CN105353335B - A kind of AC potentiometer automatic check device and method - Google Patents
A kind of AC potentiometer automatic check device and method Download PDFInfo
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Abstract
一种交流分压器自动校验装置,包括依次连接的工控机系统、宽频高稳电源、中频升压变压器、标准宽频分压器,标准宽频分压器用于与待检交流分压器并联连接。工控机系统用于根据预先设定的电压检测点,发出控制信号控制宽频高稳电源输出电压的频率和幅值,对标准宽频分压器进行电压采样,采用反馈自动控制调节标准宽频分压器高压端的电压与目标设定电压的误差,当标准宽频分压器高压端的电压达到预先设定的电压检测点时自动停止升压;中频升压变压器用于对宽频高稳电源的输出电压升压后输出至标准宽频分压器和待检交流分压器。本发明输出电压稳定,波形畸变率小,频率偏差小,可避免由电压质量问题造成的阻容性分压器读数变化,整个检测和校验过程全自动,可避免手动调压或机械调压过程操作失误。
An automatic calibration device for an AC voltage divider, including an industrial computer system connected in sequence, a broadband high-stable power supply, an intermediate frequency step-up transformer, a standard broadband voltage divider, and the standard broadband voltage divider is used for parallel connection with the AC voltage divider to be tested . The industrial computer system is used to send control signals to control the frequency and amplitude of the output voltage of the broadband high-stable power supply according to the preset voltage detection point, to sample the voltage of the standard broadband voltage divider, and to use feedback automatic control to adjust the standard broadband voltage divider The error between the voltage at the high-voltage end and the target set voltage, when the voltage at the high-voltage end of the standard broadband voltage divider reaches the preset voltage detection point, the boost will automatically stop; the intermediate frequency step-up transformer is used to boost the output voltage of the broadband high-stable power supply Then output to the standard broadband voltage divider and the AC voltage divider to be tested. The invention has stable output voltage, small waveform distortion rate, and small frequency deviation, which can avoid reading changes of resistive-capacitive voltage dividers caused by voltage quality problems. The entire detection and calibration process is fully automatic, and manual or mechanical voltage regulation can be avoided. Process operation error.
Description
技术领域technical field
本发明涉及电力系统高压计量设备的自动化校验技术领域,具体是一种交流分压器自动校验装置及方法。The invention relates to the technical field of automatic calibration of high-voltage metering equipment in a power system, in particular to an automatic calibration device and method for an AC voltage divider.
背景技术Background technique
交流分压器等高压计量设备在进行计量校验时需要将其读数值与标准计量设备进行对比,因此在校验过程中需要对被检测高压计量设备和标准高压计量设备输入最高至额定电压的高压,此时所需要的电源容量非常大,通常只能使用市电加调压变或者逆变电源作为中频升压变压器的输入电源进行升压。市电的波动较大且波形畸变率可能会比较高,频率存在一定的波动,这样就造成了在进行校验时标准计量设备的读数也会一直跳动,且因为频率和波形畸变率的影响,作为参考的标准计量设备也存在一定的误差,且市电加调压变压器只能针对50Hz的工频分压器进行校验;而使用逆变电源作为中频升压变压器的供电电源时,通常输出波形的畸变率较高,且存在大量的高频干扰分量,其中高频干扰会严重影响分压器的读数使被检测交流分压器的读数产生波动和零位漂移。AC voltage divider and other high-voltage metering equipment need to compare their readings with standard metering equipment during metering calibration. High voltage, the power capacity required at this time is very large, usually only the mains plus voltage regulator or inverter power supply can be used as the input power of the intermediate frequency step-up transformer to boost the voltage. The mains fluctuates greatly and the waveform distortion rate may be relatively high, and there is a certain fluctuation in frequency, which causes the readings of the standard metering equipment to jump all the time during calibration, and because of the influence of frequency and waveform distortion rate, There are also certain errors in the standard metering equipment used as a reference, and the mains plus voltage regulating transformer can only be calibrated against the 50Hz power frequency voltage divider; when the inverter power supply is used as the power supply of the intermediate frequency step-up transformer, the output The distortion rate of the waveform is high, and there are a large number of high-frequency interference components. The high-frequency interference will seriously affect the reading of the voltage divider, causing fluctuations and zero drift in the reading of the tested AC voltage divider.
发明内容Contents of the invention
针对现有技术的上述不足,本发明提供一种交流分压器自动校验装置及方法,可实现校验过程自动升压降压及稳压,校验频率从30Hz~300Hz,校验时输出电压非常稳定且谐波含量极低,整个升压过程中频率和波形畸变率非常小,从而可以避免频率变化造成对阻容性分压器的读数变化,整个检测和校验过程全自动,可以避免手动调压或者机械调压过程操作失误。Aiming at the above-mentioned deficiencies of the prior art, the present invention provides an automatic calibration device and method for an AC voltage divider, which can realize automatic step-up, step-down, and voltage stabilization during the calibration process, the calibration frequency is from 30Hz to 300Hz, and output during calibration The voltage is very stable and the harmonic content is extremely low. The frequency and waveform distortion rate are very small during the entire boosting process, so that the reading of the resistive-capacitive voltage divider caused by frequency changes can be avoided. The entire detection and calibration process is fully automatic, which can Avoid manual or mechanical pressure regulation operation errors.
