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CN105348819A - Preparation method for tilapia skin collagen edible film - Google Patents

Preparation method for tilapia skin collagen edible film Download PDF

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Publication number
CN105348819A
CN105348819A CN201510827903.1A CN201510827903A CN105348819A CN 105348819 A CN105348819 A CN 105348819A CN 201510827903 A CN201510827903 A CN 201510827903A CN 105348819 A CN105348819 A CN 105348819A
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China
Prior art keywords
skin
preparation
collagen protein
fish
tilapia skin
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Pending
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CN201510827903.1A
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Chinese (zh)
Inventor
杨劲峰
吴文惠
张静怡
周喻
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Rongcheng Guangrun Seafood Co Ltd
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Rongcheng Guangrun Seafood Co Ltd
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Priority to CN201510827903.1A priority Critical patent/CN105348819A/en
Publication of CN105348819A publication Critical patent/CN105348819A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a preparation method for a tilapia skin collagen edible film. The preparation method mainly solves the problems of ineffective utilization and low additional value of conventional tilapia skin. The preparation method comprises the following steps: subjecting washed tilapia skin to acid and alkali treatment and then carrying out extraction with hot water so as to obtain a protein solution; concentrating the protein solution by heating so as to obtain a collagen gel solution, adding glycerin under stirring and then adding glutaraldehyde and sodium alginate under stirring for modification, then carrying out heat treatment, and carrying out degassing, molding, drying, cooling and film removing so as to obtain the tilapia skin collagen edible film. The method provided by the invention is reasonable in process and low in cost and is suitable for large-scale industrial production. The prepared tilapia skin collagen edible film has low water absorptivity and good light transmittance.

Description

A kind of preparation method of Java tilapia skin collagen protein consumable film
Technical field
The present invention relates to the preparation of film, especially a kind ofly from tilapia processing fent-fish-skin, extract collagen protein and prepared the preparation method of the Java tilapia skin collagen protein consumable film of edible protein packing film by modification.
Background technology
In the last few years, along with the food-safety problem caused by Plastic Packaging Materials increases year by year, natural organic substance such as the nuisanceless edible new packaging materials of preparation such as fish protein are utilized to become the privileged direction of packaging field development.
The tilapia output of China is huge, occupies the first in the world, and it is produced and processing will inevitably produce the tankage such as a large amount of fish-skins, fish scale.Containing rich in protein in Java tilapia skin, and the protein of more than 80% belongs to collagen protein.At present, fish-skin tankage are mainly used to produce the low value-added products such as feed, are not utilized effectively.Gelatin is the product that collagen protein is derived by thermally denature, has good film forming ability.Studies have reported that, the fishskin gelatin utilizing water extraction to extract also has good film forming properties, and its mechanical property is not only better than mammiferous glutin film, even can close to some plastic materials.Glutin film can be widely used in the fresh-keeping of varieties of food items, as the internal packing film as candy, preserved fruit, preserved fruit, cake etc., not only attractive in appearance but also have good mechanical property, is also a kind of nutrition carrier simultaneously, becomes a kind of nutrition-fortifying agent of food.
Summary of the invention
In order to overcome the deficiency that Java tilapia skin in prior art does not effectively utilize, added value is low, the invention provides the preparation method of the Java tilapia skin collagen protein consumable film that consumable film intensity is high, water-absorbent is low, transmittance is good of a kind of rational technology, strong operability, preparation.
