CN105328031B - A kind of Box-Shaped Drawing test mould of length and width Parameter adjustable - Google Patents
A kind of Box-Shaped Drawing test mould of length and width Parameter adjustable Download PDFInfo
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- CN105328031B CN105328031B CN201510777846.0A CN201510777846A CN105328031B CN 105328031 B CN105328031 B CN 105328031B CN 201510777846 A CN201510777846 A CN 201510777846A CN 105328031 B CN105328031 B CN 105328031B
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Abstract
本发明公开了一种长宽参数可调的盒形件拉深试验模具,由基板、滑板组件、压边板、连接板组成;基板固定在机床工作台上,滑板组件位于基板上面;基板上表面设有滑槽,滑板组件的滑板下表面设有滑轨,各滑板与基板通过滑轨和滑槽配合安装。根据试验需求调节滑板至型腔长宽参数要求值,并通过基板侧面的紧定螺孔与紧定螺栓配合固定;放置板料在调节好的盒形型腔凹模后,将压边板放置在滑板组件的滑板上表面,并压住板料分别通过定位销固定。试验模具根据盒形件尺寸要求移动滑板组件的滑板,既可组合出拉深不同长宽参数的盒形零件需要的模具型腔,其操作简便,柔性化程度较高,有效地降低模具设计与制造成本,缩短制造周期,提高效率。
The invention discloses a box-shaped part drawing test mold with adjustable length and width parameters, which is composed of a base plate, a slide plate assembly, a blank holder, and a connecting plate; The surface is provided with a chute, and the lower surface of the slide plate of the slide assembly is provided with a slide rail, and each slide plate and the base plate are installed through the slide rail and the slide groove. Adjust the slide plate to the required value of the length and width parameters of the cavity according to the test requirements, and fix it through the set screw holes on the side of the base plate and the set bolts; place the blank after the adjusted box-shaped cavity die, and place the blank holder On the upper surface of the slide plate of the slide plate assembly, press the plate material and fix it through positioning pins respectively. The test mold moves the sliding plate of the sliding plate assembly according to the size requirements of the box-shaped parts, and can combine the mold cavity required for drawing box-shaped parts with different length and width parameters. It is easy to operate and has a high degree of flexibility. Manufacturing cost, shorten manufacturing cycle, improve efficiency.
Description
技术领域technical field
本发明属于钣金冲压拉深成形技术领域,具体地说,涉及一种长宽参数可调的盒形件拉深试验模具。The invention belongs to the technical field of sheet metal stamping and deep drawing, and in particular relates to a box-shaped drawing test die with adjustable length and width parameters.
背景技术Background technique
盒形件拉深模具一般是用于钣金料冲压成形加工,根据不同的需求拉深出大小不同的带有一定圆角的矩形盒状零件。从几何形状特点来看,矩形盒状零件可分成为2个长度为L-2R和2个宽度为W-2R的直边加上4个半径为R的1/4圆角部分。在专利CNIO2527806A中公开了一种用于制造盒形件的模具,将盒形件压边区域按照直边区和圆角区分成八个部分,实现各个压边圈部分在竖直方向的独立运动,从而可以调节压边圈区域大小。此成形模具存在不足是:由于拉深成形模具参数并非一组,在实际生产中,会有多组不同的长度、宽度参数,但是此模具的尺寸调节是要依赖于各个部分的组件更换,尺寸调节局限于已经加工出来的模块件组合,尺寸调节范围有限。模具各个部件组装更换较为复杂,制造周期长,Box-shaped drawing dies are generally used for stamping and forming of sheet metal materials, and draw rectangular box-shaped parts of different sizes with certain rounded corners according to different needs. From the perspective of geometric shape, the rectangular box-shaped part can be divided into two straight sides with a length of L-2R and two straight sides with a width of W-2R plus four 1/4 rounded corners with a radius of R. In the patent CNIO2527806A, a mold for manufacturing box-shaped parts is disclosed. The blank-holding area of the box-shaped part is divided into eight parts according to the straight edge area and the rounded corner area, and the independent movement of each blank-holder ring part in the vertical direction is realized. Thus, the size of the blankholder area can be adjusted. The disadvantage of this forming die is: because the parameters of the deep drawing forming die are not one set, in actual production, there will be multiple sets of different length and width parameters, but the size adjustment of this die depends on the replacement of components in each part, the size The adjustment is limited to the combination of modules that have been processed, and the size adjustment range is limited. The assembly and replacement of various parts of the mold is more complicated, and the manufacturing cycle is long.