一种交流分压器自动校验装置,包括依次连接的工控机系统、宽频高稳电源、中频升压变压器、标准宽频分压器,标准宽频分压器用于与待检交流分压器并联连接;An automatic calibration device for an AC voltage divider, including an industrial computer system connected in sequence, a broadband high-stable power supply, an intermediate frequency step-up transformer, a standard broadband voltage divider, and the standard broadband voltage divider is used for parallel connection with the AC voltage divider to be tested ;
所述工控机系统,用于根据预先设定的电压检测点,发出控制信号控制宽频高稳电源输出电压的频率和幅值,对标准宽频分压器进行电压采样,采用反馈自动控制调节标准宽频分压器高压端的电压与目标设定电压的误差,当标准宽频分压器高压端的电压达到预先设定的电压检测点时自动停止升压;The industrial computer system is used to send a control signal to control the frequency and amplitude of the output voltage of the broadband high-stable power supply according to the preset voltage detection point, to perform voltage sampling on the standard broadband voltage divider, and to adjust the standard broadband by using feedback automatic control. The error between the voltage at the high-voltage end of the voltage divider and the target set voltage, when the voltage at the high-voltage end of the standard broadband voltage divider reaches the preset voltage detection point, the boost will be automatically stopped;
所述宽频高稳电源包括控制器、标准信号发生器、大功率开关电源、线性功率放大模块、输出滤波器,所述控制器用于接收所述工控机系统发出的控制信号,将所述控制信号送入标准信号发生器产生标准正弦波,所述线性功率放大模块包括8个并联的功率放大模块及与每个功率放大模块输出端串联的隔离变压器,所述标准信号发生器产生的标准正弦电压经过8个功率放大模块放大后成为8组线性功率放大交流电压信号,然后经过隔离变压器输出级联产生0~400V的交流电压,经过输出滤波器滤波后得到宽频高稳电源的输出电压;The broadband high-stable power supply includes a controller, a standard signal generator, a high-power switching power supply, a linear power amplification module, and an output filter. The controller is used to receive the control signal sent by the industrial computer system, and convert the control signal to Send it into a standard signal generator to generate a standard sine wave. The linear power amplification module includes 8 parallel power amplification modules and an isolation transformer connected in series with the output of each power amplification module. The standard sinusoidal voltage generated by the standard signal generator After being amplified by 8 power amplifier modules, it becomes 8 groups of linear power amplified AC voltage signals, and then cascades through the output of the isolation transformer to generate an AC voltage of 0-400V. After filtering by the output filter, the output voltage of the broadband high-stable power supply is obtained;
所述中频升压变压器用于对宽频高稳电源的输出电压升压后输出至标准宽频分压器和待检交流分压器。The intermediate frequency step-up transformer is used to boost the output voltage of the broadband high-stable power supply and output it to the standard broadband voltage divider and the AC voltage divider to be tested.
如上所述的交流分压器自动校验装置,所述宽频高稳电源还包括大功率开关电源,用于通过交流接触器、断路器接入市电,产生8组正负70V的直流电压分别为线性功率放大模块的8个功率放大模块供电。In the AC voltage divider automatic calibration device described above, the broadband high-stable power supply also includes a high-power switching power supply, which is used to connect to the mains through an AC contactor and a circuit breaker to generate 8 groups of positive and negative 70V DC voltages, respectively Supply power to 8 power amplifier modules of the linear power amplifier module.
如上所述的交流分压器自动校验装置,所述宽频高稳电源还包括过流保护电路、安装在线性功率放大模块上的温度传感器,输出滤波器与过流保护电路连接,过流保护电路中的过检测信号输出端和温度传感器与控制器连接,当过流保护电路检测到输出电流过载或温度传感器检测到温度过限时,控制器发送故障保护命令至远程工控机系统以切断线性功率放大模块的供电。In the automatic calibration device for the AC voltage divider described above, the broadband high-stable power supply also includes an overcurrent protection circuit, a temperature sensor installed on the linear power amplifier module, and the output filter is connected to the overcurrent protection circuit. The over-detection signal output terminal and temperature sensor in the circuit are connected to the controller. When the over-current protection circuit detects that the output current is overloaded or the temperature sensor detects that the temperature is over-limited, the controller sends a fault protection command to the remote industrial computer system to cut off the linear power Amplify the power supply of the module.
如上所述的交流分压器自动校验装置,所述工控机系统包括工控机、数据采集与控制电路、设在交流接触器上的交流接触器控制线圈,数据采集与控制电路与工控机连接,交流接触器控制线圈与数据采集与控制电路连接,在收到宽频高稳电源发出的故障保护命令后,工控机通过数据采集与控制电路控制交流接触器控制线圈将交流接触器断开以切断市电供电。The automatic calibration device for the AC voltage divider as described above, the industrial computer system includes an industrial computer, a data acquisition and control circuit, and an AC contactor control coil provided on the AC contactor, and the data acquisition and control circuit is connected to the industrial computer , the AC contactor control coil is connected to the data acquisition and control circuit. After receiving the fault protection command from the broadband high-stable power supply, the industrial computer controls the AC contactor control coil through the data acquisition and control circuit to disconnect the AC contactor to cut off Mains power supply.
如上所述的交流分压器自动校验装置,所述工控机系统还包括与工控机连接的显示器,所述数据采集与控制电路还用于将接收的标准宽频分压器高压端的电压以及宽频高稳电源的输出电流电压信号,并在显示器上进行显示。In the automatic calibration device for the AC voltage divider as described above, the industrial computer system also includes a display connected to the industrial computer, and the data acquisition and control circuit is also used to receive the voltage at the high voltage end of the standard broadband voltage divider and the broadband The output current and voltage signals of the high-stable power supply are displayed on the monitor.
一种交流分压器自动校验方法,其应用上述交流分压器自动校验装置进行如下步骤:An automatic calibration method for an AC voltage divider, which uses the above-mentioned automatic calibration device for an AC voltage divider to perform the following steps:
步骤一、在工控机系统中预先设定电压检测点,将待检交流分压器与标准宽频分压器并联连接,同时将待检交流分压器与数字电压表连接;Step 1. Preset the voltage detection point in the industrial computer system, connect the AC voltage divider to be inspected in parallel with the standard broadband voltage divider, and connect the AC voltage divider to be inspected to the digital voltmeter at the same time;
步骤二、工控机系统根据预先设定的电压检测点,发出控制信号控制宽频高稳电源输出电压的频率和幅值,标准宽频分压器采集实际输出高电压值送入工控机系统,与设定的目标电压进行比较后,工控机系统将差值作为控制信号实现对宽频稳压电源的调节,使得目标电压和实际输出的电压的误差最小,当标准宽频分压器高压端的电压达到预先设定的电压检测点时自动停止升压;Step 2. The industrial computer system sends a control signal to control the frequency and amplitude of the output voltage of the broadband high-stable power supply according to the preset voltage detection point. The standard broadband voltage divider collects the actual output high voltage value and sends it to the industrial computer system. After comparing the fixed target voltage, the industrial computer system uses the difference as a control signal to adjust the broadband regulated power supply, so that the error between the target voltage and the actual output voltage is the smallest. When the voltage at the high voltage end of the standard broadband voltage divider reaches the preset Automatically stop boosting when the voltage detection point is fixed;
步骤三、记录工控机系统显示的标准电压值以及数字电压表显示的待检交流分压器的读数,比较之后对被检交流分压器的电压校验评定,然后返回步骤二,直至完成所有电压点的校准。Step 3. Record the standard voltage value displayed by the industrial computer system and the reading of the AC voltage divider to be inspected displayed by the digital voltmeter. After comparison, check and evaluate the voltage of the AC voltage divider to be inspected, and then return to step 2 until all Calibration of voltage points.
