CN105330092A - Technology for processing transformer oil stains - Google Patents
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Abstract
Description
技术领域 technical field
本发明属于微生物技术领域,具体涉及一种用于处理变压器油污的工艺。 The invention belongs to the technical field of microorganisms, and in particular relates to a process for treating transformer oil pollution.
背景技术 Background technique
变压器(Transformer)是利用电磁感应的原理来改变交流电压的装置,伴随着变压器的普遍应用,生产该变压器产生的大量电镀废水必须引起人们足够的重视,电镀废水主要来源有镀件的清洗水、废的电镀液、电镀车间地面冲洗水和镀件表面处理产生的废水等,其成分复杂,一般含有铬、镍、铜、锌、金、银等重金属离子和氰化物,毒性很强,对环境的破坏作用巨大。 Transformer (Transformer) is a device that uses the principle of electromagnetic induction to change the AC voltage. With the widespread application of transformers, a large amount of electroplating wastewater generated by the production of transformers must be paid enough attention to. The main sources of electroplating wastewater include cleaning water for plating parts, The waste electroplating solution, the ground flushing water of the electroplating workshop and the wastewater produced by the surface treatment of the plated parts have complex components, generally containing heavy metal ions such as chromium, nickel, copper, zinc, gold, silver and cyanide, which are highly toxic and harmful to the environment. The destructive effect is huge.
现有技术对电镀废水的处理方法一般为以下几种: The treatment methods of electroplating wastewater in the prior art are generally the following:
1、溶剂萃取法 1. Solvent extraction method
溶剂萃取法是利用重金属离子在有机相和在水中溶解度的不同,使重金属浓缩于有机相的分离方法。有机相也称萃取剂,常见的有磷酸三丁酯,三辛基氧化磷,二甲庚基乙酰胺,三辛胺,伯胺,油酸和亚油酸等。另外,在金属形态分析中有机萃取剂也被广泛应用,如丙酮、乙醇等。溶剂萃取法处理重金属废水设备简单,操作简便,加入萃取剂量小,萃取剂可回收再利用,二次污染小,是一种很有发展潜力的处理方法。 Solvent extraction is a separation method that uses the difference in solubility of heavy metal ions in the organic phase and in water to concentrate heavy metals in the organic phase. The organic phase is also called extractant, and the common ones are tributyl phosphate, trioctylphosphine oxide, dimethylheptylacetamide, trioctylamine, primary amine, oleic acid and linoleic acid, etc. In addition, organic extractants, such as acetone and ethanol, are also widely used in metal speciation analysis. The solvent extraction method for treating heavy metal wastewater has simple equipment, easy operation, small extraction dosage, recyclable extractant, and low secondary pollution. It is a treatment method with great development potential.
2、化学沉淀法 2. Chemical precipitation method
化学沉淀法是根据溶度积的原理,投加氢氧化物、硫化物、碳酸化物等,使重金属离子与氢氧根离子、硫离子、碳酸根离子等结合形成难溶化合物。虽然工艺较为简单,操作也比较容易,但是此法易受沉淀剂和环境条件的影响,使出水浓度达不到排放标准。此外,反应产生的大量废渣如果没有得到很好的处理,容易产生二次污染,不符合绿色环保的原则。 The chemical precipitation method is based on the principle of solubility product, adding hydroxide, sulfide, carbonate, etc., so that heavy metal ions combine with hydroxide ions, sulfide ions, carbonate ions, etc. to form insoluble compounds. Although the process is relatively simple and the operation is relatively easy, this method is easily affected by the precipitant and environmental conditions, so that the concentration of the effluent cannot meet the discharge standard. In addition, if a large amount of waste residue generated by the reaction is not properly treated, secondary pollution is likely to occur, which does not conform to the principle of green environmental protection.