发明内容Contents of the invention
为了避免现有技术存在的不足,本发明提出一种长宽参数可调的盒形件拉深试验模具。模具根据试验要求对不同长宽拉深参数的盒形零件,只要移动模具的组件,既可得到所需要的长度、宽度,从而拉深出不同形状的盒形零件,以降低模具设计和制造成本,缩短加工周期,提高效率。In order to avoid the deficiencies of the prior art, the present invention proposes a box-shaped part drawing test die with adjustable length and width parameters. According to the test requirements, the mold draws box-shaped parts with different length and width parameters. As long as the components of the mold are moved, the required length and width can be obtained, so as to draw box-shaped parts of different shapes to reduce mold design and manufacturing costs. , shorten the processing cycle and improve efficiency.
本发明解决其技术问题所采用的技术方案是:包括基板、滑板组件、压边板、连接板,其特征在于所述基板固定在机床工作台上,基板上表面开有第一滑槽、第二滑槽和第四滑槽,第一滑槽与第四滑槽平行设置,且分别与第二滑槽在同一平面垂直相交,在与滑槽相近的基板侧面均布有若干螺孔,且与滑槽相通;The technical solution adopted by the present invention to solve its technical problems is: comprising a base plate, a slide plate assembly, a blank holder, and a connecting plate, and is characterized in that the base plate is fixed on the machine tool table, and the upper surface of the base plate is provided with a first chute, a second The second chute and the fourth chute, the first chute and the fourth chute are arranged in parallel, and perpendicularly intersect with the second chute on the same plane, and a number of screw holes are evenly distributed on the side of the substrate close to the chute, and communicate with the chute;
所述滑板组件包括第一滑板、第二滑板、第三滑板、第四滑板,滑板组件位于基板上面,各滑板上表面对角设有滑板定位销孔,滑板两端面分别为斜面和平面,滑板一侧面为拔模斜面;所述第一滑板与所述第二滑板结构相同,两滑板底面轴向有与滑板长度相同的滑轨,且分别与基板上第一滑槽、第二滑槽相配合;所述第三滑板位于第四滑板内侧,第三滑板一侧面为拔模斜面,滑板一端面为斜面与第四滑板拔模斜面配合;所述第四滑板上表面有滑轨与连接板底面滑槽配合,第四滑板下表面有滑轨与基板上第四滑槽配合;The slider assembly includes a first slider, a second slider, a third slider, and a fourth slider. The slider assembly is located on the base plate. The upper surface of each slider is provided with a slider positioning pin hole diagonally. The two ends of the slider are respectively inclined and flat. One side is a draft slope; the structure of the first slide plate is the same as that of the second slide plate, and the bottom surface of the two slide plates has a slide rail with the same length as the slide plate in the axial direction, which are respectively connected to the first slide groove and the second slide groove on the base plate. Cooperate; the third slide is located inside the fourth slide, one side of the third slide is a draft slope, and one end of the slide is a slope to match the draft of the fourth slide; the upper surface of the fourth slide has a slide rail and a connecting plate The chute on the bottom surface cooperates, and the slide rail on the lower surface of the fourth slide plate cooperates with the fourth chute on the base plate;
所述连接板下表面轴向有第三滑槽,滑槽与连接板长度相同,连接板一侧面均布有若干螺孔与滑槽相通,连接板上表面一端有螺孔,连接板与第三滑板固定连接。There is a third chute in the axial direction on the lower surface of the connecting plate, the chute is the same length as the connecting plate, a number of screw holes are evenly distributed on one side of the connecting plate to communicate with the chute, one end of the upper surface of the connecting plate has a screw hole, and the connecting plate is connected to the first Three slides are fixedly connected.