The technical solution adopted for the present invention to solve the technical problems is: a kind of preparation method of Java tilapia skin collagen protein consumable film, is characterized in that: it is through following process steps:
(1) raw materials pretreatment: choosing Java tilapia skin is raw material, removes fin, fish scale, fish-skin is cut into fritter, with warm water cleaning, broken, for subsequent use;
(2) acid-alkali treatment: the broken fish-skin obtained in step (1) is added dilute alkaline soln and carries out immersion treatment, rinse fish-skin with clear water after process, then add dilute acid soln and carry out immersion treatment;
(3) hot water extraction: by obtaining the fish-skin distilled water rinsing after acid-alkali treatment in step (2) to neutral, being placed in container, adding hot water stirs's lixiviate, centrifugal, get supernatant liquor, obtain protein solution;
(4) heating is concentrated: by the protein solution stirring heating under the high temperature conditions obtained in step (3), forms the collagen protein sol solution that final concentration is 8 ~ 10%;
(5) glycerine is added: under hot conditions, adding glycerine by obtaining collagen protein sol solution in step (4), fully stirring;
(6) glutaraldehyde and sodium alginate is added: add glutaraldehyde and sodium alginate under mesophilic condition, fully stir, obtain mixture;
(7) thermal treatment: act on 15 ~ 30min at the mixture that step (6) obtains is placed in 60 ~ 70 DEG C, obtain the mixture after thermal treatment;
(8) degassed: to send into obtaining the mixture after thermal treatment in step (7) in vacuum degassing machine, carrying out degassed process;
(9) reverse mould, take off film: by obtain in step (8) degassed after mixture curtain coating on cold sheet glass, be placed in loft drier after liquid cooling but to be filmed again and carry out drying treatment, then cool under being placed in room temperature, again by the equidirectional film slowly taking drying and moulding off, obtain collagen of fish skin consumable film.
The temperature of described warm water is 20 ~ 30 DEG C.
Described dilute alkaline soln is concentration is 0.05 ~ 1mol/LNaOH solution, and its consumption is fish-skin weight 3 ~ 5 times, and it is 2 ~ 5 DEG C that its soaking temperature controls, and soak time is 20 ~ 25h.
Described dilute acid soln is concentration is 0.05 ~ 1mol/LHCl solution, and its consumption is fish-skin weight 2 ~ 5 times, and it is 25 ~ 35 DEG C that its soaking temperature controls, and soak time is 1 ~ 3h.
Described hot water stirs's lixiviate is using amount of hot water is fish-skin quality 4 ~ 10 times, and extraction temperature 70 ~ 80 DEG C, extraction time 20 ~ 24h, fully stirs during lixiviate.
Under described hot conditions, stirring heating is control temperature 70 ~ 80 DEG C of stirring heating 10 ~ 12h.
Adding glycerine under described hot conditions is the glycerine adding collagen protein sol solution volume 20 ~ 25% under 70 ~ 80 DEG C of conditions.
Glutaraldehyde is added and sodium alginate is under 30 ~ 35 DEG C of conditions, add the glutaraldehyde of collagen protein sol solution volume 4 ~ 6% and the sodium alginate of 6 ~ 8% under described medium temperature condition.
Described degassed process is control vacuum degassing machine pressure is 0.08 ~ 0.1Mpa, degassed 30 ~ 60min at 20 ~ 40 DEG C.
Described drying treatment be control drying temperature 55 ~ 60 DEG C, time of drying 6 ~ 8h.
The method preparing Java tilapia skin collagen protein consumable film from Java tilapia skin of the present invention, it mainly contains the preparation (acid-alkali treatment, hot water extraction, heating concentrate) of collagen hydrolysate liquor, material modified interpolation (glycerine, glutaraldehyde and sodium alginate), drying and forming-film (thermal treatment, degassed, reverse mould, dry, take off film).Wherein, the present invention adopts sodium alginate as film forming material, adds the permeability of collagen film; The collagen film adopting glutaraldehyde that extraction is obtained increases tensile strength.The collagen film that obtains, with reference to GB13022-91, uses films test instrument to measure and carries out phenetic analysis, show after tested, and the standby edible film strength of this legal system is higher, and water-absorbent is lower, and transmittance is better.The method technique that the present invention prepares Java tilapia skin collagen protein consumable film is simple, with low cost, is applicable to mass-producing plant produced.
Embodiment
Below in conjunction with embodiment, the present invention will be further described.
