CN105334555A - Novel high-fog high-brightness diffusion plate - Google Patents
Novel high-fog high-brightness diffusion plate Download PDFInfo
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- CN105334555A CN105334555A CN201510755638.0A CN201510755638A CN105334555A CN 105334555 A CN105334555 A CN 105334555A CN 201510755638 A CN201510755638 A CN 201510755638A CN 105334555 A CN105334555 A CN 105334555A
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- 238000009792 diffusion process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 9
- 229920005992 thermoplastic resin Polymers 0.000 claims description 17
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 4
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims 2
- 230000008595 infiltration Effects 0.000 claims 1
- 238000001764 infiltration Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 38
- 239000012790 adhesive layer Substances 0.000 abstract description 8
- 239000010408 film Substances 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- UKQJDWBNQNAJHB-UHFFFAOYSA-N 2-hydroxyethyl formate Chemical compound OCCOC=O UKQJDWBNQNAJHB-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/021—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
- G02B5/0215—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures the surface having a regular structure
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0236—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
- G02B5/0242—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Optical Elements Other Than Lenses (AREA)
Abstract
本发明公开了一种新型高雾高辉度扩散板,包括扩散板层、粘合层、扩散膜层,该扩散膜层通过粘合层贴附在扩散板层之上。本发明扩散板进一步降低成本,通过扩散膜贴合在扩散板上的新型扩散板,同时满足扩散膜和扩散板的功能,达到雾化灯影、提升亮度、降低成本(材料成本及人工组装成本)的目的。
The present invention discloses a novel high-fog and high-brightness diffusion plate, comprising a diffusion plate layer, an adhesive layer, and a diffusion film layer, wherein the diffusion film layer is attached to the diffusion plate layer through the adhesive layer. The diffusion plate of the present invention further reduces the cost, and the novel diffusion plate with the diffusion film attached to the diffusion plate satisfies the functions of the diffusion film and the diffusion plate at the same time, thereby achieving the purpose of atomizing lamp shadows, improving brightness, and reducing costs (material costs and manual assembly costs).
Description
技术领域 technical field
本发明涉及一种新型高雾高辉度扩散板。 The invention relates to a novel high-fog and high-brightness diffusion plate.
背景技术 Background technique
扩散板在直下式DLED背光模组中重要的组成部分,其作用是把LB发出的光由小角度出光集中到正面,提升辉度,同时雾化灯影效果。随着行业的发展,对主观画面、亮度及低成本的要求越来越高,这就对光学膜材提出了更高的要求。目前DLED应用中采用一张扩散膜加一张扩散板的架构,以此来满足主观、亮度及低成本的要求。 The diffusion plate is an important part of the direct-lit DLED backlight module. Its function is to concentrate the light emitted by the LB from a small angle to the front, improve the brightness, and at the same time atomize the light shadow effect. With the development of the industry, the requirements for subjective picture, brightness and low cost are getting higher and higher, which puts forward higher requirements for optical film materials. At present, DLED applications use a diffusion film plus a diffusion plate to meet the subjective, brightness and low-cost requirements.
发明内容 Contents of the invention
为了解决上述问题,本发明提供一种新型高雾高辉度扩散板。 In order to solve the above problems, the present invention provides a novel high-fog and high-brightness diffuser plate.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
一种新型高雾高辉度扩散板,包括扩散板层、粘合层、扩散膜层,该扩散膜层通过粘合层贴附在扩散板层之上。 A novel high-fog and high-brightness diffuser plate comprises a diffuser plate layer, an adhesive layer, and a diffuser film layer. The diffuser film layer is attached to the diffuser plate layer through the adhesive layer.
所述粘合层为UV胶。 The adhesive layer is UV glue.
所述扩散板层具有相对设置的入光面和出光面;其中,所述入光面具有多个与光源垂直相对的入射区域,所述入射区域上具有多个第一凹点和/或多个第一凸点;所述出光面上具有多个第二凹点和/或多个第二凸点;所述第一凹点和所述第二凹点的开口面积为π·(D/2)2;所述第一凸点和所述第二凸点的底面面积为π·(D/2)2;π为圆周率,D取值为5~300μm。 The diffusion plate layer has a light incident surface and a light exit surface oppositely arranged; wherein, the light incident surface has a plurality of incident areas vertically opposite to the light source, and the incident areas have a plurality of first concave points and/or a plurality of a first convex point; the light exit surface has a plurality of second concave points and/or a plurality of second convex points; the opening area of the first concave point and the second concave point is π·(D/ 2) 2; the bottom surface area of the first bump and the second bump is π·(D/2) 2 ; π is the circumference ratio, and the value of D is 5-300 μm.