各滑板拔模斜度的倾斜角θ为20~90°。The inclination angle θ of the draft angle of each slide is 20° to 90°.
所述压边板上表面对角设有定位销孔,压边板固定在滑板组件上面,压边板上定位销孔与滑板定位销孔同轴。Positioning pin holes are arranged diagonally on the upper surface of the clamping plate, the clamping plate is fixed on the slide assembly, and the positioning pin holes on the clamping plate are coaxial with the positioning pin holes of the slide plate.
有益效果Beneficial effect
本发明提出的一种长宽参数可调的盒形件拉深试验模具,用于钣金料加工中不同大小盒形件的拉深成形。根据试验要求的盒形件尺寸,通过调节滑板组件之间相对位置,实现盒形件模具任意长宽参数的配比。The invention proposes a box-shaped part drawing test die with adjustable length and width parameters, which is used for drawing and forming box-shaped parts of different sizes in sheet metal processing. According to the size of the box-shaped part required by the test, the ratio of any length and width parameters of the box-shaped part mold can be realized by adjusting the relative position between the slide plate components.
本发明试验模具由基板、滑板组件、压边板、连接板组成;基板固定在机床工作台上,滑板组件位于基板上表面;基板上表面设有滑槽,滑板组件的滑板下表面设有滑轨,各滑板与基板通过滑轨和滑槽配合安装。根据试验需求调节滑板至型腔长宽参数要求值,并通过基板侧面的螺孔与紧定螺栓配合固定;放置钣料在调节好的盒形型腔凹模后,将压边板放置在滑板组件的滑板上表面,并压住钣料分别通过定位销固定。试验模具根据盒形件尺寸要求移动滑板组件的滑板,既可组合出拉深不同长宽参数的盒形零件需要的模具型腔,其柔性化程度较高,操作便捷,有效地降低模具设计与制造成本,缩短制造周期,提高效率与质量。The test mold of the present invention is composed of a base plate, a slide plate assembly, a blank holder, and a connecting plate; the base plate is fixed on the machine tool table, and the slide plate assembly is located on the upper surface of the base plate; Rails, and each slide plate is installed with the base plate through slide rails and chute slots. Adjust the slide plate to the required value of the length and width parameters of the cavity according to the test requirements, and fix it through the screw holes on the side of the base plate and the set bolts; place the sheet material after the adjusted box-shaped cavity die, and place the blank holder on the slide plate The upper surface of the slide plate of the component is pressed against the sheet metal and fixed by positioning pins respectively. The test mold moves the slide plate of the slide plate assembly according to the size requirements of the box-shaped parts, and can combine the mold cavity required for drawing box-shaped parts with different length and width parameters. It has a high degree of flexibility and is easy to operate, effectively reducing the cost of mold design and Reduce manufacturing cost, shorten manufacturing cycle, improve efficiency and quality.
附图说明Description of drawings
下面结合附图和实施方式对本发明一种长宽参数可调的盒形件拉深试验模具作进一步详细说明。A box-shaped part drawing test mold with adjustable length and width parameters according to the present invention will be further described in detail in conjunction with the accompanying drawings and embodiments.
图1为本发明长宽参数可调的盒形件拉深试验模具示意图。Fig. 1 is a schematic diagram of a drawing test mold for a box-shaped part with adjustable length and width parameters according to the present invention.
图2为本发明的下模整体示意图。Fig. 2 is an overall schematic diagram of the lower mold of the present invention.
图3为本发明的基板示意图。FIG. 3 is a schematic diagram of the substrate of the present invention.
图4为本发明的第一滑板示意图。Fig. 4 is a schematic diagram of the first slide plate of the present invention.
图5为本发明的第二滑板示意图。Fig. 5 is a schematic diagram of the second slide plate of the present invention.
图6为本发明的第三滑板示意图。Fig. 6 is a schematic diagram of a third slide of the present invention.
图7为本发明的第四滑板示意图。Fig. 7 is a schematic diagram of a fourth slide of the present invention.