3、离子交换法 3. Ion exchange method
离子交换法是重金属离子和离子交换树脂发生离子交换的过程,树脂性能对重金属去除有较大影响。常用的离子交换树脂有阳离子交换树脂、阴离子交换树脂、螯合树脂和腐植酸树脂等。离子交换法是选择性地去除重金属离子,工艺简单、操作简便,去除效果很好。与沉淀法和电解法相比,离子交换法在低浓度的废水处理方面具有一定的优势,但该法受树脂的吸附容量、废水中杂质的影响以及交换剂品种、产量和成本的限制,且对废水的预处理要求较高,离子交换树脂的再生及再生液的处理也是一个难以解决的问题。 The ion exchange method is a process in which heavy metal ions and ion exchange resins undergo ion exchange, and the properties of the resin have a great influence on the removal of heavy metals. Commonly used ion exchange resins include cation exchange resins, anion exchange resins, chelating resins and humic acid resins. The ion exchange method selectively removes heavy metal ions, the process is simple, the operation is easy, and the removal effect is very good. Compared with the precipitation method and electrolysis method, the ion exchange method has certain advantages in the treatment of low-concentration wastewater, but this method is limited by the adsorption capacity of the resin, the influence of impurities in the wastewater, and the variety, output and cost of the exchanger. The pretreatment requirements of wastewater are relatively high, and the regeneration of ion exchange resin and the treatment of regeneration liquid are also difficult problems to solve.
4、吸附法 4. Adsorption method
吸附法实质上是吸附剂活性表面对重金属离子的吸引,是利用多孔性固体物质的吸附作用,使废水中的重金属离子吸附在固体吸附剂表面而去除的一种方法。最常用的吸附剂是活性炭,但其价格昂贵,使用寿命短,需再生,操作费用高。另外,吸附法处理含重金属废水适用范围广,不会造成二次污染,但吸附剂往往对重金属离子的吸附选择性不高,不能得到很好的推广。 The adsorption method is essentially the adsorption of heavy metal ions on the active surface of the adsorbent. It is a method that uses the adsorption of porous solid substances to make heavy metal ions in wastewater adsorb on the surface of the solid adsorbent and remove them. The most commonly used adsorbent is activated carbon, but it is expensive, has a short service life, requires regeneration, and has high operating costs. In addition, the adsorption method has a wide range of applications in the treatment of heavy metal-containing wastewater and will not cause secondary pollution. However, the adsorption selectivity of the adsorbent for heavy metal ions is often not high, so it cannot be well promoted.
国家环保部要求电镀行业需按照GB21900—2008《电镀污染物排放标准》排放,使用常规的处理方法处理成分复杂的电镀废水,难以分流彻底,难以处理达标,生化困难,或需要通过设施改造或多级处理等,这样药物投加量大,工艺重复产生污泥也多、成本高,也难以保证污水的达标排放。因此,开发一种建设投资少、运行成本低、处理效率好的去处变压器电镀废水的方法迫在眉睫。 The Ministry of Environmental Protection requires the electroplating industry to discharge in accordance with GB21900-2008 "Electroplating Pollutant Discharge Standard". Conventional treatment methods are used to treat electroplating wastewater with complex components. In this way, the amount of drug dosage is large, the process repeats and produces a lot of sludge, the cost is high, and it is difficult to ensure the discharge of sewage up to the standard. Therefore, it is imminent to develop a method for removing transformer electroplating wastewater with low construction investment, low operating cost and high treatment efficiency.
发明内容 Contents of the invention
本发明的目的是提供一种用于处理变压器电镀废水的工艺。 The purpose of the present invention is to provide a process for treating transformer electroplating wastewater.
本发明是采用如下技术方案实现的: The present invention is realized by adopting the following technical solutions:
一种去处变压器电镀废水的工艺,其特征在于包括如下步骤: A process for removing transformer electroplating wastewater is characterized in that it comprises the steps:
(1)对变压器电镀废水进行固液分离,通过该操作能够有效防止废水输送过程中产生堵塞现象和损坏设备; (1) Solid-liquid separation of transformer electroplating wastewater can effectively prevent clogging and damage to equipment during wastewater transportation;
(2)将步骤(1)获得液体通过漂浮物去除装置除去悬浮物。能够提高后续工艺中的处理效率; (2) Pass the liquid obtained in step (1) through a floating substance removal device to remove suspended substances. It can improve the processing efficiency in the subsequent process;
(3)将步骤(2)处理的废水加入絮凝剂,按照每立方米废水投加8g的比例添加,反应40min,通过离心机进行脱水; (3) Add the flocculant to the wastewater treated in step (2), and add it according to the ratio of 8g per cubic meter of wastewater, react for 40min, and dehydrate through a centrifuge;
(4)将步骤(4)处理的废水排到微生物反应池,调节PH值为7-8,然后按照每立方米液体投加生物制剂15g,静置一周。 (4) Discharge the wastewater treated in step (4) into the microbial reaction tank, adjust the pH value to 7-8, then add 15g of biological agent per cubic meter of liquid, and let it stand for a week.
