凝剂浓缩、沉淀后,底流送至二级压滤机压滤,滤渣送至危废处理场填埋,浓密机上清液及压滤机滤液进入清液储槽,经过两级中和反应后的废水,一部分返至冶炼环保集气系统继续配置吸收液和硫化钠溶液,一部分进入羟基铁共沉处理工序进行深度处理,向一级、二级处理废水中加入活性铁基药剂,药剂与废水中的杂质发生吸附络合、离子交换、包裹共沉淀和晶格取代等作用,实现多种重金属、砷等污染物质的同步去除,达到深度去除废水中金属、砷等污染物的目的,废水达标排放。Send the acidic waste water and sodium sulfide solution into the primary reactor for sulfidation reaction to remove some heavy metals such as nickel, copper, lead and arsenic in the acid water. The reaction solution is sent to the primary thickener for concentration and precipitation, and the underflow is sent to the filter press press filter, filter residue is recycled, the thickener overflow supernatant and filter press filtrate are sent to the secondary reactor, and the absorption liquid and magnesium oxide solution are sent to the secondary reactor for neutralization reaction, and the pH is adjusted. After reaching the appropriate range, add ferrous sulfate and aluminum salt, and when the total amount of heavy metals in the reaction solution drops to the control range, send the reaction solution to the secondary thickener, add flocculant at the same time to concentrate and precipitate, and the bottom flow is sent to the secondary thickener. The filter residue is sent to the hazardous waste treatment site for landfill, the supernatant of the thickener and the filtrate of the filter press enter the clear liquid storage tank, and part of the wastewater after two-stage neutralization is returned to the smelting environmental protection gas collection system Continue to configure the absorption solution and sodium sulfide solution, and part of it enters the hydroxyl iron co-precipitation treatment process for advanced treatment, and adds active iron-based chemicals to the primary and secondary treatment wastewater, and the chemicals and impurities in the wastewater undergo adsorption complexation, ion exchange, Encapsulation co-precipitation and lattice substitution, etc., realize the simultaneous removal of various heavy metals, arsenic and other pollutants, achieve the purpose of deep removal of metals, arsenic and other pollutants in wastewater, and discharge wastewater up to standard.
实施例Example
一种低浓度二氧化硫冶炼环集的烟气处理:将氧化镁加入氧化镁配制槽进行配制,配制后,经输送泵送入氧化镁浆化槽进行浆化,浆化完成后经输送泵送入氧化镁浆液储槽,氧化镁浆液经输送泵送入吸收塔脱硫,风机将冶炼产生的环集烟气送入吸收塔,开启循环泵将氧化镁吸收液送至吸收塔喷淋装置,吸收液从喷淋装置喷淋而下,与从吸收塔中自下而上的烟气逆流接触,对烟气进行吸收,吸收后,气体经捕沫装置捕沫后再经电除雾器除雾、除尘达标后,经烟筒排空;氧化镁吸收液循环使用后,通过吸收液输送泵送入吸收液储槽16中,经吸收液输送泵17泵入二级反应器18中用于酸水中和。A flue gas treatment of low-concentration sulfur dioxide smelting ring: adding magnesium oxide to the magnesium oxide preparation tank for preparation, after preparation, it is sent to the magnesium oxide slurry tank for slurry by a delivery pump, and after the slurry is completed, it is sent into the magnesium oxide slurry tank by a delivery pump The magnesium oxide slurry storage tank, the magnesium oxide slurry is sent to the absorption tower for desulfurization through the delivery pump, the fan sends the ring-collected flue gas generated by smelting to the absorption tower, and the circulation pump is turned on to send the magnesium oxide absorption liquid to the absorption tower spray device, and the absorption liquid Spray down from the spray device, contact with the flue gas from bottom to top in the absorption tower, and absorb the flue gas. After the dust removal reaches the standard, it is emptied through the chimney; after the magnesium oxide absorption liquid is recycled, it is sent to the absorption liquid storage tank 16 through the absorption liquid delivery pump, and is pumped into the secondary reactor 18 through the absorption liquid delivery pump 17 for acid water neutralization. .