图8为压边圈示意图。Figure 8 is a schematic diagram of a blank holder.
图9为工作原理图。Figure 9 is a working principle diagram.
图中:In the picture:
1.基板 2.第一滑板 3.第二滑板 4.第三滑板 5.第四滑板 6.压边板 7.连接板8.第一滑槽 9.第二滑槽 10.第三滑槽 11.第四滑槽 12.第一滑轨 13.第二滑轨 14.第三滑轨 15.第四滑轨 16.螺孔 17.紧定螺栓 18.滑板定位销孔 19.定位销孔 20.定位销1. Base plate 2. First slide plate 3. Second slide plate 4. Third slide plate 5. Fourth slide plate 6. Edge plate 7. Connecting plate 8. First chute 9. Second chute 10. Third chute 11. The fourth chute 12. The first slide rail 13. The second slide rail 14. The third slide rail 15. The fourth slide rail 16. Screw hole 17. Set bolt 18. Skateboard positioning pin hole 19. Positioning pin hole 20. Locating pin
具体实施方式detailed description
本实施例是一种长宽参数可调的盒形件拉深试验模具。This embodiment is a box-shaped part drawing test mold with adjustable length and width parameters.
工作原理:working principle:
参见图9,在组合的滑块中,通过移动A滑块、B滑块、C滑块、D滑块四个滑块可组合出任意尺寸的矩形凹型。在滑块移动过程中,若将A滑块固定在基板顶部位置,则B滑块的侧边b2只能贴靠着A滑块的侧边a1沿x方向滑动,即只有一个平移自由度;同理,D滑块的侧边d1也只能贴靠着A滑块的另一侧边a2沿y方向滑动,即只有一个平移自由度;C滑块此时则需要沿x、y方向任意移动,以保持C滑块侧边c1与D滑块侧边d2贴靠、侧边c2与侧边b1贴靠,但是,此时C滑块不便于固定,如果C滑块通过位于D滑块上的滑轨与D滑块连接,则可以实现C滑块侧边c1与D滑块侧边d2贴靠,并使C滑块相对于D滑块沿x方向移动,同时,在D滑块的带动下,实现C滑块的侧边c2贴靠着B滑块的侧边b1沿y方向滑动。Referring to Figure 9, among the combined sliders, a rectangular concave shape of any size can be combined by moving the four sliders A, B, C, and D. During the movement of the slider, if the A slider is fixed at the top of the substrate, the side b 2 of the B slider can only slide against the side a 1 of the A slider along the x direction, that is, there is only one translation freedom degree; similarly, the side d 1 of the D slider can only slide along the y direction against the other side a 2 of the A slider, that is, there is only one translational degree of freedom; the C slider needs to move along the x , and move freely in the y direction to keep the side c 1 of the C slider close to the side d 2 of the D slider, and the side c 2 to the side b 1. However, the C slider is not easy to fix at this time, if The C slider is connected to the D slider through the slide rail located on the D slider, so that the side c 1 of the C slider can be attached to the side d 2 of the D slider, and the C slider can be aligned with the D slider. Move in the x direction, and at the same time, driven by the D slider, the side c 2 of the C slider is attached to the side b 1 of the B slider to slide in the y direction.
现结合具体实施实例、附图对本发明作进一步描述。The present invention will be further described now in conjunction with specific implementation examples and accompanying drawings.
参阅图1~图8,本实施例长宽参数可调的盒形件拉深试验模具,由基板1、滑板组件、压边板6、连接板7组成;基板1固定安装在机床工作台上,基板1上表面开有第一滑槽8、第二滑槽9和第四滑槽11,第一滑槽8与第四滑槽11平行设置,而且分别与第二滑槽9在同一平面垂直相交,在与滑槽相近的基板1侧面均布有若干螺孔16,且与滑槽相通。Referring to Fig. 1 to Fig. 8, the box-shaped part drawing test mold with adjustable length and width parameters in this embodiment is composed of a base plate 1, a slide plate assembly, a blank holder 6, and a connecting plate 7; the base plate 1 is fixedly installed on the machine tool table , the upper surface of the substrate 1 is provided with a first chute 8, a second chute 9 and a fourth chute 11, the first chute 8 and the fourth chute 11 are arranged in parallel, and are respectively on the same plane as the second chute 9 Vertically intersecting, there are several screw holes 16 evenly distributed on the side of the base plate 1 close to the chute, and communicated with the chute.