所述生物制剂按照如下方法制备: The biological preparation is prepared as follows:
(1)将花生壳投入到粉碎机中,粉碎后过100目筛得花生壳粉; (1) Put peanut shells into a grinder, and pass through a 100-mesh sieve to obtain peanut shell powder after crushing;
(2)将氧化亚铁硫杆菌,粪产碱杆菌,氧化硫硫杆菌,铜绿假单胞菌以及黑曲霉分别培养至浓度为1×107个/ml的菌液,然后按照5:3:1:2:1的体积比混合,得到混合菌液;将混合菌液和花生壳粉按照1:1的重量比混合均匀,即得菌剂; (2) Cultivate Thiobacillus ferrooxidans, Alcaligenes faecalis, Thiobacillus thiooxidans, Pseudomonas aeruginosa and Aspergillus niger to a concentration of 1× 107 cells/ml respectively, and then follow the 5:3 ratio: Mix at a volume ratio of 1:2:1 to obtain a mixed bacterial solution; mix the mixed bacterial solution and peanut shell powder evenly at a weight ratio of 1:1 to obtain a bacterial agent;
所述氧化亚铁硫杆菌优选为氧化亚铁硫杆菌CGMCCNO.0727(参见CN1375553A); The Thiobacillus ferrooxidans is preferably Thiobacillus ferrooxidans CGMCC NO.0727 (see CN1375553A);
所述粪产碱杆菌为粪产碱杆菌(Alcaligenesfaecalis)ATCC31555(例如参见文献Structuralstudiesofanextracellularpolysaccharide(S-130)elaboratedbyAlcaligenesATCC31555,CarbohydrateResearch,1986); The Alcaligenes faecalis is Alcaligenes faecalis ATCC31555 (for example, refer to the literature Structural studies of anextracellularpolysaccharide (S-130) elaborated by Alcaligenes ATCC31555, CarbohydrateResearch, 1986);
所述氧化硫硫杆菌优选为氧化硫硫杆菌CGMCCNO.0759(参见CN1389564A); The Thiobacillus thiooxidans is preferably Thiobacillus thiooxidans CGMCC NO.0759 (see CN1389564A);
所述铜绿假单胞菌优选为铜绿假单胞菌(Pseudomonasaeruginosa)ATCC15442; The Pseudomonas aeruginosa is preferably Pseudomonas aeruginosa (Pseudomonasaeruginosa) ATCC15442;
所述黑曲霉优选为黑曲霉(Aspergillusnige)CCTCCNo:M206034(CN1924000公开使用)。 The Aspergillus niger is preferably Aspergillus nige ( Aspergillus nige) CCTCCNo: M206034 (CN1924000 public use).
(3):将斜生栅藻培养至浓度为1×105个/ml的藻液 (3): Cultivate Scenedesmus obliquus to a concentration of 1×10 5 /ml algae liquid
所述斜生栅藻优选为(Scenedesmusobliquus)CGMCCNo.8015(参见CN103484374A) The Scenedesmus obliquus is preferably (Scenedesmusobliquus) CGMCCNo.8015 (see CN103484374A)
(4)制备载体: (4) Prepare the carrier:
所述载体由高岭土15份、壳聚糖10份、甲壳素10份、水40份,按照重量份数取上述原料次添加到搅拌反应器中,500转/min搅拌10min,静置30min,置于60℃烘干至水分含量为5%。 The carrier consists of 15 parts of kaolin, 10 parts of chitosan, 10 parts of chitin, and 40 parts of water. The above-mentioned raw materials are added to the stirring reactor according to the parts by weight, stirred at 500 rpm for 10 minutes, left standing for 30 minutes, and placed Dry at 60°C to a moisture content of 5%.