embodiment 1
A preparation method for Java tilapia skin collagen protein consumable film, it is through following process steps:
(1) raw materials pretreatment: choosing Java tilapia skin is raw material, removes fin, fish scale, fish-skin is cut into the fritter of 1cm × 1cm, with 25 DEG C of warm water cleanings, carry out fragmentation with tissue mashing machine, for subsequent use;
(2) acid-alkali treatment: the dilute alkaline soln that the broken fish-skin obtained in step (1) adds fish-skin weight 4 times is carried out immersion treatment, wherein, this dilute alkaline soln is 0.06mol/LNaOH solution, and it is 4 DEG C that soaking temperature controls, and soak time is 24h; Rinse fish-skin with clear water after being disposed, then the dilute acid soln adding fish-skin weight 4 times carries out immersion treatment, wherein, dilute acid soln is concentration is 0.08mol/LHCl solution, and it is 30 DEG C that soaking temperature controls, and soak time is 2h;
(3) hot water extraction: will obtain the fish-skin distilled water rinsing after acid-alkali treatment in step (2) to neutral, be placed in container, add the hot water extraction 22h of its quality 6 times, extraction temperature 75 DEG C, fully stirs during lixiviate, makes fish-skin thermally equivalent; Centrifugal after lixiviate, get supernatant liquor, obtain protein solution;
(4) heating is concentrated: by the protein solution stirring heating 11h under 75 DEG C of conditions obtained in step (3), forms the collagen protein sol solution that final concentration is 9%;
(5) glycerine is added: by the glycerine obtaining collagen protein sol solution in step (4) add collagen protein sol solution volume 23% under 75 DEG C of conditions, fully stir;
(6) glutaraldehyde and sodium alginate is added: under 32 DEG C of conditions, add the glutaraldehyde of collagen protein sol solution volume 5% and the sodium alginate of 7%, fully stir, obtain mixture;
(7) thermal treatment: act on 20min at the mixture that step (6) obtains is placed in 65 DEG C, obtain the mixture after thermal treatment;
(8) degassed: send in vacuum degassing machine by obtaining the mixture after thermal treatment in step (7), controlling vacuum degassing machine pressure is 0.09Mpa, degassed 45min at 30 DEG C;
(9) reverse mould, take off film: by obtain in step (8) degassed after mixture curtain coating on cold sheet glass, loft drier is placed in again after liquid cooling but to be filmed, control drying temperature 58 DEG C, time of drying 7h, then cool under being placed in room temperature, again by the equidirectional film slowly taking drying and moulding off, obtain collagen of fish skin consumable film.
The technical scheme technique that the present embodiment provides is simple, and with low cost, the collagen of fish skin consumable film water-absorbent of preparation is lower, and transmittance is better.
embodiment 2
A preparation method for Java tilapia skin collagen protein consumable film, it is through following process steps:
(1) raw materials pretreatment: choosing Java tilapia skin is raw material, removes fin, fish scale, fish-skin is cut into the fritter of 2cm × 2cm, with 30 DEG C of warm water cleanings, carry out fragmentation with tissue mashing machine, for subsequent use;
(2) acid-alkali treatment: the dilute alkaline soln that the broken fish-skin obtained in step (1) adds fish-skin weight 5 times is carried out immersion treatment, wherein, this dilute alkaline soln is 0.05mol/LNaOH solution, and it is 5 DEG C that soaking temperature controls, and soak time is 20h; Rinse fish-skin with clear water after being disposed, then the dilute acid soln adding fish-skin weight 5 times carries out immersion treatment, wherein, dilute acid soln is concentration is 0.05mol/LHCl solution, and it is 35 DEG C that soaking temperature controls, and soak time is 1h;
(3) hot water extraction: will obtain the fish-skin distilled water rinsing after acid-alkali treatment in step (2) to neutral, be placed in container, add the hot water extraction 20h of its quality 10 times, extraction temperature 70 DEG C, fully stirs during lixiviate; Centrifugal after lixiviate, get supernatant liquor, obtain protein solution;
(4) heating is concentrated: by the protein solution stirring heating 12h under 70 DEG C of conditions obtained in step (3), forms the collagen protein sol solution that final concentration is 10%;
(5) glycerine is added: by the glycerine obtaining collagen protein sol solution in step (4) add collagen protein sol solution volume 25% under 70 DEG C of conditions, fully stir;
(6) glutaraldehyde and sodium alginate is added: under 35 DEG C of conditions, add the glutaraldehyde of collagen protein sol solution volume 6% and the sodium alginate of 6%, fully stir, obtain mixture;
(7) thermal treatment: act on 15min at the mixture that step (6) obtains is placed in 70 DEG C, obtain the mixture after thermal treatment;
(8) degassed: send in vacuum degassing machine by obtaining the mixture after thermal treatment in step (7), controlling vacuum degassing machine pressure is 0.08Mpa, degassed 60min at 40 DEG C;
(9) reverse mould, take off film: by obtain in step (8) degassed after mixture curtain coating on cold sheet glass, loft drier is placed in again after liquid cooling but to be filmed, control drying temperature 60 DEG C, time of drying 6h, then cool under being placed in room temperature, again by the equidirectional film slowly taking drying and moulding off, obtain collagen of fish skin consumable film.