如上所述的交流分压器自动校验方法,步骤二中所述宽频高稳电源的控制器接收到所述工控机系统发出的控制信号后,将所述控制信号送入标准信号发生器产生标准正弦波,所述标准信号发生器产生的标准正弦电压经过8个功率放大模块放大后成为8组线性功率放大交流电压信号,然后经过隔离变压器输出级联产生0~400V的交流电压,经过输出滤波器滤波后得到宽频高稳电源的输出电压。In the automatic verification method of the AC voltage divider described above, after the controller of the broadband high-stable power supply in step 2 receives the control signal sent by the industrial computer system, the control signal is sent to the standard signal generator to generate Standard sine wave, the standard sine voltage generated by the standard signal generator is amplified by 8 power amplification modules to become 8 groups of linear power amplified AC voltage signals, and then cascaded through the output of the isolation transformer to generate an AC voltage of 0-400V. After filtering by the filter, the output voltage of the broadband high-stable power supply is obtained.
如上所述的交流分压器自动校验方法,所述宽频高稳电源中的过流保护电路检测到输出电流过载或温度传感器检测到温度过限时,控制器发送故障保护命令至远程工控机系统以切断线性功率放大模块的供电。In the AC voltage divider automatic calibration method described above, when the overcurrent protection circuit in the broadband high stability power supply detects that the output current is overloaded or the temperature sensor detects that the temperature exceeds the limit, the controller sends a fault protection command to the remote industrial computer system To cut off the power supply of the linear power amplifier module.
如上所述的交流分压器自动校验方法,所述工控机系统在收到宽频高稳电源发出的故障保护命令后,工控机通过数据采集与控制电路控制交流接触器控制线圈将交流接触器断开以切断市电供电。According to the automatic calibration method of the AC voltage divider described above, after the industrial computer system receives the fault protection command issued by the broadband high-stable power supply, the industrial computer controls the AC contactor control coil through the data acquisition and control circuit to switch the AC contactor Disconnect to cut off utility power.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、传统的检验方法基于市电连接调压器及中频升压变压器进行升压,由于市电的频率为50Hz(频率偏差±0.2Hz),影响阻容式分压器的变比而产生测量误差,且只能对工频压器(50Hz)进行检验,无法对宽频分压器的不同频率特性进行检验;本装置的检验方法基于宽频高稳电源连接中频升压变压器进行升压,提供的输出电压频率范围为30~300Hz,输出频率误差小于0.01Hz,能实现对宽频分压器的不同频率特性进行检验。1. The traditional inspection method is based on the mains connected to the voltage regulator and the intermediate frequency step-up transformer for boosting. Since the frequency of the mains is 50Hz (frequency deviation ±0.2Hz), it affects the ratio of the resistance-capacitance divider and produces measurement errors, and can only be tested for power frequency transformers (50Hz), and cannot be tested for the different frequency characteristics of broadband voltage dividers; The frequency range of the output voltage is 30-300Hz, and the error of the output frequency is less than 0.01Hz, which can realize the inspection of different frequency characteristics of the broadband voltage divider.
2、传统的检验方法是由市电作电源连接调压器及中频升压变压器进行升压,市电波动大(380/220V线路额定电压允许偏差±7%),波形畸变率高(不大于5%),标准交流分压器读数随之跳动。如果被检交流分压器标称精度较高(1%,0.5%或更高),无法进行精确的计量;本装置的检验方法基于宽频高稳电源连接中频升压变压器进行升压,宽频高稳电源的输出电压基于线性功率放大器进行放大,输出信号的波形畸变率与高频分量含量极低,从而可以使驱动中频升压变压器的交流电压做到非常稳定,输出正弦波波形畸变率小于1%,输出正弦电压波动和闪变小于0.1%。2. The traditional inspection method is to use the mains as the power supply to connect the voltage regulator and the intermediate frequency step-up transformer to boost the voltage. The mains fluctuation is large (380/220V line rated voltage allowable deviation ±7%), and the waveform distortion rate is high (not greater than 5%), the standard AC voltage divider reading will jump accordingly. If the nominal accuracy of the tested AC voltage divider is high (1%, 0.5% or higher), accurate measurement cannot be performed; the test method of this device is based on the wide-band high-stable power supply connected to the intermediate frequency step-up transformer for boosting, and the wide-band high The output voltage of the stabilized power supply is amplified based on a linear power amplifier, and the waveform distortion rate and high-frequency component content of the output signal are extremely low, so that the AC voltage driving the intermediate frequency step-up transformer can be very stable, and the output sine wave waveform distortion rate is less than 1 %, the output sinusoidal voltage fluctuation and flicker are less than 0.1%.
3、传统的检验方法为手动或者机械调压,电压调节精度不高,手动调压存在操作失误的可能;本装置实现检验过程自动升压降压及稳压,实现自动读取记录标准交流分压器示值,自动生成检测报告,自动检测谐振并自适应调整步长,避免手动或者机械调压的操作失误。3. The traditional inspection method is manual or mechanical voltage adjustment, the accuracy of voltage adjustment is not high, and there may be operational errors in manual voltage adjustment; this device realizes automatic boosting, stepping down and voltage stabilization during the inspection process, and realizes automatic reading and recording of standard AC points. Voltage indication, automatic generation of test reports, automatic detection of resonance and self-adaptive adjustment of the step size, to avoid manual or mechanical voltage regulation operation errors.