将步骤(2)制备的菌液、步骤(3)制备的藻液及步骤(4)制备的载体按照2:2:3的质量比混合,搅拌均匀,30℃干燥至含水量为10%,即得生物制剂。 Mix the bacterial liquid prepared in step (2), the algal liquid prepared in step (3) and the carrier prepared in step (4) according to the mass ratio of 2:2:3, stir evenly, and dry at 30°C until the water content is 10%. A biological agent is obtained.
本发明所述菌种均可以从中国微生物菌种保藏管理委员会普通微生物中心(CGMCC)以及美国模式培养物集存库(ATCC)、中国农业微生物菌种保藏管理中心(ACCC)购买得到。 The strains described in the present invention can be purchased from the General Microorganism Center (CGMCC) of the China Committee for Culture Collection of Microbial Cultures (CGMCC), the American Type Culture Collection (ATCC), and the China Agricultural Microbiology Culture Collection Center (ACCC).
本发明所述的菌种和藻类均可通过常规的培养方法得到所需浓度的菌液或藻液,此并非本发明的创新点,限于篇幅,并不一一赘述。 The bacterial strains and algae described in the present invention can be obtained by conventional culture methods to obtain the required concentration of bacterial liquid or algae liquid, which is not an innovative point of the present invention, and will not be described one by one due to space limitations.
所述絮凝剂由以下组分组成:硅藻土10份、高锰酸钾8份、过硫酸钾7份、氧化钙10粉、氧化铝9份。 The flocculant is composed of the following components: 10 parts of diatomite, 8 parts of potassium permanganate, 7 parts of potassium persulfate, 10 parts of calcium oxide powder, and 9 parts of aluminum oxide.
上述絮凝剂中,碱性物质可调节pH值,提供废水处理的碱性条件,并且可以沉淀Cu2+、Zn2+、Ni2+等离子。活性氧化铝可用作絮凝吸附固体悬浮物,过硫酸盐具有助凝性质,在碱性条件下可将一些重金属离子如Ni2+转化成氧化物沉淀。氧化剂可将亚硝酸盐、氰化物等无机物氧化,对废水中的COD、铬、硫等有良好的去除作用,使用上述絮凝剂对废水作用达到最佳协同效果。 Among the above flocculants, alkaline substances can adjust the pH value, provide alkaline conditions for wastewater treatment, and can precipitate Cu 2+ , Zn 2+ , Ni 2+ plasma. Activated alumina can be used for flocculation and adsorption of solid suspended matter, and persulfate has the property of coagulation aid, and can convert some heavy metal ions such as Ni 2+ into oxide precipitation under alkaline conditions. The oxidant can oxidize inorganic substances such as nitrite and cyanide, and has a good removal effect on COD, chromium, sulfur, etc. in wastewater. Using the above flocculants to achieve the best synergistic effect on wastewater.
本发明的复合菌剂将各种能形成优势菌群的菌种,配制成高效微生物制剂,按一定量投加到废水处理系统中,加速微生物对污染物的降解,以提高系统的生物处理效率,保证系统稳定运行。其含有多种对难降解污染物有优良降解能力的微生物,各菌种之间合理配伍,共生协调,互不拮抗,活性高,生物量大,繁殖快,适于变压器电镀废水的处理,可提高处理水量和处理水质,降低运行费用,促进达标排放。 In the composite bacterial agent of the present invention, various strains capable of forming dominant bacterial groups are formulated into high-efficiency microbial preparations, which are added to the wastewater treatment system in a certain amount to accelerate the degradation of pollutants by microorganisms, so as to improve the biological treatment efficiency of the system , to ensure the stable operation of the system. It contains a variety of microorganisms with excellent degradation ability to refractory pollutants. The strains are reasonably compatible, symbiotically coordinated, non-antagonistic, high in activity, large in biomass, and fast in reproduction. It is suitable for the treatment of transformer electroplating wastewater. Increase the amount and quality of treated water, reduce operating costs, and promote standard discharge.