Preparation method's rational technology that the present embodiment provides, simple to operate, with low cost, the collagen of fish skin consumable film water-absorbent of preparation is low, and transmittance is good.
embodiment 3
A preparation method for Java tilapia skin collagen protein consumable film, it is through following process steps:
(1) raw materials pretreatment: choosing Java tilapia skin is raw material, removes fin, fish scale, fish-skin is cut into the fritter of 3cm × 3cm, with 20 DEG C of warm water cleanings, carry out fragmentation with tissue mashing machine, for subsequent use;
(2) acid-alkali treatment: the dilute alkaline soln that the broken fish-skin obtained in step (1) adds fish-skin weight 3 times is carried out immersion treatment, wherein, this dilute alkaline soln is 1mol/LNaOH solution, and it is 2 DEG C that soaking temperature controls, and soak time is 25h; Rinse fish-skin with clear water after being disposed, then the dilute acid soln adding fish-skin weight 2 times carries out immersion treatment, wherein, dilute acid soln is concentration is 1mol/LHCl solution, and it is 25 DEG C that soaking temperature controls, and soak time is 3h;
(3) hot water extraction: will obtain the fish-skin distilled water rinsing after acid-alkali treatment in step (2) to neutral, be placed in container, add the hot water extraction 24h of its quality 4 times, extraction temperature 80 DEG C, fully stirs during lixiviate; Centrifugal after lixiviate, get supernatant liquor, obtain protein solution;
(4) heating is concentrated: by the protein solution stirring heating 10h under 80 DEG C of conditions obtained in step (3), forms the collagen protein sol solution that final concentration is 8%;
(5) glycerine is added: by the glycerine obtaining collagen protein sol solution in step (4) add collagen protein sol solution volume 20% under 80 DEG C of conditions, fully stir;
(6) glutaraldehyde and sodium alginate is added: under 30 DEG C of conditions, add the glutaraldehyde of collagen protein sol solution volume 4% and the sodium alginate of 8%, fully stir, obtain mixture;
(7) thermal treatment: act on 30min at the mixture that step (6) obtains is placed in 60 DEG C, obtain the mixture after thermal treatment;
(8) degassed: send in vacuum degassing machine by obtaining the mixture after thermal treatment in step (7), controlling vacuum degassing machine pressure is 0.1Mpa, degassed 30min at 20 DEG C;
(9) reverse mould, take off film: by obtain in step (8) degassed after mixture curtain coating on cold sheet glass, loft drier is placed in again after liquid cooling but to be filmed, control drying temperature 55 DEG C, time of drying 8h, then cool under being placed in room temperature, again by the equidirectional film slowly taking drying and moulding off, obtain collagen of fish skin consumable film.
Preparation method's rational technology that the present embodiment provides, operation feasible, be applicable to large-scale production, the collagen of fish skin consumable film water-absorbent of preparation is low, and transmittance is good.

Claims (10)

1. a preparation method for Java tilapia skin collagen protein consumable film, is characterized in that: it is through following process steps:
(1) raw materials pretreatment: choosing Java tilapia skin is raw material, removes fin, fish scale, fish-skin is cut into fritter, with warm water cleaning, broken, for subsequent use;
(2) acid-alkali treatment: the broken fish-skin obtained in step (1) is added dilute alkaline soln and carries out immersion treatment, rinse fish-skin with clear water after process, then add dilute acid soln and carry out immersion treatment;
(3) hot water extraction: by obtaining the fish-skin distilled water rinsing after acid-alkali treatment in step (2) to neutral, being placed in container, adding hot water stirs's lixiviate, centrifugal, get supernatant liquor, obtain protein solution;
(4) heating is concentrated: by the protein solution stirring heating under the high temperature conditions obtained in step (3), forms the collagen protein sol solution that final concentration is 8 ~ 10%;
(5) glycerine is added: under hot conditions, adding glycerine by obtaining collagen protein sol solution in step (4), fully stirring;
(6) glutaraldehyde and sodium alginate is added: add glutaraldehyde and sodium alginate under mesophilic condition, fully stir, obtain mixture;
(7) thermal treatment: act on 15 ~ 30min at the mixture that step (6) obtains is placed in 60 ~ 70 DEG C, obtain the mixture after thermal treatment;
(8) degassed: to send into obtaining the mixture after thermal treatment in step (7) in vacuum degassing machine, carrying out degassed process;
(9) reverse mould, take off film: by obtain in step (8) degassed after mixture curtain coating on cold sheet glass, be placed in loft drier after liquid cooling but to be filmed again and carry out drying treatment, then cool under being placed in room temperature, again by the equidirectional film slowly taking drying and moulding off, obtain collagen of fish skin consumable film.
2. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: the temperature of described warm water is 20 ~ 30 DEG C.
3. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, it is characterized in that: described dilute alkaline soln is concentration is 0.05 ~ 1mol/LNaOH solution, its consumption is fish-skin weight 3 ~ 5 times, and it is 2 ~ 5 DEG C that its soaking temperature controls, and soak time is 20 ~ 25h.
4. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, it is characterized in that: described dilute acid soln is concentration is 0.05 ~ 1mol/LHCl solution, its consumption is fish-skin weight 2 ~ 5 times, and it is 25 ~ 35 DEG C that its soaking temperature controls, and soak time is 1 ~ 3h.
5. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, it is characterized in that: described hot water stirs's lixiviate is using amount of hot water is fish-skin quality 4 ~ 10 times, extraction temperature 70 ~ 80 DEG C, extraction time 20 ~ 24h, fully stirs during lixiviate.
6. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: under described hot conditions, stirring heating is control temperature 70 ~ 80 DEG C of stirring heating 10 ~ 12h.
7. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: adding glycerine under described hot conditions is the glycerine adding collagen protein sol solution volume 20 ~ 25% under 70 ~ 80 DEG C of conditions.
8. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: add glutaraldehyde under described medium temperature condition and sodium alginate is under 30 ~ 35 DEG C of conditions, add the glutaraldehyde of collagen protein sol solution volume 4 ~ 6% and the sodium alginate of 6 ~ 8%.
9. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: described degassed process is control vacuum degassing machine pressure is 0.08 ~ 0.1Mpa, degassed 30 ~ 60min at 20 ~ 40 DEG C.
10. the preparation method of a kind of Java tilapia skin collagen protein consumable film according to claim 1, is characterized in that: described drying treatment be control drying temperature 55 ~ 60 DEG C, time of drying 6 ~ 8h.
CN201510827903.1A 2015-11-25 2015-11-25 Preparation method for tilapia skin collagen edible film Pending CN105348819A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN109105753A (en) * 2018-10-29 2019-01-01 铜陵美子园农特产品加工有限公司 A kind of long-term fermented soya bean preparation method for keeping full flavour
CN111713595A (en) * 2020-06-28 2020-09-29 福建铭发水产开发有限公司 Method and device for deliming and degreasing tilapia skin
CN111825989A (en) * 2020-07-23 2020-10-27 广东石油化工学院 A kind of edible film and preparation method thereof
CN112674204A (en) * 2019-12-06 2021-04-20 海南勤富实业有限公司 Production method and process of tilapia feed
CN113074779A (en) * 2021-03-25 2021-07-06 山西大学 Preparation method of temperature and humidity sensitive material

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109105753A (en) * 2018-10-29 2019-01-01 铜陵美子园农特产品加工有限公司 A kind of long-term fermented soya bean preparation method for keeping full flavour
CN112674204A (en) * 2019-12-06 2021-04-20 海南勤富实业有限公司 Production method and process of tilapia feed
CN111713595A (en) * 2020-06-28 2020-09-29 福建铭发水产开发有限公司 Method and device for deliming and degreasing tilapia skin
CN111825989A (en) * 2020-07-23 2020-10-27 广东石油化工学院 A kind of edible film and preparation method thereof
CN111825989B (en) * 2020-07-23 2022-06-03 广东石油化工学院 A kind of edible film and preparation method thereof
CN113074779A (en) * 2021-03-25 2021-07-06 山西大学 Preparation method of temperature and humidity sensitive material

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