CN105344040A - Foam gel preparation device for preventing and controlling self-combustion of coal - Google Patents
Foam gel preparation device for preventing and controlling self-combustion of coal Download PDFInfo
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- CN105344040A CN105344040A CN201510678131.XA CN201510678131A CN105344040A CN 105344040 A CN105344040 A CN 105344040A CN 201510678131 A CN201510678131 A CN 201510678131A CN 105344040 A CN105344040 A CN 105344040A
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- 239000006260 foam Substances 0.000 title claims abstract description 64
- 239000003245 coal Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 238000002485 combustion reaction Methods 0.000 title abstract description 14
- 239000003349 gelling agent Substances 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 238000005187 foaming Methods 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 25
- 230000002269 spontaneous effect Effects 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000004604 Blowing Agent Substances 0.000 claims 4
- 238000006073 displacement reaction Methods 0.000 claims 2
- 239000004088 foaming agent Substances 0.000 abstract description 14
- 238000004537 pulping Methods 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000000499 gel Substances 0.000 description 38
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 230000002265 prevention Effects 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000701 coagulant Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011499 joint compound Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
本发明公开了一种防治煤炭自燃的泡沫凝胶制备装置,包括制浆池、泥浆泵、发泡剂储罐、添加泵、发泡成胶器、供气装置;制浆池管路通过三通分别与发泡剂储罐和发泡成胶器连接,制浆池管路、发泡剂储罐管路上分别安装泥浆泵、添加泵;供气装置与发泡成胶器相连;还包括液体胶凝剂储罐、液体胶凝剂添加泵和泡沫凝胶排出口;液体胶凝剂储罐管路与发泡成胶器连接,液体胶凝剂储罐管路上安装液体胶凝剂添加泵,发泡成胶器出口端连接泡沫凝胶排出口。本发明从根本上避免泡沫破裂时,大量水析出的问题;且发泡剂可以即时添加,不需中间停顿等待泡沫形成的时间,能够实现连续作业。
The invention discloses a foam gel preparation device for preventing spontaneous combustion of coal, which comprises a pulping pool, a mud pump, a foaming agent storage tank, an adding pump, a foaming gluer, and an air supply device; the pipeline of the pulping pool passes through three Connect with the foaming agent storage tank and the foaming gelator respectively, and respectively install mud pumps and adding pumps on the pipelines of the pulping tank and the foaming agent storage tank; the air supply device is connected with the foaming gelator; it also includes Liquid gelling agent storage tank, liquid gelling agent adding pump and foam gel outlet; liquid gelling agent storage tank pipeline is connected with foaming gelator, liquid gelling agent adding agent is installed on liquid gelling agent storage tank pipeline The outlet end of the pump and the foaming gel device is connected to the foam gel discharge port. The invention fundamentally avoids the problem of a large amount of water being precipitated when the foam bursts; and the foaming agent can be added immediately without intermediate pauses to wait for the foam to form, and continuous operation can be realized.
Description
技术领域 technical field
本发明涉及一种矿用泡沫制备方法及装置,具体是一种防治煤炭自燃的泡沫凝胶制备装置。 The invention relates to a preparation method and device for mine foam, in particular to a foam gel preparation device for preventing coal spontaneous combustion.
背景技术 Background technique
矿井火灾是我国矿井主要灾害之一。在我国国有重点煤矿中,煤炭自燃引起的火灾约占矿井火灾总数的90%,严重阻碍了安全生产的顺利进行。为有效的防治煤炭自燃,目前普遍采用氮气、阻化剂、黄泥灌浆、凝胶和三相泡沫等防灭火技术。其中凝胶具有覆盖性能好、吸热降温能力强的优点,其缺点是扩散范围小,流动性能差;三相泡沫具有扩散范围广,灭火速度快的优点,但是其泡沫稳定性差,泡沫很快破灭,泡沫破灭后大量的水回流出火区,不能持久保持浮煤湿润,冷却抑制煤自燃。 Mine fire is one of the major mine disasters in my country. In my country's key state-owned coal mines, fires caused by coal spontaneous combustion account for about 90% of the total number of mine fires, which seriously hinders the smooth progress of safe production. In order to effectively prevent coal spontaneous combustion, fire prevention technologies such as nitrogen, inhibitors, yellow mud grouting, gel and three-phase foam are widely used at present. Among them, gel has the advantages of good covering performance and strong heat absorption and cooling ability, but its disadvantages are small diffusion range and poor fluidity; three-phase foam has the advantages of wide diffusion range and fast fire extinguishing speed, but its foam stability is poor and the foam is very fast. When the foam bursts, a large amount of water flows back out of the fire area, which cannot keep the floating coal wet for a long time, and cooling inhibits the spontaneous combustion of the coal.