具体实施方式 detailed description
实施例1: Example 1:
一种去处变压器电镀废水的工艺,其特征在于包括如下步骤: A process for removing transformer electroplating wastewater is characterized in that it comprises the steps:
(1)对变压器电镀废水进行固液分离,通过该操作能够有效防止废水输送过程中产生堵塞现象和损坏设备; (1) Solid-liquid separation of transformer electroplating wastewater can effectively prevent clogging and damage to equipment during wastewater transportation;
(2)将步骤(1)获得液体通过漂浮物去除装置除去悬浮物。能够提高后续工艺中的处理效率; (2) Pass the liquid obtained in step (1) through a floating substance removal device to remove suspended substances. It can improve the processing efficiency in the subsequent process;
(3)将步骤(2)处理的废水加入絮凝剂,按照每立方米废水投加8g的比例添加,反应40min,通过离心机进行脱水; (3) Add the flocculant to the wastewater treated in step (2), and add it according to the ratio of 8g per cubic meter of wastewater, react for 40min, and dehydrate through a centrifuge;
(4)将步骤(4)处理的废水排到微生物反应池,调节PH值为7-8,然后按照每立方米液体投加生物制剂15g,静置一周。 (4) Discharge the wastewater treated in step (4) into the microbial reaction tank, adjust the pH value to 7-8, then add 15g of biological agent per cubic meter of liquid, and let it stand for a week.
所述生物制剂按照如下方法制备: The biological preparation is prepared as follows:
(1)将花生壳投入到粉碎机中,粉碎后过100目筛得花生壳粉; (1) Put peanut shells into a grinder, and pass through a 100-mesh sieve to obtain peanut shell powder after crushing;
(2)将氧化亚铁硫杆菌,粪产碱杆菌,氧化硫硫杆菌,铜绿假单胞菌以及黑曲霉分别培养至浓度为1×107个/ml的菌液,然后按照5:3:1:2:1的体积比混合,得到混合菌液;将混合菌液和花生壳粉按照1:1的重量比混合均匀,即得菌剂; (2) Cultivate Thiobacillus ferrooxidans, Alcaligenes faecalis, Thiobacillus thiooxidans, Pseudomonas aeruginosa and Aspergillus niger to a concentration of 1× 107 cells/ml respectively, and then follow the 5:3 ratio: Mix at a volume ratio of 1:2:1 to obtain a mixed bacterial solution; mix the mixed bacterial solution and peanut shell powder evenly at a weight ratio of 1:1 to obtain a bacterial agent;
所述氧化亚铁硫杆菌优选为氧化亚铁硫杆菌CGMCCNO.0727(参见CN1375553A); The Thiobacillus ferrooxidans is preferably Thiobacillus ferrooxidans CGMCC NO.0727 (see CN1375553A);
所述粪产碱杆菌为粪产碱杆菌(Alcaligenesfaecalis)ATCC31555(例如参见文献Structuralstudiesofanextracellularpolysaccharide(S-130)elaboratedbyAlcaligenesATCC31555,CarbohydrateResearch,1986); The Alcaligenes faecalis is Alcaligenes faecalis ATCC31555 (for example, refer to the literature Structural studies of anextracellularpolysaccharide (S-130) elaborated by Alcaligenes ATCC31555, CarbohydrateResearch, 1986);
所述氧化硫硫杆菌优选为氧化硫硫杆菌CGMCCNO.0759(参见CN1389564A); The Thiobacillus thiooxidans is preferably Thiobacillus thiooxidans CGMCC NO.0759 (see CN1389564A);
所述铜绿假单胞菌优选为铜绿假单胞菌(Pseudomonasaeruginosa)ATCC15442; The Pseudomonas aeruginosa is preferably Pseudomonas aeruginosa (Pseudomonasaeruginosa) ATCC15442;
所述黑曲霉优选为黑曲霉(Aspergillusnige)CCTCCNo:M206034(CN1924000公开使用)。 The Aspergillus niger is preferably Aspergillus nige ( Aspergillus nige) CCTCCNo: M206034 (CN1924000 public use).