滑板组件包括第一滑板2、第二滑板3、第三滑板4、第四滑板5,滑板组件安装在基板1上面,各滑板上表面对角设有滑板定位销孔18,滑板两端面分别为斜面和平面,滑板一侧面为拔模斜面。第一滑板2与第二滑板3结构相同,第一滑板2与第二滑板3的底面轴向有与滑板长度相同的滑轨,而且分别与基板1上第一滑槽8、第二滑槽9相配合。第三滑板4安装在第四滑板5内侧,第三滑板4一侧面为拔模斜面,第三滑板4一端面为斜面与第四滑板5拔模斜面配合。第四滑板5上表面有滑轨与连接板7底面滑槽配合,第四滑板5下表面有滑轨与基板1上第四滑槽11配合。连接板7下表面轴向有第三滑槽10,滑槽与连接板7长度相同;连接板7一侧面均布有若干螺孔16与滑槽相通,连接板7上表面一端有两个螺孔16,连接板7与第三滑板4通过螺孔和螺栓固定连接。第一滑板2、第二滑板3、第三滑板4和第四滑板5的拔模斜面的倾斜角θ均为20~90°。The skateboard assembly includes a first slide plate 2, a second slide plate 3, a third slide plate 4, and a fourth slide plate 5. The slide plate assembly is installed on the base plate 1, and the upper surface of each slide plate is diagonally provided with a slide plate positioning pin hole 18, and the two ends of the slide plate are respectively Slopes and planes, one side of the skateboard is a draft slope. The first slide plate 2 has the same structure as the second slide plate 3, and the bottom surface of the first slide plate 2 and the second slide plate 3 have slide rails with the same length as the slide plate in the axial direction, and are respectively connected with the first slide groove 8 and the second slide groove on the base plate 1. 9 to match. The 3rd slide plate 4 is installed in the inside of the 4th slide plate 5, and one side of the 3rd slide plate 4 is a drafting slope, and the end face of the 3rd slide plate 4 is a slope and cooperates with the drafting slope of the 4th slide plate 5. There are slide rails on the upper surface of the fourth slide plate 5 to cooperate with the chute on the bottom surface of the connecting plate 7 , and there are slide rails on the lower surface of the fourth slide plate 5 to cooperate with the fourth slide groove 11 on the base plate 1 . There is a third chute 10 in the axial direction on the lower surface of the connecting plate 7, and the length of the chute is the same as that of the connecting plate 7; a number of screw holes 16 are evenly distributed on one side of the connecting plate 7 to communicate with the chute, and one end of the upper surface of the connecting plate 7 has two screw holes. The hole 16, the connecting plate 7 and the third sliding plate 4 are fixedly connected through screw holes and bolts. The inclination angles θ of the draft slopes of the first slide plate 2 , the second slide plate 3 , the third slide plate 4 and the fourth slide plate 5 are all 20° to 90°.
压边板6上表面对角设有定位销孔19,压边板6固定安装在在滑板组件上面,压边板6上定位销孔19与滑板定位销孔18同轴。压边板6的长度与第一滑板的长度2相同,压边板6的宽度及圆角部分尺寸与第二滑板3上宽度及圆角部分尺寸相同。Positioning pin holes 19 are arranged diagonally on the upper surface of the clamping plate 6 , and the clamping plate 6 is fixedly mounted on the slide assembly. The positioning pin holes 19 on the clamping plate 6 are coaxial with the positioning pin holes 18 of the slide plate. The length of the clamping plate 6 is identical to the length 2 of the first slide plate, and the width and the size of the fillet portion of the clamping plate 6 are identical to the width and the size of the fillet portion on the second slide plate 3 .