专利名称防治煤炭自燃的多相凝胶泡沫制备方法,公开号CN101265811A的中国专利,该专利公布的多相凝胶泡沫制备方法是在传统的泡沫制备时加入交联剂和稠化剂,目的是在原泡沫灭火技术的基础上增加泡沫的粘性,解决了泡沫稳定性差的问题,但其有两个方面的不足:第一,泡沫破裂后大量的水仍然会流出。第二,该专利制备凝胶泡沫的方法是把泥浆、交联剂和稠化剂放在一个容器中,搅拌器搅拌的过程中,引入氮气,形成泡沫后,再用螺杆泵将泡沫输送到火区,该方法操作复杂,制备量小,由于要等待泥浆、交联剂和稠化剂在搅拌器中混合形成泡沫的过程,因此不能实现连续泵送泡沫,难以满足煤矿采空区和煤田等大面积火灾的预防和治理。 Patent name Multiphase gel foam preparation method for preventing coal spontaneous combustion, Chinese patent with publication number CN101265811A, the multiphase gel foam preparation method announced by this patent is to add crosslinking agent and thickener when traditional foam preparation, the purpose is Increasing the viscosity of the foam on the basis of the original foam fire extinguishing technology solves the problem of poor foam stability, but it has two shortcomings: first, a large amount of water will still flow out after the foam bursts. Second, the method for preparing gel foam in this patent is to put mud, cross-linking agent and thickener in a container, introduce nitrogen gas during the stirring process of the agitator, and then use a screw pump to transport the foam to In the fire area, the method is complicated to operate and the preparation amount is small. Since the mud, crosslinking agent and thickener are mixed in the mixer to form foam, continuous pumping of foam cannot be realized, and it is difficult to meet the needs of coal mine goafs and coal fields. Prevention and control of large area fires.
发明内容 Contents of the invention
针对上述现有技术存在的问题,本发明提供一种防治煤炭自燃的泡沫凝胶制备装置,集凝胶和泡沫的防灭火优点于一体,大幅度增加泡沫防灭火的覆盖性能,又避免了泡沫破裂后大量水析出的缺点,生成的凝胶以泡沫为载体能够对采空区或煤田火区的高、中、低火源大范围全方位的覆盖,持久保持煤体湿润冷却,操作简单,能实现连续泵送泡沫。 Aiming at the problems existing in the above-mentioned prior art, the present invention provides a foam gel preparation device for preventing spontaneous combustion of coal, which integrates the advantages of gel and foam in preventing and extinguishing fire, greatly increases the covering performance of foam in preventing and extinguishing fire, and avoids the foam The disadvantage of a large amount of water precipitation after rupture, the generated gel uses foam as a carrier to cover a wide range of high, medium and low fire sources in goafs or coalfield fire areas, keep the coal wet and cool for a long time, and the operation is simple. Continuous pumping of foam is possible.
为了实现上述目的,本发明一种防治煤炭自燃的泡沫凝胶制备装置,包括制浆池、泥浆泵、发泡剂储罐、添加泵、发泡成胶器、供气装置;制浆池管路通过三通分别与发泡剂储罐和发泡成胶器连接,制浆池管路、发泡剂储罐管路上分别安装泥浆泵、添加泵;供气装置与发泡成胶器相连;还包括液体胶凝剂储罐、液体胶凝剂添加泵和泡沫凝胶排出口;液体胶凝剂储罐管路与发泡成胶器连接,液体胶凝剂储罐管路上安装液体胶凝剂添加泵,发泡成胶器出口端连接泡沫凝胶排出口。 In order to achieve the above object, the present invention provides a foam gel preparation device for preventing coal spontaneous combustion, comprising a pulping tank, a mud pump, a foaming agent storage tank, an adding pump, a foaming gelator, and an air supply device; the pulping tank pipe The road is connected to the foaming agent storage tank and the foaming gelator through a tee, and the mud pump and the adding pump are respectively installed on the slurry tank pipeline and the foaming agent storage tank pipeline; the air supply device is connected to the foaming gelator ; It also includes a liquid gelling agent storage tank, a liquid gelling agent adding pump and a foam gel outlet; The coagulant is added to the pump, and the outlet end of the foaming gel device is connected to the foam gel discharge port.