所述扩散板层包括主体板层和热塑性树脂层;热塑性树脂层附着在主体板层的上表面和/或下表面;主体板层的材质为PS;热塑性树脂层的材质为PMMA、PO、PP、PE和MS中的一种;在主体板层及热塑性树脂层中还渗透有光学母粒。 The diffusion plate layer includes a main plate layer and a thermoplastic resin layer; the thermoplastic resin layer is attached to the upper surface and/or lower surface of the main plate layer; the material of the main plate layer is PS; the material of the thermoplastic resin layer is PMMA, PO, PP One of , PE and MS; optical masterbatch is also infiltrated in the main body layer and thermoplastic resin layer.
本发明的有益效果是:本发明扩散板进一步降低成本,通过扩散膜贴合在扩散板上的新型扩散板,同时满足扩散膜和扩散板的功能,达到雾化灯影、提升亮度、降低成本(材料成本及人工组装成本)的目的。 The beneficial effects of the present invention are: the diffusion plate of the present invention further reduces the cost, and the diffusion film is bonded to the diffusion plate by a new type of diffusion plate, which satisfies the functions of the diffusion film and the diffusion plate at the same time, achieves atomized lamp shadows, improves brightness, and reduces costs ( material cost and labor assembly cost).
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention is further described:
图1是本发明的剖面示意图。 Fig. 1 is a schematic cross-sectional view of the present invention.
具体实施方式 detailed description
参照图1所示,为本发明的一种新型高雾高辉度扩散板,包括扩散板层10、粘合层20、扩散膜层30,该扩散膜层10通过粘合层20贴附在扩散板层30之上,其中,粘合层20优选为为UV胶。 Referring to Fig. 1, it is a novel high-fog high-brightness diffuser plate of the present invention, comprising a diffuser plate layer 10, an adhesive layer 20, and a diffuser film layer 30, and the diffuser film layer 10 is attached to the diffuser plate through the adhesive layer 20. On the diffuser layer 30, the adhesive layer 20 is preferably UV glue.
具体的,该扩散板层包括:扩散板主体;该扩散板具有相对设置的入光面和出光面;其中,入光面具有多个与光源垂直相对的入射区域,入射区域上具有多个第一凹点和/或多个第一凸点;出光面上具有多个第二凹点和/或多个第二凸点;第一凹点和第二凹点的开口面积为π·(D/2)2;第一凸点和第二凸点的底面面积为π·(D/2)2;π为圆周率,D取值为5~300μm。 Specifically, the diffusion plate layer includes: a diffuser plate main body; the diffuser plate has a light incident surface and a light output surface oppositely arranged; wherein, the light incident surface has a plurality of incident areas vertically opposite to the light source, and there are multiple incident areas on the incident area. A concave point and/or a plurality of first convex points; a plurality of second concave points and/or a plurality of second convex points on the light-emitting surface; the opening area of the first concave point and the second concave point is π·(D /2)2; the bottom surface area of the first bump and the second bump is π·(D/2)2; π is the circumference ratio, and the value of D is 5-300 μm.
需要说明的是,第一、扩散板主体可采用聚苯乙烯(PS)、聚碳酸酯(PC)、聚乙烯(PE)、聚丙烯(PP)、聚氯乙烯(PVC)、聚对苯二甲酸乙二醇酯(PET)、压克力(PMMA)、丙烯酸(MMA)等透光性聚合材料或合成材料构成。 It should be noted that, first, the main body of the diffuser plate can be made of polystyrene (PS), polycarbonate (PC), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyterephthalene It is composed of light-transmitting polymeric or synthetic materials such as ethylene glycol formate (PET), acrylic (PMMA), acrylic (MMA), etc.
其中,扩散板主体中进一步可分散有扩散粒子(如树脂或亚克力球),以进一步提高对射入扩散板主体内部的光线的反射率。 Wherein, diffusing particles (such as resin or acrylic balls) can be further dispersed in the main body of the diffusing plate, so as to further improve the reflectivity of light incident into the main body of the diffusing plate.