本实施例拉深成形过程:The deep drawing forming process of this embodiment:
拉深成形过程中,将基板1放置在机床平台上并固定,然后将第一滑板2的第一滑轨12滑入第一滑槽8,将第二滑板3的第二滑轨13滑入第二滑槽9,第四滑板5的第三滑轨14滑入第三滑槽10,第四滑板5的第四滑轨15滑入第四滑槽11。移动第一滑板2与第二滑板3,使第一滑板2与第二滑板3二块滑板斜边贴靠,调节第三滑板4与第一滑板2之间距离;移动调节过程保证第二滑板3与第三滑板4侧边靠紧,当达到盒形件所需长度值时,旋紧第一滑槽8和第二滑槽9侧边紧定螺栓17,使第一滑板2和第二滑板3位置固定。移动调节第四滑板5与第二滑板3之间距离,当达到盒形件所需宽度值时,旋紧第四滑槽11侧边紧定螺栓17使第四滑板5位置固定;最后使第三滑板4与第二滑板3侧边紧靠,并旋紧第三滑槽10侧边紧定螺栓17使第三滑板4位置固定。试验模具拉深模型腔组装完成。将需要进行拉深成形的钣金料放置在组装调试好的拉深模型腔上,然后将防止钣金料起皱的压边板6依次放置在第一滑板2、第二滑板3、第三滑板4、第四滑板5的上面,并通过压边板6上的定位销孔19和滑板上的滑板定位销孔18相配合,采用定位销20进行定位,确定其位置并限制其平面方向的移动。During the deep drawing process, the substrate 1 is placed on the machine tool platform and fixed, then the first slide rail 12 of the first slide plate 2 is slid into the first slide groove 8, and the second slide rail 13 of the second slide plate 3 is slided into The second slide groove 9 , the third slide rail 14 of the fourth slide plate 5 slides into the third slide groove 10 , and the fourth slide rail 15 of the fourth slide plate 5 slides into the fourth slide groove 11 . Move the first slide plate 2 and the second slide plate 3 so that the first slide plate 2 and the second slide plate 3 are close to the hypotenuses of the two slide plates, and adjust the distance between the third slide plate 4 and the first slide plate 2; the movement adjustment process ensures that the second slide plate 3 Close to the side of the third sliding plate 4, when the required length of the box-shaped piece is reached, tighten the fastening bolts 17 on the sides of the first chute 8 and the second chute 9, so that the first sliding plate 2 and the second chute Skateboard 3 is fixed in position. Move and adjust the distance between the fourth slide 5 and the second slide 3. When the required width of the box is reached, tighten the fastening bolt 17 on the side of the fourth chute 11 to fix the position of the fourth slide 5; The third slide plate 4 is in close contact with the side of the second slide plate 3, and the fixing bolts 17 on the side of the third chute 10 are tightened to fix the position of the third slide plate 4. The assembly of the deep drawing model cavity of the test mold is completed. Place the sheet metal material that needs to be drawn into the deep drawing model cavity that has been assembled and debugged, and then place the blank holder 6 that prevents the wrinkling of the sheet metal material on the first slide plate 2, the second slide plate 3, and the third slide plate in sequence. Sliding plate 4 and the top of the fourth sliding plate 5 are matched with the positioning pin hole 19 on the blank holder 6 and the positioning pin hole 18 on the sliding plate, and the positioning pin 20 is used for positioning to determine its position and limit its plane direction. move.
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CN201913153U (en) * | 2010-12-21 | 2011-08-03 | 苏州市职业大学 | Female die structure suitable for drawing cylinder into box |
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US4454657A (en) * | 1980-07-25 | 1984-06-19 | Japan Aviation Electronics Industry Limited | Aperture setting device |
CN85204881U (en) * | 1985-11-26 | 1987-02-11 | 北京市组合夹具站 | Voussoir type adjustable concave mould |
CN201913153U (en) * | 2010-12-21 | 2011-08-03 | 苏州市职业大学 | Female die structure suitable for drawing cylinder into box |
CN102397948A (en) * | 2011-10-31 | 2012-04-04 | 湖南大学 | Mixed cross section pressing bead structure of a large-scale drawing die |
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