本发明用于煤炭自燃治理的泡沫凝胶防灭火方法及其制备系统把凝胶和泡沫的防灭火优点集于一身,本发明与现有技术公开号CN101265811A公开的防治煤炭自燃的多相凝胶泡沫制备方法相比的优点是: The foam gel fire prevention and extinguishing method for coal spontaneous combustion control and its preparation system of the present invention combine the advantages of gel and foam fire prevention into one, the present invention and the multiphase gel for preventing and control of coal spontaneous combustion disclosed in the prior art publication number CN101265811A The advantages compared to foam preparation methods are:
第一,让泡沫壁上的大量液体在泡沫破灭之前形成凝胶,泡沫破裂后会形成凝胶固体,凝胶能够以泡沫为载体,在防灭火区域的扩散范围变广,能够对采空区或煤田火区的高、中、低火源全方位的覆盖,泡沫壁上大量的水变成凝胶后,大幅度增加了泡沫的稳定性,泡沫破裂后,不会有水流出,大量的水会固结在凝胶体内,在煤体的表面形成凝胶层,能够对煤体保持长久的冷却覆盖和吸热阻化,从根本上避免泡沫破裂时,大量水析出的问题。 First, let a large amount of liquid on the foam wall form a gel before the foam bursts. After the foam bursts, a gel solid will be formed. The gel can use the foam as a carrier, and the diffusion range in the fire prevention area becomes wider, and it can protect the goaf Or the high, medium and low fire sources of the coalfield fire area are covered in all directions. After a large amount of water on the foam wall turns into a gel, the stability of the foam is greatly increased. After the foam bursts, no water will flow out, and a large amount of Water will be consolidated in the gel body, forming a gel layer on the surface of the coal body, which can maintain long-term cooling coverage and heat absorption resistance to the coal body, and fundamentally avoid the problem of a large amount of water precipitation when the foam bursts.
第二,该专利是在形成泡沫之后再添加凝胶剂制备成泡沫凝胶,其中发泡剂可以即时添加,不需中间停顿等待泡沫形成的时间,能够实现连续作业。 Second, the patent prepares the foam gel by adding a gelling agent after the foam is formed, wherein the foaming agent can be added immediately without waiting for the foam to form in the middle, and continuous operation can be realized.
此外,发泡成胶器的发泡过程不需外加动力,降低了工艺过程的危险性,提高了系统的安全程度和稳定性;胶凝剂的添加过程是依靠螺旋叶片的作用,能够连续均匀的将胶凝剂送至缓冲罐,且进料量可通过螺旋供料器上的无极变速器进行调节,实现了不同的施工要求,并且粉状胶凝剂添加器移动方便,易于操作。本发明中泡沫凝胶出口被输送至入采空区,产生的泡沫凝胶流动性能好,扩散范围广,可以均匀的填充采空区裂隙,有效长久的覆盖煤体和吸热阻化。本发明的部件可以分开灵活的安装,灵活方便,操作简单,适用于不同地点。 In addition, the foaming process of the foaming gelator does not require external power, which reduces the risk of the process and improves the safety and stability of the system; the addition of the gelling agent relies on the action of the spiral blade, which can be continuously and evenly The gelling agent is sent to the buffer tank, and the feeding amount can be adjusted through the stepless transmission on the screw feeder to achieve different construction requirements, and the powder gelling agent adder is easy to move and easy to operate. In the present invention, the outlet of the foam gel is transported to the goaf, and the foam gel produced has good fluidity and a wide diffusion range, can evenly fill the cracks in the goaf, effectively and permanently cover the coal body and resist heat absorption. The parts of the invention can be separately and flexibly installed, flexible and convenient, easy to operate and suitable for different places.
附图说明 Description of drawings
图1为泡沫凝胶制备装置的第一实施列示意图; Fig. 1 is the first embodiment schematic diagram of foam gel preparation device;
图2为泡沫凝胶制备装置的第二实施列示意图; Fig. 2 is the second embodiment schematic diagram of foam gel preparation device;
图3为添加泵和液体胶凝剂添加泵的主视图; Fig. 3 is the front view of adding pump and liquid gelling agent adding pump;
图4为添加泵和液体胶凝剂添加泵的俯视图。 Fig. 4 is a top view of the addition pump and the liquid gelling agent addition pump.