参照图1对本发明的工艺流程做进一步说明:The technological process of the present invention is described further with reference to Fig. 1:
酸性废水的处理:将酸性废水用酸水输送泵1送入一级反应器4,硫化钠泵3将硫化钠储槽2中的硫化钠溶液送入一级反应器4,进行硫化反应,除去酸水中的部分镍、铜、铅等重金属及砷,反应后,用一级反应液输送泵5将反应液送至一级浓密机6浓缩、沉淀后,浓密机底流经第一压滤泵7送至第一压滤机10压滤,第一压滤机滤渣11回收利用,一级浓密机6溢流上清液及压滤机滤液进入第一清液储槽8,经第一清液泵9将清液送入二级反应器,吸收液输送泵17将吸收液储槽16中的吸收液及氧化镁溶液储槽12中的氧化镁溶液送入二级反应器与清液泵9送入的清液进行中和反应,充分反应后,将pH 调至7-8后,加入硫酸亚铁储槽13中的硫酸亚铁和铝盐储槽14中的铝盐,将反应液中的重金属合量降至100mg/L后,用二级反应液输送泵19将反应液送至二级浓密机20,同时从絮凝剂储槽15中加入絮凝剂浓缩、沉淀后,二级浓密机底流经第二压滤泵21送至第二压滤机24压滤,第二压滤机滤渣25送至危废处理场填埋,二级浓密机20溢流上清液及第二压滤机滤液进入第二清液储槽22,将一部分上清液返至冶炼环保集气系统继续配置氧化镁吸收液和硫化钠溶液,剩余部分上清液经第二清液泵23送入调节池29中,用第一输送泵30将废水送入一级曝气池31,通过第一鼓风机26对一级曝气池31废水进行曝气,曝气后,用第二输送泵32送入一级反应池33,通过第一羟基铁储槽27加入羟基铁,羟基铁与废水中的杂质发生吸附络合、离子交换、包裹共沉淀和晶格取代等作用,反应后,第三输送泵34送至三级浓密机35进行浓缩、沉淀后,三级浓密机底流经第三压滤泵36送至第三压滤机37压滤,第三压滤机滤液返至调节池29,第三压滤机滤渣38回收利用,三级浓密机35溢流上清液进入二级曝气池41,通过第二鼓风机39对二级曝气池41废水进行二次曝气,曝气后,用第四输送泵42送入二级反应池43,通过第二羟基铁储槽40加入羟基铁药剂,羟基铁药剂与废水中的杂质再次发生吸附络合、离子交换、包裹共沉淀和晶格取代等反应,反应后,用第五输送泵44送至四级浓密机45进行二次浓缩、沉淀后,浓密机底流经第四压滤泵46送至第三压滤机37压滤,第三压滤机滤液返至调节池29,第三压滤机滤渣38回收利用,经进一步去除废水中金属、砷等污染物,四级浓密机45溢流的四级浓密机上清液47达标利用或外排。Treatment of acidic wastewater: send the acidic wastewater into the primary reactor 4 with the acid water delivery pump 1, and the sodium sulfide pump 3 sends the sodium sulfide solution in the sodium sulfide storage tank 2 into the primary reactor 4 for sulfidation reaction, removing Some nickel, copper, lead and other heavy metals and arsenic in the acid water, after the reaction, use the primary reaction liquid delivery pump 5 to send the reaction liquid to the primary thickener 6 for concentration and precipitation, and the bottom of the thickener flows through the first filter press pump 7 Sent to the first filter press 10 for pressure filtration, the filter residue 11 of the first filter press is recycled, the supernatant from the overflow of the primary thickener 6 and the filter press filtrate enter the first clear liquid storage tank 8, and pass through the first clear liquid The pump 9 sends the clear liquid into the secondary reactor, and the absorption liquid delivery pump 17 sends the absorption liquid in the absorption liquid storage tank 16 and the magnesium oxide solution in the magnesium oxide solution storage tank 12 to the secondary reactor and the clear liquid pump 9 The clear liquid that sends in carries out neutralization reaction, and after fully reacting, after pH is adjusted to 7-8, add the ferrous sulfate in the ferrous sulfate storage tank 13 and the aluminum salt in the aluminum salt storage tank 14, the After the total amount of heavy metals dropped to 100mg/L, the reaction liquid is sent to the secondary thickener 20 with the secondary reaction liquid delivery pump 19, and at the same time, the flocculant is added from the flocculant storage tank 15 to concentrate and settle, and the secondary thickener The bottom flow is sent to the second filter press 24 for press filtration through the second filter press pump 21, the filter residue 25 of the second filter press is sent to the hazardous waste treatment site for landfill, the overflow supernatant of the secondary thickener 20 and the second filter press The machine filtrate enters the second clear