(3):将斜生栅藻培养至浓度为1×105个/ml的藻液 (3): Cultivate Scenedesmus obliquus to a concentration of 1×10 5 /ml algae liquid
所述斜生栅藻优选为(Scenedesmusobliquus)CGMCCNo.8015(参见CN103484374A) The Scenedesmus obliquus is preferably (Scenedesmusobliquus) CGMCCNo.8015 (see CN103484374A)
(4)制备载体: (4) Prepare the carrier:
所述载体由高岭土15份、壳聚糖10份、甲壳素10份、水40份,按照重量份数取上述原料次添加到搅拌反应器中,500转/min搅拌10min,静置30min,置于60℃烘干至水分含量为5%。 The carrier consists of 15 parts of kaolin, 10 parts of chitosan, 10 parts of chitin, and 40 parts of water. The above-mentioned raw materials are added to the stirring reactor according to the parts by weight, stirred at 500 rpm for 10 minutes, left standing for 30 minutes, and placed Dry at 60°C to a moisture content of 5%.
将步骤(2)制备的菌剂、步骤(3)制备的藻液及步骤(4)制备的载体按照2:2:3的质量比混合,搅拌均匀,30℃干燥至含水量为10%,即得生物制剂。 Mix the bacterial agent prepared in step (2), the algae solution prepared in step (3) and the carrier prepared in step (4) according to the mass ratio of 2:2:3, stir evenly, and dry at 30°C until the water content is 10%. A biological agent is obtained.
本发明所述菌种均可以从中国微生物菌种保藏管理委员会普通微生物中心(CGMCC)以及美国模式培养物集存库(ATCC)、中国农业微生物菌种保藏管理中心(ACCC)购买得到。 The strains described in the present invention can be purchased from the General Microorganism Center (CGMCC) of the China Committee for Culture Collection of Microbial Cultures (CGMCC), the American Type Culture Collection (ATCC), and the China Agricultural Microbiology Culture Collection Center (ACCC).
本发明所述的菌种和藻类均可通过常规的培养方法得到所需浓度的菌液或藻液,此并非本发明的创新点,限于篇幅,并不一一赘述。 The bacterial strains and algae described in the present invention can be obtained by conventional culture methods to obtain the required concentration of bacterial liquid or algae liquid, which is not an innovative point of the present invention, and will not be described one by one due to space limitations.
所述絮凝剂由以下组分组成:硅藻土10份、高锰酸钾8份、过硫酸钾7份、氧化钙10粉、氧化铝9份。 The flocculant is composed of the following components: 10 parts of diatomite, 8 parts of potassium permanganate, 7 parts of potassium persulfate, 10 parts of calcium oxide powder, and 9 parts of aluminum oxide.
实施例2 Example 2
取变压器电镀废水1L于烧杯中,该电镀废水的原水指标分别为:pH5.8,COD1753mg/L,Cr6+6.37mg/L,Ni2+68mg/L,Cu2+39.5mg/L,Zn2+212mg/L,NH3-N50mg/L,按照上述实施例1的方法首先固液分离-去悬浮物-絮凝-微生物反应,处理后,测得上液各项指标结果分别为:pH8.0,COD30.2mg/L,Cr6+0.008mg/L,Ni2+0.12mg/L,Cu2+0.07mg/L,Zn2+0.035mg/L,NH3-N1.21mg/L。 Take 1L of transformer electroplating wastewater in a beaker. The raw water indicators of the electroplating wastewater are: pH5.8, COD1753mg/L, Cr 6+ 6.37mg/L, Ni 2+ 68mg/L, Cu 2+ 39.5mg/L, Zn 2+ 212mg/L, NH 3 -N50mg/L, according to the above method of Example 1, first solid-liquid separation-removal of suspended solids-flocculation-microbial reaction, after treatment, the results of various indicators of the upper liquid were measured as follows: pH8. 0, COD30.2mg/L, Cr6 + 0.008mg/L, Ni2 + 0.12mg/L, Cu2 + 0.07mg/L, Zn2 + 0.035mg/L, NH3 -N1.21mg/L.
实施例3 Example 3
采用实施例1制备的方法处理某变压器生产工厂电镀污水,结果如下表1所示。 The method prepared in Example 1 was used to treat the electroplating sewage of a transformer production factory, and the results are shown in Table 1 below.
表1 Table 1
虽然,上文中已经用一般性说明及具体实施方式对本案作了详尽的说明,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所作的修改或改进,均属于本发明要求保护的范围。 Although the present case has been described in detail with general description and specific implementation above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.
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