具体实施方式 detailed description
下面结合附图对本发明作进一步说明。 The present invention will be further described below in conjunction with accompanying drawing.
本发明一种防治煤炭自燃的泡沫凝胶制备方法,包括以下步骤: A kind of foam gel preparation method for preventing and controlling coal spontaneous combustion of the present invention, comprises the following steps:
(1)、在地面或井下,制备黄泥浆; (1) Prepare yellow mud on the ground or underground;
(2)、将配比好的发泡剂与黄泥浆混合,形成两相混合液; (2) Mix the well-proportioned foaming agent with the yellow mud to form a two-phase mixture;
(3)、在上述两相混合液中充入空气或氮气,搅拌均匀形成泡沫; (3) Fill the above-mentioned two-phase mixture with air or nitrogen, stir evenly to form foam;
(4)、在泡沫中添加胶凝剂混合均匀,形成泡沫凝胶。 (4) Add a gelling agent to the foam and mix evenly to form a foam gel.
如图1示,本发明一种防治煤炭自燃的泡沫凝胶制备装置第一实施例,包括制浆池1、泥浆泵2、发泡剂储罐3、添加泵4、发泡成胶器7、供气装置9;制浆池1管路通过三通分别与发泡剂储罐3和发泡成胶器7连接,制浆池1管路、发泡剂储罐3管路上分别安装泥浆泵2、添加泵4;供气装置9与发泡成胶器7相连;还包括液体胶凝剂储罐24、液体胶凝剂添加泵25和泡沫凝胶排出口11;液体胶凝剂储罐24管路与发泡成胶器7连接,液体胶凝剂储罐24管路上安装液体胶凝剂添加泵25,发泡成胶器7出口端连接泡沫凝胶排出口11。 As shown in Figure 1, a first embodiment of a foam gel preparation device for preventing coal spontaneous combustion according to the present invention includes a pulping tank 1, a mud pump 2, a foaming agent storage tank 3, an adding pump 4, and a foaming gelator 7 , air supply device 9; the pulping tank 1 pipeline is connected with the foaming agent storage tank 3 and the foaming gelator 7 respectively through a tee, and mud is respectively installed on the pulping tank 1 pipeline and the foaming agent storage tank 3 pipelines Pump 2, add pump 4; Air supply device 9 links to each other with foaming gel forming device 7; Also comprises liquid gelling agent storage tank 24, liquid gelling agent adding pump 25 and foam gel discharge port 11; Liquid gelling agent storage tank The tank 24 pipeline is connected with the foaming and gelling device 7, and the liquid gelling agent adding pump 25 is installed on the liquid gelling agent storage tank 24 pipelines, and the outlet of the foaming and gelling device 7 is connected to the foam gel discharge port 11.
如图2示,本发明一种防治煤炭自燃的泡沫凝胶制备装置第二实施例,其与第一实施例的区别仅在于发泡剂储罐3布置在井下。 As shown in Figure 2, the second embodiment of a foam gel preparation device for preventing coal spontaneous combustion according to the present invention differs from the first embodiment only in that the foaming agent storage tank 3 is arranged underground.
第一实施例和第二实施例适用于液体胶凝剂制备泡沫凝胶。 The first embodiment and the second embodiment are suitable for preparing foam gels from liquid gelling agents.
作为本发明进一步改进,液体胶凝剂添加泵25内安装无级变速调节器。 As a further improvement of the present invention, a stepless speed regulator is installed in the liquid gelling agent adding pump 25 .