优选的,扩散板包括:主体板层和热塑性树脂层;热塑性树脂层附着在主体板层的上表面和/或下表面;主体板层的材质为PS;热塑性树脂层的材质为PMMA、PO、PP、PE和MS中的一种;在主体板层及热塑性树脂层中还渗透有光学母粒。其中,主体板层和热塑性树脂层经挤出成型形成一体结构。 Preferably, the diffuser plate includes: a main body layer and a thermoplastic resin layer; the thermoplastic resin layer is attached to the upper surface and/or lower surface of the main body layer; the material of the main body layer is PS; the material of the thermoplastic resin layer is PMMA, PO, One of PP, PE and MS; optical masterbatch is also infiltrated in the main layer and thermoplastic resin layer. Wherein, the main board layer and the thermoplastic resin layer are extruded to form an integrated structure.
作为优选方案,热塑性树脂层的外表面还分布有虫仔纹的光学纹路;主体板层的密度为1.04~1.06g/cm3;热塑性树脂层的密度为0.92~0.95g/cm3。更优选地,主体板层的密度是1.05g/cm3,热塑性树脂层的密度为0.93/cm3。 As a preferred solution, the outer surface of the thermoplastic resin layer is also distributed with insect pattern optical lines; the density of the main board layer is 1.04-1.06 g/cm3; the density of the thermoplastic resin layer is 0.92-0.95 g/cm3. More preferably, the body ply has a density of 1.05 g/cm3 and the thermoplastic resin layer has a density of 0.93 g/cm3.
光源经过包含有扩散剂的光学母粒,均匀分散后,还会在经过热塑性树脂层后发生二次分散,因此,本发明的扩散板,透光率得到很好地改善。虫仔纹具有耐刮伤划伤的优点,比磨砂纹更抗异物,易清洁。 After the light source passes through the optical masterbatch containing the diffusing agent, it is evenly dispersed, and then secondarily dispersed after passing through the thermoplastic resin layer. Therefore, the light transmittance of the diffuser plate of the present invention is well improved. The worm pattern has the advantage of being scratch-resistant, more resistant to foreign matter than the frosted pattern, and easy to clean.
上述实施例只是本发明的优选方案,本发明还可有其他实施方案。本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所设定的范围内。 The above-mentioned embodiments are only preferred versions of the present invention, and the present invention also has other embodiments. Those skilled in the art can also make equivalent modifications or replacements without departing from the spirit of the present invention, and these equivalent modifications or replacements are all included within the scope set by the claims of the present application.
Claims (4)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101122704A (en) * | 2006-08-11 | 2008-02-13 | 鸿富锦精密工业(深圳)有限公司 | Optical board and backlight module using the optical board |
CN101452085A (en) * | 2007-12-07 | 2009-06-10 | 宣茂科技股份有限公司 | Improvement of diffusion member |
CN201654393U (en) * | 2010-04-15 | 2010-11-24 | 东莞帝光电子科技实业有限公司 | Direct type ultrathin LED liquid crystal display device |
CN201892753U (en) * | 2010-11-16 | 2011-07-06 | 苏州奥凯材料技术有限公司 | Optical diffusion plate |
CN102798908A (en) * | 2012-07-19 | 2012-11-28 | 京东方科技集团股份有限公司 | Diffuser plate, direct-type backlight module and display device |
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- 2015-11-06 CN CN201510755638.0A patent/CN105334555A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101122704A (en) * | 2006-08-11 | 2008-02-13 | 鸿富锦精密工业(深圳)有限公司 | Optical board and backlight module using the optical board |
CN101452085A (en) * | 2007-12-07 | 2009-06-10 | 宣茂科技股份有限公司 | Improvement of diffusion member |
CN201654393U (en) * | 2010-04-15 | 2010-11-24 | 东莞帝光电子科技实业有限公司 | Direct type ultrathin LED liquid crystal display device |
CN201892753U (en) * | 2010-11-16 | 2011-07-06 | 苏州奥凯材料技术有限公司 | Optical diffusion plate |
CN102798908A (en) * | 2012-07-19 | 2012-11-28 | 京东方科技集团股份有限公司 | Diffuser plate, direct-type backlight module and display device |
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