附图说明Description of drawings
图1是本发明交流分压器自动校验装置的工作原理图;Fig. 1 is the working principle diagram of the automatic calibration device of AC voltage divider of the present invention;
图2是本发明中宽频高稳电源的电路结构示意图;Fig. 2 is the schematic diagram of the circuit structure of the broadband high stability power supply in the present invention;
图3是图2中线性功率放大模块的电路结构示意图;Fig. 3 is a schematic diagram of the circuit structure of the linear power amplification module in Fig. 2;
图4是本发明中工控机系统的内部原理框图;Fig. 4 is the internal functional block diagram of industrial computer system in the present invention;
图5是本发明交流分压器自动校验方法的流程示意图。Fig. 5 is a schematic flowchart of an automatic calibration method for an AC voltage divider according to the present invention.
图中:1—工控机系统,2—宽频高稳电源,3—中频升压变压器,4—标准宽频分压器,5—待检交流分压器,6—数字电压表,11—工控机,12—数据采集与控制电路,13—显示器,14—交流接触器控制线圈,21—控制器,22—标准信号发生器,23—大功率开关电源,24—线性功率放大模块,25—输出滤波器,26—过流保护电路,27—温度传感器,241—功率放大模块,242—隔离变压器。In the figure: 1—industrial computer system, 2—broadband high-stable power supply, 3—medium frequency step-up transformer, 4—standard broadband voltage divider, 5—AC voltage divider to be checked, 6—digital voltmeter, 11—industrial computer , 12—data acquisition and control circuit, 13—display, 14—AC contactor control coil, 21—controller, 22—standard signal generator, 23—high power switching power supply, 24—linear power amplifier module, 25—output Filter, 26—overcurrent protection circuit, 27—temperature sensor, 241—power amplification module, 242—isolation transformer.
具体实施方式detailed description
下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述。The technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention.
图1所示为本发明交流分压器自动校验装置的工作原理图,其用于对待检交流分压器5进行校验,所述交流分压器自动校验装置包括依次连接的工控机系统1、宽频高稳电源2、中频升压变压器3、标准宽频分压器4、数字电压表6,标准宽频分压器4与待检交流分压器5并联连接,标准宽频分压器4的低压臂与工控机系统1连接,用于将标准宽频分压器4高压端的电压反馈至工控机系统1,数字电压表6与待检交流分压器5连接,数字电压表6用于显示待检交流分压器5的电压,试验人员记录此电压值,同时记录工控机系统1显示的标准电压值,然后对被检交流分压器5的电压校验评定。Fig. 1 shows the working principle diagram of the AC voltage divider automatic calibration device of the present invention, which is used to verify the AC voltage divider 5 to be checked, and the AC voltage divider automatic calibration device includes industrial computers connected in sequence System 1, broadband high-stable power supply 2, intermediate frequency step-up transformer 3, standard broadband voltage divider 4, digital voltmeter 6, standard broadband voltage divider 4 and AC voltage divider 5 to be tested are connected in parallel, standard broadband voltage divider 4 The low-voltage arm of the low-voltage arm is connected with the industrial computer system 1, and is used to feed back the voltage of the high-voltage end of the standard broadband voltage divider 4 to the industrial computer system 1, and the digital voltmeter 6 is connected with the AC voltage divider 5 to be tested, and the digital voltmeter 6 is used for display The tester records the voltage value of the AC voltage divider 5 to be checked, and records the standard voltage value displayed by the industrial computer system 1 at the same time, and then checks and evaluates the voltage of the AC voltage divider 5 to be checked.
所述工控机系统1,用于通过RS232通信口发出控制信号控制宽频高稳电源2输出电压的频率和幅值,标准宽频分压器4采集实际输出高电压值送入工控机系统1,与设定的目标电压进行比较后,将差值作为控制信号实现对宽频稳压电源2的调节,使得目标电压和实际输出的电压的误差最小。当标准宽频分压器4高压端的电压达到预先设定的检测点时自动停止升压(即停止向宽频高稳电源2发送控制信号)。The industrial computer system 1 is used to send a control signal through the RS232 communication port to control the frequency and amplitude of the output voltage of the broadband high-stable power supply 2, and the standard broadband voltage divider 4 collects the actual output high voltage value and sends it to the industrial computer system 1, and After comparing the set target voltages, the difference is used as a control signal to adjust the broadband regulated power supply 2, so that the error between the target voltage and the actual output voltage is minimized. When the voltage at the high-voltage end of the standard broadband voltage divider 4 reaches a preset detection point, the step-up is automatically stopped (that is, the sending of control signals to the broadband high-stable power supply 2 is stopped).
请进一步参考图2,所述宽频高稳电源2包括控制器21、标准信号发生器22、大功率开关电源23、线性功率放大模块24、输出滤波器25、过流保护电路26、温度传感器27。Please further refer to FIG. 2 , the broadband high-stable power supply 2 includes a controller 21, a standard signal generator 22, a high-power switching power supply 23, a linear power amplification module 24, an output filter 25, an overcurrent protection circuit 26, and a temperature sensor 27. .
所述控制器21(例如高速单片机C8051F020)的其中一个信号输入端通过RS232通信口与工控机系统1连接,用于接收工控机系统1发送的控制信号,所述控制器21的控制信号端与所述标准信号发生器22连接,以将控制信号送入标准信号发生器22(例如DCS芯片AD9851)产生标准正弦波。One of the signal input terminals of the controller 21 (such as high-speed single-chip microcomputer C8051F020) is connected with the industrial computer system 1 through the RS232 communication port, and is used to receive the control signal sent by the industrial computer system 1. The control signal terminal of the controller 21 is connected with the industrial computer system 1. The standard signal generator 22 is connected to send the control signal into the standard signal generator 22 (for example, DCS chip AD9851) to generate a standard sine wave.