如图3图4示,实施例1和2的液体胶凝剂添加泵25主要由调节手柄26,调速丝杆27,.转速刻度标尺28,.流量刻度标尺29,指针30,变速箱32,柱塞泵33,防爆电机34构成;防爆电机34通过变速箱32连接柱塞泵33,调节手柄26通过调速丝杆27连接变速箱32,变速箱32内安装有转速刻度标尺28,.流量刻度标尺29以及指针30。使用时,手动旋转调速手柄26,带动调速丝杆27的位置移动,从而改变变速箱32的输出转速,控制柱塞泵33的流量,最终实现对液体胶凝剂流量的控制。 As shown in Fig. 3 and Fig. 4, the liquid gelling agent addition pump 25 of embodiment 1 and 2 mainly consists of adjusting handle 26, speed regulating screw rod 27, rotating speed scale scale 28, flow scale scale 29, pointer 30, gearbox 32 , a plunger pump 33, and an explosion-proof motor 34; the explosion-proof motor 34 is connected to the plunger pump 33 through a gearbox 32, the adjustment handle 26 is connected to the gearbox 32 through a speed regulating screw 27, and a speed scale 28 is installed in the gearbox 32. Flow scale scale 29 and pointer 30. When in use, manually rotate the speed regulating handle 26 to drive the position of the speed regulating screw 27 to move, thereby changing the output speed of the gearbox 32, controlling the flow of the plunger pump 33, and finally realizing the control of the flow of the liquid gelling agent.
进一步的,实施例1至2供气装置9为制氮机或空气压缩机。 Further, the gas supply device 9 in Embodiments 1 to 2 is a nitrogen generator or an air compressor.
进一步的,实施例1至2发泡成胶器7与供气装置9连接的管口上设置有单向阀8,实施例1和2中发泡成胶器7与缓冲罐12连接的管口上设置有单向阀8。实施例3和4中发泡成胶器7与液体胶凝剂添加泵25连接的管口上设置有单向阀8。安装的单向阀8可以防止发泡成胶器7中的混合液体倒流。 Further, a one-way valve 8 is provided on the nozzle connecting the foaming and gelling device 7 to the air supply device 9 in Embodiments 1 and 2, and on the nozzle connecting the foaming and gelling device 7 to the buffer tank 12 in Embodiments 1 and 2 A one-way valve 8 is provided. In Embodiments 3 and 4, a one-way valve 8 is provided on the nozzle connecting the foaming and gelling device 7 to the liquid gelling agent adding pump 25 . The installed check valve 8 can prevent the mixed liquid in the foaming and gel forming device 7 from flowing backwards.
工作过程:即在地面或井下通过制浆池1制备黄泥浆,在泥浆泵2的作用下压入管道,已经配比好的发泡剂由添加泵4压入管道,两个管道通过三通相连,形成两相混合液,然后进入发泡成胶器7;另一路管道与井下的供气装置9相连,通过高压经过截止阀5把气体压入发泡成胶器7,最终形成均匀的泡沫,其中通过截止阀5控制进气量。 Working process: the yellow mud is prepared on the ground or underground through the slurry tank 1, and is pressed into the pipeline under the action of the mud pump 2. The foaming agent that has been prepared is pressed into the pipeline by the adding pump 4, and the two pipelines pass through the tee Connected to form a two-phase mixed liquid, and then enter the foaming gluer 7; the other pipeline is connected to the gas supply device 9 downhole, and the gas is pressed into the foaming gluer 7 through the shut-off valve 5 through high pressure, and finally a uniform Foam, where the intake volume is controlled by the shut-off valve 5.
工作参数:黄泥供应量5-25m3/h,氮气或压缩空气进气量100-900m3/h,螺旋供料转速500-1500r/min。 Working parameters: yellow mud supply 5-25m3/h, nitrogen or compressed air intake 100-900m3/h, screw feeding speed 500-1500r/min.
使用第1第2实施例装置时,液体胶凝剂储罐24内的胶凝剂通过胶凝剂添加泵25压入发泡成胶器7中,其中液体胶凝剂的添加量可通过胶凝剂添加泵25上的无极变速调节器进行调节,胶凝剂与泡沫在发泡成胶器7内部形成均匀的泡沫凝胶,由管路输送至防灭火区域。 When using the first and second embodiment devices, the gelling agent in the liquid gelling agent storage tank 24 is pressed into the foaming gel forming device 7 by the gelling agent adding pump 25, wherein the addition amount of the liquid gelling agent can be passed through the gelling agent. The stepless variable speed regulator on the coagulant adding pump 25 is adjusted, and the coagulant and foam form uniform foam gel inside the foaming and gelling device 7, and are transported to the fire prevention area by pipelines.
工作参数:黄泥供应量5-25m3/h,氮气或压缩空气进气量100-900m3/h,液体胶凝剂供应量0.5-2.5m3/h。 Working parameters: yellow mud supply 5-25m3/h, nitrogen or compressed air intake 100-900m3/h, liquid gelling agent supply 0.5-2.5m3/h.
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