liquid storage tank 22, and a part of the supernatant is returned to the smelting environmental protection gas collection system to continue to configure magnesium oxide absorption liquid and sodium sulfide solution, and the remaining part of the supernatant is sent to the regulating tank through the second clear liquid pump 23 In 29, the waste water is sent into the primary aeration tank 31 with the first delivery pump 30, and the waste water in the primary aeration tank 31 is aerated by the first air blower 26. After aeration, the waste water is sent into the primary aeration tank 31 with the second delivery pump 32 In the first reaction tank 33, hydroxy iron is added through the first hydroxy iron storage tank 27, and the impurities in the hydroxy iron and waste water undergo adsorption complexation, ion exchange, co-precipitation and lattice substitution. After the reaction, the third delivery pump 34 After being sent to the three-stage thickener 35 for concentration and precipitation, the bottom flow of the three-stage thickener is sent to the third filter press 37 for pressure filtration through the third filter press pump 36, and the third filter press filtrate is returned to the regulating tank 29, and the third The filter residue 38 of the filter press is recycled, the overflow supernatant of the third-stage thickener 35 enters the secondary aeration tank 41, and the waste water of the secondary aeration tank 41 is aerated twice by the second air blower 39. After aeration, use The fourth delivery pump 42 is sent to the secondary reaction tank 43, and the hydroxyl iron agent is added through the second hydroxyl iron storage tank 40, and the hydroxyl iron agent and the impurities in the wastewater undergo adsorption complexation, ion exchange, co-precipitation and lattice substitution again. After the reaction, the fifth delivery pump 44 is used to send to the fourth-stage thickener 45 for secondary concentration and precipitation, and the bottom flow of the thickener is sent to the third filter press 37 for pressure filtration through the fourth filter press pump 46. The filter press filtrate is returned to the regulating tank 29, and the filter residue 38 of the third filter press is recycled. After further removing pollutants such as metals and arsenic in the waste water, the fourth-stage thickener supernatant 47 overflowing from the fourth-stage thickener 45 reaches the standard for utilization or Efflux.
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CN107512813B (en) * | 2017-08-25 | 2020-11-03 | 金川集团股份有限公司 | Multi-way recycling method for acid-making wastewater of smelting flue gas |
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CN107540074B (en) * | 2017-08-25 | 2020-07-24 | 金川集团股份有限公司 | Magnesium oxide neutralization system and method for acid wastewater produced by smelting flue gas to produce acid |
CN108178367A (en) * | 2017-12-14 | 2018-06-19 | 金川集团股份有限公司 | The processing method of acid waste water in a kind of non-ferrous metal metallurgy flue gas acid preparing |
CN116062937A (en) * | 2023-02-08 | 2023-05-05 | 金川集团股份有限公司 | Acid wastewater arsenic removal system and method |
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