所述大功率开关电源23用于通过交流接触器、断路器接入市电(即三相工频交流电源为其供电),产生8组正负70V的直流电压为线性功率放大模块24供电。所述线性功率放大模块24的输出端与输出滤波器25、过流保护电路26依次连接,过流保护电路26中的过检测信号输出端和温度传感器27与控制器21连接,温度传感器27安装在线性功率放大模块24上,其中过检测信号输出端用于将检测的输出电流信号传送给控制器21,温度传感器27置于线性功率放大模块24附近,用于实时监测线性功率放大模块24的温度,并传送给控制器21。The high-power switching power supply 23 is used to connect to the mains through an AC contactor and a circuit breaker (that is, a three-phase power frequency AC power supply supplies power to it), and generates 8 groups of positive and negative DC voltages of 70V to supply power to the linear power amplifier module 24. The output end of described linear power amplifying module 24 is connected with output filter 25, overcurrent protection circuit 26 successively, and the overdetection signal output end in overcurrent protection circuit 26 and temperature sensor 27 are connected with controller 21, and temperature sensor 27 is installed On the linear power amplification module 24, wherein the over-detection signal output terminal is used to transmit the detected output current signal to the controller 21, the temperature sensor 27 is placed near the linear power amplification module 24 for real-time monitoring of the linear power amplification module 24 temperature, and sent to the controller 21.
所述标准信号发生器22在控制器21控制下产生标准正弦电压,然后进入线性功率放大模块24进行放大。请进一步参考图3,所述线性功率放大模块24包括8个并联的功率放大模块241及与每个功率放大模块241输出端串联的隔离变压器242,所述标准信号发生器22产生的标准正弦电压经过8个功率放大模块241放大后成为8组线性功率放大交流电压信号,然后经过隔离变压器242输出级联产生0~400V的交流电压,实现功率的叠加放大与电压的叠加输出,再经过输出滤波器25滤波后得到宽频高稳电源2的输出电压。由于隔离变压器242的输出电压来源于线性功率放大器,所以输出电压的波形畸变率极低,输出电压信号的高频分量含量极低。因此驱动—中频升压变压器的交流电压非常稳定,整个校验装置产生的高压值就非常稳定。The standard signal generator 22 generates a standard sinusoidal voltage under the control of the controller 21, and then enters the linear power amplification module 24 for amplification. Please further refer to Fig. 3, described linear power amplifying module 24 comprises 8 parallel power amplifying modules 241 and the isolation transformer 242 connected in series with each power amplifying module 241 output ends, the standard sinusoidal voltage that described standard signal generator 22 produces After being amplified by 8 power amplification modules 241, it becomes 8 groups of linear power amplified AC voltage signals, and then cascaded through the output of the isolation transformer 242 to generate an AC voltage of 0-400V to realize superposition amplification of power and superposition output of voltage, and then output filtering The output voltage of the broadband high-stable power supply 2 is obtained after filtering by the filter 25. Since the output voltage of the isolation transformer 242 comes from the linear power amplifier, the waveform distortion rate of the output voltage is extremely low, and the high frequency component content of the output voltage signal is extremely low. Therefore, the AC voltage of the driving-intermediate frequency step-up transformer is very stable, and the high voltage value generated by the entire calibration device is very stable.
宽频高稳电源2的控制器21接收工控机系统1经RS232发送的控制信号,送入标准信号发生器22产生标准正弦波控制线性功率放大模块24,从而改变宽频高稳电源2的输出电压频率和幅值。宽频高稳电源2输出电压只由工控机系统1发出的控制信号决定,不受电网电压波动的影响,整个测量过程中控制器21不断检测输出电流的幅值以及线性功率放大模块24的温度,控制器21当输出电流过载或温度过限时立刻启动过流保护或温度检测保护,发送故障保护命令至远程工控机系统1以切断线性功率放大模块24的供电。整个宽频高稳电源2的输出功率不低于20KVA,输出电压幅值为0~200V和0~400V两个档位。The controller 21 of the broadband high-stable power supply 2 receives the control signal sent by the industrial computer system 1 via RS232, and sends it to the standard signal generator 22 to generate a standard sine wave to control the linear power amplification module 24, thereby changing the output voltage frequency of the broadband high-stable power supply 2 and magnitude. The output voltage of the broadband high-stable power supply 2 is only determined by the control signal sent by the industrial computer system 1, and is not affected by the fluctuation of the grid voltage. During the entire measurement process, the controller 21 continuously detects the amplitude of the output current and the temperature of the linear power amplifier module 24. When the output current is overloaded or the temperature is over-limited, the controller 21 immediately activates the overcurrent protection or temperature detection protection, and sends a fault protection command to the remote industrial computer system 1 to cut off the power supply of the linear power amplifier module 24 . The output power of the entire broadband high-stable power supply 2 is not lower than 20KVA, and the output voltage amplitude is in two gears of 0-200V and 0-400V.
所述中频升压变压器3与标准宽频分压器4连接,标准宽频分压器4的高压侧的电压加至被检测设备(即待检交流分压器5),并通过标准宽频分压器4实时记录输出电压的波形和数值。待用户输入被检测设备的读数后,装置再次自动升压至下一个检测点。装置的输出电压范围为0~200kV,波形畸变率低于1%,并且输出正弦电压波动值小于0.1%读数+0.01kV,频率误差小于0.01Hz。The intermediate frequency step-up transformer 3 is connected with the standard broadband voltage divider 4, and the voltage on the high voltage side of the standard broadband voltage divider 4 is added to the tested equipment (i.e. the AC voltage divider 5 to be tested), and passed through the standard broadband voltage divider 4 Record the waveform and value of the output voltage in real time. After the user enters the reading of the tested equipment, the device automatically boosts the voltage to the next testing point again. The output voltage range of the device is 0-200kV, the waveform distortion rate is less than 1%, and the output sinusoidal voltage fluctuation value is less than 0.1% of reading + 0.01kV, and the frequency error is less than 0.01Hz.
所述中频升压变压器3是一种电磁式变压器,其输入输出电压的频率范围为30~300Hz,输入电压0~440V,输出电压0~200kV。为了保证中频升压变压器3在30Hz达到最高输出电压且不饱和(正常工作),中频升压变压器3在50Hz工频下的输出额定功率是宽频高稳电源2最大输出功率的2倍,中频升压变压器3所使用的铁芯的功率容量比同条件下工频变压器的铁芯容量高1.67倍以上。考虑到中频升压变压器3输出电压较高且容量较大,其内部绝缘材料选用SF6气体。中频升压变压器3还具备一组测量线圈与中频升压变压器3的低压输入绕组绕在同一个铁芯上作为测量电压互感器使用,其额定输出电压是100V,用于在中频升压变压器3工作过程中监视高压输出。The intermediate frequency step-up transformer 3 is an electromagnetic transformer, the frequency range of the input and output voltages is 30-300 Hz, the input voltage is 0-440 V, and the output voltage is 0-200 kV. In order to ensure that the intermediate frequency step-up transformer 3 reaches the highest output voltage at 30Hz without saturation (normal operation), the rated output power of the intermediate frequency step-up transformer 3 at a power frequency of 50Hz is twice the maximum output power of the broadband high-stable power supply 2. The power capacity of the iron core used in the voltage transformer 3 is more than 1.67 times higher than that of the power frequency transformer under the same conditions. Considering the high output voltage and large capacity of the intermediate frequency step-up transformer 3, SF6 gas is selected as its internal insulating material. The intermediate frequency step-up transformer 3 also has a set of measuring coils wound on the same iron core as the low-voltage input winding of the intermediate frequency step-up transformer 3 to be used as a measuring voltage transformer, and its rated output voltage is 100V, which is used in the intermediate frequency step-up transformer 3 Monitor high voltage output during operation.
请进一步参考图4,所述工控机系统1包括工控机11、数据采集与控制电路12、显示器13、交流接触器控制线圈14。数据采集与控制电路12和显示器13与工控机11连接,交流接触器控制线圈14与数据采集与控制电路12连接。所述工控机11包括操作控制台及与操作控制台连接的操作计算机,操作计算机用于接收输入的待检的电压值,操作控制台上设有4个数字面板表、电源合按钮、电源分按钮、紧急停止按钮,其中电源合按钮为试验开始控制宽频高稳电源2合,电源分按钮为试验结束控制宽频高稳电源2分,紧急停止按钮为操作过程中临时切断宽频高稳电源2。数据采集与控制电路12用于将接收的标准宽频分压器4高压端的电压以及中频升压变压器3的输入电压和输入电流信号(中频升压变压器3的输入电流电压信号即为宽频高稳电源2的输出电流电压信号)在显示器13上进行显示,在整个试验过程中工控机系统1监测标准宽频分压器4的输出电压、宽频高稳电源2的输出电压及电流的幅值,实现监控整个自动化校准系统的运行状态,一旦异常立刻切断整个装置的高压供电系统,例如,在收到宽频高稳电源2发出的故障保护命令后,工控机11通过数据采集与控制电路12控制交流接触器控制线圈14将交流接触器断开,以切断市电供电,对宽频高稳电源2进行保护。Please further refer to FIG. 4 , the industrial computer system 1 includes an industrial computer 11 , a data acquisition and control circuit 12 , a display 13 , and an AC contactor control coil 14 . The data acquisition and control circuit 12 and the display 13 are connected with the industrial computer 11 , and the AC contactor control coil 14 is connected with the data acquisition and control circuit 12 . The industrial computer 11 includes an operation console and an operation computer connected to the operation console. The operation computer is used to receive the input voltage value to be checked. The operation console is provided with 4 digital panel meters, a power button, a power switch Button, emergency stop button, among which the power button is used to control the broadband high-stable power supply 2 at the beginning of the test, the power button is used to control the broadband high-stable power supply for 2 minutes at the end of the test, and the emergency stop button is used to temporarily cut off the broadband high-stable power supply 2 during the operation. The data acquisition and control circuit 12 is used to receive the voltage at the high voltage end of the standard broadband voltage divider 4 and the input voltage and input current signal of the intermediate frequency step-up transformer 3 (the input current and voltage signal of the intermediate frequency step-up transformer 3 is the broadband high-stable power supply 2) is displayed on the display 13. During the whole test process, the industrial computer system 1 monitors the output voltage of the standard broadband voltage divider 4, the output voltage and the amplitude of the current of the broadband high-stable power supply 2, and realizes monitoring The running state of the entire automatic calibration system, once abnormal, immediately cut off the high-voltage power supply system of the entire device, for example, after receiving the fault protection command issued by the broadband high-stable power supply 2, the industrial computer 11 controls the AC contactor through the data acquisition and control circuit 12 The control coil 14 disconnects the AC contactor to cut off the mains power supply to protect the broadband high-stable power supply 2 .
交流接触器控制线圈14用于控制宽频高稳电源2的输入电源,一旦控制软件检测到系统异常,工控机11经数据采集与控制电路12断开交流接触器控制线圈14,从而切断三相供电电源以保护宽频高稳电源2。操作控制台的工控机通过RS232端口控制宽频高稳电源2的输出电压值,并且通过数据采集与控制电路12不断的采集并监视宽频高稳电源2的输出电压、输出电流和中频升压变压器的输出高压值。The AC contactor control coil 14 is used to control the input power of the broadband high-stable power supply 2. Once the control software detects that the system is abnormal, the industrial computer 11 disconnects the AC contactor control coil 14 through the data acquisition and control circuit 12, thereby cutting off the three-phase power supply Power supply to protect broadband high stability power supply 2. The industrial computer operating the console controls the output voltage value of the broadband high-stable power supply 2 through the RS232 port, and continuously collects and monitors the output voltage and output current of the broadband high-stable power supply 2 and the voltage of the intermediate frequency step-up transformer through the data acquisition and control circuit 12 Output high voltage value.
标准宽频分压器4是一种纯容性分压器,高压臂电容为100pF,介损值小于0.00001,为了保证其电容量的稳定,高压电容内部绝缘材料采用SF6气体。低压臂由4×1μF的宽频高稳定性云母电容组成,并且在4个云母电容两端并联一个1MΩ的精密电阻,作用是当分压器不工作时释放残存在云母电容上的能量,保证每次测量起始时低压臂的4μF电容始终是从零电位开始升压,不存在直流分量偏差。由并联1MΩ电阻引起分压器变比误差的影响可以引入一个频率变比校验因子Kf,通过采集系统进行修正,保证了测量精度。Kf与当前标准宽频分压器上信号的频率相关,信号的频率和幅值由控制模块控制施加并且采集处理,对频率的校验非常容易实现。The standard broadband voltage divider 4 is a purely capacitive voltage divider. The capacitance of the high-voltage arm is 100pF, and the dielectric loss is less than 0.00001. In order to ensure the stability of its capacitance, the internal insulation material of the high-voltage capacitor is SF6 gas. The low-voltage arm is composed of 4×1μF broadband and high-stability mica capacitors, and a 1MΩ precision resistor is connected in parallel at both ends of the 4 mica capacitors. The function is to release the residual energy on the mica capacitors when the voltage divider is not working, ensuring that At the beginning of the measurement, the 4μF capacitor of the low-voltage arm is always boosted from zero potential, and there is no DC component deviation. The influence of the ratio error of the voltage divider caused by the parallel 1MΩ resistance can introduce a frequency ratio calibration factor K f , which is corrected by the acquisition system to ensure the measurement accuracy. K f is related to the frequency of the signal on the current standard broadband voltage divider. The frequency and amplitude of the signal are controlled by the control module and collected and processed. The verification of the frequency is very easy to implement.
以下为本发明提供的装置实现自动化调压过程控制的工作原理:The following is the working principle that the device provided by the present invention realizes automatic pressure regulation process control:
所述工控机系统1内装有就控制软件,其流程图如图5所示。以对200kV工频分压器检测为例,设置上升及下降过程待检测的电压点:20kV,40kV,60kV……160kV,180kV,200kV,设置电压频率50Hz。装置从零开始升压,达到20kV时保持输出电压,此时操作人员记录数字电压表6显示的待检交流分压器5的读数,然后装置继续自动升压至下个电压点,依次类推完成所有电压点的校准。The industrial computer system 1 is equipped with control software, and its flow chart is shown in FIG. 5 . Taking the detection of 200kV power frequency divider as an example, set the voltage points to be detected during the rising and falling process: 20kV, 40kV, 60kV...160kV, 180kV, 200kV, set the voltage frequency to 50Hz. The device boosts the voltage from zero and maintains the output voltage when it reaches 20kV. At this time, the operator records the reading of the AC voltage divider 5 to be tested displayed on the digital voltmeter 6, and then the device continues to automatically boost the voltage to the next voltage point, and so on. Calibration of all voltage points.
在试验前将需要校验的电压上升下降点设置在工控机系统1中。标准宽频分压器4采集实际输出高电压值,与设定的目标电压之差值作为反馈信号,工控机系统1控制宽频高稳电源2的输出电压变化。当差值小于0.1kV时,输出电压保持稳定。在整个校验过程中,工控机系统1通过数据采集与控制电路12不断监视宽频高稳电源2的输出电压与输出电流情况。当检测到中频升压变压器3的输入电流峰值突然大于宽频高稳电源2最大输出电流的1.414倍时,认为此时试品发生击穿短路,装置立刻切断宽频高稳电源2的三相供电回路;当检测到标准宽频分压器4高压端电压与宽频高稳电源2输出电压的比值小于中频升压变压器3额定变比的95%时,认为此时回路发生过载,装置立刻切断宽频高稳电源2的三相供电回路;当检测到标准宽频分压器4高压端电压对宽频高稳电源2的输出电压比值大于中频升压变压器3额定变比的110%时,认为系统发生了谐振,此时工控机系统1调整宽频高稳电源2输出电压的调整幅度,例如电压变化的步长,以防止调压过程过快产生过电压。具体的,将额定变化步长乘以Ns作为新的宽频高稳电源输出电压步长,Ns的计算公式如下式所示:Before the test, the voltage rise and fall points to be verified are set in the industrial computer system 1 . The standard broadband voltage divider 4 collects the difference between the actual output high voltage value and the set target voltage as a feedback signal, and the industrial computer system 1 controls the output voltage change of the broadband high-stable power supply 2 . When the difference is less than 0.1kV, the output voltage remains stable. During the entire verification process, the industrial computer system 1 continuously monitors the output voltage and output current of the broadband high-stable power supply 2 through the data acquisition and control circuit 12 . When it is detected that the peak value of the input current of the intermediate frequency step-up transformer 3 is suddenly greater than 1.414 times the maximum output current of the broadband high-stable power supply 2, it is considered that the test product has a breakdown short circuit at this time, and the device immediately cuts off the three-phase power supply circuit of the broadband high-stable power supply 2 ; When it is detected that the ratio of the high-voltage end voltage of the standard broadband voltage divider 4 to the output voltage of the broadband high-stable power supply 2 is less than 95% of the rated transformation ratio of the intermediate frequency step-up transformer 3, it is considered that the circuit is overloaded at this time, and the device immediately cuts off the broadband high-stable power supply. The three-phase power supply circuit of the power supply 2; when it is detected that the ratio of the high-voltage terminal voltage of the standard broadband voltage divider 4 to the output voltage of the broadband high-stable power supply 2 is greater than 110% of the rated transformation ratio of the intermediate frequency step-up transformer 3, it is considered that resonance has occurred in the system, At this time, the industrial computer system 1 adjusts the adjustment range of the output voltage of the broadband high-stable power supply 2 , such as the step size of the voltage change, so as to prevent overvoltage from being generated too quickly during the voltage regulation process. Specifically, the rated change step size is multiplied by Ns as the new broadband high-stable power supply output voltage step size, and the calculation formula of Ns is shown in the following formula:
其中Vs为宽频高稳电源2的实际输出电压,Vp为中频升压变压器3的实际输出电压,Kp为中频升压变压器3的额定变比。Where Vs is the actual output voltage of the broadband high-stable power supply 2 , Vp is the actual output voltage of the intermediate frequency step-up transformer 3 , and Kp is the rated transformation ratio of the intermediate frequency step-up transformer 3 .
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention, All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (9)
- A kind of 1. AC potentiometer automatic check device, it is characterised in that:Including industrial computer system (1), the wideband being sequentially connected High voltage-stabilizing power supply (2), intermediate frequency step-up transformer (3), standard wideband divider (4), standard wideband divider (4) are used for and friendship to be checked Flow point depressor (5) is connected in parallel;The industrial computer system (1), for according to voltage detecting point set in advance, sending control signal control wideband Gao Wen electricity The frequency and amplitude of source (2) output voltage, voltage sample is carried out to standard wideband divider (4), tune is automatically controlled using feedback The voltage of quasi- wideband divider (4) high-pressure side of feast-brand mark and the error of goal-setting voltage, when standard wideband divider (4) high-pressure side Voltage be automatically stopped boosting when reaching voltage detecting point set in advance;The high voltage-stabilizing power supply of wideband (2) include controller (21), reference signal generator (22), high power switching power supply (23), Linear prower amplifier module (24), output filter (25), the controller (21) are used to receive the industrial computer system (1) hair The control signal gone out, the control signal is sent into reference signal generator (22) and produces standard sine wave, the linear power Amplification module (24) includes 8 power amplifier modules (241) in parallel and connected with each power amplifier module (241) output end Isolating transformer (242), standard sine voltage caused by the reference signal generator (22) passes through 8 power amplifier modules (241) 8 groups of linear prower amplifier ac voltage signals are turned into after amplifying, then by isolating transformer (242) output stage coproduction Raw 0~400V alternating voltage, the output voltage of the high voltage-stabilizing power supply of wideband (2) is obtained after output filter (25) filtering;The intermediate frequency step-up transformer (3) is exported to standard wideband after being used for the output voltage boosting to the high voltage-stabilizing power supply of wideband (2) Divider (4) and AC potentiometer to be checked (5).
- 2. AC potentiometer automatic check device as claimed in claim 1, it is characterised in that:The high voltage-stabilizing power supply of wideband (2) Also include high power switching power supply (23), for accessing civil power by A.C. contactor, breaker, 8 groups of positive and negative 70V's of generation is straight Stream voltage is respectively 8 power amplifier modules (241) power supply of linear prower amplifier module (24).
- 3. AC potentiometer automatic check device as claimed in claim 1 or 2, it is characterised in that:The high voltage-stabilizing power supply of wideband (2) current foldback circuit (26), the temperature sensor (27) in linear prower amplifier module (24), output filter are also included Ripple device (25) is connected with current foldback circuit (26), mistake detection signal output end and TEMP in current foldback circuit (26) Device (27) is connected with controller (21), when current foldback circuit (26) detects output current overload or temperature sensor (27) inspection Measure temperature to cross in limited time, controller (21) sends error protection order and put to cut off linear power to long-range industrial computer system (1) The power supply of big module (24).
- 4. AC potentiometer automatic check device as claimed in claim 2, it is characterised in that:Industrial computer system (1) bag Industrial computer (11), data acquisition and control circuit (12), the A.C. contactor control coil (14) being located on A.C. contactor are included, Data acquisition is connected with control circuit (12) with industrial computer (11), A.C. contactor control coil (14) and data acquisition and control Circuit (12) connects, and after the error protection order that the high voltage-stabilizing power supply of wideband (2) is sent is received, industrial computer (11) passes through data acquisition A.C. contactor is disconnected to cut off mains-supplied with control circuit (12) control A.C. contactor control coil (14).
- 5. AC potentiometer automatic check device as claimed in claim 4, it is characterised in that:The industrial computer system (1) is also Including the display (13) being connected with industrial computer (11), the data acquisition is additionally operable to the standard of reception with control circuit (12) The voltage of wideband divider (4) high-pressure side and the output current voltage signal of the high voltage-stabilizing power supply of wideband (2), and in display (13) On shown.
- A kind of 6. AC potentiometer automatic Verification method, it is characterised in that application exchange point as described in any in claim 1-5 Depressor automatic check device carries out following steps:Step 1: voltage detecting point is preset in industrial computer system (1), by AC potentiometer to be checked (5) and standard wideband Divider (4) is connected in parallel, while AC potentiometer to be checked (5) is connected with digital voltmeter (6);Step 2: industrial computer system (1) sends the control signal control high voltage-stabilizing power supply of wideband according to voltage detecting point set in advance (2) frequency and amplitude of output voltage, standard wideband divider (4) collection reality output high-voltage value are sent into industrial computer system (1), after compared with the target voltage of setting, industrial computer system (1) is realized difference as control signal to wideband voltage stabilizing The regulation of power supply so that the error of target voltage and the voltage of reality output is minimum, when standard wideband divider (4) high-pressure side Voltage is automatically stopped boosting when reaching voltage detecting point set in advance;Step 3: the standard voltage value of record industrial computer system (1) display and the exchange to be checked point of digital voltmeter (6) display The reading of depressor (5), relatively the voltage check for being detected AC potentiometer (5) is evaluated afterwards, is then back to step 2, until complete Into the calibration of all electrical voltage points.
- 7. AC potentiometer automatic Verification method as claimed in claim 6, it is characterised in that:The high voltage-stabilizing power supply of wideband in step 2 (2) after controller (21) receives the control signal that industrial computer system (1) is sent, the control signal is sent into standard signal Generator (22) produces standard sine wave, and standard sine voltage caused by the reference signal generator (22) passes through 8 power Turn into 8 groups of linear prower amplifier ac voltage signals after amplification module (241) amplification, it is then defeated by isolating transformer (242) Go out the alternating voltage that cascade produces 0~400V, the output of the high voltage-stabilizing power supply of wideband (2) is obtained after output filter (25) filtering Voltage.
- 8. AC potentiometer automatic Verification method as claimed in claim 6, it is characterised in that:The high voltage-stabilizing power supply of wideband (2) In current foldback circuit (26) detect output current overload or temperature sensor (27) detect that temperature is crossed in limited time, controller (21) error protection order is sent to long-range industrial computer system (1) to cut off the power supply of linear power amplifier module (24).
- 9. AC potentiometer automatic Verification method as claimed in claim 8, it is characterised in that:The industrial computer system (1) exists After receiving the error protection order that the high voltage-stabilizing power supply of wideband (2) is sent, industrial computer (11) passes through data acquisition and control circuit (12) Control A.C. contactor control coil (14) disconnects A.C. contactor to cut off mains-supplied.
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